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CN115927915B - Ti-Ni-Zr shape memory alloy and preparation method thereof - Google Patents

Ti-Ni-Zr shape memory alloy and preparation method thereof Download PDF

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CN115927915B
CN115927915B CN202211523827.1A CN202211523827A CN115927915B CN 115927915 B CN115927915 B CN 115927915B CN 202211523827 A CN202211523827 A CN 202211523827A CN 115927915 B CN115927915 B CN 115927915B
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shape memory
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memory alloy
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CN115927915A (en
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叶俊杰
贺志荣
王涛涛
李富强
赵芬芬
冯辉
陈曦
杨晓康
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Xi'an Thinking Intelligent Materials Co ltd
Xi'an Saite Simai Titanium Industry Co ltd
Shaanxi University of Technology
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Xi'an Saite Simai Titanium Industry Co ltd
Shaanxi University of Technology
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Abstract

本发明属于Ti‑Ni基形状记忆合金技术领域,特别涉及一种Ti‑Ni‑Zr形状记忆合金及其制备方法,解决了现有Ti‑Ni基形状记忆合金成本高,可加工性差,相变温度、记忆特性、力学性能可调控性差的问题。该合金的特殊在于,按原子百分比配比为:Ni50.5%~50.8%;Zr0.1%~1.0%;其余为Ti。该制备方法的特殊在于,包括以下步骤:步骤一按原子百分比称取Ti、Ni及Zr混合均匀得到配料;步骤二将配料放入中频真空感应炉中熔炼出铸锭坯料;步骤三将铸锭坯料放入真空炉中抽真空、高温均匀化,得到锻造用坯料;步骤四:将锻造用坯料锻造、轧制、拉拔,得到合金型材;步骤五:热处理,得到形状记忆合金材料成品。

The present invention belongs to the technical field of Ti-Ni-based shape memory alloys, and particularly relates to a Ti-Ni-Zr shape memory alloy and a preparation method thereof, which solves the problems of high cost, poor machinability, poor controllability of phase transition temperature, memory characteristics, and mechanical properties of existing Ti-Ni-based shape memory alloys. The alloy is special in that the ratio by atomic percentage is: Ni 50.5% to 50.8%; Zr 0.1% to 1.0%; the rest is Ti. The preparation method is special in that it includes the following steps: Step 1: weigh Ti, Ni and Zr by atomic percentage and mix them evenly to obtain a batch; Step 2: put the batch into a medium-frequency vacuum induction furnace to melt an ingot blank; Step 3: put the ingot blank into a vacuum furnace to evacuate and homogenize at high temperature to obtain a forging blank; Step 4: forge, roll and draw the forging blank to obtain an alloy profile; Step 5: heat treatment to obtain a finished shape memory alloy material.

Description

一种Ti-Ni-Zr形状记忆合金及其制备方法Ti-Ni-Zr shape memory alloy and preparation method thereof

技术领域Technical Field

本发明属于Ti-Ni基形状记忆合金技术领域,特别涉及一种Ti-Ni-Zr形状记忆合金及其制备方法。The invention belongs to the technical field of Ti-Ni based shape memory alloys, and in particular relates to a Ti-Ni-Zr shape memory alloy and a preparation method thereof.

背景技术Background technique

Ti-Ni基形状记忆合金自发现以来,就体现出非凡的应用价值。随着近年来的深入研究及成果转化,市场上出现了各式各样的形状记忆合金产品,应用范围涉及航空航天、生物医学、机械电子、化工能源等工程及民用领域。Since its discovery, Ti-Ni based shape memory alloys have shown extraordinary application value. With the in-depth research and transformation of results in recent years, a variety of shape memory alloy products have appeared on the market, with applications in aerospace, biomedicine, mechanical electronics, chemical energy and other engineering and civil fields.

Ti-Ni形状记忆合金尽管具有许多优点,但也存在原料成本高、加工困难和自身性能受合金成分、加工工艺、热处理工艺、形变温度等影响。为了改善Ti-Ni形状记忆合金的性能和降低成本,人们已从合金成分、热处理工艺和实验条件等方面进行了研究,其中以Ti-Ni合金为基体,通过掺杂第三组元并辅助以热处理工艺来提高其性能已被广泛应用。Although Ti-Ni shape memory alloy has many advantages, it also has the problems of high raw material cost, difficult processing and its own performance is affected by alloy composition, processing technology, heat treatment process, deformation temperature, etc. In order to improve the performance of Ti-Ni shape memory alloy and reduce the cost, people have conducted research from the aspects of alloy composition, heat treatment process and experimental conditions. Among them, Ti-Ni alloy as the matrix has been widely used to improve its performance by doping the third component and assisting with heat treatment process.

然而,现有的掺杂了第三组元的Ti-Ni基形状记忆合金有的可加工性好,但成本高;有的成本低但可加工性较差;并且它们的相变温度、记忆特性、力学性能可调控性较差。However, some of the existing Ti-Ni-based shape memory alloys doped with a third component have good machinability but high cost; some have low cost but poor machinability; and their phase transition temperature, memory characteristics, and mechanical properties are poorly controllable.

发明内容Summary of the invention

本发明的目的是提供一种Ti-Ni-Zr形状记忆合金及其制备方法,以解决现有Ti-Ni基形状记忆合金成本较高,可加工性较差,相变温度、记忆特性、力学性能可调控性较差的技术问题。The purpose of the present invention is to provide a Ti-Ni-Zr shape memory alloy and a preparation method thereof, so as to solve the technical problems of the existing Ti-Ni based shape memory alloy having high cost, poor machinability, and poor controllability of phase transition temperature, memory characteristics and mechanical properties.

本发明所采用的技术方案是,一种Ti-Ni-Zr形状记忆合金,其特殊之处在于,按原子百分比配比为:The technical solution adopted by the present invention is a Ti-Ni-Zr shape memory alloy, which is special in that the atomic percentage ratio is:

Ni:50.5%~50.8%;Ni: 50.5%~50.8%;

Zr:0.1%~1.0%;Zr: 0.1%~1.0%;

其余为Ti。The rest are Ti.

进一步地,该合金的化学式为Ti49.1Ni50.8Zr0.1。Ti49.1Ni50.8Zr0.1形状记忆合金具有良好的冷热加工性能,其完全退火后马氏体逆相变结束温度Af在-17℃左右;低温退火后其抗拉强度在1136MPa~1489MPa、延伸率为11.6%~13.3%,高温退火后其超弹性应力平台为在500MPa左右,超弹性应变超过7%;其功能特性参数完全能够满足实际应用的需求。Furthermore, the chemical formula of the alloy is Ti 49.1 Ni 50.8 Zr 0.1 . The Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy has good hot and cold processing properties, and its martensitic reverse phase transformation end temperature Af after complete annealing is about -17°C; after low-temperature annealing, its tensile strength is 1136MPa to 1489MPa, and its elongation is 11.6% to 13.3%. After high-temperature annealing, its superelastic stress platform is about 500MPa, and its superelastic strain exceeds 7%; its functional characteristic parameters can fully meet the needs of practical applications.

