CN115949603A - An inflation and deflation device for a stratospheric aerostat - Google Patents
An inflation and deflation device for a stratospheric aerostat Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于浮空器技术领域,更具体地,涉及一种用于平流层浮空器的充放气装置。The invention belongs to the technical field of aerostats, and more specifically, relates to an inflation and deflation device for a stratospheric aerostat.
背景技术Background technique
现代平流层飞艇作为一种可在距地面20公里左右高度平流层长期驻留的浮空器。利用氦气囊及空气囊结构实现高度调节,是飞艇和气球等类型浮空飞行器独有的控制特点。对浮空器而言,氦气囊用于填充浮升气体提供浮力,空气囊用于填充空气,来维持压力外形。进一步,通过调节空气囊的体积改变浮空器浮力,进而可改变驻空高度。使用风机将外界空气压缩至空气囊,可使驻空高度降低;利用排气阀将空气囊中空气排出,则可使驻空高度上升。通过驻空高度调节,可以利用不同高度风层以调节飞行轨迹,实现特定的轨迹控制目标,完成特定飞行任务。The modern stratospheric airship is an aerostat that can stay in the stratosphere at a height of about 20 kilometers from the ground for a long time. The use of helium airbags and airbag structures to achieve height adjustment is a unique control feature of airships and balloons. For aerostats, the helium bladder is used to fill the buoyancy gas to provide buoyancy, and the air bladder is used to fill with air to maintain the pressure profile. Further, the buoyancy of the aerostat can be changed by adjusting the volume of the air bag, thereby changing the standing height. Using the fan to compress the outside air to the air bag can reduce the standing height; use the exhaust valve to discharge the air in the air bag to increase the standing height. By adjusting the standing height, the wind layer at different heights can be used to adjust the flight trajectory, achieve a specific trajectory control goal, and complete a specific flight task.
相关技术中用于平流层浮空器的充放气装置包括风机、阀门等部件,相关的充放气装置采用多个风机来提高充入空气的能力,且在每个风机出口安装阀门来控制风机的气流,相关的充放气装置部件众多且结构复杂,增加了浮空器的重量且不利于充放气装置的集成化和小型化。In the related art, the inflation and deflation devices used for stratospheric aerostats include fans, valves and other components. The related inflation and deflation devices use multiple fans to improve the ability to charge air, and valves are installed at the outlet of each fan to control The air flow of the blower and the associated inflation and deflation device have many components and complex structures, which increase the weight of the aerostat and are not conducive to the integration and miniaturization of the inflation and deflation device.
发明内容Contents of the invention
有鉴于此,本发明提供一种用于平流层浮空器的充放气装置,以解决如何简化充放气装置的结构以提升其集成化和小型化的技术问题。In view of this, the present invention provides an inflation and deflation device for a stratospheric aerostat to solve the technical problem of how to simplify the structure of the inflation and deflation device to improve its integration and miniaturization.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
本发明实施例提供一种用于平流层浮空器的充放气装置,包括:风机组件,包括同轴设置的壳体和叶轮组件;其中,所述叶轮组件位于所述壳体的轴向上的一端,所述壳体包括同轴设置的风机外壳和电机外壳,所述风机外壳位于所述电机外壳外侧,所述风机外壳和所述电机外壳之间形成与叶轮组件连通的第一气流通道,所述电机外壳内设置用于驱动所述叶轮组件转动的第一电机;阀门组件,设置在所述壳体的轴向上的另一端,所述阀门组件包括:阀体,所述阀体与所述壳体连接,所述阀体开设贯穿所述阀体且与所述第一气流通道连通的进气通道;阀杆,沿轴向贯穿所述阀体且部分伸入所述电机外壳内,所述阀杆与所述阀体可限定轴向移动地连接;阀盖,固定连接在所述阀杆远离所述壳体的一端;其中,所述阀杆带动所述阀盖在靠近所述阀体以封闭进气通道的第一位置和远离所述阀体以打开进气通道的第二位置之间移动。An embodiment of the present invention provides an inflation and deflation device for a stratospheric aerostat, comprising: a fan assembly, including a coaxial casing and an impeller assembly; wherein the impeller assembly is located in the axial direction of the casing The housing includes a coaxial fan casing and a motor casing, the fan casing is located outside the motor casing, and the first airflow communicating with the impeller assembly is formed between the fan casing and the motor casing channel, the first motor for driving the impeller assembly to rotate is arranged in the motor casing; the valve assembly is arranged at the other end in the axial direction of the housing, and the valve assembly includes: a valve body, the valve The body is connected with the housing, and the valve body is provided with an air intake channel that passes through the valve body and communicates with the first air flow channel; the valve stem penetrates the valve body in the axial direction and partially extends into the motor In the housing, the valve stem is connected to the valve body in a limited axial movement; the valve cover is fixedly connected to the end of the valve stem away from the housing; wherein, the valve stem drives the valve cover to It moves between a first position close to the valve body to close the intake passage and a second position away from the valve body to open the intake passage.
