CN115931962A - Full-automatic concrete setting time measuring device and measuring method - Google Patents
Full-automatic concrete setting time measuring device and measuring method Download PDFInfo
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Abstract
本发明公开了一种全自动混凝土凝结时间测定装置及测定方法,该测定装置包括机台、转盘机构、顶升旋转机构、翻盖机构、测针位移机构和洗针机构,该测定装置通过转盘机构将试验桶移送至测试工位后,翻盖机构将盖体从该测试工位上的试验桶翻开,测针位移机构可带动测针移动至测试工位以进行后续测试,在测试完毕后自动进行试针清洗,依此循环,直至达到混凝土的初凝或终凝,实现了全程自动化测试,从而节省测试时间,提高了测试效率。
The invention discloses a fully automatic concrete setting time measuring device and a measuring method. The measuring device includes a machine table, a turntable mechanism, a jacking and rotating mechanism, a flipping mechanism, a probe displacement mechanism and a needle washing mechanism. The measuring device passes through the turntable mechanism. After the test barrel is transferred to the test station, the flip mechanism will open the cover from the test barrel on the test station, and the stylus displacement mechanism can drive the stylus to move to the test station for subsequent testing. After the test is completed, it will automatically The test needle is cleaned and circulated in this way until the initial setting or final setting of the concrete is achieved. The whole process of automatic testing is realized, thereby saving testing time and improving testing efficiency.
Description
技术领域technical field
本发明涉及一种全自动混凝土凝结时间测定装置及测定方法。The invention relates to a fully automatic concrete setting time measuring device and a measuring method.
背景技术Background technique
混凝土的凝结时间分为初凝时间和终凝时间,是混凝土拌合物性能的重要指标之一。初凝时间是指从混凝土加水拌合起至混凝土砂浆开始失去塑性所需的时间;终凝时间是从混凝土加水拌合起至混凝土砂浆完全失去塑性并开始产生强度所需的时间。混凝土凝结时间在施工中有重要意义。为了保证混凝土砂浆在工程施工中有足够的时间处于塑性状态,以便于操作使用,结合混凝土的施工要求规定了混凝土的最短初凝时间;为使已经形成工程结构形状的混凝土砂浆尽早取得强度,以便能够承受荷载,结合混凝土的施工要求规定了混凝土终凝时间不得迟于规定的时间。因此,混凝土的凝结时间可以作为反映混凝土凝结性能的主要指标。The setting time of concrete is divided into initial setting time and final setting time, which is one of the important indicators of the performance of concrete mixture. The initial setting time refers to the time required for the concrete mortar to lose its plasticity from the time when the concrete is mixed with water; the final setting time is the time required for the concrete mortar to completely lose its plasticity and begin to produce strength after the concrete is mixed with water. The setting time of concrete is of great significance in construction. In order to ensure that the concrete mortar has enough time to be in a plastic state during engineering construction for easy operation and use, the minimum initial setting time of concrete is stipulated in combination with the construction requirements of concrete; in order to make the concrete mortar that has formed the shape of the engineering structure obtain strength as soon as possible, so that Able to bear the load, combined with the construction requirements of concrete, it is stipulated that the final setting time of concrete shall not be later than the specified time. Therefore, the setting time of concrete can be used as the main index reflecting the setting performance of concrete.
中国实用新型专利公告号为CN214252102U、名称为混凝土凝结时间检测设备的专利,包括支撑系统、三维驱动贯入系统和试样盛装系统;支撑系统上部固定安装三维驱动贯入系统,其底部设有置物架和试样平台,试样平台用于安装试样盛装系统;三维驱动贯入系统处于试样盛装系统上方;三维驱动贯入系统包括电驱动的三维导轨和操作端;试样盛装系统包括至少3个带盖的试样桶,每个试样桶外侧面下部与试样平台表面形成一处可拆卸的枢接结构;置物架上设有至少一支独立的测针;置物架还用于放置所述试样桶的盖和其它辅助装置。但是,该检测设备的操作端需要完成试样桶盖的拾放、测针的拾放和测针的贯入等精细动作,造成在进行试样桶盖的拾放时就无法进行测针的拾放,需要等待较长时间,检测效率低。The Chinese utility model patent announcement number is CN214252102U, and the patent name is concrete setting time detection equipment, including a support system, a three-dimensional drive penetration system and a sample storage system; the upper part of the support system is fixedly installed with a three-dimensional drive penetration system, and the bottom is equipped with a storage The sample platform is used to install the sample holding system; the three-dimensional drive penetration system is above the sample containment system; the three-dimensional drive penetration system includes the electric drive three-dimensional guide rail and the operating end; the sample containment system includes at least 3 sample barrels with covers, the lower part of the outer side of each sample barrel forms a detachable pivot structure with the surface of the sample platform; there is at least one independent measuring needle on the shelf; the shelf is also used for Place the lid and other accessories for the sample bucket. However, the operation end of the detection equipment needs to complete fine actions such as picking and placing the sample barrel cover, picking and placing the stylus, and penetrating the stylus, which makes it impossible to perform the stylus when picking and placing the sample barrel cover. It takes a long time to pick and place, and the detection efficiency is low.