本发明还提供了一种上述Ti-Ni-Zr形状记忆合金的制备方法,其特殊之处在于,包括以下步骤:The present invention also provides a method for preparing the above-mentioned Ti-Ni-Zr shape memory alloy, which is special in that it comprises the following steps:

步骤一:按所述原子百分比的比例称取Ti、Ni以及Zr原料,并将称取的原料混合均匀,得到合金配料;Step 1: weigh Ti, Ni and Zr raw materials according to the atomic percentage ratio, and mix the weighed raw materials evenly to obtain an alloy ingredient;

步骤二:将步骤一得到的合金配料放入中频真空感应炉中,熔炼出Ti-Ni-Zr合金铸锭坯料;Step 2: placing the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace to smelt a Ti-Ni-Zr alloy ingot;

步骤三:将步骤二熔炼得到的Ti-Ni-Zr合金铸锭坯料放入真空炉中,抽真空,使真空度小于1×10-2Pa;接着在850℃~1050℃下保温6h~12h进行高温均匀化处理;最后机加去除表面氧化皮和冒口,得到Ti-Ni-Zr合金锻造用坯料;Step 3: Place the Ti-Ni-Zr alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuate the furnace, and make the vacuum degree less than 1×10 -2 Pa; then carry out high temperature homogenization treatment at 850°C to 1050°C for 6h to 12h; finally, remove the surface oxide scale and riser by machining to obtain the Ti-Ni-Zr alloy forging billet;

步骤四:将步骤三得到的Ti-Ni-Zr合金锻造用坯料进行锻造,或者先锻造再轧制,或者依次进行锻造、轧制以及拉拔,得到Ti-Ni-Zr形状记忆合金型材;Step 4: Forging the Ti-Ni-Zr alloy forging blank obtained in step 3, or forging first and then rolling, or forging, rolling and drawing in sequence, to obtain a Ti-Ni-Zr shape memory alloy profile;

步骤五:对步骤四得到的Ti-Ni-Zr形状记忆合金型材进行350℃~700℃退火处理,或者进行750℃~850℃固溶处理,或者先进行750℃~850℃固溶处理,然后再进行300℃~600℃时效处理,得到Ti-Ni-Zr形状记忆合金材料成品,Ti-Ni-Zr形状记忆合金制备完成。Step 5: The Ti-Ni-Zr shape memory alloy profile obtained in step 4 is subjected to annealing treatment at 350°C to 700°C, or solution treatment at 750°C to 850°C, or solution treatment at 750°C to 850°C and then aging treatment at 300°C to 600°C to obtain a finished Ti-Ni-Zr shape memory alloy material. The preparation of the Ti-Ni-Zr shape memory alloy is completed.

进一步地,为了使制备的Ti-Ni-Zr形状记忆合金材料成品的杂质少,步骤一中所述的Ti、Ni以及Zr原料的纯度为:Ti≥99.9wt.%,Ni≥99.99wt.%,Zr≥99.9wt.%。Furthermore, in order to reduce the impurities in the prepared Ti-Ni-Zr shape memory alloy material, the purity of the Ti, Ni and Zr raw materials described in step 1 is: Ti≥99.9wt.%, Ni≥99.99wt.%, Zr≥99.9wt.%.

进一步地,为了提高熔炼得到的Ti-Ni-Zr合金铸锭坯料的纯度及均匀性,步骤二中将步骤一得到的合金配料放入中频真空感应炉中熔炼时,其真空度小于1×10-3Pa,熔炼温度控制在1250℃~1360℃,熔炼时间控制为15min~25min,所用坩埚为水冷铜坩埚,坩埚直径在100mm~300mm。Furthermore, in order to improve the purity and uniformity of the Ti-Ni-Zr alloy ingot obtained by smelting, when the alloy ingredients obtained in step one are placed in a medium frequency vacuum induction furnace for smelting in step two, the vacuum degree is less than 1×10 -3 Pa, the smelting temperature is controlled at 1250°C to 1360°C, the smelting time is controlled at 15min to 25min, and the crucible used is a water-cooled copper crucible with a crucible diameter of 100mm to 300mm.

进一步地,步骤四中所述锻造的温度控制在750℃~900℃。Furthermore, the forging temperature in step 4 is controlled at 750°C to 900°C.

进一步地,步骤四中所述轧制的温度控制在750℃~900℃。Furthermore, the rolling temperature in step 4 is controlled at 750°C to 900°C.

将步骤四中锻造、轧制的温度均控制在750℃~900℃,将温度之所以控制在这样一个范围内,原因在于:温度过高,会使材料内部形成一些粗大析出相,同时也会加剧材料氧化,最终使材料的锻造、轧制性能降低,也会使合金杂质元素增加,不利于合金成分控制;温度过低,会使材料强度过大,可加工性不足,同时该合金对裂纹比较敏感,温度过低,会使材料锻裂、轧裂。The forging and rolling temperatures in step 4 are controlled at 750°C to 900°C. The temperature is controlled within such a range because: if the temperature is too high, some coarse precipitation phases will be formed inside the material, and the oxidation of the material will be aggravated, which will eventually reduce the forging and rolling properties of the material, and increase the impurity elements in the alloy, which is not conducive to the control of the alloy composition; if the temperature is too low, the material strength will be too high and the machinability will be insufficient. At the same time, the alloy is sensitive to cracks, and if the temperature is too low, the material will crack during forging and rolling.

进一步地,步骤四中所述轧制为热轧,或者为先热轧然后再结晶退火后冷轧。Furthermore, the rolling in step 4 is hot rolling, or hot rolling followed by crystallization annealing and then cold rolling.

进一步地,步骤四中所述拉拔为热拉拔,或者为先热拉拔,然后再冷拉拔;Furthermore, the drawing in step 4 is hot drawing, or first hot drawing and then cold drawing;

所述热拉拔温度控制在600℃~850℃;The hot drawing temperature is controlled at 600° C. to 850° C.;

所述冷拉拔中需在总变形量达到40%~55%时进行650℃~800℃的中间退火处理。In the cold drawing, an intermediate annealing treatment at 650° C. to 800° C. is required when the total deformation reaches 40% to 55%.

这样,可以根据所需成品尺寸规格选择拉拔方式,比如,所需成品直径为4mm~6mm时,可以选择单独热拉拔的方式;当所需成品直径为0.5mm~2mm时,可以选择先热拉拔,然后再冷拉拔的方式;冷拉拔可以改善材料的性能,使材料硬度、抗拉强度、超弹性、记忆特性均得到改善。热拉拔温度之所以要控制在600℃~850℃这样一个温度范围内,是因为在600℃~850℃时,材料处于再结晶退火状态,材料塑性比较好,可加工性好,容易变形,有利于拉拔。冷拉拔中之所以需在总变形量达到40%~55%时进行650℃~800℃的中间退火处理,是因为总变形量达到40%~55%时,材料太硬,拉拔困难,进行650℃~800℃的中间退火处理,可以使材料变软,有利于拉拔;而如果在总变形量太小时,就进行650℃~800℃的中间退火处理,则拉拔效率又太低。In this way, the drawing method can be selected according to the required finished product size specifications. For example, when the required finished product diameter is 4mm to 6mm, a separate hot drawing method can be selected; when the required finished product diameter is 0.5mm to 2mm, a hot drawing method can be selected first, and then a cold drawing method can be selected; cold drawing can improve the performance of the material, and improve the hardness, tensile strength, superelasticity, and memory properties of the material. The reason why the hot drawing temperature should be controlled within a temperature range of 600℃ to 850℃ is that at 600℃ to 850℃, the material is in a recrystallization annealing state, the material has better plasticity, good processability, and is easy to deform, which is conducive to drawing. The reason why an intermediate annealing treatment at 650℃~800℃ is required when the total deformation reaches 40%~55% during cold drawing is that when the total deformation reaches 40%~55%, the material is too hard and difficult to draw. An intermediate annealing treatment at 650℃~800℃ can soften the material and facilitate drawing. If an intermediate annealing treatment at 650℃~800℃ is carried out when the total deformation is too small, the drawing efficiency will be too low.

