CN115924207A - Fastener intelligence baling line - Google Patents
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- CN115924207A CN115924207A CN202211577779.4A CN202211577779A CN115924207A CN 115924207 A CN115924207 A CN 115924207A CN 202211577779 A CN202211577779 A CN 202211577779A CN 115924207 A CN115924207 A CN 115924207A
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Abstract
本发明涉及一种紧固件智能包装线,解决现有的紧固件包装手动称重包装,效率低,且会造成手部损伤的问题。本装置包括机架,所述机架设有一个或者并列设置多个包装工位,包装工位从上到下依次为钉盒平台、上料平台、称重平台和包装平台,包装工位的两侧从钉盒平台到包装平台分别设置有上盖料斗和底盒料斗,上盖料斗和底盒料斗之间的上料平台底面设有主料斗,主料斗下方的承重平台上设有多头称重系统,多头称重系统下方通过下料管连接包装平台。本发明采用全自动上料、称重、下料并包装,操作人员只需在包装平台负责将底盖置于下料管下方,承接多头称重系统称重后的物料后,然后取上盖扣合完成包装,大大减少了劳动强度,并提高了包装效率。
The invention relates to an intelligent packaging line for fasteners, which solves the problems of low efficiency and hand damage caused by manual weighing and packaging of existing fastener packaging. The device includes a frame, and the frame is provided with one or a plurality of packaging stations arranged side by side. The packaging stations are nail box platform, feeding platform, weighing platform and packaging platform from top to bottom. The upper cover hopper and the bottom box hopper are respectively installed from the nail box platform to the packaging platform. The main hopper is installed on the bottom of the loading platform between the upper cover hopper and the bottom box hopper. The load-bearing platform below the main hopper is equipped with a multi-head weighing machine. System, the bottom of the multi-head weighing system is connected to the packaging platform through the feeding pipe. The present invention adopts automatic loading, weighing, unloading and packaging. The operator only needs to place the bottom cover under the unloading tube on the packaging platform, accept the material weighed by the multi-head weighing system, and then take the upper cover. Fastening completes the packaging, greatly reducing labor intensity and improving packaging efficiency.
Description
技术领域technical field
本发明属于包装设备领域,涉及一种紧固件装盒的包装机,特别涉及一种紧固件智能包装线。The invention belongs to the field of packaging equipment, and relates to a box-packing machine for fasteners, in particular to an intelligent packaging line for fasteners.
背景技术Background technique
紧固件包括螺钉、螺栓、螺母、销钉等各种连接件,上述紧固件产品单个体积小,出厂时一般是通过包装盒进行包装。紧固件多为小件,单件商品利润率低,紧固件生产批量大,需求的包装量也大。紧固件单盒按照重量进行包装,包装过程中需要进行称重,传统的紧固件包装的称重和包装均通过人工完成,称重手感的要求高,称重过程中需要经常增减物料,以保证标准的包装量,上述人工包装的方法包装效率低,而且包装过程中需要连续手抓紧固件物料,对操作人员的手部会造成损伤。Fasteners include various connectors such as screws, bolts, nuts, and pins. The above-mentioned fastener products are small in size and are usually packaged in boxes when they leave the factory. Most of the fasteners are small pieces, the profit margin of a single product is low, the production batch of fasteners is large, and the amount of packaging required is also large. A single box of fasteners is packaged according to its weight, and it needs to be weighed during the packaging process. The weighing and packaging of traditional fastener packaging are all done manually. , to ensure the standard packaging volume, the packaging efficiency of the above-mentioned manual packaging method is low, and the fastener material needs to be grasped continuously during the packaging process, which will cause damage to the hands of the operator.
发明内容Contents of the invention
本发明的目的在于解决现有的紧固件包装手动称重包装,效率低,且会造成手部损伤的问题,提供一种紧固件智能包装线,可以多工位、自动上下料并称重,无需手动抓取物料,大大提高了包装效率,减轻工作强度。The purpose of the present invention is to solve the problem of manual weighing and packaging of existing fastener packaging, which is inefficient and will cause hand damage, and provides an intelligent packaging line for fasteners, which can be multi-station, automatic loading and unloading and weighing Heavy, no need to manually grab materials, greatly improving packaging efficiency and reducing work intensity.