发明内容Contents of the invention
本发明提供了一种全自动混凝土凝结时间测定装置及测定方法,其克服了背景技术所存在的不足。本发明解决其技术问题所采用的技术方案之一是:The invention provides a fully automatic concrete setting time measuring device and a measuring method, which overcome the shortcomings of the background technology. One of the technical solutions adopted by the present invention to solve its technical problems is:
一种全自动混凝土凝结时间测定装置,其适用于装有混凝土且带盖体的试验桶,该测定装置包括:A fully automatic concrete setting time measuring device, which is suitable for a test barrel with concrete and a cover, the measuring device includes:
机台,该机台设置有测试工位;A machine platform, the machine platform is provided with a test station;
转盘机构,其安装在机台上且其设置有转盘,该转盘转动可带动试验桶沿着转盘中心轴线旋转,以使试验桶移动至测试工位;Turntable mechanism, which is installed on the machine table and is provided with a turntable, the rotation of the turntable can drive the test barrel to rotate along the central axis of the turntable, so that the test barrel can move to the test station;
顶升旋转机构,其安装在机台上,其可将测试工位上的试验桶向上顶起,并带动试验桶沿着试验桶中心轴线进行转动;The jacking and rotating mechanism is installed on the machine platform, which can lift the test barrel on the test station upwards and drive the test barrel to rotate along the central axis of the test barrel;
翻盖机构,其安装在机台上且位于转盘中心处,其可将测试工位上的试验桶的盖体进行翻开或盖上;Cover mechanism, which is installed on the machine table and located at the center of the turntable, which can open or close the cover of the test barrel on the test station;
测针位移机构,其安装在机台上且可带动测针进行前后以及上下移动至测试工位处,测针可对试验桶内的混凝土进行测试;Stylus displacement mechanism, which is installed on the machine table and can drive the stylus to move back and forth and up and down to the test station, and the stylus can test the concrete in the test bucket;
洗针机构,其安装在机台上且其位于转盘机构和测针位移机构之间,其可将测针进行清洗;The needle washing mechanism is installed on the machine table and is located between the turntable mechanism and the needle displacement mechanism, which can clean the needle;
当转盘机构将试验桶移送至测试工位后,翻盖机构将盖体从该测试工位上的试验桶翻开的同时,测针位移机构可带动测针移动至测试工位以进行后续测试,节省测试时间。When the turntable mechanism transfers the test barrel to the test station, the flip mechanism opens the cover from the test barrel on the test station, and at the same time, the stylus displacement mechanism can drive the stylus to move to the test station for subsequent testing. Save testing time.
一较佳实施例之中:所述翻盖机构包括翻盖支架、翻盖电机、翻盖传动杆组和电磁铁吸盘,所述翻盖支架穿过转盘后伸出至转盘上方,所述翻盖电机安装在翻盖支架上,所述翻盖传动杆组连接翻盖电机,所述电磁铁吸盘安装在翻盖传动杆组上,该电磁铁吸盘可在翻盖传动杆组的带动下在盖上位置和翻开位置之间往复移动;所述盖体采用磁性材质。In a preferred embodiment: the flip mechanism includes a flip bracket, a flip motor, a flip drive rod group and an electromagnet sucker, the flip bracket extends above the turntable after passing through the turntable, and the flip motor is installed on the flip bracket Above, the flip cover drive rod group is connected to the flip cover motor, and the electromagnet sucker is installed on the flip cover drive rod group, and the electromagnet sucker can be driven by the flip cover drive rod group to reciprocate between the cover position and the folded position ; The cover is made of magnetic material.
一较佳实施例之中:所述翻盖传动杆组包括第一直杆、第二直杆、第三直杆、第四直杆和折弯杆,所述第一直杆与翻盖电机之输出轴相固接,所述第二直杆两端分别与第一直杆、第三直杆相铰接连接,所述第三直杆与第四直杆相铰接连接,所述电磁铁吸盘固接在第四直杆末端,所述折弯杆两端分别与翻盖支架、第四直杆末端相铰接连接。In a preferred embodiment: the flip drive rod set includes a first straight rod, a second straight rod, a third straight rod, a fourth straight rod and a bending rod, and the output of the first straight rod and the flip motor The two ends of the second straight rod are hingedly connected with the first straight rod and the third straight rod respectively, the third straight rod is hingedly connected with the fourth straight rod, and the electromagnet sucker is fixedly connected At the end of the fourth straight rod, the two ends of the bending rod are respectively hingedly connected with the cover support and the end of the fourth straight rod.