进一步地,步骤四中锻造、轧制以及拉拔过程中使用的加热设备均为电阻炉。这样,可以避免使用煤气炉进行加热时,煤气燃烧产生的含有碳、氢、氧等元素的杂质在高温下进入材料中,若这些杂质进入会使材料杂质增多,合金成分发生变化,进而使合金性能变差。Furthermore, the heating equipment used in the forging, rolling and drawing process in step 4 is a resistance furnace. In this way, it can be avoided that when using a gas furnace for heating, impurities containing carbon, hydrogen, oxygen and other elements generated by the combustion of gas enter the material at high temperature. If these impurities enter, the impurities in the material will increase, the alloy composition will change, and the alloy performance will deteriorate.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明的Ti-Ni-Zr形状记忆合金,其原子百分比配比为:Ni:50.5%~50.8%;Zr:0.1%~1.0%;其余为Ti。从原子百分比配比可以看出,本发明的Ti-Ni-Zr形状记忆合金属于富Ni的Ti-Ni形状记忆合金。富Ni的Ti-Ni形状记忆合金比贫Ni的Ti-Ni形状记忆合金和近等原子比的Ti-Ni形状记忆合金的记忆特性优良,且更易调控其特性;贫Ni的Ti-Ni合金经热处理后不存在Ti3Ni4等富Ni析出物,因此热处理对其显微组织和相变行为影响不大,因而通过热处理改善其性能的潜力不大;而富Ni的Ti-Ni合金经热处理后组织中可析出与基体共格的Ti3Ni4相,该相的出现一方面有利于提高合金强度,另一方面可降低基体中Ni含量,进而对合金的相变温度及形变行为产生影响。因此,若想获得一种相变温度、记忆特性、力学性能可调控的三元形状记忆合金,选择向富Ni的Ti-Ni合金中添加第三组元较为适宜。本发明是向富Ni的Ti-Ni合金中添加了Zr,在制备过程中,可通过对合金经过塑形加工后得到的Ti-Ni-Zr形状记忆合金型材,搭配不同制度的热处理,进而对合金的相变温度、记忆行为和抗拉强度等进行调控;同时Zr价格低廉,特定成分合金的冷热加工性能较好,在富Ni的Ti-Ni合金中加入少量Zr后,合金的相变温度先降后升,强度、伸长率、形状记忆恢复率等性能改善;因而本发明的Ti-Ni-Zr形状记忆合金制备成本较低、可加工性能好、具有良好的记忆特性;因此,本发明解决了现有Ti-Ni基形状记忆合金成本较高,可加工性较差,相变温度、记忆特性、力学性能可调控性较差的技术问题。本发明的Ti-Ni-Zr形状记忆合金,是一种非常具有应用前景的Ti-Ni基形状记忆合金。(1) The Ti-Ni-Zr shape memory alloy of the present invention has an atomic percentage ratio of: Ni: 50.5% to 50.8%; Zr: 0.1% to 1.0%; the rest is Ti. It can be seen from the atomic percentage ratio that the Ti-Ni-Zr shape memory alloy of the present invention belongs to a Ni-rich Ti-Ni shape memory alloy. The Ni-rich Ti-Ni shape memory alloy has better memory properties than the Ni-poor Ti-Ni shape memory alloy and the Ti-Ni shape memory alloy with a nearly equal atomic ratio, and its properties are easier to control; the Ni-poor Ti-Ni alloy does not have Ni-rich precipitates such as Ti 3 Ni 4 after heat treatment, so the heat treatment has little effect on its microstructure and phase transformation behavior, and thus the potential for improving its performance through heat treatment is not great; while the Ni-rich Ti-Ni alloy can precipitate a Ti 3 Ni 4 phase coherent with the matrix in the microstructure after heat treatment, and the appearance of this phase is beneficial to improving the strength of the alloy on the one hand, and on the other hand, it can reduce the Ni content in the matrix, thereby affecting the phase transformation temperature and deformation behavior of the alloy. Therefore, if you want to obtain a ternary shape memory alloy with adjustable phase transition temperature, memory characteristics and mechanical properties, it is more appropriate to add a third component to the Ni-rich Ti-Ni alloy. The present invention adds Zr to the Ni-rich Ti-Ni alloy. During the preparation process, the Ti-Ni-Zr shape memory alloy profile obtained after the alloy is subjected to plastic processing can be matched with heat treatment of different systems to regulate the phase transition temperature, memory behavior and tensile strength of the alloy; at the same time, Zr is cheap, and the cold and hot processing performance of the alloy of a specific component is good. After adding a small amount of Zr to the Ni-rich Ti-Ni alloy, the phase transition temperature of the alloy first decreases and then increases, and the strength, elongation, shape memory recovery rate and other properties are improved; therefore, the Ti-Ni-Zr shape memory alloy of the present invention has a low preparation cost, good processability and good memory characteristics; therefore, the present invention solves the technical problems of the existing Ti-Ni-based shape memory alloy having high cost, poor processability, poor controllability of phase transition temperature, memory characteristics and mechanical properties. The Ti-Ni-Zr shape memory alloy of the present invention is a Ti-Ni-based shape memory alloy with great application prospects.

(2)本发明的Ti-Ni-Zr形状记忆合金的化学式优选地为Ti49.1Ni50.8Zr0.1。Ti49.1Ni50.8Zr0.1形状记忆合金具有良好的冷热加工性能,其完全退火后马氏体逆相变结束温度Af在-17℃左右;低温退火后其抗拉强度在1136MPa~1489MPa、延伸率为11.6%~13.3%,高温退火后其超弹性应力平台为在500MPa左右,超弹性应变超过7%;其功能特性参数完全能够满足实际应用的需求。(2) The chemical formula of the Ti-Ni-Zr shape memory alloy of the present invention is preferably Ti 49.1 Ni 50.8 Zr 0.1 . The Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy has good hot and cold processing properties, and its martensitic reverse transformation end temperature Af after complete annealing is about -17°C; after low-temperature annealing, its tensile strength is 1136MPa to 1489MPa, and its elongation is 11.6% to 13.3%. After high-temperature annealing, its superelastic stress platform is about 500MPa, and its superelastic strain exceeds 7%; its functional characteristic parameters can fully meet the needs of practical applications.

(3)采用本发明Ti-Ni-Zr形状记忆合金的制备方法制备Ti-Ni-Zr形状记忆合金,其工艺简单;制得的Ti-Ni-Zr形状记忆合金具有良好的塑性加工能力、良好的记忆特性,其最大超弹性应变超过7%;制备过程中通过对合金经过塑形加工(步骤四中锻造,或者先锻造再轧制,或者依次进行锻造、轧制以及拉拔)后得到的Ti-Ni-Zr形状记忆合金型材,搭配不同制度的热处理(步骤五中350℃~700℃退火处理,或者进行750℃~850℃固溶处理,或者先进行750℃~850℃固溶处理,然后再进行300℃~600℃时效处理),可对最终获得的Ti-Ni-Zr形状记忆合金材料成品的相变温度、超弹性、记忆效应、力学性能、显微组织进行调控。(3) The Ti-Ni-Zr shape memory alloy is prepared by the preparation method of the Ti-Ni-Zr shape memory alloy of the present invention, and the process is simple; the prepared Ti-Ni-Zr shape memory alloy has good plastic processing ability and good memory characteristics, and its maximum superelastic strain exceeds 7%; in the preparation process, the Ti-Ni-Zr shape memory alloy profile obtained by plastic processing (forging in step 4, or forging first and then rolling, or forging, rolling and drawing in sequence) of the alloy is combined with different systems of heat treatment (annealing treatment at 350°C to 700°C in step 5, or solution treatment at 750°C to 850°C, or solution treatment at 750°C to 850°C and then aging treatment at 300°C to 600°C) to adjust the phase transition temperature, superelasticity, memory effect, mechanical properties and microstructure of the final Ti-Ni-Zr shape memory alloy material product.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例1制备的Ti49.1Ni50.8Zr0.1形状记忆合金的显微组织照片;图1中(a)、(b)、(c)、(d)的其它制备条件均相同,仅是步骤五中退火处理温度不同,其中:FIG. 1 is a microstructure photograph of a Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy prepared in Example 1 of the present invention; other preparation conditions of (a), (b), (c), and (d) in FIG. 1 are the same, except that the annealing temperature in step 5 is different, wherein:

