CN115928268A - A kind of polyacrylonitrile primary thermal oxidation stabilized fiber and its preparation method and application - Google Patents
A kind of polyacrylonitrile primary thermal oxidation stabilized fiber and its preparation method and application Download PDFInfo
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- 229920002239 polyacrylonitrile Polymers 0.000 title claims abstract description 120
- 239000000835 fiber Substances 0.000 title claims abstract description 68
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 238000007254 oxidation reaction Methods 0.000 title claims description 21
- 230000003647 oxidation Effects 0.000 title claims description 18
- 230000006641 stabilisation Effects 0.000 claims abstract description 58
- 238000011105 stabilization Methods 0.000 claims abstract description 58
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 39
- 239000004917 carbon fiber Substances 0.000 claims abstract description 39
- 239000002243 precursor Substances 0.000 claims abstract description 25
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000003763 carbonization Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 30
- 239000013078 crystal Substances 0.000 claims description 11
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 150000001408 amides Chemical class 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 150000007513 acids Chemical class 0.000 claims description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 238000002166 wet spinning Methods 0.000 claims description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- 238000010000 carbonizing Methods 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims 25
- 238000004519 manufacturing process Methods 0.000 claims 3
- 230000000052 comparative effect Effects 0.000 description 30
- 238000007334 copolymerization reaction Methods 0.000 description 24
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000007363 ring formation reaction Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002068 genetic effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000007847 structural defect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本发明属于碳纤维技术领域,具体涉及一种聚丙烯腈热氧稳定化纤维及其制备方法和应用。本发明通过控制聚丙烯腈初期热氧稳定化纤维的取向结构来制备聚丙烯腈基碳纤维,将聚丙烯腈原丝先是在170~240℃进行初期热氧稳定化处理,然后在220~280℃进行后期热氧稳定化处理,得到聚丙烯腈纤维预氧化纤维,将聚丙烯腈纤维预氧化纤维依次进行低温碳化和高温碳化处理,得到高性能聚丙烯腈基碳纤维。本发明通过对聚丙烯腈初期热氧稳定化纤维分子链取向结构的控制来获取力学性能较为优异的碳纤维,对高性能碳纤维产业具有重要指导意义。
The invention belongs to the technical field of carbon fibers, and in particular relates to a polyacrylonitrile thermo-oxidatively stabilized fiber and a preparation method and application thereof. The present invention prepares polyacrylonitrile-based carbon fibers by controlling the orientation structure of polyacrylonitrile primary thermo-oxidatively stabilized fibers. The polyacrylonitrile precursor is firstly subjected to initial thermo-oxidative stabilization treatment at 170-240°C, and then at 220-280°C. The post-stage thermo-oxidative stabilization treatment is performed to obtain pre-oxidized polyacrylonitrile fibers, and the pre-oxidized polyacrylonitrile fibers are sequentially subjected to low-temperature carbonization and high-temperature carbonization to obtain high-performance polyacrylonitrile-based carbon fibers. The invention obtains carbon fibers with relatively excellent mechanical properties by controlling the molecular chain orientation structure of polyacrylonitrile initially thermo-oxidatively stabilized fibers, which has important guiding significance for the high-performance carbon fiber industry.
Description
技术领域technical field
本发明属于碳纤维技术领域,具体涉及一种聚丙烯腈初期热氧稳定化纤维及其制备方法和应用。The invention belongs to the technical field of carbon fibers, and in particular relates to a polyacrylonitrile primary thermo-oxidatively stabilized fiber and its preparation method and application.
背景技术Background technique
聚丙烯腈通过以丙烯腈单体为主的聚合反应制备而得,经过一系列的纺丝工艺制备得到聚丙烯腈纤维原丝。然后,聚丙烯腈原丝后续需要经过热氧稳定化处理使其纤维内部线型结构的大分子链转变成为具有热稳定性的梯形结构分子链,这可以使得纤维稳定地进行后续的低温碳化和高温碳化处理来得到碳纤维。所述的热氧稳定化阶段是高性能聚丙烯腈基碳纤维的关键步骤,影响最终碳纤维的力学性能。Polyacrylonitrile is prepared by the polymerization reaction mainly based on acrylonitrile monomer, and the polyacrylonitrile fiber precursor is prepared through a series of spinning processes. Then, the polyacrylonitrile precursor needs to undergo thermo-oxidative stabilization treatment to transform the macromolecular chains of the linear structure inside the fiber into a ladder-shaped molecular chain with thermal stability, which can make the fiber stable for subsequent low-temperature carbonization and carbonization. High-temperature carbonization treatment to obtain carbon fibers. The thermal-oxidative stabilization stage is a key step of high-performance polyacrylonitrile-based carbon fibers, which affects the mechanical properties of the final carbon fibers.