一较佳实施例之中:所述顶升旋转机构包括顶升组件和旋转组件,所述顶升组件包括顶升驱动电机、顶升机、传动杆和顶盘,所述顶升机连接顶升驱动电机,所述传动杆连接顶升机和顶盘,所述顶升机可带动传动杆和顶盘上下移动;所述旋转组件包括旋转电机和旋转传送带,所述旋转传送带传动连接旋转电机和传动杆,当顶盘被顶起后,所述旋转电机带动旋转传送带转动,进而带动传动杆和顶盘转动;In a preferred embodiment: the jacking rotation mechanism includes a jacking assembly and a rotating assembly, the jacking assembly includes a jacking drive motor, a jacking machine, a transmission rod and a jacking plate, and the jacking machine is connected to the jacking Lifting drive motor, the transmission rod is connected to the jacking machine and the top plate, and the jacking machine can drive the transmission rod and the top plate to move up and down; the rotating assembly includes a rotating motor and a rotating conveyor belt, and the rotating conveyor belt is connected to the rotating motor and the transmission rod, when the top plate is lifted, the rotating motor drives the rotary conveyor belt to rotate, and then drives the transmission rod and the top plate to rotate;
所述转盘设有上下贯穿的容置槽,该容置槽周壁设有台阶面,所述试验桶底端放置在台阶面上,所述顶盘可在容置槽内上下移动,以顶起或放回试验桶。The turntable is provided with an accommodating groove that penetrates up and down, and the surrounding wall of the accommodating groove is provided with a stepped surface, the bottom of the test barrel is placed on the stepped surface, and the top plate can move up and down in the accommodating groove to jack up. Or put it back in the test bucket.
一较佳实施例之中:所述试验桶底端设有向下延伸的限位边,所述顶盘位于限位边围成的空间内。In a preferred embodiment: the bottom of the test barrel is provided with a limiting edge extending downward, and the top plate is located in the space surrounded by the limiting edge.
一较佳实施例之中:所述测针位移机构包括前后位移组件和上下位移组件,所述前后位移组件包括前后驱动电机和第一滑架,所述前后驱动电机传动连接第一滑架,所述机台设置有第一滑轨,所述第一滑架与第一滑轨相滑动配合;所述上下位移组件包括上下驱动电机、第二滑架和夹持头,所述上下驱动电机安装在第一滑架上,所述第一滑架设有第二滑轨,所述第二滑架传动连接上下驱动电机且其与第二滑轨相滑动配合,所述夹持头固接在第二滑架底端,所述测针与夹持头可分离地连接在一起。In a preferred embodiment: the stylus displacement mechanism includes a front and rear displacement assembly and an up and down displacement assembly, the front and rear displacement assembly includes a front and rear drive motor and a first carriage, and the front and rear drive motor is transmission-connected to the first carriage, The machine table is provided with a first slide rail, and the first slide frame is slidably matched with the first slide rail; the up and down displacement assembly includes an up and down drive motor, a second slide frame and a clamping head, and the up and down drive motor Installed on the first slide frame, the first slide frame is provided with a second slide rail, and the second slide frame is connected to the up and down driving motor and slides and fits with the second slide rail, and the clamping head is fixed on the At the bottom end of the second carriage, the probe is detachably connected with the clamping head.
一较佳实施例之中:所述洗针机构包括顶端开口的洗针池和安装在洗针池上的高压喷头,所述测针位移机构可将测针移动至洗针池内,并通过高压喷头喷水以对测针进行高压冲洗。In a preferred embodiment: the needle washing mechanism includes a needle washing pool with an open top and a high-pressure spray head installed on the needle washing pool, the probe displacement mechanism can move the probe into the needle washing pool, and pass through the high-pressure spray head Spray water to high pressure flush the stylus.
一较佳实施例之中:该测定装置还包括换针机构,该换针机构包括换针固定架、换针电机、换针活动架和若干个测针,所述换针固定架固接在机台上,所述换针电机安装在换针固定架上,所述换针活动架活动安装在换针固定架上且与换针电机相传动连接,所述换针活动架设有若干个上下贯穿且侧面开口的夹槽,每一测针顶端均设有环形扣槽,通过夹槽槽壁卡入环形扣槽内以将测针挂置在换针活动架上。In a preferred embodiment: the measuring device also includes a needle-changing mechanism, which includes a needle-changing fixed frame, a needle-changing motor, a needle-changing movable frame and several measuring needles, and the needle-changing fixed frame is fixed on On the machine table, the needle changing motor is installed on the needle changing fixed frame, and the needle changing movable frame is movably installed on the needle changing fixed frame and is connected with the needle changing motor in transmission, and the needle changing movable frame is provided with several upper and lower Through the clamping groove with side opening, the top of each stylus is provided with a ring-shaped buckle groove, which is inserted into the ring-shaped buckle groove through the groove wall to hang the stylus on the needle-changing movable rack.