在一些实施方案中,所述阀体包括中心体和环绕在所述中心体外侧的环状体,所述进气通道位于所述环状体与所述中心体之间,所述进气通道内设置有连接所述环状体和所述中心体的连接筋;其中,所述中心体与所述电机外壳抵接,所述环状体与所述风机外壳固定连接,所述阀杆与所述中心体活动连接且所述阀杆与所述第一电机间隔。In some embodiments, the valve body includes a central body and an annular body surrounding the central body, the intake channel is located between the annular body and the central body, and the intake channel There is a connecting rib connecting the annular body and the central body inside; wherein, the central body abuts against the motor casing, the annular body is fixedly connected to the fan casing, and the valve stem is connected to the fan casing. The central body is movably connected and the valve stem is spaced from the first motor.
在一些实施方案中,所述中心体还设置有第二电机,所述第二电机与所述阀杆传动连接以带动所述阀杆移动,所述第二电机至少部分位于所述电机外壳内。In some embodiments, the central body is further provided with a second motor, the second motor is drivingly connected with the valve stem to drive the valve stem to move, and the second motor is at least partly located in the motor housing .
在一些实施方案中,所述阀门组件还包括:密封垫,贴合在所述阀体靠近所述阀盖的一端且位于所述进气通道外侧,所述阀盖在所述第一位置与所述密封垫贴合,所述阀盖在所述第二位置与所述密封垫分离。In some embodiments, the valve assembly further includes: a gasket, attached to an end of the valve body close to the valve cover and located outside the intake channel, the valve cover is in the first position and The gasket is engaged, and the valve cover is separated from the gasket in the second position.
在一些实施方案中,所述叶轮组件包括:叶轮,与所述第一电机连接以随所述第一电机的驱动绕轴向转动,所述叶轮具有与所述第一气流通道连通的第二气流通道;扩压器,所述扩压器包括均与所述叶轮同轴的内缘部件和外缘部件,所述外缘部件设置在所述叶轮的外侧并与所述壳体固定连接,所述内缘部件与所述叶轮抵接,所述内缘部件与所述外缘部件之间形成与所述第二气流通道连通的出气通道,所述出气通道垂直轴向的横截面积随远离叶轮而增大。In some embodiments, the impeller assembly includes: an impeller connected to the first motor to rotate axially with the driving of the first motor, the impeller has a second airflow channel communicated with the first an airflow channel; a diffuser, the diffuser includes an inner edge part and an outer edge part coaxial with the impeller, and the outer edge part is arranged on the outside of the impeller and is fixedly connected with the housing, The inner edge part abuts against the impeller, and an air outlet channel communicating with the second airflow channel is formed between the inner edge part and the outer edge part, and the cross-sectional area of the air outlet channel in the vertical direction varies with increasing away from the impeller.
在一些实施方案中,所述叶轮包括:轮盘,设置在所述第一电机远离所述阀门组件的一端并与所述第一电机的输出轴连接,所述轮盘具有在轴向上相对的第一端和第二端,从所述第一端到所述第二端,所述轮盘垂直轴向的横截面积逐渐增大;多个叶片,沿周向间隔设置在所述轮盘的外表面,每个叶片从靠近所述第一端延伸到所述轮盘的第二端,相邻所述叶片之间形成所述第二气流通道;其中,所述扩压器的内缘部件设置在所述轮盘的所述第二端且与所述轮盘平滑相连并向外延伸。In some embodiments, the impeller includes: a disc, arranged at the end of the first motor away from the valve assembly and connected to the output shaft of the first motor, the disc has axially opposite The first end and the second end of the first end, from the first end to the second end, the cross-sectional area of the wheel in the vertical axis gradually increases; a plurality of blades are arranged on the wheel at intervals along the circumferential direction On the outer surface of the disc, each vane extends from close to the first end to the second end of the disc, and the second air flow channel is formed between adjacent vanes; wherein, the inner part of the diffuser The edge part is arranged on the second end of the wheel and is smoothly connected with the wheel and extends outward.
在一些实施方案中,所述扩压器的所述外缘部件与所述叶片的外缘之间最小间隙为0.15-0.25mm。In some embodiments, the minimum clearance between the outer edge part of the diffuser and the outer edge of the vane is 0.15-0.25mm.
在一些实施方案中,所述出气通道垂直轴向的横截面的宽度为定值,和/或,所述第二气流通道垂直轴向的横截面的宽度为定值,和/或,每个所述叶片沿所述第二气流通道的延伸方向为等厚度设置。In some embodiments, the width of the cross-section of the vertical axis of the outlet channel is a constant value, and/or, the width of the cross-section of the vertical axis of the second airflow channel is a constant value, and/or, each The vanes are arranged with equal thicknesses along the extending direction of the second airflow channel.
在一些实施方案中,所述叶轮组件还包括:保护罩,在轴向上设置在所述扩压器远离所述叶轮的一端,所述保护罩覆盖所述扩压器的所述内缘部件所包围的空间,且所述保护罩与所述内缘部件固定。In some embodiments, the impeller assembly further includes: a protective cover arranged at the end of the diffuser away from the impeller in the axial direction, and the protective cover covers the inner edge part of the diffuser The enclosed space, and the protective cover is fixed with the inner edge part.