聚丙烯腈纤维原丝在热氧稳定化过程中主要发生环化反应和氧化反应,这些化学反应的发生不仅会发生化学结构的转变同时也伴随着聚丙烯腈分子链的取向状态的改变,这会显著地影响最终碳纤维的力学性能。如果聚丙烯腈原丝在热氧稳定化阶段不施加牵伸,聚丙烯腈纤维会在该阶段因为发生了一系列复杂的物理和化学反应使得聚丙烯腈分子链的取向度降低,并且“遗传”至最终碳纤维上,导致其力学性能不好;如果聚丙烯腈原丝在热氧稳定化阶段被施加了过度的牵伸,热氧稳定化纤维内分子链可能会因为被施加了过大的应力而发生断裂进而产生材料结构上的缺陷,同时也会“遗传”至最终碳纤维上,导致其力学性能较差。另外,对于在热氧稳定化阶段中对聚丙烯腈纤维施加牵伸倍率,需要考虑到聚丙烯腈纤维的稳定化程度。由于在热氧稳定化过程的初期,聚丙烯腈纤维没有进行程度更大的环化反应以及氧化反应,对其施加牵伸和改善聚丙烯腈分子链取向状态会相对有效率些;相反地,在热氧稳定化的后期由于聚丙烯腈纤维完成了大部分的环化反应和氧化反应,其分子链也由原来的相对柔顺长直链形转变成为了相对刚硬的梯形高分子链,所以对其施加牵伸的效率会降低,其最终热氧稳定化聚丙烯腈纤维的取向度不高。因此,要想提高最终碳纤维的力学性能,可以在热氧稳定化阶段通过对聚丙烯腈纤维施加合适的牵伸倍率以至于获得合适的聚丙烯腈纤维的取向结构。During the thermo-oxidative stabilization of polyacrylonitrile fiber precursors, cyclization reactions and oxidation reactions mainly occur. The occurrence of these chemical reactions will not only change the chemical structure but also change the orientation state of polyacrylonitrile molecular chains. Will significantly affect the mechanical properties of the final carbon fiber. If no draft is applied to the polyacrylonitrile precursor during the thermo-oxidative stabilization stage, the polyacrylonitrile fiber will reduce the orientation degree of the polyacrylonitrile molecular chain due to a series of complex physical and chemical reactions at this stage, and the "genetic "to the final carbon fiber, resulting in poor mechanical properties; if the polyacrylonitrile precursor is over-drawn during the thermal-oxidative stabilization stage, the molecular chains in the thermal-oxidative stabilized fiber may be damaged due to excessive The fracture occurs due to the stress, resulting in defects in the material structure, and it will also be "inherited" to the final carbon fiber, resulting in poor mechanical properties. In addition, the degree of stabilization of the polyacrylonitrile fiber needs to be considered for applying a draft ratio to the polyacrylonitrile fiber in the thermo-oxidative stabilization stage. Since the polyacrylonitrile fiber did not undergo a greater degree of cyclization reaction and oxidation reaction in the initial stage of the thermo-oxidative stabilization process, it would be relatively efficient to apply drafting and improve the orientation state of the polyacrylonitrile molecular chain; on the contrary, in the In the later stage of thermo-oxidative stabilization, because the polyacrylonitrile fiber has completed most of the cyclization reaction and oxidation reaction, its molecular chain has also changed from the original relatively soft long straight chain to a relatively rigid trapezoidal polymer chain. The efficiency of applying draft will decrease, and the degree of orientation of the final thermo-oxidatively stabilized polyacrylonitrile fiber is not high. Therefore, in order to improve the mechanical properties of the final carbon fiber, it is possible to obtain a suitable orientation structure of the polyacrylonitrile fiber by applying a suitable draft ratio to the polyacrylonitrile fiber in the thermo-oxidative stabilization stage.
