CN115948832A - Sequin yarn preparation control system and preparation method thereof - Google Patents

Abstract

The present invention provides a sequin yarn preparation control system, which includes a control drive module, including a first drive module, a second drive module, a third drive module and a fourth drive module, and the first drive module is connected to the stepper motor with electrical signals , the electrical signal of the second driving module is connected to the rotating motor, the electrical signal of the third driving module is connected to the wiring motor, the electrical signal of the fourth driving module is connected to the second motor; the synchronous working module, the electrical signal is connected to the first driving module, the second The drive module and the third drive module; the independent working module is provided with several sub-modules, and each sub-module is electrically connected to the second drive module, and each sub-module is provided with an electrical connection with the first drive module and the fourth drive module. The second parameter module of signal connection; through the above technical solution, the problem that the bead yarn machine in the prior art cannot adapt to different production requirements is solved. In addition, the present invention provides a preparation method based on the above sequin yarn preparation control system.

Description

A sequin yarn preparation control system and its preparation method

technical field

The invention relates to a weaving process, in particular to a sequin yarn preparation control system and a preparation method thereof.

Background technique

With the continuous progress of society and the rapid development of economy, people put forward more and higher requirements for clothing. Clothing has already broken through the original functions of keeping warm, covering and self-defense, and more advocating and pursuing the decorative effect of clothing. In order to make the clothing have an excellent decorative effect, yarns with beads are used for weaving on many clothing.

Chinese patent discloses a bead yarn machine (CN105386181B), comprising a frame, a thread passing mechanism and a bead passing mechanism, the frame is provided with a first motor, a ply rolling shaft controlled by the first motor, a second motor, a second The twisting rolling shaft controlled by the motor, the third motor and the untwisting rolling shaft controlled by the third motor, a plurality of spindles are set between the twisting rolling shaft and the untwisting rolling shaft; The front thread wheel and the rear thread wheel, the two ends of the bead passing mechanism are respectively provided with a plurality of incoming wheels and bead positioners, and the bead passing mechanism is also equipped with a first motor and a plurality of bead positioners for controlling the bead stringing And the push rod controlled by the first motor; a plurality of front thread passing wheels, a plurality of rear thread passing wheels, a plurality of thread feeding wheels, a plurality of bead positioners and a plurality of spindles are sequentially connected by a plurality of yarns.

The above-mentioned patent only discloses the mechanical structure of the bead yarn machine, but does not disclose the specific control system, and the above-mentioned disclosed bead yarn machine is driven by one motor to drive multiple devices, and the speed must be the same, that is to say, only one The bead yarn producing a kind of beads (sequins etc.) has a single working mode and cannot adapt to different production demands.

Contents of the invention

In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a sequin yarn preparation control system, which is used to solve the problem that the bead yarn machine in the prior art can only produce one kind of beads (sequins, etc.) at a time. Yarn has a single working mode and cannot adapt to different production requirements. In addition, the present invention provides a preparation method based on the above sequin yarn preparation control system.

In order to achieve the above purpose and other related purposes, the present invention provides a sequin yarn preparation control system, including

Control the drive module, including a first drive module, a second drive module, a third drive module and a fourth drive module, the first drive module is connected to the stepper motor with an electric signal, and the second drive module is connected to the rotary motor with an electric signal A motor, the electrical signal of the third driving module is connected to the wiring motor, and the electrical signal of the fourth driving module is connected to the second motor;

a synchronous working module, the electric signal is connected to the first driving module, the second driving module and the third driving module;

The independent working module is provided with several sub-modules, and each of the sub-modules is electrically connected to the second driving module, and each of the sub-modules is provided with the first driving module and the fourth driving module. A second parameter module to which the module electrical signal is connected.

Through the above technical scheme, while retaining the synchronous working module in the traditional sequin yarn preparation system, that is, while controlling all the motors to operate synchronously, an independent working module is added. In the independent working module, each coil is regarded as Independent isolation and individual control of each coil, so that one machine can simultaneously prepare multiple distances of beaded yarns, meeting various preparation needs, and rich production modes.

In an embodiment of the present invention, the synchronous working module is provided with a quantity setting module and a first parameter module, the quantity setting module is electrically connected to the second driving module, and the first parameter module It is electrically connected with the first driving module and the third driving module.

In an embodiment of the present invention, the number of the sub-modules is the same as the number of the rotating motor and the second motor, and each of the sub-modules corresponds to the rotating motor, the stepping motor and the second motor located on the same coil. Two motors.

In one embodiment of the present invention, the synchronous working module is also equipped with a statistical module connected with the electric signal of the rotating motor, and the statistical module determines the number of rotating motors according to the number of signals of the rotating motors, and then determines the number of coils quantity.