在一些实施方案中,所述充放气装置还包括固定组件,所述固定组件包括:法兰盘,设置在所述浮空器内侧,并与设置在所述浮空器外侧的所述壳体固定连接;安装板,设置在所述浮空器外侧,并与所述法兰盘和扩压器固定连接;其中,所述扩压器设置在所述浮空器内侧。In some embodiments, the inflation and deflation device further includes a fixing assembly, and the fixing assembly includes: a flange disposed inside the aerostat and connected to the shell disposed outside the aerostat The body is fixedly connected; the mounting plate is arranged outside the aerostat, and is fixedly connected with the flange and the diffuser; wherein, the diffuser is arranged inside the aerostat.
本发明实施例提供一种用于平流层浮空器的充放气装置,包括风机组件和阀门组件。风机组件包括同轴设置的壳体;壳体包括同轴设置的风机外壳和电机外壳,风机外壳和电机外壳之间形成第一气流通道。阀门组件包括阀体、阀杆和阀盖,阀体与壳体连接,阀体开设贯穿阀体且与第一气流通道连通的进气通道;阀杆沿轴向贯穿阀体且部分伸入电机外壳内,阀杆与阀体可限定轴向移动地连接。本发明实施例中的阀体与壳体连接,在阀体开设贯穿阀体且与第一气流通道连通的进气通道,从而气流可直接通过阀体的进气通道进入壳体内的第一气流通道,而无需设置用于收集气流的集流器和调整气流流向的整流罩,使得充放气装置整体结构更加简化。并且由于阀杆沿轴向贯穿阀体且部分伸入电机外壳内,因此阀杆不会过于突出到壳体外,而阀杆与阀体可限定轴向移动地连接,阀杆可带动阀盖靠近阀体以封闭进气通道或和远离阀体以打开进气通道,从而阀杆在完全封闭进气通道时,阀杆的大部分伸入电机外壳内,有利于实现充放气装置整体结构的集成化和小型化。An embodiment of the present invention provides an inflation and deflation device for a stratospheric aerostat, including a fan assembly and a valve assembly. The fan assembly includes a coaxial casing; the casing includes a coaxial fan casing and a motor casing, and a first air flow channel is formed between the fan casing and the motor casing. The valve assembly includes a valve body, a valve stem and a valve cover, the valve body is connected to the housing, and the valve body is provided with an air intake passage that runs through the valve body and communicates with the first airflow passage; the valve stem penetrates the valve body in the axial direction and partially extends into the motor In the casing, the valve stem is connected with the valve body in a limited axially movable manner. In the embodiment of the present invention, the valve body is connected to the housing, and an air intake channel is opened on the valve body to pass through the valve body and communicate with the first air flow channel, so that the air flow can directly enter the first air flow in the housing through the air intake channel of the valve body Channels, without the need for collectors for collecting airflow and fairings for adjusting the flow direction of airflow, which simplifies the overall structure of the inflation and deflation device. And because the valve stem penetrates the valve body in the axial direction and partially extends into the motor casing, the valve stem will not protrude too much outside the casing, and the valve stem and the valve body can be connected in a limited axial movement, and the valve stem can drive the valve cover closer The valve body is used to close the intake passage or is away from the valve body to open the intake passage, so that when the valve stem completely closes the intake passage, most of the valve stem extends into the motor casing, which is beneficial to realize the overall structure of the inflation and deflation device. Integration and miniaturization.
附图说明Description of drawings
图1为本发明实施例的充放气装置(阀门组件处于第一位置)的立体结构示意图;Fig. 1 is the three-dimensional structure diagram of the inflation and deflation device (valve assembly is in the first position) of the embodiment of the present invention;
图2为本发明实施例的充放气装置(阀门组件处于第二位置)的立体结构示意图;FIG. 2 is a schematic perspective view of the three-dimensional structure of the inflation and deflation device (the valve assembly is in the second position) according to the embodiment of the present invention;
图3为本发明实施例的充放气装置的图1所示的A-A方向的剖视图;Fig. 3 is a cross-sectional view of the A-A direction shown in Fig. 1 of the inflation and deflation device according to the embodiment of the present invention;