(a)退火处理温度为400℃;(a) Annealing temperature is 400°C;

(b)退火处理温度为500℃;(b) Annealing temperature is 500°C;

(c)退火处理温度为600℃;(c) annealing temperature is 600°C;

(d)退火处理温度为700℃;(d) Annealing temperature is 700°C;

图2是本发明实施例1制备的Ti49.1Ni50.8Zr0.1形状记忆合金的抗拉强度和延伸率曲线;FIG2 is a tensile strength and elongation curve of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy prepared in Example 1 of the present invention;

图3是本发明实施例1制备的Ti49.1Ni50.8Zr0.1形状记忆合金的超弹性和记忆效应曲线;3 is a superelasticity and memory effect curve of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy prepared in Example 1 of the present invention;

图4是将本发明实施例1中步骤五中的热处理制度由350℃~700℃退火处理改为先进行800℃固溶1h,水冷,然后再进行300℃~600℃时效1h~50h,其它制备步骤不变的情况下,制备的Ti49.1Ni50.8Zr0.1形状记忆合金的相变行为曲线;图4中(e)、(f)的其它制备条件均相同,仅是步骤五中时效处理的温度不同,其中:FIG4 is a phase change behavior curve of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy prepared by changing the heat treatment system in step 5 of Example 1 of the present invention from annealing at 350 °C to 700°C to first solutionizing at 800°C for 1h, water cooling, and then aging at 300°C to 600 °C for 1h to 50h, while other preparation steps remain unchanged; other preparation conditions in (e) and (f) of FIG4 are the same, only the temperature of aging treatment in step 5 is different, wherein:

(e)时效处理温度为400℃;(e) Aging treatment temperature is 400°C;

(f)时效处理温度为500℃;(f) Aging treatment temperature is 500°C;

图5是本发明实施例2制备的Ti48.5Ni50.5Zr1形状记忆合金的力学性能曲线;FIG5 is a mechanical property curve of the Ti 48.5 Ni 50.5 Zr 1 shape memory alloy prepared in Example 2 of the present invention;

图6是本发明实施例3制备的Ti48.8Ni50.7Zr0.5形状记忆合金的超弹性特性曲线。FIG. 6 is a superelastic characteristic curve of the Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy prepared in Example 3 of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明进行详细说明。The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

本发明一种Ti-Ni-Zr形状记忆合金,按原子百分比配比为:Ni:50.5%~50.8%;Zr:0.1%~1.0%;其余为Ti。The invention discloses a Ti-Ni-Zr shape memory alloy, which comprises the following atomic percentage ratios: Ni: 50.5%-50.8%; Zr: 0.1%-1.0%; and the rest being Ti.

本发明的Ti-Ni-Zr形状记忆合金,其优选的化学式为Ti49.1Ni50.8Zr0.1。Ti49.1Ni50.8Zr0.1形状记忆合金具有良好的冷热加工性能,其完全退火后马氏体逆相变结束温度Af在-17℃左右;低温退火后其抗拉强度在1136MPa~1489MPa、延伸率为11.6%~13.3%,高温退火后其超弹性应力平台为在500MPa左右,超弹性应变超过7%;其功能特性参数完全能够满足实际应用的需求。The Ti-Ni-Zr shape memory alloy of the present invention has a preferred chemical formula of Ti 49.1 Ni 50.8 Zr 0.1 . The Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy has good hot and cold processing properties, and its martensitic reverse phase transformation end temperature Af after complete annealing is about -17°C; its tensile strength after low-temperature annealing is 1136MPa-1489MPa, and its elongation is 11.6%-13.3%, and its superelastic stress platform after high-temperature annealing is about 500MPa, and its superelastic strain exceeds 7%; its functional characteristic parameters can fully meet the needs of practical applications.

本发明还提供了一种上述Ti-Ni-Zr形状记忆合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the above Ti-Ni-Zr shape memory alloy, comprising the following steps:

步骤一:按上述原子百分比的比例称取Ti、Ni以及Zr原料,并将称取的原料混合均匀,得到合金配料;Step 1: weigh Ti, Ni and Zr raw materials according to the above atomic percentage ratio, and mix the weighed raw materials evenly to obtain an alloy ingredient;

步骤二:将步骤一得到的合金配料放入中频真空感应炉中,熔炼出Ti-Ni-Zr合金铸锭坯料;Step 2: placing the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace to smelt a Ti-Ni-Zr alloy ingot;

步骤三:将步骤二熔炼得到的Ti-Ni-Zr合金铸锭坯料放入真空炉中,抽真空,使真空度小于1×10-2Pa;接着在850℃~1050℃下保温6h~12h进行高温均匀化处理;最后机加去除表面氧化皮和冒口,得到Ti-Ni-Zr合金锻造用坯料;Step 3: Place the Ti-Ni-Zr alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuate the furnace, and make the vacuum degree less than 1×10 -2 Pa; then carry out high temperature homogenization treatment at 850°C to 1050°C for 6h to 12h; finally, remove the surface oxide scale and riser by machining to obtain the Ti-Ni-Zr alloy forging billet;

步骤四:将步骤三得到的Ti-Ni-Zr合金锻造用坯料进行锻造,或者先锻造再轧制,或者依次进行锻造、轧制以及拉拔,得到Ti-Ni-Zr形状记忆合金型材;Step 4: Forging the Ti-Ni-Zr alloy forging blank obtained in step 3, or forging first and then rolling, or forging, rolling and drawing in sequence, to obtain a Ti-Ni-Zr shape memory alloy profile;

步骤五:对步骤四得到的Ti-Ni-Zr形状记忆合金型材进行350℃~700℃退火处理,或者进行750℃~850℃固溶处理,或者先进行750℃~850℃固溶处理,然后再进行300℃~600℃时效处理,得到Ti-Ni-Zr形状记忆合金材料成品,Ti-Ni-Zr形状记忆合金制备完成。Step 5: The Ti-Ni-Zr shape memory alloy profile obtained in step 4 is subjected to annealing treatment at 350°C to 700°C, or solution treatment at 750°C to 850°C, or solution treatment at 750°C to 850°C and then aging treatment at 300°C to 600°C to obtain a finished Ti-Ni-Zr shape memory alloy material. The preparation of the Ti-Ni-Zr shape memory alloy is completed.

为了使制备的Ti-Ni-Zr形状记忆合金材料成品的杂质少,优选地,步骤一中上述的Ti、Ni以及Zr原料的纯度为:Ti≥99.9wt.%,Ni≥99.99wt.%,Zr≥99.9wt.%。In order to reduce the impurities in the prepared Ti-Ni-Zr shape memory alloy material, preferably, the purity of the Ti, Ni and Zr raw materials mentioned above in step 1 is: Ti≥99.9wt.%, Ni≥99.99wt.%, Zr≥99.9wt.%.

为了提高熔炼得到的Ti-Ni-Zr合金铸锭坯料的纯度及均匀性,上述步骤二中将步骤一得到的合金配料放入中频真空感应炉中熔炼时,优选地其真空度小于1×10-3Pa,熔炼温度控制在1250℃~1360℃,熔炼时间控制为15min~25min,所用坩埚为水冷铜坩埚,坩埚直径在100mm~300mm。In order to improve the purity and uniformity of the Ti-Ni-Zr alloy ingot obtained by smelting, when the alloy ingredients obtained in step 1 are placed in a medium frequency vacuum induction furnace for smelting in the above step 2, preferably the vacuum degree is less than 1×10 -3 Pa, the smelting temperature is controlled at 1250°C to 1360°C, the smelting time is controlled at 15min to 25min, and the crucible used is a water-cooled copper crucible with a crucible diameter of 100mm to 300mm.