In an embodiment of the present invention, the sequin yarn preparation control system further includes an operation authority module, and the operation authority module is electrically connected to the synchronous working module and the independent working module.

Through the above technical solution, setting the authority module can prevent the operator from changing parameters by mistake.

In an embodiment of the present invention, the sequin yarn preparation control system further includes a data storage module, and the data storage module is electrically connected to the control module.

Through the above-mentioned technical scheme, a data storage module is set up to calculate production records, which is convenient for traceability and statistics.

The present invention also provides a method for preparing beaded yarn. The preparation method is based on the beaded yarn preparation control system described in claims 1 to 6, and includes the following steps:

S1. Mode selection, select any one of synchronous mode or independent mode;

S2. If the synchronous mode is selected, the quantity setting and parameter setting are performed in sequence to set the number of coils involved in the preparation and the parameters of the beading distance, and start working after the setting is completed;

S3. If the independent mode is selected, first select the required number of sub-modules, and set the working parameters in each sub-module, and start working after the setting is completed.

In an embodiment of the present invention, the synchronization mode in step S2 specifically includes the following steps:

S2-1, quantity setting, set the number of coils for sequin yarn preparation in the quantity setting module, and transmit a signal to the second drive module, and the rotating motor controls the redundant coils to slide to non-contact according to the signal routing roller;

S2-2, parameter setting, setting the working parameters of the first driving module and the third driving module in the first parameter module;

S2-3, implement the work, the first driving module and the third driving module transmit signals to the stepping motor and the wiring motor respectively, and implement the work.

In an embodiment of the present invention, the independent mode in step S3 specifically includes the following steps:

S3-1, select sub-modules, select an appropriate number of sub-modules according to the preparation scheme of the beaded yarn;

S3-2, the coil is independent, the selected sub-module sends a signal to its corresponding rotating motor, and the rotating motor adjusts the coil position according to the signal;

S3-3, parameter setting, respectively setting the working parameters in each sub-module;

S3-4, implement the work, the first driving module and the third driving module transmit signals to the stepping motor and the wiring motor respectively, and implement the work.

Through the above technical solution, two working modes are set up. In the synchronous mode, although all the coils rotate at the same speed, the distance between the sequins on the yarn can be adjusted by adjusting the driving frequency of the stepping motor. The number of wire coils participating in the work can be adjusted through the second drive module to avoid wear caused by idling; in the independent mode, the working parameters can be adjusted individually for each wire coil, that is, each coil can be prepared The yarn with sequins at a specific distance has richer working modes and simpler control methods.

As mentioned above, the sequin yarn preparation control system and its preparation method of the present invention have the following beneficial effects:

1. While retaining the synchronous working module in the traditional sequin yarn preparation system, that is, controlling all motors to operate synchronously, an independent working module is added. In the independent working module, each coil is regarded as an independent isolation , each coil is individually controlled, so that one machine can simultaneously prepare beaded yarns at various distances, meeting various preparation needs, and has rich production modes.

2. There are two working modes in total. In the synchronous mode, although all the reels rotate at the same speed, the spacing of the sequins on the yarn can be adjusted by adjusting the driving frequency of the stepping motor, and it can also be adjusted through the first The second drive module adjusts the number of wire coils involved in the work to avoid wear caused by idling; in the independent mode, each wire coil can be individually adjusted to the working parameters, that is, each wire coil can be prepared with a specific distance bead The yarn of the piece, the working mode is more abundant, and the control method is relatively simple.

Description of drawings

Figure 1 is a schematic diagram of the overall structure disclosed in Example 1 of the present invention.

FIG. 2 is a schematic diagram of the overall structure disclosed in Example 1 of the present invention.

FIG. 3 is a schematic diagram of a partial structure of the bead assembly disclosed in Embodiment 1 of the present invention.

FIG. 4 is a schematic diagram of a partial structure of the wire take-up assembly disclosed in Embodiment 1 of the present invention.

Fig. 5 is a schematic structural diagram of the system disclosed in Embodiment 2 of the present invention.

Component designation description

1. Rack; 2. Raw material frame; 3. Raw material coil; 4. First wire harness; 5. Second wire harness; 6. Sequins; 7. First base; 8. Second base; 9. First card Groove; 10, second card slot; 11, stepping motor; 12, first guide roller; 13, second guide roller; 14, third guide roller; 15, spindle; 16, first motor; 17, wiring roller ;18, coil; 19, wiring motor; 20, change direction assembly; 21, rotating rod; 22, take-up wheel; 23, arched chute; 24, rotating shaft; 25, rotating motor; 27. Second motor; 28. Control drive module; 29. First drive module; 30. Second drive module; 31. Third drive module; 32. Fourth drive module; 33. Synchronous work module; 34. Quantity setting 35. The first parameter module; 36. The statistical module; 37. The independent working module; 38. The sub-module; 39. The second parameter module.