发明内容Contents of the invention
本发明所要解决的是现有技术中存在的聚丙烯腈纤维在热氧稳定化阶段中取向结构的控制以及影响最终碳纤维力学性能的问题,提供了一种聚丙烯腈初期热氧稳定化纤维,并通过控制聚丙烯腈纤维内分子链取向结构来制备高性能碳纤维的方法。本发明中通过采用不同纤度的聚丙烯腈原丝在热氧稳定化初期过程中所能够施加的额外牵伸倍率的水平来使得聚丙烯纤维内分子链的晶区取向度(Fi)达到最佳范围,来达到制备高性能聚丙烯腈基碳纤维的目的。What the present invention aims to solve is the control of the orientation structure of polyacrylonitrile fibers in the thermo-oxidative stabilization stage and the problems affecting the mechanical properties of the final carbon fibers existing in the prior art, and provides a polyacrylonitrile primary thermo-oxidatively stabilized fiber, And a method for preparing high-performance carbon fibers by controlling the molecular chain orientation structure in polyacrylonitrile fibers. In the present invention, the degree of orientation (F i ) of the molecular chain in the polypropylene fiber reaches the optimum level by adopting the level of the additional draw ratio that can be applied to the polyacrylonitrile precursors of different deniers during the initial stage of thermo-oxidative stabilization. Optimum range, to achieve the purpose of preparing high-performance polyacrylonitrile-based carbon fiber.
本发明的目的之一在于提供一种聚丙烯腈初期热氧稳定化纤维,所述聚丙烯腈初期热氧稳定化纤维的晶体取向度为0.665~0.720,优选为0.68~0.70。One of the objectives of the present invention is to provide a primary thermo-oxidatively stabilized polyacrylonitrile fiber, the degree of crystal orientation of the polyacrylonitrile primary thermo-oxidatively stabilized fiber is 0.665-0.720, preferably 0.68-0.70.
上述晶体取向度Fi=(180-H)/180,其中H为聚丙烯腈初期热氧稳定化纤维在2θ≈16.7°的XRD(X射线衍射)方位角扫描下获取的半峰高宽度(FWHM)大小。The above-mentioned degree of crystal orientation F i =(180-H)/180, wherein H is the half-height width ( FWHM) size.
上述聚丙烯腈初期热氧稳定化纤维由聚丙烯腈原丝进行热氧稳定化处理得到。The aforementioned polyacrylonitrile primary thermo-oxidatively stabilized fibers are obtained from polyacrylonitrile precursors subjected to thermo-oxidative stabilization treatment.
本发明的目的之二在于提供一种上述聚丙烯腈初期热氧稳定化纤维的制备方法,包括将聚丙烯腈原丝在170~240℃进行初期热氧稳定化处理后,即得所述的聚丙烯腈初期热氧稳定化纤维。The second object of the present invention is to provide a method for preparing the above-mentioned polyacrylonitrile primary thermo-oxidatively stabilized fiber, which comprises performing initial thermal-oxidative stabilization treatment on the polyacrylonitrile precursor at 170-240°C to obtain the above-mentioned Polyacrylonitrile initially thermo-oxidatively stabilized fibers.
上述制备方法中,所述初期热氧稳定化处理至少包括两个温区,其中,第一温区的温度为170~220℃,处理时间为10~25min,优选地,第一温区的温度为180~200℃,处理时间为10~20min;第一温区施加的牵伸倍率为不小于10%,优选为10~33%;第二温区的温度为190~240℃,处理时间为10~25min,优选地,第二温区的温度为200~210℃,处理时间为10~20min;第二温区施加的牵伸倍率为0~5%,优选为0~4.5%。In the above preparation method, the initial thermo-oxidative stabilization treatment includes at least two temperature zones, wherein the temperature in the first temperature zone is 170-220°C, and the treatment time is 10-25min. Preferably, the temperature in the first temperature zone The temperature is 180-200°C, and the treatment time is 10-20 minutes; the draft ratio applied in the first temperature zone is not less than 10%, preferably 10-33%; the temperature in the second temperature zone is 190-240°C, and the treatment time is 10-25 minutes, preferably, the temperature of the second temperature zone is 200-210° C., and the treatment time is 10-20 minutes; the draft ratio applied in the second temperature zone is 0-5%, preferably 0-4.5%.