优选地上述步骤四中锻造的温度控制在750℃~900℃。上述步骤四中轧制的温度控制在750℃~900℃。该轧制为热轧,或者为先热轧然后再结晶退火后冷轧。将步骤四中锻造、轧制的温度之所以均控制在750℃~900℃这样一个范围内,原因在于:温度过高,会使材料内部形成一些粗大析出相,同时也会加剧材料氧化,最终使材料的锻造、轧制性能降低,也会使合金杂质元素增加,不利于合金成分控制;温度过低,会使材料强度过大,可加工性不足,同时该合金对裂纹比较敏感,温度过低,会使材料锻裂、轧裂。Preferably, the forging temperature in the above step 4 is controlled at 750°C to 900°C. The rolling temperature in the above step 4 is controlled at 750°C to 900°C. The rolling is hot rolling, or hot rolling followed by re-crystallization annealing and then cold rolling. The reason why the forging and rolling temperatures in step 4 are controlled within the range of 750°C to 900°C is that: if the temperature is too high, some coarse precipitates will be formed inside the material, and the oxidation of the material will also be aggravated, which will eventually reduce the forging and rolling properties of the material, and increase the impurity elements of the alloy, which is not conducive to the control of the alloy composition; if the temperature is too low, the material strength will be too large and the machinability will be insufficient. At the same time, the alloy is sensitive to cracks, and if the temperature is too low, the material will be forged and rolled.

优选地上述步骤四中拉拔为热拉拔,或者为先热拉拔,然后再冷拉拔;热拉拔温度控制在600℃~850℃;冷拉拔中需在总变形量达到40%~55%时进行650℃~800℃的中间退火处理。这样,可以根据所需成品尺寸规格选择拉拔方式,比如,所需成品直径为4mm~6mm时,可以选择单独热拉拔的方式;当所需成品直径为0.5mm~2mm时,可以选择先热拉拔,然后再冷拉拔的方式;冷拉拔可以改善材料的性能,使材料硬度、抗拉强度、超弹性、记忆特性均得到改善。热拉拔温度之所以要控制在600℃~850℃这样一个温度范围内,是因为在600℃~850℃时,材料处于再结晶退火状态,材料塑性比较好,可加工性好,容易变形,有利于拉拔。冷拉拔中之所以需在总变形量达到40%~55%时进行650℃~800℃的中间退火处理,是因为总变形量达到40%~55%时,材料太硬,拉拔困难,进行650℃~800℃的中间退火处理,可以使材料变软,有利于拉拔;而如果在总变形量太小时,就进行650℃~800℃的中间退火处理,则拉拔效率又太低。Preferably, the drawing in the above step 4 is hot drawing, or hot drawing first and then cold drawing; the hot drawing temperature is controlled at 600℃~850℃; in cold drawing, an intermediate annealing treatment at 650℃~800℃ is required when the total deformation reaches 40%~55%. In this way, the drawing method can be selected according to the required finished product size specifications. For example, when the required finished product diameter is 4mm~6mm, a separate hot drawing method can be selected; when the required finished product diameter is 0.5mm~2mm, a hot drawing method can be selected first and then cold drawing; cold drawing can improve the performance of the material, so that the material hardness, tensile strength, superelasticity and memory properties are all improved. The reason why the hot drawing temperature is controlled within a temperature range of 600℃~850℃ is that at 600℃~850℃, the material is in a recrystallization annealing state, the material has good plasticity, good processability, easy deformation, and is conducive to drawing. The reason why an intermediate annealing treatment at 650℃~800℃ is required when the total deformation reaches 40%~55% during cold drawing is that when the total deformation reaches 40%~55%, the material is too hard and difficult to draw. An intermediate annealing treatment at 650℃~800℃ can soften the material and facilitate drawing. If an intermediate annealing treatment at 650℃~800℃ is carried out when the total deformation is too small, the drawing efficiency will be too low.

上述步骤四中锻造、轧制以及拉拔过程中使用的加热设备优选地均为电阻炉。这样,可以避免使用煤气炉进行加热时,煤气燃烧产生的含有碳、氢、氧等元素的杂质在高温下进入材料中,若这些杂质进入会使材料杂质增多,合金成分发生变化,进而使合金性能变差。The heating equipment used in the forging, rolling and drawing process in the above step 4 is preferably a resistance furnace. In this way, it can be avoided that when using a gas furnace for heating, impurities containing carbon, hydrogen, oxygen and other elements generated by the combustion of gas enter the material at high temperature. If these impurities enter, the impurities in the material will increase, the alloy composition will change, and the alloy performance will deteriorate.

实施例1:Embodiment 1:

一种Ti49.1Ni50.8Zr0.1形状记忆合金丝材的制备方法,包括以下步骤:A method for preparing a Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy wire comprises the following steps:

步骤一:以15Kg的Ti49.1Ni50.8Zr0.1形状记忆合金的总重量计,按Zr含量0.1at.%、Ni含量50.8at.%、Ti含量49.1at.%的配比,称取纯度为99.9wt.%的锆、纯度为99.99wt.%的镍、纯度为99.9wt.%的钛进行配料,其中Zr、Ni和Ti的原子百分数之和为100%,将称取的原料混合均匀,得到合金配料;Step 1: Based on the total weight of 15 kg of Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy, zirconium with a purity of 99.9 wt.%, nickel with a purity of 99.99 wt.%, and titanium with a purity of 99.9 wt.% are weighed according to a ratio of 0.1 at.% Zr, 50.8 at.% Ni, and 49.1 at.% Ti, wherein the sum of the atomic percentages of Zr, Ni, and Ti is 100%, and the weighed raw materials are evenly mixed to obtain an alloy ingredient;

步骤二:将步骤一得到的合金配料放入中频真空感应炉中,抽真空,使真空度为0.5×10-3Pa,通入氩气保护。加热熔炼温度到1360℃,精炼15min,冷却后得到Ti49.1Ni50.8Zr0.1合金铸锭坯料;合金铸锭坯料重量约为15kg;Step 2: Put the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace, evacuate the furnace to a vacuum degree of 0.5×10 -3 Pa, and introduce argon gas for protection. Heat the melting temperature to 1360°C, refine for 15 minutes, and cool to obtain a Ti 49.1 Ni 50.8 Zr 0.1 alloy ingot blank; the weight of the alloy ingot blank is about 15kg;

步骤三:将步骤二熔炼得到的Ti49.1Ni50.8Zr0.1合金铸锭坯料放入真空炉中,抽真空,使真空度为0.2×10-2Pa,接着在900℃下保温10h进行高温均匀化处理,保温时间到后进行炉冷,出炉后机加去除表面氧化皮、缺陷和冒口,得到Ti49.1Ni50.8Zr0.1合金锻造用坯料;Step 3: placing the Ti 49.1 Ni 50.8 Zr 0.1 alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuating the furnace to a vacuum degree of 0.2×10 -2 Pa, and then maintaining the furnace at 900°C for 10 hours for high temperature homogenization treatment. After the maintenance time is up, the furnace is cooled, and after being taken out of the furnace, the surface oxide scale, defects and risers are removed by machining to obtain a Ti 49.1 Ni 50.8 Zr 0.1 alloy forging billet;

步骤四:将步骤三得到的Ti49.1Ni50.8Zr0.1合金锻造用坯料加热到850℃,保温4h,先锻造再轧制成直径为9mm的合金丝坯;将直径9mm的合金丝坯进行热拉拔,热拉拔温度为700℃,道次变形量控制在10%~20%,直至拉拔至直径为3mm,后进行冷拉拔,冷拉拔中需在总变形量达到40%~55%时进行700℃的中间退火处理,最终加工成直径为1mm的Ti49.1Ni50.8Zr0.1形状记忆合金丝材型材;Step 4: heating the Ti 49.1 Ni 50.8 Zr 0.1 alloy forging billet obtained in step 3 to 850°C, keeping it warm for 4 hours, forging it first and then rolling it into an alloy wire billet with a diameter of 9 mm; hot drawing the alloy wire billet with a diameter of 9 mm, the hot drawing temperature is 700°C, and the deformation amount per pass is controlled at 10% to 20%, until it is drawn to a diameter of 3 mm, and then cold drawing is performed. During the cold drawing, an intermediate annealing treatment at 700°C is performed when the total deformation amount reaches 40% to 55%, and finally processed into a Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy wire profile with a diameter of 1 mm;

步骤五:对步骤四得到的Ti49.1Ni50.8Zr0.1形状记忆合金丝材型材在350℃~700℃退火20min,随炉冷却后,得到Ti49.1Ni50.8Zr0.1形状记忆合金丝材成品,Ti49.1Ni50.8Zr0.1形状记忆合金制备完成。Step 5: annealing the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy wire profile obtained in step 4 at 350°C-700°C for 20 minutes, and cooling in the furnace to obtain a finished Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy wire, and the preparation of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy is completed.