图4为本发明实施例的充放气装置的图2所示的B-B方向的剖视图;Fig. 4 is a cross-sectional view of the B-B direction shown in Fig. 2 of the inflation and deflation device according to the embodiment of the present invention;
图5为本发明实施例的阀门组件的立体结构示意图;FIG. 5 is a schematic perspective view of the three-dimensional structure of the valve assembly of the embodiment of the present invention;
图6为本发明实施例的阀门组件(阀门组件同时处于第一位置和第二位置)的剖视图;Fig. 6 is a sectional view of the valve assembly (the valve assembly is in the first position and the second position at the same time) of the embodiment of the present invention;
图7为本发明实施例的风机外壳和电机外壳的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of a fan casing and a motor casing according to an embodiment of the present invention;
图8为本发明实施例的叶轮组件的剖视图;8 is a cross-sectional view of an impeller assembly according to an embodiment of the present invention;
图9为本发明实施例的叶轮一角度的立体结构示意图;Fig. 9 is a perspective view of the three-dimensional structure of an impeller according to an embodiment of the present invention;
图10为本发明实施例的叶轮另一角度的立体结构示意图;Fig. 10 is a schematic perspective view of the three-dimensional structure of the impeller according to another angle of the embodiment of the present invention;
图11为本发明实施例的固定组件的剖视图;Fig. 11 is a cross-sectional view of a fixing assembly according to an embodiment of the present invention;
图12为本发明实施例的扩压器的立体结构示意图。Fig. 12 is a schematic perspective view of a diffuser according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100、充放气装置;10、风机组件;1、壳体;11、风机外壳;12、电机外壳;13、第一气流通道;14、第一电机;141、输出轴;142、线柱;15、连接件;2、叶轮组件;21、叶轮;211、轮盘;2111、第一端;2112、第二端;212、叶片;22、第二气流通道;23、扩压器;231、内缘部件;232、外缘部件;233、出气通道;234、支撑柱;24、保护罩;3、阀门组件;31、阀体;311、进气通道;312、中心体;313、环状体;314、连接筋;315、第二电机;32、阀杆;33、阀盖;34、密封垫;4、固定组件;41、法兰盘;42、安装板;43、压圈。100. Inflatable and deflated device; 10. Fan assembly; 1. Housing; 11. Fan housing; 12. Motor housing; 13. First airflow channel; 14. First motor; 141. Output shaft; 142. Line column; 15. Connector; 2. Impeller assembly; 21. Impeller; 211. Disc; 2111. First end; 2112. Second end; 212. Blade; 22. Second air flow channel; 23. Diffuser; 231. Inner edge part; 232, outer edge part; 233, air outlet channel; 234, support column; 24, protective cover; 3, valve assembly; 31, valve body; 311, intake channel; 312, central body; Body; 314, connecting rib; 315, second motor; 32, valve stem; 33, valve cover; 34, gasket; 4, fixed component; 41, flange plate; 42, mounting plate;
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
在具体实施例中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,例如通过不同的具体技术特征的组合可以形成不同的实施例和技术方案。为了避免不必要的重复,本发明中各个具体技术特征的各种可能的组合方式不再另行说明。The various specific technical features described in the specific embodiments can be combined in any suitable manner if there is no contradiction, for example, different embodiments and technical solutions can be formed by combining different specific technical features. In order to avoid unnecessary repetition, various possible combinations of specific technical features in the present invention will not be further described.
在以下的描述中,所涉及的术语“第一\第二\...”仅仅是区别不同的对象,不表示各对象之间具有相同或联系之处。应该理解的是,所涉及的方位描述“上方”、“下方”、“外”、“内”均为正常使用状态时的方位,“左”、“右”方向表示在具体对应的示意图中所示意的左右方向,可以为正常使用状态的左右方向也可以不是。In the following description, the terms "first\second\..." are used only to distinguish different objects, and do not mean that there are similarities or connections among the objects. It should be understood that the orientation descriptions "above", "below", "outside" and "inside" are all orientations in the normal use state, and the directions of "left" and "right" represent the specific corresponding schematic diagrams. The indicated left and right directions may or may not be the left and right directions in a normal use state.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个…”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。“多个”表示大于或等于两个。It should be noted that the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes none other elements specifically listed, or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article or apparatus comprising that element. "Multiple" means greater than or equal to two.