上述制备方法中,所述聚丙烯腈原丝为共聚物,优选地,所述共聚物的共聚单体选自酸类、酯类、酰胺类中的至少两种;其中,所述的酸类选自不饱和酸类中的至少一种,优选为衣康酸;所述的酯类选自不饱和酯类中的至少一种,优选为丙烯酸甲酯;所述的酰胺类选自不饱和酰胺类中的至少一种,优选为丙烯酰胺;In the above preparation method, the polyacrylonitrile precursor is a copolymer, preferably, the comonomer of the copolymer is selected from at least two kinds of acids, esters, and amides; wherein, the acids At least one selected from unsaturated acids, preferably itaconic acid; the esters selected from at least one unsaturated esters, preferably methyl acrylate; the amides selected from unsaturated At least one of amides, preferably acrylamide;
所述的聚丙烯腈原丝由湿法或干喷湿纺制备得到,可以采用本领域中常用的湿法纺丝或干喷湿纺工艺实现;The polyacrylonitrile precursor is prepared by wet method or dry jet wet spinning, which can be realized by wet spinning or dry jet wet spinning process commonly used in this field;
所述的聚丙烯腈原丝中丙烯腈单体的质量分数不低于92%;The mass fraction of acrylonitrile monomer in the polyacrylonitrile precursor is not less than 92%;
所述的聚丙烯腈原丝的纤度为0.79~1.10dtex,优选为0.85~1.10dtex;The fineness of the polyacrylonitrile precursor is 0.79-1.10dtex, preferably 0.85-1.10dtex;
所述的聚丙烯腈原丝的根数为本领域常用的参数范围,优选为3~24K。The number of polyacrylonitrile precursors is within the range of parameters commonly used in this field, preferably 3-24K.
本发明的目的之三在于提供一种聚丙烯腈预氧化纤维,由上述聚丙烯腈初期热氧稳定化纤维或者由上述制备方法得到的聚丙烯腈初期热氧稳定化纤维经过高温热稳定化处理后得到。The third object of the present invention is to provide a kind of polyacrylonitrile pre-oxidized fiber, the polyacrylonitrile primary thermo-oxidatively stabilized fiber obtained by the above-mentioned polyacrylonitrile primary thermo-oxidatively stabilized fiber or the polyacrylonitrile primary thermo-oxidatively stabilized fiber obtained by the above-mentioned preparation method undergoes high-temperature thermal stabilization treatment after getting.
具体地,所述高温热稳定化处理温度为220~280℃;所述高温热稳定化处理至少包括四个温区,每个温区的处理时间为10~20min;所述高温热稳定化处理总牵伸倍率为0%。Specifically, the high-temperature thermal stabilization treatment temperature is 220-280°C; the high-temperature thermal stabilization treatment includes at least four temperature zones, and the treatment time in each temperature zone is 10-20 minutes; the high-temperature thermal stabilization treatment The total draft ratio was 0%.
本发明的目的之四在于提供一种聚丙烯腈基碳纤维,由上述聚丙烯腈预氧化纤维经过碳化处理后得到。The fourth object of the present invention is to provide a polyacrylonitrile-based carbon fiber obtained by carbonizing the above-mentioned polyacrylonitrile preoxidized fiber.
具体地,所述的碳化包括低温碳化和高温碳化;其中,所述的低温碳化温度为300~700℃,处理时间为2~6min,牵伸倍率为0~6%;所述的高温碳化温度为1000~1400℃,处理时间为1~4min,牵伸倍率为-4~-1%;所述的碳化在惰性气体保护下完成。Specifically, the carbonization includes low-temperature carbonization and high-temperature carbonization; wherein, the low-temperature carbonization temperature is 300-700°C, the treatment time is 2-6 minutes, and the draft ratio is 0-6%; the high-temperature carbonization temperature The temperature is 1000-1400° C., the treatment time is 1-4 minutes, and the draw ratio is -4--1%. The carbonization is completed under the protection of inert gas.