将实施例1制备的Ti49.1Ni50.8Zr0.1形状记忆合金材料成品作为样品,进行显微组织观察、力学性能和记忆特性测试。图1为样品的显微组织照片,从图1中的(a)、(b)、(c)、(d)可以看出随退火温度升高,合金的组织由纤维状转变为等轴状;图2为样品的抗拉强度和延伸率曲线,从图2可以看出随退火温度升高,合金的抗拉强度Rm及延伸率δ均在变化;图3为样品的超弹性和记忆效应曲线,从图3可以看出随退火温度升高,合金特性先由超弹性转变为形状记忆效应再转变为超弹性,合金的平台应力先降低后升高。The finished product of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy material prepared in Example 1 was used as a sample for microstructure observation, mechanical property and memory property test. Figure 1 is a microstructure photo of the sample. From (a), (b), (c) and (d) in Figure 1, it can be seen that as the annealing temperature increases, the structure of the alloy changes from fibrous to equiaxed; Figure 2 is a tensile strength and elongation curve of the sample. From Figure 2, it can be seen that as the annealing temperature increases, the tensile strength R m and elongation δ of the alloy are changing; Figure 3 is a superelasticity and memory effect curve of the sample. From Figure 3, it can be seen that as the annealing temperature increases, the alloy characteristics first change from superelasticity to shape memory effect and then to superelasticity, and the platform stress of the alloy first decreases and then increases.

图4是将上述实施例1中步骤五中的热处理制度由350℃~700℃退火处理改为先进行800℃固溶1h,水冷,然后再进行300℃~600℃时效1h~50h,其它制备步骤不变的情况下,制备的Ti49.1Ni50.8Zr0.1形状记忆合金的相变行为曲线;图4中(e)、(f)的其它制备条件均相同,仅是步骤五中时效处理的温度不同,其中:(e)时效处理温度为400℃;(f)时效处理温度为500℃;时效1h~50h后,在NETZSCH DSC上测试其相变行为,图4为相变行为曲线,图4中M表示马氏体,R表示R相,R'表示R逆相变,A表示奥氏体;从图4中可以看出,合金的相变行为、相变温度随时效温度升高和时效时间延长不断发生变化。上述先固溶处理然后再时效处理的热处理制度相对于仅进行固溶处理的热处理制度,时效之后,合金内部会析出富Ni相,该析出相的出现会对合金相变温度、记忆特性、力学性能产生影响。FIG4 is a phase transformation behavior curve of the Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy prepared by changing the heat treatment system in step 5 of the above embodiment 1 from annealing at 350°C to 700°C to first performing solution treatment at 800°C for 1h, water cooling, and then performing aging at 300 ° C to 600 °C for 1h to 50h, while other preparation steps remain unchanged; other preparation conditions in (e) and (f) in FIG4 are the same, only the aging treatment temperature in step 5 is different, wherein: (e) the aging treatment temperature is 400°C; (f) the aging treatment temperature is 500°C; after aging for 1h to 50h, the phase transformation behavior is tested on a NETZSCH DSC, and FIG4 is a phase transformation behavior curve, wherein M in FIG4 represents martensite, R represents R phase, R' represents R reverse phase transformation, and A represents austenite; it can be seen from FIG4 that the phase transformation behavior and phase transformation temperature of the alloy change continuously with the increase of aging temperature and the extension of aging time. Compared with the heat treatment system of only solution treatment, the heat treatment system of first solution treatment and then aging treatment will cause Ni-rich phase to precipitate inside the alloy after aging, and the appearance of this precipitated phase will affect the phase transition temperature, memory characteristics and mechanical properties of the alloy.

综上所述,Ti49.1Ni50.8Zr0.1形状记忆合金具有良好的冷热加工性,且通过拉拔后搭配不同热处理制度可对其显微组织、记忆行为(超弹性和记忆效应)、相变温度进行调控,即该合金是一种具有良好应用前景的TiNi基形状记忆合金。In summary, Ti 49.1 Ni 50.8 Zr 0.1 shape memory alloy has good hot and cold workability, and its microstructure, memory behavior (superelasticity and memory effect) and phase transition temperature can be regulated by combining different heat treatment systems after drawing. That is, the alloy is a TiNi-based shape memory alloy with good application prospects.

实施例2:Embodiment 2:

一种Ti48.5Ni50.5Zr1形状记忆合金丝材的制备方法,包括以下步骤:A method for preparing a Ti 48.5 Ni 50.5 Zr 1 shape memory alloy wire comprises the following steps:

步骤一:以25Kg的Ti48.5Ni50.5Zr1形状记忆合金的总重量计,按Zr含量1at.%、Ni含量50.5at.%、Ti含量48.5at.%的配比,称取纯度为99.9wt.%的锆、纯度为99.99wt.%的镍、纯度为99.9wt.%的钛进行配料,其中Zr、Ni和Ti的原子百分数之和为100%,将称取的原料混合均匀,得到合金配料;Step 1: Based on the total weight of 25 kg of Ti 48.5 Ni 50.5 Zr 1 shape memory alloy, zirconium with a purity of 99.9 wt.%, nickel with a purity of 99.99 wt.%, and titanium with a purity of 99.9 wt.% are weighed according to a ratio of 1 at.% Zr, 50.5 at.% Ni, and 48.5 at.% Ti, wherein the sum of the atomic percentages of Zr, Ni, and Ti is 100%, and the weighed raw materials are uniformly mixed to obtain an alloy ingredient;

步骤二:将步骤一得到的合金配料放入中频真空感应炉中,抽真空,使真空度为0.7×10-3Pa,再通入氩气保护。加热熔炼温度至1320℃,精炼25min,冷却后得到Ti48.5Ni50.5Zr1合金铸锭坯料,合金铸锭坯料重量约25Kg;Step 2: Place the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace, evacuate to a vacuum degree of 0.7×10 -3 Pa, and then introduce argon protection. Heat the melting temperature to 1320°C, refine for 25 minutes, and cool to obtain a Ti 48.5 Ni 50.5 Zr 1 alloy ingot billet, the weight of the alloy ingot billet is about 25Kg;

步骤三:将步骤二熔炼得到的Ti48.5Ni50.5Zr1合金铸锭坯料放入真空炉中,抽真空,使真空度为0.4×10-2Pa,接着在950℃下保温6h进行高温均匀化处理,保温时间到后进行炉冷,出炉后机加去除表面氧化皮、缺陷和冒口,得到Ti48.5Ni50.5Zr1合金锻造用坯料;Step 3: placing the Ti 48.5 Ni 50.5 Zr 1 alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuating the furnace to a vacuum degree of 0.4×10 -2 Pa, and then maintaining the temperature at 950°C for 6 hours for high temperature homogenization treatment. After the maintenance time is up, the furnace is cooled, and after being taken out of the furnace, the surface oxide scale, defects and risers are removed by machining to obtain a Ti 48.5 Ni 50.5 Zr 1 alloy forging billet;