如图1和图2所示,本发明实施例提供一种用于平流层浮空器的充放气装置100,包括风机组件10和阀门组件3。浮空器包括囊体,充放气装置100用于对囊体充气。其中,风机组件10包括同轴设置的壳体1和叶轮组件2,即壳体1和叶轮组件2的中心是沿同一轴线,可以理解,壳体1和叶轮组件2都可看成轴对称结构,但不要求壳体1和叶轮组件2绝对的轴对称,轴线如图1和图2所示的L。叶轮组件2位于壳体1的轴向上的一端,轴向为轴线L的延伸方向,如图3和图4所示,壳体1包括同轴设置的风机外壳11和电机外壳12,风机外壳11的一端与叶轮组件2固定连接,风机外壳11位于电机外壳12外侧,风机外壳11与电机外壳12固定连接,风机外壳11和电机外壳12之间形成与叶轮组件2连通的第一气流通道13,风机外壳11和电机外壳12的两端均为开口设置,风机外壳11和电机外壳12的一端开口与叶轮组件2连通,流入第一气流通道13气流可流入叶轮组件2内,可以理解,叶轮组件2内形成有用于气流通过的通道,第一气流通道13与叶轮组件2内的通道连通。As shown in FIGS. 1 and 2 , an embodiment of the present invention provides an inflation and
如图3和图4所示,电机外壳12内设置用于驱动叶轮组件2转动的第一电机14,第一气流通道13位于电机外壳12外侧,当气流经过第一气流通道13时,可以有效带走第一电机14工作产生的热量,为第一电机14降温。第一电机14内部的定子部分采用热装的方式与电机外壳12固定,第一电机14的前后盖通过螺栓等紧固件与电机外壳12相连接,第一电机14的轴承以及波簧置于第一电机14的前后盖内部,用于连接第一电机14的转子部分。第一电机14的后盖的空间用于安装第一电机14的驱动器等电子器件。壳体1还设置有贯穿电机外壳12和风机外壳11的线柱142,线柱142中空设置,与电机连接的控制及供电线缆通过线柱142的内部空腔通向外界。As shown in Figures 3 and 4, a
如图3和图4所示,阀门组件3设置在壳体1的轴向上的另一端,阀门组件3与叶轮组件2分别位于壳体1的轴向上的相对两端与壳体1连接。阀门组件3包括阀体31、阀杆32和阀盖33。阀体31与壳体1连接,例如,在阀体31开设螺栓孔,通过螺栓等紧固件与风机外壳11固定连接。阀体31开设贯穿阀体31且与第一气流通道13连通的进气通道311,例如,进气通道311可以是沿轴向L延伸;阀杆32沿轴向贯穿阀体31且部分伸入电机外壳12内,阀杆32与阀体31连接且可相对阀体31沿轴向L运动;阀盖33固定连接在阀杆32远离壳体1的一端;其中,图3示意了阀门组件3处于第一位置,阀盖33贴合阀体31以封闭进气通道311,图4示意了阀门组件3处于第二位置,阀盖33远离阀体31以打开进气通道311。As shown in FIG. 3 and FIG. 4 , the
本发明实施例中的阀体与壳体连接,在阀体开设贯穿阀体且与第一气流通道连通的进气通道,从而气流可直接通过阀体的进气通道进入壳体内的第一气流通道,而无须设置集流器与阀门组件连接,使得气流流入进气通道后需经集流器再流入风机外壳和电机外壳之间形成的第一气流通道,由于进气通道与第一气流通道连通,且第一气流通道设置在风机外壳和电机外壳之间,因此第一气流通道垂直于轴向的横截面积较小,从而集流效率较高,因此也无需设置整流罩增加集流效率,使得充放气装置整体结构更加简化。并且由于阀杆沿轴向贯穿阀体且部分伸入电机外壳内,因此阀杆不会过于突出到壳体外,而阀杆与阀体可限定轴向移动地连接,阀杆可带动阀盖靠近阀体以封闭进气通道或和远离阀体以打开进气通道,从而阀杆在完全封闭进气通道时,阀杆的大部分伸入电机外壳内,可实现充放气装置整体结构的集成小型化。In the embodiment of the present invention, the valve body is connected to the housing, and an air intake channel is opened on the valve body to pass through the valve body and communicate with the first air flow channel, so that the air flow can directly enter the first air flow in the housing through the air intake channel of the valve body Channel, without connecting the collector to the valve assembly, so that the air flows into the intake channel and then flows into the first air channel formed between the fan housing and the motor housing through the collector, because the intake channel and the first air channel communication, and the first airflow passage is set between the fan casing and the motor casing, so the cross-sectional area of the first airflow passage perpendicular to the axial direction is small, so that the current collection efficiency is high, so there is no need to set a fairing to increase the collection efficiency , making the overall structure of the inflation and deflation device more simplified. And because the valve stem penetrates the valve body in the axial direction and partially extends into the motor casing, the valve stem will not protrude too much outside the casing, and the valve stem and the valve body can be connected in a limited axial movement, and the valve stem can drive the valve cover closer The valve body is used to close the intake passage or is away from the valve body to open the intake passage, so that when the valve stem completely closes the intake passage, most of the valve stem extends into the motor casing, which can realize the integration of the overall structure of the inflation and deflation device miniaturization.
