CN115945812A - A bubble removal mechanism and bubble removal method for cell cutting spray - Google Patents
A bubble removal mechanism and bubble removal method for cell cutting spray Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电池片切割领域,尤其涉及一种电池片切割喷雾的气泡去除机构及气泡去除方法。The invention relates to the field of cell cutting, in particular to a bubble removal mechanism and method for cell cutting spray.
背景技术Background technique
在电池片的生产中,为了降低电池片损耗,现有方法采用的是利用热裂激光和喷雾冷却相配合,完成对电池片进行裂解;在专利申请号CN201880031469.8的文件中就提出了一种电池片切割方法,该方法就是采用激光开槽、加热再冷却的切割方法。In the production of battery slices, in order to reduce the loss of battery slices, the existing method uses the combination of thermal cracking laser and spray cooling to complete the cracking of the battery slices; in the document of patent application number CN201880031469.8, a A cell cutting method, the method is to use laser slotting, heating and cooling cutting method.
为了保证电池片的裂解效果,则对喷射的冷却水稳定性要求极高,要求水雾在喷射过程中不可断流,不可有扰动,水压与气压要稳定;但是在实际生产中,由于喷嘴暴露于外部空气中的,始终会在喷嘴的水通道中产生微小气泡(当喷嘴经常开关时,气泡产生更加频繁),这些气泡由于较水更轻,最终会向喷嘴的上方管道移动,并最终汇集成大气泡,大气泡随水流送出,最终导致电池片裂解不均,造成电池片损坏。In order to ensure the cracking effect of the battery sheet, the stability of the sprayed cooling water is extremely high. It is required that the water mist should not be interrupted during the spraying process, and there should be no disturbance, and the water pressure and air pressure should be stable; but in actual production, due to the nozzle Exposure to the outside air will always generate tiny air bubbles in the water channel of the nozzle (the bubbles will be generated more frequently when the nozzle is switched on and off frequently), these bubbles will eventually move to the upper pipe of the nozzle due to being lighter than water, and eventually Gathered into large air bubbles, the large air bubbles are sent out with the water flow, which eventually leads to uneven cracking of the cells and damage to the cells.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种电池片切割喷雾的气泡去除机构及气泡去除方法。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a cell cutting spray bubble removal mechanism and bubble removal method.
为了实现上述目的,本发明采用了如下技术方案:包括出水通道、进水通道、盖板和固定板,所述出水通道与进水通道之间连接有一段疏水透气管,所述盖板与固定板安装于疏水透气管的外侧,并于所述疏水透气管的外侧形成一个密闭腔体,所述密闭腔体上连接有抽气通道。In order to achieve the above object, the present invention adopts the following technical scheme: including a water outlet channel, a water inlet channel, a cover plate and a fixing plate, a section of hydrophobic ventilation pipe is connected between the water outlet channel and the water inlet channel, and the cover plate and the fixed The plate is installed on the outside of the hydrophobic ventilation pipe, and forms a closed cavity on the outside of the hydrophobic ventilation pipe, and the closed cavity is connected with a suction channel.
优选的,所述疏水透气管选用ePTEF材质。Preferably, the hydrophobic ventilation tube is made of ePTEF.
优选的,所述盖板与固定板密封连接。Preferably, the cover plate is sealingly connected with the fixing plate.
优选的,所述出水通道与喷雾喷头连接,所述进水通道与供水机构连接。Preferably, the water outlet channel is connected with the spray head, and the water inlet channel is connected with the water supply mechanism.
优选的,抽气通道的输出端连接有抽气装置,所述抽气装置保持为常开状态。Preferably, an air extraction device is connected to the output end of the air extraction channel, and the air extraction device is kept in a normally open state.
优选的,所述疏水透气管与喷嘴的距离小于500mm。Preferably, the distance between the hydrophobic ventilation pipe and the nozzle is less than 500mm.
优选的,所述抽气通道与密闭腔体密封连接。Preferably, the pumping channel is airtightly connected with the airtight cavity.