步骤四:将步骤三得到的Ti48.5Ni50.5Zr1合金锻造用坯料加热到800℃,保温10h,先锻造再轧制成直径9mm的合金丝坯;将直径9mm的合金丝坯进行热拉拔,热拉拔温度为750℃,道次变形量控制在10%~20%,直至拉拔至直径3mm,后进行冷拉拔,冷拉拔中需在总变形量达到40%~55%时进行700℃的中间退火处理,最终加工成直径0.8mm的Ti48.5Ni50.5Zr1形状记忆合金丝材型材;Step 4: heating the Ti 48.5 Ni 50.5 Zr 1 alloy forging billet obtained in step 3 to 800° C., keeping the temperature for 10 hours, forging and then rolling it into an alloy wire billet with a diameter of 9 mm; hot drawing the alloy wire billet with a diameter of 9 mm, the hot drawing temperature is 750° C., and the deformation amount per pass is controlled at 10% to 20%, until it is drawn to a diameter of 3 mm, and then cold drawing is performed. During the cold drawing, an intermediate annealing treatment at 700° C. is performed when the total deformation amount reaches 40% to 55%, and finally processed into a Ti 48.5 Ni 50.5 Zr 1 shape memory alloy wire profile with a diameter of 0.8 mm;

步骤五:对步骤四得到的Ti48.5Ni50.5Zr1形状记忆合金丝材型材在650℃退火20min,随炉冷却后,得到Ti48.5Ni50.5Zr1形状记忆合金丝材成品,Ti48.5Ni50.5Zr1形状记忆合金制备完成。Step 5: The Ti 48.5 Ni 50.5 Zr 1 shape memory alloy wire obtained in step 4 is annealed at 650° C. for 20 min, and then cooled in the furnace to obtain a finished Ti 48.5 Ni 50.5 Zr 1 shape memory alloy wire. The preparation of the Ti 48.5 Ni 50.5 Zr 1 shape memory alloy is completed.

将上述实施例2制备的Ti48.5Ni50.5Zr1形状记忆合金丝材成品作为样品,测试其力学性能,图5是本发明实施例2制备的Ti48.5Ni50.5Zr1形状记忆合金的力学性能曲线;从图5可以看出Ti48.5Ni50.5Zr1合金再结晶退火后抗拉强度为1004MPa,延伸率高达30.1%,展现出优良的强塑性。The finished Ti 48.5 Ni 50.5 Zr 1 shape memory alloy wire prepared in the above Example 2 was used as a sample to test its mechanical properties. Figure 5 is a mechanical property curve of the Ti 48.5 Ni 50.5 Zr 1 shape memory alloy prepared in Example 2 of the present invention. It can be seen from Figure 5 that the tensile strength of the Ti 48.5 Ni 50.5 Zr 1 alloy after recrystallization annealing is 1004 MPa, and the elongation is as high as 30.1%, showing excellent strong plasticity.

实施例3:Embodiment 3:

一种Ti48.8Ni50.7Zr0.5形状记忆合金丝材的制备方法,包括以下步骤:A method for preparing a Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy wire comprises the following steps:

步骤一:以20Kg的Ti48.8Ni50.7Zr0.5形状记忆合金的总重量计,按Zr含量0.5at.%、Ni含量50.7at.%、Ti含量48.8at.%的配比,称取纯度为99.9wt.%的锆、纯度为99.99wt.%的镍、纯度为99.9wt.%的钛进行配料,其中Zr、Ni和Ti的原子百分数之和为100%,将称取的原料混合均匀,得到合金配料;Step 1: Based on the total weight of 20 kg of Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy, zirconium with a purity of 99.9 wt.%, nickel with a purity of 99.99 wt.%, and titanium with a purity of 99.9 wt.% are weighed according to a ratio of 0.5 at.% Zr, 50.7 at.% Ni, and 48.8 at.% Ti, wherein the sum of the atomic percentages of Zr, Ni, and Ti is 100%, and the weighed raw materials are evenly mixed to obtain an alloy ingredient;

步骤二:将步骤一得到的合金配料放入中频真空感应炉中,抽真空,使真空度为0.9×10-3Pa,再通入氩气保护。加热熔炼温度至1340℃,精炼20min,冷却后得到Ti48.8Ni50.7Zr0.5合金铸锭坯料,合金铸锭坯料重量约20Kg;Step 2: Put the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace, evacuate to a vacuum degree of 0.9×10 -3 Pa, and then introduce argon protection. Heat the melting temperature to 1340°C, refine for 20 minutes, and cool to obtain a Ti 48.8 Ni 50.7 Zr 0.5 alloy ingot billet, the weight of the alloy ingot billet is about 20Kg;

步骤三:将步骤二熔炼得到的Ti48.8Ni50.7Zr0.5合金铸锭坯料放入真空炉中,抽真空,使真空度为0.4×10-2Pa,接着在940℃下保温8h进行高温均匀化处理,保温时间到后进行炉冷,出炉后机加去除表面氧化皮、缺陷和冒口,得到Ti48.8Ni50.7Zr0.5合金锻造用坯料;Step 3: placing the Ti 48.8 Ni 50.7 Zr 0.5 alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuating the furnace to a vacuum degree of 0.4×10 -2 Pa, then maintaining the furnace at 940°C for 8 hours for high temperature homogenization treatment, cooling the furnace after the holding time is up, and removing the surface oxide scale, defects and risers by machining after taking out of the furnace to obtain a Ti 48.8 Ni 50.7 Zr 0.5 alloy forging billet;

步骤四:将步骤三得到的Ti48.8Ni50.7Zr0.5合金锻造用坯料加热到870℃,保温7h,先锻造再轧制成直径9mm的合金丝坯;将直径9mm的合金丝坯进行热拉拔,热拉拔温度为810℃,道次变形量控制在10%~20%,直至拉拔至直径3mm,后进行冷拉拔,冷拉拔中需在总变形量达到40%~55%时进行740℃的中间退火处理,最终加工成直径0.5mm的Ti48.8Ni50.7Zr0.5形状记忆合金丝材型材。Step 4: Heat the Ti 48.8 Ni 50.7 Zr 0.5 alloy forging billet obtained in step 3 to 870°C, keep it warm for 7 hours, forge it and then roll it into an alloy wire billet with a diameter of 9 mm; hot draw the alloy wire billet with a diameter of 9 mm, the hot drawing temperature is 810°C, and the deformation amount per pass is controlled at 10% to 20%, until it is drawn to a diameter of 3 mm, and then cold drawing is performed. During the cold drawing, an intermediate annealing treatment at 740°C is required when the total deformation amount reaches 40% to 55%, and finally processed into a Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy wire profile with a diameter of 0.5 mm.

步骤五:对步骤四得到的Ti48.8Ni50.7Zr0.5形状记忆合金丝材型材在450℃退火20min,随炉冷却后,得到Ti48.8Ni50.7Zr0.5形状记忆合金丝材成品,Ti48.8Ni50.7Zr0.5形状记忆合金制备完成。Step 5: The Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy wire profile obtained in step 4 is annealed at 450° C. for 20 min, and then cooled in the furnace to obtain a finished Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy wire. The preparation of the Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy is completed.