在一些实施例中,如图5所示,阀体31包括中心体312和环绕在中心体312外侧的环状体313,进气通道311位于环状体313与中心体312之间,进气通道311内设置有连接环状体313和中心体312的连接筋314,进气通道311被连接筋314分隔成多个部分;其中,如图3和图4所示,中心体312与电机外壳12抵接,环状体313与风机外壳11固定连接,具体的,在环状体313开设螺栓孔,通过螺栓等紧固件与风机外壳11固定连接。阀杆32贯穿中心体312且与中心体312活动连接,如图3和图4所示,阀杆32与第一电机14在轴向上间隔设置,第一电机14与阀体31之间具有间隔空间供阀杆32相对中心体312在第一位置和第二位置移动。本发明实施例进一步限定了阀体的结构,通过在环状体与中心体之间开设进气通道,中心体与电机外壳抵接,环状体与风机外壳固定连接,而电机外壳与风机外壳之间形成第一气流通道,因此流入进气通道的气流可直接进入到第一气流通道内。In some embodiments, as shown in FIG. 5 , the
在一些实施例中,如图6所示,中心体312还设置有第二电机315,第二电机315与阀盖33分别位于阀体31的相对两侧,第二电机315内设置齿轮组和轴承与阀杆32传动连接,第二电机315通过驱动齿轮组以带动阀杆32相对于阀体31移动。第二电机315至少部分位于电机外壳12内,可以理解,第二电机315可以一部分位于电机外壳12内,另一部分位于电机外壳12外,或,第二电机315全部位于电机外壳12内。本发明实施例进一步限定第二电机至少部分位于电机外壳内,进一步的利用风机组件内的空间,提升充放气装置的集成化。In some embodiments, as shown in FIG. 6 , the
在一些实施例中,如图5和图6所示,连接筋314可以设置为四个,均分布在环状体313和中心体312之间,进气通道311被分隔筋分隔为四部分,可有效增加入口气流的稳定性。优选的,连接筋314可在环状体313和中心体312之间均匀设置。如图7所示,风机外壳11与电机外壳12通过连接件15固定连接,连接件15可以为分隔筋,分隔筋可以设置为四个,均分布在风机外壳11与电机外壳12之间,第一气流通道13被分隔筋分隔为四部分,连接筋314和连接件15在周向上分布的角度是一致的,每个连接筋314沿轴向延伸的方向上对应设置一个连接件15,使得进气通道内的气流能够直接流向对应的第一气流通道内。In some embodiments, as shown in FIG. 5 and FIG. 6 , four connecting
在一些实施例中,如图6所示,阀门组件3还包括密封垫34,密封垫34采用发泡硅橡胶制成,具有良好的低温性能,不易脆化。密封垫34贴合在阀体31靠近阀盖33的一端且位于进气通道311外侧,具体的,密封垫34贴合在环状体313靠近阀盖33的一端,并且密封垫34绕环状体313分布一周。阀盖33在第一位置与密封垫34贴合,阀盖33在第二位置与密封垫34分离。本发明实施例限定密封垫贴合在阀体靠近阀盖的一端且位于进气通道外侧,从而阀盖在第一位置与密封垫贴合时对进气通道密封,阀盖在第二位置与密封垫分离时打开进气通道。In some embodiments, as shown in FIG. 6 , the
在一些实施例中,如图8所示,叶轮组件2包括叶轮21和扩压器23。其中,如图3和图4所示,叶轮21与第一电机14连接,第一电机14可驱动叶轮21绕轴向转动,叶轮21具有与第一气流通道13连通的第二气流通道22。扩压器23包括均与叶轮21同轴的内缘部件231和外缘部件232,外缘部件232设置在叶轮21的外侧,外缘部件232相当于叶轮21的轮盖。外缘部件232与壳体1固定连接,具体的,外缘部件232的底部设置一圈螺栓孔,通过螺栓等紧固件与风机外壳11固定连接。内缘部件231与叶轮21抵接,内缘部件231与外缘部件232之间形成与第二气流通道22连通的出气通道233,气流可从第一气流通道13进入第二气流通道22,然后从出气通道233进入浮空器的囊体内,浮空器的囊体包括氦气囊和空气囊,出气通道233一般用于向浮空器的空气囊充气。In some embodiments, as shown in FIG. 8 , the
如图8所示,外缘部件232与内缘部件231之间设置多个支撑柱234,以支撑内缘部件231,出气通道233垂直轴向的横截面积随远离叶轮21而增大,随着出气通道233的直径不断增大,气流的流通面积随之增加,流速减小,压力增大,气流趋向于均匀流动,从而实现叶轮21出气侧的动压向静压转变。在一些实施例中,通过多个均布的支撑柱234支撑起出气通道233,有利于外缘部件232与内缘部件231受力均衡而稳定连接,内缘部件不易在气流冲击的影响下沿一侧倾斜,影响气流通过进气通道顺利流出。As shown in Figure 8, a plurality of
本发明实施例中的外缘部件设置在叶轮的外侧并与壳体固定连接,外缘部件起到叶轮轮盖的作用,与叶轮共同形成与第一气流通道连通的第二气流通道,并且外缘部件底部与外壳固定连接,保证第一气流通道的气流能顺利流入第二气流通道内,内缘部件与外缘部件之间形成与第二气流通道连通的出气通道,且出气通道垂直轴向的横截面积随远离叶轮而增大,从而气流流速减小,压力增大,气流趋向于均匀流动,从而实现叶轮出气侧的动压向静压转变,扩压器同时具有连接、轮盖和扩压的功能,不仅整体的结构趋于简化,而且实现扩压器功能的多样化。In the embodiment of the present invention, the outer edge part is arranged on the outside of the impeller and is fixedly connected with the casing. The outer edge part acts as the impeller wheel cover and together with the impeller forms a second air flow passage communicated with the first air flow passage. The bottom of the edge part is fixedly connected with the shell to ensure that the airflow of the first airflow channel can flow smoothly into the second airflow channel, and an air outlet channel communicating with the second airflow channel is formed between the inner edge part and the outer edge part, and the air outlet channel is perpendicular to the axial direction The cross-sectional area of the impeller increases as it moves away from the impeller, so that the airflow velocity decreases, the pressure increases, and the airflow tends to flow uniformly, thereby realizing the transition from dynamic pressure to static pressure on the outlet side of the impeller. The diffuser also has connections, wheel covers and The function of the diffuser not only tends to simplify the overall structure, but also realizes the diversification of the diffuser function.