采用本发明的技术方案,在初期热稳定化处理阶段,聚丙烯腈纤维发生了复杂的物理和化学反应使得聚丙烯腈分子链的取向度降低,通过施加适当的牵伸控制聚丙烯腈初期热氧稳定化纤维分子链取向度,较小取向度的原丝在进行热处理时,会出现因为分子链的排列方式不合适以及内部缺陷导致的应力集中的程度较严重,进而导致最终碳纤维的力学性能较差的问题;相反地,较小取向度的原丝在预氧化初期实施加大的牵伸倍率,既可以提升分子链的取向度,避免原丝的内应力在预氧化初期的产生,改善原丝内部缺陷的程度,又可以在预氧化阶段初期快速的减小纤维的直径,缩短氧气在纤维内反应的路程,缓解预氧化后期皮芯结构的问题,提升最终碳纤维的力学性能。通过初期热氧稳定化处理的聚丙烯腈纤维的晶区取向度(Fi)来作为取向结构控制的指标,得到的最终聚丙烯腈基高性能碳纤维具有较高的拉伸强度和拉伸模量,有比较良好的应用效果。Adopting the technical scheme of the present invention, in the stage of initial heat stabilization treatment, polyacrylonitrile fibers undergo complex physical and chemical reactions to reduce the degree of orientation of polyacrylonitrile molecular chains, and control the initial heat of polyacrylonitrile by applying appropriate drafting. Oxygen stabilizes the degree of orientation of the fiber molecular chain. When the precursor with a small degree of orientation is subjected to heat treatment, the stress concentration caused by the inappropriate arrangement of the molecular chain and internal defects will be more serious, which will lead to the mechanical properties of the final carbon fiber. Poor problem; on the contrary, the implementation of increased drafting ratio in the early stage of pre-oxidation for the precursor with a small degree of orientation can not only improve the orientation of the molecular chain, avoid the internal stress of the precursor in the initial stage of pre-oxidation, and improve the The degree of internal defects of the precursor can quickly reduce the diameter of the fiber at the beginning of the pre-oxidation stage, shorten the reaction distance of oxygen in the fiber, alleviate the problem of the skin-core structure in the later stage of pre-oxidation, and improve the mechanical properties of the final carbon fiber. The degree of crystal orientation (F i ) of the polyacrylonitrile fiber stabilized by initial thermo-oxidative treatment is used as an indicator of orientation structure control, and the final polyacrylonitrile-based high-performance carbon fiber obtained has higher tensile strength and tensile modulus. The amount has a relatively good application effect.
本发明以聚丙烯腈初期热氧稳定化纤维在XRD方位角扫描的谱图中量化而来的取向度(Fi)来作为控制分子链取向结构的指标。本发明采用晶区取向度Fi值在0.665~0.720范围内的聚丙烯腈初期热氧稳定化纤维时,最终得到的聚丙烯腈基碳纤维的力学性能较好。当聚丙烯腈初期热氧稳定化纤维的晶区取向度Fi值在高于0.68时,制备出的碳纤维拉伸强度可高于4900MPa,拉伸模量高于230GPa;但是当聚丙烯腈初期热氧稳定化纤维的晶区取向度Fi值高于0.72时,却因为较大的纤维外部载荷会使得纤维内部晶相断裂而产生更多的结构缺陷,又使得制备出的碳纤维力学性能变差。另外,通过实例证明,当聚丙烯腈原丝的纤度较大时,可以在温度较低的热氧稳定化处理初期施加以较大的牵伸倍率使其纤维内部的晶区取向度增大,以至于最终聚丙烯腈基碳纤维的力学性能得到进一步提高。通过本发明涉及的对聚丙烯腈初期热氧稳定化纤维分子链取向结构的控制标准可以用于获取力学性能较为优异的碳纤维,对高性能碳纤维产业具有重要指导意义。In the present invention, the degree of orientation (F i ) quantified in the XRD azimuth angle scanning spectrum of the polyacrylonitrile primary thermo-oxidatively stabilized fiber is used as an indicator for controlling the molecular chain orientation structure. When the present invention adopts polyacrylonitrile primary thermo-oxidatively stabilized fibers with crystal region orientation F i value in the range of 0.665-0.720, the finally obtained polyacrylonitrile-based carbon fibers have better mechanical properties. When the polyacrylonitrile primary thermo-oxidative stabilized fiber crystal region orientation F i value is higher than 0.68, the prepared carbon fiber tensile strength can be higher than 4900MPa, tensile modulus higher than 230GPa; but when the polyacrylonitrile initial stage When the crystal orientation degree F i value of thermo-oxidatively stabilized fibers is higher than 0.72, the larger external load on the fiber will break the crystal phase inside the fiber and produce more structural defects, and the mechanical properties of the prepared carbon fiber will change. Difference. In addition, it is proved by examples that when the denier of the polyacrylonitrile precursor is large, a large draft ratio can be applied at the initial stage of the thermo-oxidative stabilization treatment at a lower temperature to increase the degree of orientation of the crystal region inside the fiber. As a result, the mechanical properties of the final polyacrylonitrile-based carbon fiber are further improved. The control standard of the molecular chain orientation structure of the polyacrylonitrile initially thermo-oxidatively stabilized fiber involved in the present invention can be used to obtain carbon fibers with relatively excellent mechanical properties, which has important guiding significance for the high-performance carbon fiber industry.