将上述实施例3制备的Ti48.8Ni50.7Zr0.5形状记忆合金丝材成品作为样品,测试其超弹性特性,图6是本发明实施例3制备的Ti48.8Ni50.7Zr0.5形状记忆合金的超弹性特性曲线;从图6可以看出Ti48.8Ni50.7Zr0.5合金低温退火后超弹性屈服平台高达612MPa,超弹性应变量高达8%,超弹性残余应变仅为0.1%,该合金展现出了优良的超弹性特性。The finished Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy wire prepared in the above Example 3 was used as a sample to test its superelastic properties. FIG6 is a superelastic characteristic curve of the Ti 48.8 Ni 50.7 Zr 0.5 shape memory alloy prepared in Example 3 of the present invention. It can be seen from FIG6 that the superelastic yield platform of the Ti 48.8 Ni 50.7 Zr 0.5 alloy after low-temperature annealing is as high as 612 MPa, the superelastic strain is as high as 8%, and the superelastic residual strain is only 0.1%. The alloy exhibits excellent superelastic properties.

通过上述3个实施例可见,Ti-Ni-Zr(50.5at.%~50.8at.%的Ni、0.1at.%~1.0at.%的Zr,其余为Ti)形状记忆合金具有良好的冷热加工性,且通过拉拔加工后搭配不同热处理制度可对其显微组织、记忆行为(超弹性和记忆效应)、相变温度进行调控,从而得到性能优异的Ti-Ni-Zr形状记忆合金,即该合金是一种具有良好应用前景的TiNi基形状记忆合金。It can be seen from the above three embodiments that the Ti-Ni-Zr (50.5at.% to 50.8at.% Ni, 0.1at.% to 1.0at.% Zr, and the rest Ti) shape memory alloy has good hot and cold workability, and its microstructure, memory behavior (superelasticity and memory effect), and phase transition temperature can be regulated by drawing and combining different heat treatment systems to obtain a Ti-Ni-Zr shape memory alloy with excellent performance, that is, the alloy is a TiNi-based shape memory alloy with good application prospects.

Claims (6)

1.一种Ti-Ni-Zr形状记忆合金,其特征在于,按原子百分比配比为:1. A Ti-Ni-Zr shape memory alloy, characterized in that the atomic percentage ratio is: Ni:50.5%~50.8%;Ni: 50.5%~50.8%; Zr:0.1%~1.0%;Zr: 0.1%~1.0%; 其余为Ti;The rest are Ti; 所述Ti-Ni-Zr形状记忆合金的制备方法包括以下步骤:The preparation method of the Ti-Ni-Zr shape memory alloy comprises the following steps: 步骤一:按所述原子百分比的比例称取Ti、Ni以及Zr原料,并将称取的原料混合均匀,得到合金配料;Step 1: weigh Ti, Ni and Zr raw materials according to the atomic percentage ratio, and mix the weighed raw materials evenly to obtain an alloy ingredient; 步骤二:将步骤一得到的合金配料放入中频真空感应炉中,熔炼出Ti-Ni-Zr合金铸锭坯料;Step 2: placing the alloy ingredients obtained in step 1 into a medium frequency vacuum induction furnace to smelt a Ti-Ni-Zr alloy ingot; 步骤三:将步骤二熔炼得到的Ti-Ni-Zr合金铸锭坯料放入真空炉中,抽真空,使真空度小于1×10-2Pa;接着在850℃~1050℃下保温6h~12h进行高温均匀化处理;最后机加去除表面氧化皮和冒口,得到Ti-Ni-Zr合金锻造用坯料;Step 3: Place the Ti-Ni-Zr alloy ingot obtained by smelting in step 2 into a vacuum furnace, evacuate the furnace, and make the vacuum degree less than 1×10 -2 Pa; then carry out high temperature homogenization treatment at 850°C to 1050°C for 6h to 12h; finally, remove the surface oxide scale and riser by machining to obtain the Ti-Ni-Zr alloy forging billet; 步骤四:将步骤三得到的Ti-Ni-Zr合金锻造用坯料进行锻造,或者先锻造再轧制,或者依次进行锻造、轧制以及拉拔,得到Ti-Ni-Zr形状记忆合金型材;Step 4: Forging the Ti-Ni-Zr alloy forging blank obtained in step 3, or forging first and then rolling, or forging, rolling and drawing in sequence, to obtain a Ti-Ni-Zr shape memory alloy profile; 步骤五:对步骤四得到的Ti-Ni-Zr形状记忆合金型材进行350℃~700℃退火处理,或者进行750℃~850℃固溶处理,或者先进行750℃~850℃固溶处理,然后再进行300℃~600℃时效处理,得到Ti-Ni-Zr形状记忆合金材料成品,Ti-Ni-Zr形状记忆合金制备完成;Step 5: performing annealing treatment at 350°C to 700°C on the Ti-Ni-Zr shape memory alloy profile obtained in step 4, or performing solid solution treatment at 750°C to 850°C, or first performing solid solution treatment at 750°C to 850°C and then performing aging treatment at 300°C to 600°C to obtain a finished Ti-Ni-Zr shape memory alloy material, and the preparation of the Ti-Ni-Zr shape memory alloy is completed; 步骤二中将步骤一得到的合金配料放入中频真空感应炉中熔炼时,其真空度小于1×10-3Pa,熔炼温度控制在1250℃~1360℃,熔炼时间控制为15min~25min,所用坩埚为水冷铜坩埚,坩埚直径在100mm~300mm;In step 2, when the alloy ingredients obtained in step 1 are placed in a medium frequency vacuum induction furnace for smelting, the vacuum degree is less than 1×10 -3 Pa, the smelting temperature is controlled at 1250° C. to 1360° C., the smelting time is controlled at 15 min to 25 min, and the crucible used is a water-cooled copper crucible with a crucible diameter of 100 mm to 300 mm; 步骤四中所述拉拔为热拉拔,或者为先热拉拔,然后再冷拉拔;The drawing in step 4 is hot drawing, or first hot drawing and then cold drawing; 所述热拉拔温度控制在600℃~850℃;The hot drawing temperature is controlled at 600°C to 850°C; 所述冷拉拔中需在总变形量达到40%~55%时进行650℃~800℃的中间退火处理。In the cold drawing, an intermediate annealing treatment at 650° C. to 800° C. is required when the total deformation reaches 40% to 55%. 2.根据权利要求1所述的Ti-Ni-Zr形状记忆合金,其特征在于:步骤一中所述的Ti、Ni以及Zr原料的纯度为:Ti≥99.9wt.%,Ni≥99.99wt.%,Zr≥99.9wt.%。2. The Ti-Ni-Zr shape memory alloy according to claim 1, characterized in that the purity of the Ti, Ni and Zr raw materials described in step 1 is: Ti ≥ 99.9wt.%, Ni ≥ 99.99wt.%, and Zr ≥ 99.9wt.%. 3.根据权利要求1所述的Ti-Ni-Zr形状记忆合金,其特征在于:步骤四中所述锻造的温度控制在750℃~900℃。3. The Ti-Ni-Zr shape memory alloy according to claim 1, characterized in that the forging temperature in step 4 is controlled at 750°C to 900°C. 4.根据权利要求1所述的Ti-Ni-Zr形状记忆合金,其特征在于:步骤四中所述轧制的温度控制在750℃~900℃。4. The Ti-Ni-Zr shape memory alloy according to claim 1, characterized in that the rolling temperature in step 4 is controlled at 750°C to 900°C. 5.根据权利要求1所述的Ti-Ni-Zr形状记忆合金,其特征在于:步骤四中所述轧制为热轧,或者为先热轧然后再结晶退火后冷轧。5. The Ti-Ni-Zr shape memory alloy according to claim 1, characterized in that: the rolling in step 4 is hot rolling, or hot rolling followed by crystallization annealing and then cold rolling. 6.根据权利要求1至5任一项所述的Ti-Ni-Zr形状记忆合金,其特征在于:步骤四中锻造、轧制以及拉拔过程中使用的加热设备均为电阻炉。6. The Ti-Ni-Zr shape memory alloy according to any one of claims 1 to 5, characterized in that the heating equipment used in the forging, rolling and drawing processes in step 4 is a resistance furnace.
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