优选的,所述疏水透气管的外表面均与密闭腔体接触。Preferably, the outer surfaces of the hydrophobic ventilation pipes are all in contact with the closed cavity.
优选的,所述密封腔体的内壁做防腐蚀处理。Preferably, the inner wall of the sealed cavity is treated with anti-corrosion treatment.
一种电池片切割喷雾气泡去除机构的气泡去除方法,包括以下步骤:A method for removing air bubbles of a cell cutting spray air bubble removal mechanism, comprising the following steps:
第一步,将疏水透气管设置于出水通道与进水通道之间,再将盖板与固定板安装于所述疏水透气管的外侧,在所述疏水透气管外侧形成一个由所述盖板与所述固定板包裹的密闭腔体,并在所述密闭腔体的外侧连接抽气通道;In the first step, the hydrophobic ventilation pipe is arranged between the water outlet channel and the water inlet channel, and then the cover plate and the fixing plate are installed on the outside of the hydrophobic ventilation pipe, and a cover plate is formed on the outside of the hydrophobic ventilation pipe. A closed cavity wrapped with the fixed plate, and an air extraction channel is connected to the outside of the closed cavity;
第二步,将所述进水通道与纯水供水系统连接,将所述出水通道与喷雾喷头连接,将所述抽气通道与抽真空系统连接;In the second step, the water inlet channel is connected to a pure water supply system, the water outlet channel is connected to a spray nozzle, and the air extraction channel is connected to a vacuum system;
第三步,阀门开启,保持进水通道与出水通道正常连通,所述抽真空系统启动并持续保持开启状态,在所述密闭腔体形成真空环境。In the third step, the valve is opened to maintain normal communication between the water inlet channel and the water outlet channel, and the vacuum pumping system is activated and kept open to form a vacuum environment in the sealed cavity.
疏水透气管选用一种透气不透水材料,通过抽气通道外接抽真空设备,保持密闭腔体内外一个近真空状态,将送水管道中的气体通过疏水透气管抽出,从而避免小气泡汇集成大气泡后造成电池片裂解不良,解决了现有技术中无法完全消除喷雾气泡的问题。The hydrophobic venting tube is made of a kind of breathable and impermeable material, and the vacuum equipment is connected externally through the air pumping channel to maintain a near vacuum state inside and outside the closed cavity, and the gas in the water delivery pipe is pumped out through the hydrophobic venting tube, thereby preventing small bubbles from converging into large bubbles Afterwards, the cracking of the battery sheet is poor, which solves the problem that the spray bubbles cannot be completely eliminated in the prior art.
附图说明Description of drawings
图1为本发明提出的气泡去除机构的结构示意图;Fig. 1 is the structural representation of the air bubble removal mechanism that the present invention proposes;
图2为本发明提出的气泡去除机构内部爆炸图。Fig. 2 is an internal exploded view of the air bubble removal mechanism proposed by the present invention.
图例说明:illustration:
1、出水通道;2、抽气通道;3、进水通道;4、盖板;5、固定板;6、疏水透气管。1. Water outlet channel; 2. Air pumping channel; 3. Water inlet channel; 4. Cover plate; 5. Fixed plate; 6. Hydrophobic ventilation pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, and therefore should not be construed as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance, and unless otherwise Clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
参照图1-2,本发明提供的一种实施例:包括出水通道1、进水通道3、盖板4和固定板5,出水通道1与进水通道3之间连接有一段疏水透气管6,盖板4与固定板5安装于疏水透气管6的外侧,并于疏水透气管6的外侧形成一个密闭腔体,密闭腔体上连接有抽气通道2。Referring to Figures 1-2, an embodiment provided by the present invention includes a
进一步的,疏水透气管6选用ePTEF材质。Further, the
通过该技术方案,疏水透气管6为一种气体能够透过,但是水流无法透过的材质,通过疏水透气管6,气泡可以从管壁排出,从而不会富集成大气泡最终导致喷雾NG;为了达到该效果,本实施例中采用ePTEF材质中空纤维透气管,在别的实施例中,也可以采用具有同种功能的材质制成的管体。Through this technical solution, the
进一步的,盖板4与固定板5密封连接。Further, the
通过该技术方案,盖板4与固定板5的连接需要保证其内部的密闭腔体为一个密封结构。Through this technical solution, the connection between the
进一步的,出水通道1与喷嘴连接,进水通道3与供水机构连接。Further, the
通过该技术方案,该机构安装在喷雾喷嘴的上端,用于去除从喷嘴上移的大小气泡,同时也可以处理随冷却水移动的气泡。Through this technical solution, the mechanism is installed on the upper end of the spray nozzle to remove the large and small air bubbles moving up from the nozzle, and can also deal with the air bubbles moving with the cooling water.