本发明解决其技术问题所采用的技术方案之二是:Two of the technical solutions adopted by the present invention to solve the technical problems are:
一种全自动混凝土凝结时间测定装置的测定方法,其应用所述的全自动混凝土凝结时间测定装置,包括:A method for measuring a full-automatic concrete setting time measuring device, which uses the described full-automatic concrete setting time measuring device, comprising:
步骤10,将装好混凝土并带有盖体的试验桶置于转盘上,且在测针位移机构上安装好测针;Step 10, place the test bucket with concrete and cover on the turntable, and install the stylus on the stylus displacement mechanism;
步骤20,启动测定装置,转盘机构动作,带动试验桶沿着转盘中心轴线旋转,以使其中一个试验桶移动至测试工位;Step 20, start the measurement device, the turntable mechanism moves, and drives the test barrels to rotate along the central axis of the turntable, so that one of the test barrels moves to the testing station;
步骤30,顶升旋转机构将测试工位上的试验桶向上顶起,等待测试:Step 30, the jacking rotation mechanism jacks up the test barrel on the test station, waiting for the test:
若为首次测试时,顶升旋转机构无需带动试验桶转动;若为非首次测试时,顶升旋转机构可带动试验桶沿着试验桶中心轴线转动设定的角度,保证测针每次对同一个试验桶测试的位置均不同;If it is the first test, the jacking and rotating mechanism does not need to drive the test barrel to rotate; if it is not the first test, the jacking and rotating mechanism can drive the test barrel to rotate the set angle along the central axis of the test barrel to ensure that the stylus is at the same time every time. The location of a test bucket test is different;
步骤40,翻盖机构动作,将测试工位上的试验桶的盖体向上翻开;与此同时,测针位移机构带动测针移动至测试工位,并带动测针向下插入试验桶的混凝土内,以进行测试;Step 40, the flipping mechanism moves, and the lid of the test bucket on the test station is opened upward; at the same time, the probe displacement mechanism drives the probe to move to the test station, and drives the probe to insert downward into the concrete of the test tank. within for testing;
步骤50,测试完成后,测针位移机构带动测针移动至洗针机构处,洗针机构将测针进行清洗;Step 50, after the test is completed, the stylus displacement mechanism drives the stylus to move to the needle washing mechanism, and the needle washing mechanism cleans the stylus;
步骤60,清洗完成后,更换不同尺寸的测针至测针位移机构,以进行下一轮的测试。Step 60, after the cleaning is completed, replace the stylus with different sizes to the stylus displacement mechanism for the next round of testing.
一较佳实施例之中:所述测定装置还包括换针机构,在步骤60中,清洗完成后,测针位移机构将清洗完的测针移动至换针机构进行测针的更换。In a preferred embodiment: the measuring device further includes a needle changing mechanism. In step 60, after the cleaning is completed, the stylus displacement mechanism moves the cleaned stylus to the needle changing mechanism to replace the stylus.
本技术方案与背景技术相比,它具有如下优点:Compared with the background technology, this technical solution has the following advantages:
1.该测定装置通过转盘机构将试验桶移送至测试工位后,翻盖机构将盖体从该测试工位上的试验桶翻开,测针位移机构可带动测针移动至测试工位以进行后续测试,在测试完毕后自动进行试针清洗,依此循环,直至达到混凝土的初凝或终凝,实现了全程自动化测试,从而节省测试时间,提高了测试效率。且,翻盖机构将盖体从该测试工位上的试验桶翻开的同时,测针位移机构可带动测针移动至测试工位以进行后续测试,节省测试时间,提高了测试效率。1. After the measuring device transfers the test barrel to the test station through the turntable mechanism, the flip mechanism will open the cover from the test barrel on the test station, and the stylus displacement mechanism can drive the stylus to move to the test station for testing. In the follow-up test, after the test is completed, the test needle is automatically cleaned, and the cycle is repeated until the initial setting or final setting of the concrete is achieved, which realizes the whole process of automatic testing, thereby saving testing time and improving testing efficiency. Moreover, when the flip mechanism flips the cover from the test barrel on the test station, the probe displacement mechanism can drive the probe to move to the test station for subsequent testing, saving test time and improving test efficiency.