附图说明Description of drawings
图1是热氧稳定化纤维XRD方位角测试曲线,其中,横坐标为方位角,纵坐标为聚丙烯腈初期热氧稳定化纤维方位角扫描的衍射强度。Fig. 1 is the XRD azimuth angle test curve of the thermo-oxidatively stabilized fiber, wherein the abscissa is the azimuth angle, and the ordinate is the diffraction intensity of the azimuth scan of the initial thermo-oxidatively stabilized fiber of polyacrylonitrile.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行具体的描述,有必要在此指出的是以下实施例只用于对本发明的进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明做出的一些非本质的改进和调整仍属本发明的保护范围。The present invention is specifically described below in conjunction with specific embodiment, it is necessary to point out here that following embodiment is only used for the further description of the present invention, can not be interpreted as the restriction to protection scope of the present invention, those skilled in the art can understand the present invention according to the content of the present invention Some non-essential improvements and adjustments made by the invention still belong to the protection scope of the present invention.
实施例中采用的原料均为市售商品。The raw materials used in the examples are all commercially available products.
【比较例1】[Comparative Example 1]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,原丝共聚组成分别为丙烯腈95.5%,丙烯酸甲酯3.5%,衣康酸1%,其纤度为0.8551dtex。先在温度为195℃的第一温区和温度为205℃的第二温区进行初期的热氧稳定化处理,同时给第一温区施加牵伸倍率5%,第二温区施加牵伸倍率0%,每个温区的热处理时间为15min,得到聚丙烯腈初期热氧稳定化纤维;然后再进行4个温区的后期热氧稳定化处理,第三温区温度为225℃,第四温区温度为240℃,第五温区温度为253℃,第六温区温度为265℃,施加总牵伸倍率为0%,每个温区的热处理时间为15min,得到聚丙烯腈预氧化纤维。采用日本岛津公司生产的XRD对聚丙烯腈初期热氧稳定化纤维进行2θ≈16.7°的方位角扫描,获得纤维(100)晶面的方位角衍射峰。通过量化该XRD方位角扫描的衍射峰的半峰高宽度(H),并代入计算取向度的数学公式Fi=(180-H)/180来得到聚丙烯腈初期热氧稳定化纤维的晶区取向度Fi。将完成热氧稳定化处理的聚丙烯腈预氧化纤维在高纯氮气中依次进行低温碳化和高温碳化处理来制备最终聚丙烯腈基碳纤维。低温碳化的温度依次为320℃-400℃-550℃-700℃,处理时间为3min,牵伸倍率为4%;高温碳化的温度依次为1100℃-1200℃-1300℃-1450℃,热处理时间为2min,牵伸倍率为-4%。根据国家标准GB/T25749-2011来对碳纤维束丝进行力学性能测试,测试结果见表1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization precursors are used. The copolymerization composition of the precursors is 95.5% of acrylonitrile, 3.5% of methyl acrylate, and 1% of itaconic acid. The fineness is 0.8551dtex. Initial thermo-oxidative stabilization treatment is carried out in the first temperature zone with a temperature of 195°C and the second temperature zone with a temperature of 205°C. At the same time, a draft ratio of 5% is applied to the first temperature zone, and a draft is applied to the second temperature zone. The magnification is 0%, and the heat treatment time in each temperature zone is 15 minutes to obtain the initial thermo-oxidative stabilization of polyacrylonitrile fibers; and then carry out the post-thermal oxygen stabilization treatment in 4 temperature zones, the temperature of the third temperature zone is 225°C, and the temperature of the third temperature zone is 225°C. The temperature in the fourth temperature zone is 240°C, the temperature in the fifth temperature zone is 253°C, the temperature in the sixth temperature zone is 265°C, the applied total draw ratio is 0%, and the heat treatment time in each temperature zone is 15min, and the polyacrylonitrile preform is obtained. Oxidized fibers. The XRD produced by Shimadzu Corporation of Japan was used to scan the azimuthal angle of 2θ≈16.7° on the polyacrylonitrile primary thermo-oxidatively stabilized fiber, and obtain the azimuthal diffraction peak of the fiber (100) crystal plane. By quantifying the half-height width (H) of the diffraction peak of the XRD azimuth scanning, and substituting it into the mathematical formula F i =(180-H)/180 for calculating the degree of orientation, the crystallinity of the initial