本发明解决其技术问题所采用的一种技术方案是:一种紧固件智能包装线,包括机架,所述机架设有一个或者并列设置多个包装工位,包装工位从上到下依次为钉盒平台、上料平台、称重平台和包装平台,包装工位的两侧从钉盒平台到包装平台分别设置有上盖料斗和底盒料斗,上盖料斗和底盒料斗之间的上料平台底面设有主料斗,主料斗下方的承重平台上设有多头称重系统,多头称重系统下方通过下料管连接包装平台。A technical solution adopted by the present invention to solve the technical problem is: an intelligent packaging line for fasteners, including a frame, the frame is provided with one or a plurality of packaging stations arranged in parallel, and the packaging stations are arranged from top to bottom There are nail box platform, feeding platform, weighing platform and packaging platform in turn. The two sides of the packaging station are respectively equipped with upper cover hopper and bottom box hopper from the nail box platform to the packaging platform, between the upper cover hopper and the bottom box hopper The bottom of the loading platform is equipped with a main hopper, and the load-bearing platform below the main hopper is equipped with a multi-head weighing system, and the bottom of the multi-head weighing system is connected to the packaging platform through a feeding pipe.
本装置采用四层平台结构,最上层平台用于钉盒并对盒子的上盖和底盒进行供料,第二层用于紧固件上料,第三层用于多头称重并下料,第四层用于包装。本装置采用全自动上料、称重、下料并包装,操作人员只需在包装平台负责将底盖置于下料管下方,承接多头称重系统称重后的物料后,然后取上盖扣合完成包装,大大减少了劳动强度,并提高了包装效率。本装置采用立式设计,充分利用厂区的高度空间,可以减少75%以上的占地,大大提高厂区的空间利用效率,减少生产成本。The device adopts a four-layer platform structure, the uppermost platform is used for nailing boxes and feeding the upper cover and bottom box of the box, the second layer is used for fastener loading, and the third layer is used for multi-head weighing and unloading , the fourth layer is used for wrapping. This device adopts automatic loading, weighing, unloading and packaging. The operator only needs to place the bottom cover under the unloading tube on the packaging platform, accept the materials weighed by the multi-head weighing system, and then remove the upper cover. Fastening completes the packaging, greatly reducing labor intensity and improving packaging efficiency. The device adopts a vertical design, making full use of the height space of the factory area, which can reduce the occupied area by more than 75%, greatly improve the space utilization efficiency of the factory area, and reduce production costs.
作为优选,所述下料管连接包装平台靠底盒料斗的一侧,包装平台靠上盖料斗的一侧设有复核秤。包装平台可以在上盖扣合过程中顺便进行重量复核,确保包装重量准确。Preferably, the feeding pipe is connected to the side of the packaging platform close to the bottom box hopper, and the side of the packaging platform close to the top cover hopper is provided with a check scale. The packaging platform can check the weight during the fastening process of the upper cover to ensure that the packaging weight is accurate.
作为优选,所述机架的一侧设有从地面到上料平台的料车提升机,所述上料平台在主料斗的两侧设有料车轨道,所述料车提升机和料车轨道上运行有输送物料的料车,所述料车为翻斗料车。料车可以经料车轨道给不同工位进行补充上料。As preferably, one side of the frame is provided with a hoist from the ground to the loading platform, and the loading platform is provided with a trolley track on both sides of the main hopper, and the hoist and the trolley track There is a feed truck for transporting materials running on it, and the feed truck is a dump truck. The feeding cart can carry out supplementary feeding to different stations through the feeding cart track.
作为优选,所述料车提升机外侧设有防护孔板。Preferably, a protective orifice is provided on the outer side of the hoist for the skip.