在一些实施例中,如图9所示,叶轮21包括轮盘211和多个叶片212。其中,如图3和图4所示,轮盘211设置在第一电机14远离阀门组件3的一端,轮盘211与第一电机14的输出轴141连接,输出轴141带动轮盘211绕轴向转动。轮盘211具有在轴向上相对的第一端2111和第二端2112,气流从第一端2111(进气侧)进入第二气流通道22,从叶轮21的第二端2112(出气侧)流出第二气流通道22。In some embodiments, as shown in FIG. 9 , the
如图9和图10所示,多个叶片212沿周向间隔设置在轮盘211的外表面,叶片212可以为三元扭叶片212,这里,三元扭叶片212是指叶片212的形状在xyz三个方向上都有变化,如此,叶片212能更好的适应气流的流动。在一些实施例中,叶片212可以通过基于流体力学的仿真软件获得阻力更小的三元扭叶片,且多个叶片212的扭转角度相同。在一些实施例中,叶片212的数量可以为20片。在一些实施例中,叶片212的入口扭转角度为37.4度至29.5度,出口扭转角度为49度至52度。扭转角度的设计有利于气流在离心力和轴向力的作用下从进气侧顺利流向出气侧。As shown in Figures 9 and 10, a plurality of
需要补充说明的是,参照图8和图9,叶轮21可以采用高强度7075航空铝一体加工成形,并通过特殊表面处理工艺使得叶轮21的表面具有一层保护膜,既可以防止由于意外产生的叶片212损伤,同时提升了叶轮21的抗盐雾腐蚀能力。在一些实施例中,叶轮21针对高空环境需求进行了减重设计,示例地,叶轮21的重量可以为0.23kg,轮盘211的进口直径Bh=84mm,出口宽度b2=10mm,需要补充说明的是,出口宽度b2为扩压器23内缘部件231和外缘部件232之间的竖直直线距离,叶轮21出口直径d2=140mm。叶轮21设计的额定转速为25000~30000rpm,高空20km工况所需功率约400w,在设计工况点可以提供1200m3/h的流量和1200pa的压头,整体效率可达到82%。It should be added that, referring to Figure 8 and Figure 9, the
如图9所示,每个叶片212从靠近第一端2111延伸到轮盘211的第二端2112,相邻叶片212之间形成第二气流通道22,由于从第一端2111到第二端2112,轮盘21垂直轴向的横截面积逐渐增大,从而气流在第二气流通道22内的流通面积增大。As shown in FIG. 9, each
如图8所示,从叶轮21的第一端2111(进气侧)进入第二气流通道22的气流方向与叶轮21的轴线方向平行,从叶轮21的第二端2112(出气侧)流出第二气流通道22的气流方向与叶轮21的轴线方向呈锐角夹角设置,使得第二气流通道22的气流在经过叶轮21的过程中方向发生偏转,由叶轮21的轴线方向转为与其轴线方向具有一定锐角夹角的方向,即,相当于混流风机的原理,叶轮21让气流既做离心运动又做轴向运动,提高了压头、流量和响应时间,进而提升了浮空器的高度调节能力。具体的,流出叶轮21的第二气流通道22的气流方向为第一方向,叶轮21的轴线方向为第二方向,第一方向与第二方向的夹角为a,示例地,装配后夹角a可等于60度。As shown in Figure 8, the airflow direction entering the
混流风机的原理:如图8和图9所示,多个叶片212沿周向间隔设置在轮盘211的外表面,每个叶片212从靠近第一端2111延伸到轮盘211的第二端2112,相邻叶片212之间形成第二气流通道22。由于轮盘21垂直轴向的横截面积逐渐增大,第二气流通道22的面积从第一端2111到第二端2112逐渐增大,第二气流通道22的面积指第二气流通道22的横截面积,该横截面积是第二气流通道22在垂直于第二气流通道22的延伸方向(即轴向)的截面上的面积。由于第二气流通道22面积增大,流速减小,对应的气流压力增大,通过叶轮和扩压器的设置,使得从第一端2111轴向流入的气流先经过叶轮转动加速,通过离心力作用径向向外流动,径向流出过程中气流减速增压,从而使得在第二端2112径向流出第二气流通道22的气流的压力相对轴向流入的气流压力有较大提升,起到了离心风机增压的功能,使得风机更适应平流层中空气密度低、大气压低的使用环境。The principle of the mixed flow fan: as shown in Figure 8 and Figure 9, a plurality of
如图8所示,扩压器23的内缘部件231设置在轮盘211的第二端2112且与轮盘211平滑相连并向外延伸。需要补充说明的是,内缘部件231设置在轮盘211的延伸方向上,内缘部件231与轮盘211之间设置有间隙,内缘部件231并未与轮盘211固定,此时,当轮盘211绕叶轮21的轴线方向旋转时,内缘部件231不随轮盘211进行转动。As shown in FIG. 8 , the
在一些实施例中,如图8所示,外缘部件232与轮盘211之间通道的宽度从进气侧向出气侧逐渐减小,气流在流经该通道的过程中,由于该通道的宽度逐渐减小,导致气流流速增加,从而实现了气体的快速压缩。In some embodiments, as shown in FIG. 8 , the width of the channel between the
本发明实施例限定叶轮的结构,轮盘垂直轴向的横截面积逐渐增大,多个叶片沿周向间隔设置在轮盘的外表面,通过叶轮和扩压器的设置,使得轴向流入的气流先经过叶轮转动加速,通过离心力作用径向向外流动,径向流出过程中气流减速增压,从而使得在第二端径向流出扩压器的气流的压力相对轴向流入的气流压力有较大提升,起到了离心风机增压的功能,使得风机更适应平流层中空气密度低、大气压低的使用环境。The embodiment of the present invention defines the structure of the impeller. The cross-sectional area of the disk in the vertical direction increases gradually. A plurality of blades are arranged on the outer surface of the disk at intervals along the circumference. The air flow first passes through the rotation of the impeller to accelerate, and flows radially outward through the action of centrifugal force. During the process of radial outflow, the airflow decelerates and pressurizes, so that the pressure of the airflow radially flowing out of the diffuser at the second end is relative to the pressure of the airflow flowing in axially. There is a big improvement, and it has the function of supercharging the centrifugal fan, making the fan more suitable for the use environment with low air density and low atmospheric pressure in the stratosphere.