Detailed ways

The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

See Figures 1 through 3. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.

Example 1

Referring to Figures 1-4, this embodiment provides a bead yarn machine, including a frame 1, on which a raw material coil 3, a beading assembly, a doubling assembly and a winding assembly are sequentially arranged; the raw material coil 3 Including the first wire harness 4 and the second wire bundle 5 with beads 6, the first wire bundle 4 and the second wire harness 5 passing through the beading assembly are connected to the winding assembly after being twisted in the doubling assembly;

The frame 1 is provided with a raw material rack 2 that prevents the first wire harness 4 and the second wire harness 5, and the raw material rack 2 is higher than the take-up assembly, lower than the raw wire coil 3 and the beading assembly.

The number of beading components is the same as that of the winding components.

There are multiple bead assemblies, each bead assembly includes a first base 7 and a second base 8, one side of the first base 7 is provided with a first card slot 9, and one side of the second base 8 is provided with a second card slot 10. The width and depth of the first card slot 9 are smaller than that of the second card slot 10. The first base 7 is placed above the second base 8 and the bottoms of the first card slot 9 and the second card slot 10 are located on the same vertical line. The rear end of a base 7 is provided with a stepping motor 11 that drives the first base 7 to slide along the second base 8;

When in use, the second wire harness 5 enters from the top of the first base 7 and passes out from the bottom of the second base 8. Since the width of the first card slot 9 on the first base 7 is smaller than that of the beads 6, the second wire harness of the second base 8 The slot 10 is larger than the beads 6. When the second wire harness 5 passes through the first base 7, the wire harness is stuck above the first base 7, and when the first base 7 slides forward under the push of the stepping motor 11 , to drive the second wire harness 5 to slide forward, and because the depth of the first slot 9 is smaller than the second slot 10, when the second wire harness 5 drives the bead piece 6 to slide forward, it can drive the bead piece 6 to draw the first A card slot 9 is located above the second card slot 10 , and moves with the movement of the second wire harness 5 from the second card slot 10 , and the distance between the bead pieces 6 can be adjusted by adjusting the advancing frequency of the stepping motor 11 .

The bead assembly also includes a first guide roller 12 and a second guide roller 13 , and the second wire bundle 5 passes through the first guide roller 12 and the second guide roller 13 in sequence and then passes through the first base 7 and the second base 8 .

The doubling assembly includes a third guide roller 14 and a spindle 15. The third guide roller 14 and the spindle 15 are respectively arranged on the upper and lower sides of the first base 7 and the second base 8. After the first wire harness 4 passes through the third guide roller 14 and passes through The second wire harness 5 of the second base 8 is doubling, enters the spindle 15 to complete the doubling, and the spindle 15 is provided with a first motor 16 to drive the spindle 15 to rotate.

The winding assembly comprises mutually contradictory wiring roll 17 and wire coil 18, and wire coil 18 is provided with a plurality of, and the quantity of wire coil 18 is identical with the quantity of stepper motor 11, and wiring roll 17 side is equipped with wiring motor 19, and wiring roll 17 is driven by the wiring motor 19 to rotate, and drives all the wire reels 18 to rotate. The bottom of each wire reel 18 is provided with a direction changing assembly 20 that pushes the wire reel 18 to deflect. Two motors 27 .

The steering assembly 20 includes an arched base, a rotating shaft 24 slidably connected to the arched base, and a rotating motor 25 that drives the rotating shaft 24 to slide along the arched base, and the coil 18 is installed on the rotating shaft 24 .

During use, start the rotating shaft 24 to slide along the arched base, so that the wire reel 18 and the wiring roller 17 are connected or mutually independent. When the wire reel 18 and the wiring roller 17 conflict, the rotation of the wiring roller 17 can drive the wire reel 18 to rotate Now the second motor 27 does not need to be turned on, and when the wire reel 18 does not contact the wiring roller 17, the wire reel 18 can be driven and rotated by the motor alone. At this time, the rotating speed between each wire reel 18 is different, thereby driving the second wire harness 5. The speeds of the beaded components are different, and the distances between the beads 6 are also different. One device can produce multiple types of yarns at the same time; in addition, when the number of yarns that need to be produced at one time is low, it can Unnecessary wire coils 18 do not contact the wiring roller 17 to avoid loss caused by wire coils 18 idling.