作为优选,所述钉盒平台设有钉盒机轨道,所述钉盒机轨道上可滑动设置有钉盒机。Preferably, the nail box platform is provided with a nail box machine track, and a nail box machine is slidably arranged on the nail box machine track.
作为优选,所述上盖料斗和底盒料斗的底端收口并转向内侧出料。As a preference, the bottom ends of the upper cover hopper and the bottom box hopper are closed and turn to the inside for discharging.
作为优选,所述主料斗和多头称重系统轴线偏置设置,主料斗下端和多头称重系统上端之间设有用于下料的直线振动器。直线振动器小斜度倾斜,通过振动将主料斗的物料可控输送到多头称重系统。Preferably, the axes of the main hopper and the multi-head weighing system are offset, and a linear vibrator for unloading is provided between the lower end of the main hopper and the upper end of the multi-head weighing system. The linear vibrator is tilted with a small slope, and the material in the main hopper is controllably transported to the multi-head weighing system through vibration.
作为优选,所述机架上设有钉盒平台、上料平台和称重平台的楼梯。As a preference, the frame is provided with stairs for a nail box platform, a feeding platform and a weighing platform.
作为优选,所述机架顶部在钉盒平台上方设有顶棚。Preferably, the top of the frame is provided with a ceiling above the nail box platform.
本发明采用全自动上料、称重、下料并包装,操作人员只需在包装平台负责将底盖置于下料管下方,承接多头称重系统称重后的物料后,然后取上盖扣合完成包装,大大减少了劳动强度,并提高了包装效率。The present invention adopts automatic loading, weighing, unloading and packaging. The operator only needs to place the bottom cover under the unloading tube on the packaging platform, accept the material weighed by the multi-head weighing system, and then take the upper cover. Fastening completes the packaging, greatly reducing labor intensity and improving packaging efficiency.
附图说明Description of drawings
下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的一种结构示意图。Fig. 1 is a kind of structure diagram of the present invention.
图2是本发明的一种包装工位的截面图。Figure 2 is a cross-sectional view of a packing station of the present invention.
图3是本发明图2中去除防护孔板背景的结构图。Fig. 3 is a structural diagram of removing the background of the protective orifice plate in Fig. 2 of the present invention.
图中 :1、机架,2、包装工位,3、料车提升机,4、楼梯,5、顶棚,6、钉盒平台,7、上料平台,8、称重平台,9、包装平台,10、底盒料斗,11、上盖料斗,12、钉盒机轨道,13、料车轨道,14、主料斗,15、直线振动器,16、多头称重系统,17、下料管,18、复核秤。In the figure: 1. Rack, 2. Packing station, 3. Hoist for material truck, 4. Stairs, 5. Ceiling, 6. Nail box platform, 7. Feeding platform, 8. Weighing platform, 9. Packaging Platform, 10. Bottom box hopper, 11. Upper cover hopper, 12. Nail box machine track, 13. Feeder track, 14. Main hopper, 15. Linear vibrator, 16. Multi-head weighing system, 17. Feeding tube , 18, review scale.
具体实施方式Detailed ways
下面通过具体实施例并结合附图对本发明进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.