thermal-oxidative stabilized fiber of polyacrylonitrile The domain orientation degree F i . The pre-oxidized polyacrylonitrile fibers that have been stabilized by thermal oxygen are subjected to low-temperature carbonization and high-temperature carbonization in sequence in high-purity nitrogen to prepare the final polyacrylonitrile-based carbon fibers. The temperature of low-temperature carbonization is 320°C-400°C-550°C-700°C, the treatment time is 3min, and the draft ratio is 4%; the temperature of high-temperature carbonization is 1100°C-1200°C-1300°C-1450°C, and the heat treatment time is It is 2min, and the draft ratio is -4%. According to the national standard GB/T25749-2011, the mechanical properties of carbon fiber bundles were tested, and the test results are shown in Table 1.
【比较例2】【Comparative example 2】
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为35%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。但是由于原丝第一温区发生断裂,故未能成功收取碳纤维样品。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 35%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1. However, due to the breakage of the original filament in the first temperature zone, the carbon fiber sample was not successfully collected.
【比较例3】[Comparative Example 3]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex;热氧稳定化初期:第一温区温度为220℃,牵伸倍率为15%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, and the fineness is 0.8551dtex; the initial stage of thermo-oxidative stabilization: the temperature in the first temperature zone is 220°C, the draft ratio is 15%, and the draft ratio in the second temperature zone It is 4.5%, and other operating steps and process parameters are the same as Comparative Example 1.
【实施例1】【Example 1】
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex;热氧稳定化初期:第一温区牵伸倍率为10%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, and the fineness is 0.8551dtex; the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 10%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例2】[Example 2]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.7912dtex;热氧稳定化初期:第一温区牵伸倍率为15%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, and the fineness is 0.7912dtex; the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 15%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例3】[Example 3]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex;热氧稳定化初期:第一温区温度为170℃,牵伸倍率为15%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, and the fineness is 0.8551dtex; the initial stage of thermo-oxidative stabilization: the temperature in the first temperature zone is 170°C, the draft ratio is 15%, and the draft ratio in the second temperature zone It is 4.5%, and other operating steps and process parameters are the same as Comparative Example 1.
【实施例4】【Example 4】
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex,热氧稳定化初期:第一温区牵伸倍率为15%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.8551dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 15%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例5】【Example 5】
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex,热氧稳定化初期:第一温区牵伸倍率为15%,第二温区牵伸倍率为2.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.8551dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 15%, the draft ratio in the second temperature zone is 2.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例6】[Example 6]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.8551dtex,热氧稳定化初期:第一温区牵伸倍率为18%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, the fineness is 0.8551dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 18%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例7】[Example 7]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.9534dtex,热氧稳定化初期:第一温区牵伸倍率为11%,第二温区牵伸倍率为3.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.9534dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 11%, the draft ratio in the second temperature zone is 3.5%, and others The operating steps and process parameters are the same as in Comparative Example 1.