The wheels are equipped with cross-cut harness patterns.

The rotation of the rotating rod 21 drives the take-up wheel 22 to rotate, and the wire bundles that have been twisted are wound on the wire reel 18 through the wire harness lines. On vol. 18 online.

Example 2

Based on the above bead yarn machine, please refer to Fig. 5 together, the present invention discloses a sequin yarn preparation control system, including

The control drive module 28 includes a first drive module 29, a second drive module 30, a third drive module 31 and a fourth drive module 32. The first drive module 29 is electrically connected to the stepper motor 11, and the second drive module 30 is electrically connected to the stepper motor 11. The signal is connected to the rotating motor 25, the electrical signal of the third driving module 31 is connected to the wiring motor 19, and the electrical signal of the fourth driving module 32 is connected to the second motor 27;

The synchronous working module 33 is connected to the first driving module 29, the second driving module 30 and the third driving module 31 with electrical signals; the synchronous working module 33 is provided with a quantity setting module 34 and a first parameter module 35, and the quantity setting module 34 is connected to the second drive module 30 with electrical signals, and the first parameter module 35 is connected to the first drive module 29 and the third drive module 31 with electrical signals;

The independent working module 37 is provided with several submodules 38, and each submodule 38 is electrically connected to the second drive module 30, and each submodule 38 is provided with the first drive module 29 and the fourth drive module 32. Connect the second parameter module 39 .

Through the above technical scheme, while retaining the synchronous working module 33 in the traditional sequin yarn preparation system, that is, while controlling all the motors to operate synchronously, an independent working module 37 is added, in which each coil is 18 are regarded as independent isolation, and each coil 18 is individually controlled, so that one machine can simultaneously prepare beaded yarns at various distances, satisfy various preparation needs, and have rich production modes.

Furthermore, the number of sub-modules 38 is the same as that of the rotating motor 25 and the second motor 27, and each sub-module 38 corresponds to the rotating motor 25, the stepping motor 11 and the second motor 27 located on the same coil.

Furthermore, the synchronous working module is also provided with a statistical module 36 connected to the electric signal of the rotating motor 25. The statistical module 36 determines the number of rotating motors 25 according to the number of signals of the rotating motor 25, and then determines the number of coils 18.

Furthermore, the sequin yarn preparation control system also includes an operation authorization module, which is electrically connected to the synchronous working module 33 and the independent working module 37 . Setting the permission module can prevent the operator from changing parameters by mistake.

Furthermore, the sequin yarn preparation control system also includes a data storage module, and the data storage module is electrically connected to the control module. Set the data storage module to calculate the production record, which is convenient for traceability and statistics.

Example 3

Based on the above-mentioned embodiments, the present invention discloses a preparation method of beaded yarn, comprising the following steps:

S1. Mode selection, select any one of synchronous mode or independent mode;

S2. If the synchronous mode is selected, the number setting and parameter setting are set in turn to set the number of coils 18 involved in the preparation and the parameters of the beading distance, and start working after the setting is completed;

S3. If the independent mode is selected, first select the required number of sub-modules 38, and set the working parameters in each sub-module 38, and start working after the setting is completed.

The synchronization mode in the above step S2 specifically includes the following steps:

S2-1, quantity setting, set the number of coils 18 for sequin yarn preparation in the quantity setting module 34, and transmit a signal to the second drive module 30, and the rotating motor 25 controls the redundant coils 18 according to the signal Slip to non-contact wiring roller 17;

S2-2, parameter setting, setting the working parameters of the first driving module 29 and the third driving module 31 in the first parameter module 35;

S2-3, implement the work, the first driving module 29 and the third driving module 31 transmit signals to the stepper motor 11 and the wiring motor 19 respectively, and implement the work.

The independent mode in the above step S3 specifically includes the following steps:

S3-1, select the sub-module 38, select an appropriate number of sub-modules 38 according to the preparation scheme of the beaded yarn;

S3-2, the coil is independent, the selected sub-module 38 sends a signal to its corresponding rotating motor 25, and the rotating motor 25 adjusts the position of the coil 18 according to the signal;

S3-3, parameter setting, respectively setting the working parameters in each sub-module 38;

S3-4, implement the work, the first driving module 29 and the third driving module 31 transmit signals to the stepper motor 11 and the wiring motor 19 respectively, and implement the work.