实施例:一种紧固件智能包装线,如图1所示,本装置包括机架1,所述机架并列设置多个包装工位2,如图2所示,包装工位2从上到下依次为钉盒平台6、上料平台7、称重平台8和包装平台9。所述机架上设有钉盒平台6、上料平台7和称重平台8的楼梯4。机架1顶部在钉盒平台6上方设有顶棚5。Embodiment: An intelligent packaging line for fasteners, as shown in Figure 1, the device includes a
如图3所示,包装工位2的两侧从钉盒平台6到包装平台9分别设置有上盖料斗11和底盒料斗10,上盖料斗11和底盒料斗10之间的上料平台7底面设有主料斗14,主料斗14下方的承重平台8上设有多头称重系统16,多头称重系统16下方通过下料管17连接包装平台9。下料管17连接包装平台靠底盒料斗10的一侧,包装平台靠上盖料斗11的一侧设有复核秤18。上盖料斗和底盒料斗的底端收口并转向内侧出料。多头称重系统16市面上购买的12头称重系统。As shown in Figure 3, both sides of
钉盒平台6设有钉盒机轨道12,所述钉盒机轨道上可滑动设置有钉盒机。机架1的一侧设有从地面到上料平台7的料车提升机3,所述上料平台在主料斗14的两侧设有料车轨道13,所述料车提升机和料车轨道上运行有输送物料的料车,所述料车为翻斗料车。料车提升机3外侧设有防护孔板。主料斗14和多头称重系统16轴线偏置设置,主料斗下端和多头称重系统上端之间设有用于下料的直线振动器15。The
本装置采用四层平台结构,最上层平台用于钉盒并对盒子的上盖和底盒进行供料,第二层用于紧固件上料,第三层用于多头智能称重并精准下料,第四层用于包装。操作人员只需在包装平台负责将底盖置于下料管下方,承接多头称重系统称重后的物料后,然后取上盖扣合完成包装,大大减少了劳动强度,并提高了包装效率。The device adopts a four-layer platform structure, the uppermost platform is used for nailing boxes and feeding the upper cover and bottom box of the box, the second layer is used for fastener feeding, and the third layer is used for multi-head intelligent weighing and accurate Cutting, the fourth layer is used for packaging. The operator only needs to place the bottom cover under the feeding tube on the packaging platform, accept the material weighed by the multi-head weighing system, and then take the upper cover and fasten it to complete the packaging, which greatly reduces labor intensity and improves packaging efficiency. .
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Citations (7)
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UY33810A (en) * | 2010-12-16 | 2012-02-29 | Inversiones Hiki6 S L | MOBILE DOSAGE, MIXING AND PACKAGING PLANT |
CN108357720A (en) * | 2018-02-02 | 2018-08-03 | 邓君 | A pellet packing machine |
CN109131963A (en) * | 2018-09-27 | 2019-01-04 | 苏州快捷智能科技有限公司 | A kind of mixing nut packaging facilities |
CN112173191A (en) * | 2020-10-15 | 2021-01-05 | 四川粮之髓食品有限公司 | Full-automatic packaging production line of bull balance |
CN215922618U (en) * | 2021-10-21 | 2022-03-01 | 山东嘉田智能装备有限公司 | Automatic weighing and boxing line |
CN217706366U (en) * | 2022-09-23 | 2022-11-01 | 山东履信思源防伪技术有限公司 | Automatic weighing and packing device for marine fresh products |
CN115339703A (en) * | 2022-08-31 | 2022-11-15 | 北京香豆豆食品有限公司 | Yuba automatic weighing and packaging equipment |
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- 2022-12-09 CN CN202211577779.4A patent/CN115924207A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
UY33810A (en) * | 2010-12-16 | 2012-02-29 | Inversiones Hiki6 S L | MOBILE DOSAGE, MIXING AND PACKAGING PLANT |
CN108357720A (en) * | 2018-02-02 | 2018-08-03 | 邓君 | A pellet packing machine |
CN109131963A (en) * | 2018-09-27 | 2019-01-04 | 苏州快捷智能科技有限公司 | A kind of mixing nut packaging facilities |
CN112173191A (en) * | 2020-10-15 | 2021-01-05 | 四川粮之髓食品有限公司 | Full-automatic packaging production line of bull balance |
CN215922618U (en) * | 2021-10-21 | 2022-03-01 | 山东嘉田智能装备有限公司 | Automatic weighing and boxing line |
CN115339703A (en) * | 2022-08-31 | 2022-11-15 | 北京香豆豆食品有限公司 | Yuba automatic weighing and packaging equipment |
CN217706366U (en) * | 2022-09-23 | 2022-11-01 | 山东履信思源防伪技术有限公司 | Automatic weighing and packing device for marine fresh products |
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