2.翻盖机构通过电磁铁吸盘在翻盖传动杆组的带动下在盖上位置和翻开位置之间往复移动,当电磁铁吸盘处于盖上位置时,若处于通电状态,则电磁铁吸盘可将盖体吸住,若处于断电状态,则可将盖体盖回试验桶上;翻盖机构结构简单且紧凑。2. The clamshell mechanism reciprocates between the cover position and the flip position through the electromagnet sucker driven by the clamshell transmission rod group. The cover is sucked, and if it is in a power-off state, the cover can be put back on the test barrel; the structure of the flip mechanism is simple and compact.
3.转盘设有上下贯穿的容置槽,试验桶底端放置在台阶面上,顶盘可在顶升机的作用下沿着容置槽高度向上移动,以向上顶起试验桶,则当测针插入试验桶内进行测试时,试验桶所受到的压力传递至顶盘上,而不是传递至转盘上,提高了转盘的使用寿命。3. The turntable is equipped with a storage tank that penetrates up and down. The bottom of the test barrel is placed on the step surface. When the stylus is inserted into the test barrel for testing, the pressure on the test barrel is transmitted to the top plate instead of to the turntable, which improves the service life of the turntable.
4.试验桶底端设有向下延伸的限位边,顶盘位于限位边围成的空间内,限位边可对顶盘进行周向限位,避免测针在测试过程中试验桶从顶盘上掉落。4. The bottom of the test barrel is provided with a limit edge extending downward, and the top plate is located in the space surrounded by the limit edge. The limit edge can limit the top plate in the circumferential direction to prevent the test needle from testing the barrel during the test. Drop off the top plate.
5.洗针池通过高压喷头喷水对测针进行高压冲洗,相较于超声波清洗来说,高压冲洗的清洗效果要好很多。5. The needle washing pool uses high-pressure nozzles to spray water to perform high-pressure washing on the measuring needle. Compared with ultrasonic cleaning, the cleaning effect of high-pressure washing is much better.
6.换针机构通过夹槽槽壁卡入环形扣槽内以将测针挂置在换针活动架上,测针位移机构可将清洗完的测针移动至换针机构进行测针的更换,使用更加方便。6. The needle changing mechanism snaps into the ring buckle groove through the wall of the clamping groove to hang the stylus on the needle changing movable rack. The stylus displacement mechanism can move the cleaned stylus to the needle changing mechanism for replacement of the stylus , more convenient to use.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
图1绘示了一较佳实施例的一种全自动混凝土凝结时间测定装置的整体示意图。Fig. 1 depicts an overall schematic diagram of a fully automatic concrete setting time measuring device of a preferred embodiment.
图2绘示了图1的简化结构示意图。FIG. 2 is a simplified structural schematic diagram of FIG. 1 .
图3绘示了图2的俯视示意图。FIG. 3 is a schematic top view of FIG. 2 .
图4绘示了图3的剖视示意图。FIG. 4 is a schematic cross-sectional view of FIG. 3 .
图5绘示了一较佳实施例的转盘机构的结构示意图。FIG. 5 is a schematic structural diagram of a turntable mechanism in a preferred embodiment.
图6绘示了一较佳实施例的转盘机构的侧视示意图。FIG. 6 is a schematic side view of a turntable mechanism in a preferred embodiment.
图7绘示了一较佳实施例的顶升旋转机构的结构示意图。FIG. 7 shows a schematic structural diagram of a jacking and rotating mechanism in a preferred embodiment.
图8绘示了一较佳实施例的顶升旋转机构的侧视示意图。FIG. 8 is a schematic side view of a jacking and rotating mechanism of a preferred embodiment.
图9绘示了一较佳实施例的翻盖机构的结构示意图。FIG. 9 is a schematic structural diagram of a flip mechanism in a preferred embodiment.
图10绘示了一较佳实施例的翻盖机构的侧视示意图。FIG. 10 is a schematic side view of a flip mechanism of a preferred embodiment.
图11绘示了一较佳实施例的测针位移机构的结构示意图。FIG. 11 shows a schematic structural diagram of a stylus displacement mechanism in a preferred embodiment.
图12绘示了一较佳实施例的测针位移机构的侧视示意图。FIG. 12 is a schematic side view of a stylus displacement mechanism in a preferred embodiment.
图13绘示了一较佳实施例的上下位移组件的侧视示意图。Fig. 13 shows a schematic side view of a vertical displacement assembly in a preferred embodiment.
图14绘示了一较佳实施例的夹持头与测针的装配示意图。Fig. 14 is a schematic diagram of the assembly of the clamping head and the probe in a preferred embodiment.
图15绘示了图14的剖视示意图。FIG. 15 is a schematic cross-sectional view of FIG. 14 .
图16绘示了一较佳实施例的换针机构的结构示意图。Fig. 16 shows a schematic structural view of a needle changing mechanism in a preferred embodiment.