在一些实施例中,如图8所示,扩压器23的外缘部件232与叶片212的顶部之间形成有叶尖间隙,叶尖间隙如图8所示的b,装配好后叶尖间隙为0.15-0.25mm。叶尖间隙是影响叶轮21效率的重要因素,合适的叶尖间隙关系着叶轮21的效率以及叶轮21运行的安全,叶尖间隙过大,叶轮21的效率会大幅下降,叶尖间隙太小,叶轮21会与外缘部件232碰撞磨损伤叶片212,严重时会导致整个叶轮21的卡死,离心力会导致叶片212的叶尖间隙减小,而低温带来的材料收缩会导致叶尖间隙增加,在一些实施例中,叶轮21可以通过基于流体力学的仿真软件获得合适的叶尖间隙,在一些实施例中,构成外缘部件232内壁面的母线可以根据流体力学计算优化得出。本发明实施例限定外缘部件与叶片的顶部之间形成的叶尖间隙为0.15-0.25mm,可保证叶片的效率及各个工况下的运行。In some embodiments, as shown in FIG. 8, a tip gap is formed between the
在一些实施例中,如图8所示,出气通道233垂直轴向的横截面的宽度为定值,也就是说,形成出气通道233的内缘部件231和外缘部件232之间的距离相等,和/或,如图9所示,第二气流通道22垂直轴向的横截面的宽度为定值,可以理解,所有叶片212等间距分布在轮盘211上,相邻叶片212之间形成的第二气流通道22宽度相同,和/或,如图9所示,为了兼顾高转速下叶轮21的强度特性和气动特性,每个叶片212沿第二气流通道22的延伸方向为等厚度设置,整个叶片212的厚度可以为1mm。本发明实施例限定出气通道垂直轴向的横截面的宽度为定值,和/或,第二气流通道垂直轴向的横截面的宽度为定值,和/或,每个叶片沿第二气流通道的延伸方向为等厚度设置,有利于气流在气流通道内更加均匀的流动,减少气流流动对通道壁面的冲击。In some embodiments, as shown in FIG. 8 , the width of the cross-section of the
在一些实施例中,如图8所示,叶轮组件2还包括保护罩24,保护罩24在轴向上设置在扩压器23远离叶轮21的一端,保护罩24与内缘部件231固定连接,使其位于充放气装置的顶部,且位于浮空器的囊体内。保护罩24覆盖扩压器23的内缘部件231所包围的空间,保护罩24的表面光滑无棱角,保护罩24采用耐低温透明聚丙烯材料制成。本发明实施例通过设置保护罩覆盖扩压器的内缘部件所包围的空间,从而可防止浮空器的囊体未成型前,与旋转的叶轮接触,起到保护作用,并且在地面测试阶段,可以通过保护罩观察叶轮的旋转情况,具有重量轻,外观美的特点。In some embodiments, as shown in FIG. 8 , the
在一些实施例中,如图3、图4和图11所示,充放气装置100还包括固定组件4。固定组件4包括法兰盘41,法兰盘41设置在浮空器内侧,并与设置在浮空器外侧的壳体1固定连接,具体的,法兰盘41开设两圈螺栓孔,压圈43开设一圈螺栓孔,外圈螺栓孔与压圈43固定连接,压圈43在垂直于轴向的方向与安装板42相邻设置,压圈43位于安装板42的外侧,法兰盘41内圈螺栓孔与安装板42连接。安装板42设置在浮空器外侧,并与法兰盘41和扩压器23固定连接,具体的,安装板42的结构是一个圆环形状,安装板42开设两圈螺栓孔,内圈与扩压器23底部的螺栓孔连接,外圈与法兰盘41内圈螺栓孔连接,从而实现扩压器与法兰盘的固定。扩压器23设置在浮空器内侧,如图12所示,图12示意了扩压器的具体结构,扩压器23底部具有双排螺栓孔,其中内圈开设多个均布的螺栓孔,用于连接电机外壳12,外圈螺栓孔与内圈螺栓孔布置相差15度,用于与安装板42内圈螺栓孔固定连接,浮空器内侧、外侧如图3和图4所示的内、外方向。In some embodiments, as shown in FIG. 3 , FIG. 4 and FIG. 11 , the inflation and
在充放气装置100与飞艇进行集成安装时,先在艇体上开圆孔,将法兰盘41置于艇体薄膜内侧,之后将压圈43置于艇体薄膜外侧,之后通过螺钉等紧固件穿过艇体薄膜,与法兰盘41进行螺纹连接,形成压紧,从而法兰盘19的外圈螺栓孔与压圈43配合将艇体薄膜材料夹在中间。When the inflation and
本发明实施例中的通过固定组件将充放气装置与艇体实现固定连接,利用法兰盘与压圈配合将艇体薄膜材料夹在中间,通过螺栓预紧力形成密封,有利于气流在气流通道内流动,并从出气口顺利流出。In the embodiment of the present invention, the inflation and deflation device is fixedly connected to the boat body through the fixed assembly, and the membrane material of the boat body is sandwiched by the cooperation of the flange plate and the pressure ring, and the seal is formed by the pre-tightening force of the bolts, which is beneficial to the flow of air in the air. The air flows in the air channel and flows out smoothly from the air outlet.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
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CN117161967B (en) * | 2023-11-03 | 2024-02-27 | 厦门和聚达智能科技有限公司 | Gasbag polishing tool based on negative pressure principle design |
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