There are two working modes. In the synchronous mode, although all the reels 18 rotate at the same speed, the distance between the sequins 6 on the yarn can be adjusted by adjusting the driving frequency of the stepping motor 11. The second drive module 30 adjusts the number of wire reels 18 participating in the work, avoiding the wear and tear caused by idling; and in the independent mode, the working parameters can be adjusted separately in each wire reel 18, that is, each wire reel 18 can The yarn with sequins 6 at a specific distance is prepared, the working mode is more abundant, and the control method is relatively simple.

Example 4

The difference between this embodiment and Embodiment 3 is that a third working mode is also provided: S4, collaborative mode, that is, run synchronous mode and independent mode at the same time. The independent mode is implemented in the roll 18, and this collaborative mode can pick out the sequin 6 yarns of a specific distance from each roll 18 while most of the rolls 18 are performing basic production. Compared with the synchronous mode, it is more flexible. It is also more convenient than standalone mode.

In summary, the present invention retains the synchronous working module 33 possessed in the traditional sequin yarn preparation system, that is, controls all motors to operate synchronously, and adds an independent working module 37 in which each coil is 18 are regarded as independent isolation, each coil 18 is individually controlled, so that one machine can simultaneously prepare beaded yarns at various distances, satisfy various preparation needs, and have rich production modes. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.

The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims (9)

1. A sequin yarn preparation control system, characterized in that, comprising Control the drive module, including a first drive module, a second drive module, a third drive module and a fourth drive module, the first drive module is connected to the stepper motor with an electric signal, and the second drive module is connected to the rotary motor with an electric signal A motor, the electrical signal of the third driving module is connected to the wiring motor, and the electrical signal of the fourth driving module is connected to the second motor; a synchronous working module, the electric signal is connected to the first driving module, the second driving module and the third driving module; The independent working module is provided with several sub-modules, and each of the sub-modules is electrically connected to the second driving module, and each of the sub-modules is provided with the first driving module and the fourth driving module. A second parameter module to which the module electrical signal is connected. 2. The sequin yarn preparation control system according to claim 1 is characterized in that: a quantity setting module and a first parameter module are arranged in the synchronous working module, and the quantity setting module and the second drive The modules are connected with electrical signals, and the first parameter module is connected with the first driving module and the third driving module with electrical signals. 3. The sequin yarn preparation control system according to claim 1, characterized in that: the number of the sub-modules is the same as the number of the rotating motor and the second motor, and each of the sub-modules is correspondingly located at A rotary motor, a stepper motor and a second motor on the same coil. 4. The sequin yarn preparation control system according to claim 1, characterized in that: the synchronous working module is also provided with a statistical module connected with the electrical signal of the rotating motor, and the statistical module is based on the electrical signal of the rotating motor The number of signals determines the number of rotating motors, which in turn determines the number of coils. 5. The sequin yarn preparation control system according to claim 1, characterized in that: the sequin yarn preparation control system also includes an operation authority module, and the operation authority module is electrically connected to the synchronous working module and independent working modules. 6. The sequin yarn preparation control system according to claim 1, characterized in that: the sequin yarn preparation control system further comprises a data storage module, and the data storage module is electrically connected to the control module. 7. A method for preparing beaded yarn, characterized in that: the preparation method is based on the control system for preparing beaded yarn according to claims 1 to 6, comprising the following steps: S1. Mode selection, select any one of synchronous mode or independent mode; S2. If the synchronous mode is selected, the quantity setting and parameter setting are performed in sequence to set the number of coils involved in the preparation and the parameters of the beading distance, and start working after the setting is completed; S3. If the independent mode is selected, first select the required number of sub-modules, and set the working parameters in each sub-module, and start working after the setting is completed. 8. The preparation method of beaded yarn according to claim 1, characterized in that: the synchronous mode in the step S2 specifically comprises the following steps: S2-1, quantity setting, set the number of coils for sequin yarn preparation in the quantity setting module, and transmit a signal to the second drive module, and the rotating motor controls the redundant coils to slide to non-contact according to the signal routing roller; S2-2, parameter setting, setting the working parameters of the first driving module and the third driving module in the first parameter module; S2-3, implement the work, the first driving module and the third driving module transmit signals to the stepping motor and the wiring motor respectively, and implement the work. 9. The preparation method of beaded yarn according to claim 1, characterized in that: the independent mode in the step S3 specifically comprises the following steps: S3-1, select sub-modules, select an appropriate number of sub-modules according to the preparation scheme of the beaded yarn; S3-2, the coil is independent, the selected sub-module sends a signal to its corresponding rotating motor, and the rotating motor adjusts the coil position according to the signal; S3-3, parameter setting, respectively setting the working parameters in each sub-module; S3-4, implement the work, the first driving module and the third driving module transmit signals to the stepping motor and the wiring motor respectively, and implement the work.

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