图17绘示了一较佳实施例的洗针机构的结构示意图。Fig. 17 shows a schematic structural view of a needle washing mechanism in a preferred embodiment.
具体实施方式Detailed ways
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“第一”、“第二”或“第三”等,都是为了区别不同对象,而不是用于描述特定顺序。In the claims, description and above-mentioned drawings of the present invention, unless otherwise clearly defined, the terms "first", "second" or "third" are used to distinguish different objects, not for Describe a specific order.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,对于方位词,如使用术语“中心”、“横向”、“纵向”、“水平”、“垂直”、“顶”、“底”、“内”、“外”、“上”、“下”、“前”、“后”、“左”、“右”、“顺时针”、“逆时针”等指示方位或位置关系乃基于附图所示的方位和位置关系,且仅是为了便于叙述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或以特定的方位构造和操作,所以也不能理解为限制本发明的具体保护范围。In the claims, specification and above-mentioned drawings of the present invention, unless otherwise clearly defined, for orientation words, such as using the terms "center", "transverse", "longitudinal", "horizontal", "vertical", "top" , "Bottom", "Inner", "Outer", "Up", "Down", "Front", "Back", "Left", "Right", "Clockwise", "Counterclockwise" and other directions or The positional relationship is based on the orientation and positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed and operated in a specific orientation , so it cannot be understood as limiting the specific protection scope of the present invention.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“固接”、“固定连接”,应作广义理解,即两者之间没有位移关系和相对转动关系的任何连接方式,也就是说包括不可拆卸的固定连接、可拆卸的固定连接、连为一体以及通过其他装置或元件固定连接。In the claims, description and above-mentioned drawings of the present invention, unless otherwise clearly defined, the terms "fixed connection" and "fixed connection" should be understood in a broad sense, that is, there is no displacement relationship and relative rotation relationship between the two. Any way of connection, that is to say, includes non-detachable fixed connection, detachable fixed connection, integral connection and fixed connection through other devices or elements.
本发明的权利要求书、说明书及上述附图中,如使用术语“包括”、“具有”、以及它们的变形,意图在于“包含但不限于”。In the claims, description and above-mentioned drawings of the present invention, if the terms "comprising", "having" and their variants are used, it is intended to mean "including but not limited to".
请查阅图1至图17,一种全自动混凝土凝结时间测定装置的一较佳实施例。Please refer to Fig. 1 to Fig. 17, a preferred embodiment of a fully automatic concrete setting time measuring device.
该测定装置适用于装有混凝土且带盖体102的试验桶101,该测定装置包括机台100、转盘机构200、顶升旋转机构300、翻盖机构400、测针位移机构500和洗针机构600。The measuring device is suitable for a
所述机台100设置有测试工位110。如图2所示,该测试工位110位于测针位移机构500正前方的转盘机构200上。且,如图1所示,该机台100设置有外壳体120,外壳体120上设置有触摸屏130、显示器140和电控系统。The
所述转盘机构200,其安装在机台100上且其设置有转盘210,该转盘210转动可带动试验桶101沿着转盘中心轴线旋转,以使试验桶101移动至测试工位110。The