【实施例8】[Embodiment 8]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.9534dtex,热氧稳定化初期:第一温区牵伸倍率为16%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.9534dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 16%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例9】[Example 9]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.9534dtex,热氧稳定化初期:第一温区牵伸倍率为16%,第二温区牵伸倍率为3.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.9534dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 16%, the draft ratio in the second temperature zone is 3.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例10】【Example 10】
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.9534dtex,热氧稳定化初期:第一温区牵伸倍率为21%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.9534dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 21%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例11】[Example 11]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为0.9534dtex,热氧稳定化初期:第一温区牵伸倍率为21%,第二温区牵伸倍率为3.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 0.9534dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 21%, the draft ratio in the second temperature zone is 3.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例12】[Example 12]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为12%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is adopted, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 12%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例13】[Example 13]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为17%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 17%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例14】[Example 14]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为17%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 17%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例15】[Example 15]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为23%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 23%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例16】[Example 16]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为23%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 23%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例17】[Example 17]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为30%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 30%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例18】[Example 18]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为30%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 30%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例19】[Example 19]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为33%,第二温区牵伸倍率为0%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 33%, the draft ratio in the second temperature zone is 0%, other The operating steps and process parameters are the same as in Comparative Example 1.
【实施例20】[Example 20]
采用国产3K湿法纺丝聚丙烯腈三元共聚原丝,纤度为1.0514dtex,热氧稳定化初期:第一温区牵伸倍率为33%,第二温区牵伸倍率为4.5%,其它操作步骤和工艺参数同比较例1。Domestic 3K wet-spun polyacrylonitrile ternary copolymerization raw yarn is used, the fineness is 1.0514dtex, and the initial stage of thermo-oxidative stabilization: the draft ratio in the first temperature zone is 33%, the draft ratio in the second temperature zone is 4.5%, other The operating steps and process parameters are the same as in Comparative Example 1.
将上述比较例和实施例得到的聚丙烯腈初期热氧稳定化纤维的晶区取向度(Fi)以及对应得到的聚丙烯腈基碳纤维力学性能(包括:拉伸强度和拉伸模量)结果列于表1。The degree of crystal orientation (F i ) of the polyacrylonitrile primary thermo-oxidatively stabilized fibers obtained in the above comparative examples and examples and the corresponding mechanical properties (including: tensile strength and tensile modulus) of polyacrylonitrile-based carbon fibers obtained The results are listed in Table 1.
表1.比较例和实施例Fi值以及对应的碳纤维力学性能Table 1. Comparative example and embodiment F i value and corresponding carbon fiber mechanical property
注:比较例2中未能成功收取样品,故无具体碳纤维力学性能数据Note: Samples were not successfully collected in Comparative Example 2, so there is no specific carbon fiber mechanical performance data
由表1中的碳纤维力学性能数据可以看出,相对于比较例,本发明提供的取向度在0.665~0.720,尤其是在0.68~0.70的聚丙烯腈初期热氧稳定化纤维制备得到的碳纤维力学性能更好。比较例2中第一温区牵伸倍率过高(35%),导致聚丙烯腈原丝在第一温区发生断裂,未能成功制备得到碳纤维;实施例1~20第一温区牵伸倍率在10~33%,制备得到的碳纤维具有更优的力学性能。It can be seen from the carbon fiber mechanical property data in Table 1 that, compared with the comparative examples, the orientation degree provided by the present invention is 0.665-0.720, especially the carbon fiber mechanical properties prepared by the polyacrylonitrile primary thermo-oxidatively stabilized fiber at 0.68-0.70. Performance is better. In Comparative Example 2, the draft ratio in the first temperature zone was too high (35%), which caused the polyacrylonitrile precursor to break in the first temperature zone, and failed to prepare carbon fibers; When the magnification ratio is 10-33%, the prepared carbon fiber has better mechanical properties.
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