进一步的,抽气通道2的输出端连接有抽真空系统,抽真空系统保持为常开状态。Further, the output end of the
通过该技术方案,抽真空系统可以用一个抽气装置实现,通过抽气通道2,使得密闭腔体内保持为近真空的负压状态,送水系统中的大小气泡在压力的作用下从疏水透气管6的管壁溢出,从而去除了冷却水中的大小气泡,几乎完全消除了气泡对喷雾稳定性的影响。Through this technical solution, the vacuum system can be realized with an air pumping device. Through the
进一步的,疏水透气管6与喷雾喷头的距离小于500mm。Further, the distance between the
通过该技术方案,疏水透气管6不宜设计间隔喷嘴过远,也应考虑疏水透气管6供水系统的影响,避免间隔喷嘴过远导致气泡难以上移至疏水透气管6位置抽出,避免间隔喷嘴过近影响水流稳定性。Through this technical scheme, the
进一步的,抽气通道2与密闭腔体密封连接。Further, the
进一步的,疏水透气管6的外表面均与密闭腔体接触。Further, the outer surfaces of the
通过该技术方案,疏水透气管6的外表面完全暴露于密闭腔体内,提升接触面积,使得气体透过效果更好。Through this technical solution, the outer surface of the
进一步的,密封腔体的内壁做防腐蚀处理。Further, the inner wall of the sealed cavity is treated for anti-corrosion.
通过该技术方案,防腐蚀处理保证除气泡机构的使用寿命。Through this technical solution, the anti-corrosion treatment ensures the service life of the bubble removal mechanism.
一种电池片切割喷雾气泡去除机构的气泡去除方法,包括以下步骤:A method for removing air bubbles of a cell cutting spray air bubble removal mechanism, comprising the following steps:
第一步,将疏水透气管6设置于出水通道1与进水通道3之间,再将盖板4与固定板5安装于疏水透气管6的外侧,在疏水透气管6外侧形成一个由盖板4与固定板5包裹的密闭腔体,并在密闭腔体的外侧连接抽气通道2;In the first step, the
第二步,将进水通道3与纯水供水系统连接,将出水通道1与喷雾喷头连接,将抽气通道2与抽真空系统连接;In the second step, the
第三步,阀门开启,保持进水通道3与出水通道1正常连通,抽真空系统启动并持续保持开启状态,在密闭腔体形成真空环境。In the third step, the valve is opened to maintain the normal communication between the
工作原理:在冷却水送入喷嘴的上端加装有气泡去除机构,气泡去除机构包括疏水透气管6和设置于疏水透气管6外侧的密闭腔体,疏水透气管6选用一种透气不透水材料,通过抽气通道2外接抽真空设备,保持密闭腔体内外一个近真空状态,将送水管道中的气体通过疏水透气管6抽出,从而避免小气泡汇集成大气泡后造成电池片裂解不良。Working principle: A bubble removal mechanism is installed on the upper end of the cooling water feeding nozzle. The bubble removal mechanism includes a
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119140986A (en) * | 2024-11-19 | 2024-12-17 | 苏州索雷特自动化科技有限公司 | Real-time independent exhaust device |
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