本实施例中,如图5和图6所示,该转盘机构200还包括转盘电机220,该转盘电机220安装在转盘210下方,其传动连接转盘210。所述转盘210设有六个上下贯穿且环形间隔布置的容置槽211,如图4所示,该容置槽211周壁设有台阶面212,所述试验桶101底端可放置在台阶面212上。所述容置槽211的个数不以此为限,可根据需要进行增加或减少。In this embodiment, as shown in FIG. 5 and FIG. 6 , the
所述顶升旋转机构300,其安装在机台100上,其可将测试工位110上的试验桶101向上顶起,并带动试验桶101沿着试验桶101中心轴线进行转动。The jacking and
本实施例中,如图7和图8所示,所述顶升旋转机构300包括顶升组件和旋转组件,所述顶升组件包括顶升驱动电机310、顶升机320、传动杆330和顶盘340,所述顶升机320连接顶升驱动电机310,所述传动杆330连接顶升机320和顶盘340,所述顶升机320可带动传动杆330和顶盘340上下移动;所述旋转组件包括旋转电机350和旋转传送带360,所述旋转传送带360传动连接旋转电机350和传动杆330,当顶盘340被顶起后,所述旋转电机350带动旋转传送带360转动,进而带动传动杆330和顶盘340转动;所述顶盘340可在容置槽211内上下移动,以顶起或放回试验桶101。In this embodiment, as shown in FIG. 7 and FIG. 8, the jacking and
本实施例中,如图4所示,所述试验桶101底端设有向下延伸的限位边103,所述顶盘340位于限位边103围成的空间内。In this embodiment, as shown in FIG. 4 , the bottom of the
所述翻盖机构400,其安装在机台100上且位于转盘210中心处,其可将测试工位110上的试验桶101的盖体102进行翻开或盖上。The
本实施例中,所述翻盖机构400包括翻盖支架410、翻盖电机420、翻盖传动杆组和电磁铁吸盘430,所述翻盖支架410穿过转盘210后伸出至转盘210上方,所述翻盖电机420安装在翻盖支架410上,所述翻盖传动杆组连接翻盖电机420,所述电磁铁吸盘430安装在翻盖传动杆组上,该电磁铁吸盘430可在翻盖传动杆组的带动下在盖上位置和翻开位置之间往复移动;所述盖体402采用磁性材质。In this embodiment, the
本实施例中,如图9所示,所述翻盖传动杆组包括第一直杆440、第二直杆450、第三直杆460、第四直杆470和折弯杆480,所述第一直杆440与翻盖电机420之输出轴相固接,所述第二直杆450两端分别与第一直杆440、第三直杆460相铰接连接,所述第三直杆460与第四直杆470相铰接连接,所述电磁铁吸盘430固接在第四直杆470末端,所述折弯杆480两端分别与翻盖支架410、第四直杆470末端相铰接连接。In this embodiment, as shown in FIG. 9 , the cover transmission rod set includes a first
为了确保电磁铁吸盘430的位置准确性,可在翻盖支架410上设置两个位置传感器490,以分别感应电磁铁吸盘430的盖上位置和翻开位置。In order to ensure the accuracy of the position of the
所述测针位移机构500,其安装在机台100上且可带动测针700进行前后以及上下移动至测试工位110处,测针700可对试验桶101内的混凝土进行测试。The
本实施例中,所述测针位移机构500包括前后位移组件和上下位移组件,所述前后位移组件包括前后驱动电机510和第一滑架520,所述前后驱动电机510传动连接第一滑架520,所述机台100设置有第一滑轨104,所述第一滑架520与第一滑轨104相滑动配合;所述上下位移组件包括上下驱动电机530、第二滑架540和夹持头550,所述上下驱动电机530安装在第一滑架520上,所述第一滑架520设有第二滑轨521,所述第二滑架540传动连接上下驱动电机530且其与第二滑轨521相滑动配合,所述夹持头550固接在第二滑架540底端,所述测针700与夹持头550可分离地连接在一起。In this embodiment, the
如图14和图15所示,该夹持头550设有底端开口且形状与测针700头端相适配的沉槽551,所述夹持头550侧面设有连通沉槽551的穿槽552,所述测针头700端设有环形卡槽710,另设有弹性卡珠(图中未示出),该弹性卡珠设置在穿槽552内,且其头端可伸入沉槽551内,当测针头700端伸入沉槽551时,弹性卡珠可收缩直至弹性卡珠卡入环形卡槽710内,便完成了测针700与夹持头550的安装。需要将测针700与夹持头550分离时,只需对夹持头550施加拉力,直至将弹性卡珠从环形卡槽710内脱出即可。As shown in Figure 14 and Figure 15, the clamping
所述洗针机构600,其安装在机台100上且其位于转盘机构200和测针位移机构500之间,其可将测针700进行清洗。The
本实施例中,所述洗针机构600包括顶端开口的洗针池610和安装在洗针池610上的高压喷头620,所述测针位移机构500可将测针700移动至洗针池610内,并通过高压喷头620喷水以对测针700进行高压冲洗。如图17所示,所述洗针池610底端设置有导水管630,可将清洗污水引出。In this embodiment, the
当转盘机构200将试验桶101移送至测试工位110后,翻盖机构200将盖体102从该测试工位110上的试验桶101翻开的同时,测针位移机构500可带动测针700移动至测试工位110以进行后续测试,节省测试时间。After the
本实施例中,该测定装置还包括换针机构800,该换针机构800包括换针固定架810、换针电机820、换针活动架830和若干个测针700,所述换针固定架810固接在机台100上,所述换针电机820安装在换针固定架810上,所述换针活动架830活动安装在换针固定架810上且与换针电机820相传动连接,所述换针活动架830设有三个上下贯穿且侧面开口的夹槽831,每一测针700顶端均设有环形扣槽720,通过夹槽831槽壁卡入环形扣槽720内以将测针700挂置在换针活动架830上。如图2所示,该换针机构800位于洗针机构600的后侧,也即,转盘机构200、洗针机构600和换针机构800沿着前后方向依次布置。In this embodiment, the measuring device also includes a
由于根据规定,混凝土的时间测试需要采用不同尺寸的测针700进行测试,因此,三个夹槽831内分别挂置不同尺寸的测针700,每一个试验桶101,均需经过三种尺寸的测针700进行测试。According to the regulations, the time test of concrete needs to be tested with
一种全自动混凝土凝结时间测定装置的测定方法,包括:A method for measuring a fully automatic concrete setting time measuring device, comprising:
步骤10,将装好混凝土并带有盖体102的试验桶101置于转盘210上,且在测针位移机构500上安装好测针700;Step 10, place the
步骤20,启动测定装置,转盘机构200动作,带动试验桶101沿着转盘210中心轴线旋转,以使其中一个试验桶101移动至测试工位110;具体的,转盘电机220转动,带动转盘210转动,试验桶101随着转盘210同步转动,直至其中一个试验桶101位于测试工位110处,如图3所示,此时,该试验桶101位于测针位移机构500的正前方。Step 20, start the measurement device, the
步骤30,顶升旋转机构300将测试工位110上的试验桶101向上顶起,等待测试:Step 30, the jacking and
若为首次测试时,顶升旋转机构300无需带动试验桶101转动;若为非首次测试时,顶升旋转机构300可带动试验桶101沿着试验桶101中心轴线转动设定的角度,保证测针700每次对同一个试验桶101测试的位置均不同;If it is the first test, the jacking and
步骤40,翻盖机构400动作,将测试工位110上的试验桶101的盖体102向上翻开;与此同时,测针位移机构500带动测针700移动至测试工位110,并带动测针700向下插入试验桶101的混凝土内,以进行测试。Step 40, the flipping
具体的,翻盖机构400动作过程为:翻盖电机420转动,带动翻盖组件活动,进而使得电磁铁吸盘430从翻开位置移动至盖上位置,接着,电磁铁吸盘430通电,以吸住盖体102;再接着,翻盖电机420反向转动,以使电磁铁吸盘430从盖上位置移动至翻开位置;Specifically, the action process of the
测针位移机构500动作过程为:前后驱动电机510带动第一滑架520向前滑动,进而带动上下位移组件同步向前滑动,直至测针700位于测试工位110的正上方;接着,上下驱动电机530转动,带动第二滑架540向下滑动,进而带动夹持头550和测针700同步向下滑动,直至测针700插入至该试验桶101的混凝土内,进行测试。The action process of the
步骤50,测试完成后,测针位移机构500带动测针700移动至洗针机构600处,洗针机构600将测针700进行清洗。具体的,上下驱动电机530转动,带动夹持头550和测针700向上滑动,以使测针700离开试验桶101;接着,前后驱动电机510转动,带动第一滑架520向后移动,直至测针700移动至洗针池610正上方;再接着,上下驱动电机530转动,带动测针700向下移动直至测针700位于洗针池610内,高压喷头620启动,对测针700进行高压冲洗。Step 50 , after the test is completed, the
步骤60,清洗完成后,更换不同尺寸的测针700至测针位移机构500,以进行下一轮的测试。Step 60 , after the cleaning is completed, replace the
本实施例中,在步骤60中,清洗完成后,测针位移机构500将清洗完的测针700移动至换针机构800进行测针的更换。In this embodiment, in step 60 , after the cleaning is completed, the
具体的,上下驱动电机530转动,带动测针700向上移动以离开洗针池610;接着,前后驱动电机510转动,带动测针700向后移动至换针机构800处,先把清洗完的测针700移动至空余的夹槽831处,并通过夹槽831槽壁卡入环形扣槽720内以将测针700挂置在换针活动架830上;再接着,上下驱动电机530带动夹持头550向上移动,此时该夹持头500会与该测针700分离;然后,换针电机820带动换针活动架830移动,以使第二个测针700移动至夹持头550的正下方;再接着,上下驱动电机530带动夹持头550向下移动,直至测针700头端伸入夹持头550的沉槽551内,并通过弹性卡珠卡入环形卡槽710内,便完成了第二个测针700与夹持头550的安装。最后,等待第二轮的测试。Specifically, the up and down driving
该测定装置通过转盘机构200将试验桶101移送至测试工位110后,翻盖机构400将盖体102从该测试工位110上的试验桶101翻开,测针位移机构500可带动测针700移动至测试工位110以进行后续测试,在测试完毕后自动进行试针清洗,依此循环,直至达到混凝土的初凝或终凝,实现了全程自动化测试,从而节省测试时间,提高了测试效率。且,翻盖机构400将盖体102从该测试工位110上的试验桶101翻开的同时,测针位移机构500可带动测针700移动至测试工位110以进行后续测试,节省测试时间,提高了测试效率。After the measuring device transfers the
以上所述,仅为本发明较佳实施例而已,故不能依此限定本发明实施的范围,即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖的范围内。The above is only a preferred embodiment of the present invention, so the scope of the present invention cannot be limited accordingly, that is, the equivalent changes and modifications made according to the patent scope of the present invention and the content of the specification should still be covered by the present invention within range.
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