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CN115923551A - A DCDC boost charging system and method based on a new energy vehicle motor controller - Google Patents

A DCDC boost charging system and method based on a new energy vehicle motor controller Download PDF

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CN115923551A
CN115923551A CN202111027253.4A CN202111027253A CN115923551A CN 115923551 A CN115923551 A CN 115923551A CN 202111027253 A CN202111027253 A CN 202111027253A CN 115923551 A CN115923551 A CN 115923551A
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charging
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赵龙飞
非凡
熊燕飞
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Zhejiang Zero Run Technology Co Ltd
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Abstract

The invention discloses a DCDC boost charging system and method based on a new energy automobile motor controller. The problem of among the prior art high-voltage platform framework vehicle and the difficult matching of middling pressure direct current charging pile, increase with high costs, heavy, occupation space that boost circuit brought is solved. The system comprises a quick charging interface, a driving charging controller and a battery manager, wherein the quick charging interface is connected with the driving charging controller, the driving charging controller is in communication connection with the battery manager, and the battery manager is in communication connection with the quick charging interface. The driving charging controller comprises a third change-over switch, a battery and a permanent magnet motor, when the driving charging controller works in a boosting charging mode, the third change-over switch is controlled to be closed, the upper bridge of the three-phase full-bridge inverter circuit is switched off, an equivalent direct current boosting circuit is formed by the upper bridge freewheeling diode, the lower bridge and the permanent magnet motor three-phase inductance together, and the DCDC boosting quick charging function of the high-voltage platform framework vehicle is realized.

Description

一种基于新能源汽车电机控制器的DCDC升压充电系统及方法A DCDC boost charging system and method based on a new energy vehicle motor controller

技术领域technical field

本发明涉及电动汽车技术领域,尤其是涉及一种基于新能源汽车电机控制器的DCDC升压充电系统及方法。The invention relates to the technical field of electric vehicles, in particular to a DCDC boost charging system and method based on a new energy vehicle motor controller.

背景技术Background technique

随着新能源汽车用户对应急性和长距离出行的充电需求日益增多,提升充电速度已成为新能源行业迫切需求解决的问题。目前最主流的解决方案为大功率直流快充。现阶段的直流快充模式一般功率在60KW,直流输出电压最大650V.10%-80%SOC充电时间普遍在40分钟以上。为了进一步缩短充电时间,以及提升整车的动力性能,800V高电压电气架构已成为未来趋势,搭载800V直流快充单枪充电功率可提升至350kw以上,充电时间可进一步缩短。With the increasing demand for charging of new energy vehicle users for acute and long-distance travel, increasing the charging speed has become an urgent problem to be solved by the new energy industry. At present, the most mainstream solution is high-power DC fast charging. The general power of the current DC fast charging mode is 60KW, and the maximum DC output voltage is 650V. The charging time of 10%-80% SOC is generally more than 40 minutes. In order to further shorten the charging time and improve the power performance of the vehicle, the 800V high-voltage electrical architecture has become a future trend. The charging power of a single gun equipped with 800V DC fast charging can be increased to more than 350kw, and the charging time can be further shortened.

800V高电压电气架构平台需要车端和充电端同步升级实现,而直流充电桩近年来已快速发展布局,800V高电压平台架构的车辆与400V直流充电桩的匹配也成为主要的技术问题。目前最简单直接的方式是在车辆端增加DC-DC升压电路,而增加升压电路就意味着增加成本,也会给车辆的轻量化设计和空间布局带来问题。The 800V high-voltage electrical architecture platform needs to be upgraded simultaneously at the vehicle end and the charging end, and DC charging piles have developed rapidly in recent years. The matching of vehicles with 800V high-voltage platform architecture and 400V DC charging piles has also become a major technical issue. At present, the most simple and direct way is to add a DC-DC boost circuit on the vehicle side, and adding a boost circuit means increasing the cost, and it will also bring problems to the lightweight design and space layout of the vehicle.

发明内容Contents of the invention

本发明主要是解决现有技术中高电压平台架构车辆与中压直流充电桩难匹配,以及通过增加升压电路带来的成本高、重量重、占用空间的问题,提供了一种基于新能源汽车电机控制器的DCDC升压充电系统及方法。The present invention mainly solves the problems of high cost, heavy weight, and occupied space caused by the high-voltage platform structure vehicle and the medium-voltage DC charging pile in the prior art, and provides a new energy vehicle based on A DCDC step-up charging system and method for a motor controller.

本发明的上述技术问题主要是通过下述技术方案得以解决的:一种基于新能源汽车电机控制器的DCDC升压充电系统,包括快充接口、驱动充电控制器和电池管理器,快充接口连接驱动充电控制器,驱动充电控制器与电池管理器通信连接,电池管理器与快充接口通信连接;The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a DCDC boost charging system based on a new energy vehicle motor controller, including a fast charging interface, a drive charging controller and a battery manager, and a fast charging interface Connect the drive charge controller, the drive charge controller communicates with the battery manager, and the battery manager communicates with the fast charging interface;

快充接口,用于连接充电枪,在快充接口与充电枪连接后,发送快充连接信号给电池管理器;The fast charging interface is used to connect the charging gun. After the fast charging interface is connected to the charging gun, it sends a fast charging connection signal to the battery manager;

电池管理器,根据快充接口信号判断充电枪的连接状态,在确认充电枪为连接正常状态下,对整车进行高压上电,控制驱动充电控制器切换为升压充电模式;对驱动充电控制器是否充电就绪进行判断,在确认充电就绪后,通过can通讯通知快充充电设备允许充电,由驱动充电控制器进行升压控制;The battery manager judges the connection status of the charging gun according to the fast charging interface signal, and after confirming that the charging gun is connected normally, powers on the vehicle at high voltage, controls the drive charging controller to switch to the boost charging mode; controls the drive charging Determine whether the charger is ready for charging. After confirming that the charging is ready, notify the fast charging charging device to allow charging through can communication, and drive the charging controller to perform boost control;

驱动充电控制器,包括第三切换开关、电池、永磁电机,电池通过三相全桥逆变电路与永磁电机连接,第三切换开关连接在快充接口输出端与驱动充电控制器输入端之间,其中永磁电机定子绕组中性点作为正极输入端连接第三切换开关,三相全桥逆变电路母线负极作为负极输入端连接第三切换开关,在工作在升压充电模式时,控制第三切换开关闭合,三相全桥逆变电路上桥关断,三相全桥逆变电路下桥以固定频率重复通断,由上桥续流二极管、下桥、永磁电机三相电感共同组成等效的直流升压电路。第三切换开关包括正极输入端、负极输入端、正极输出端、负极输出端,其中第三切换开关正极输入端和负极输入端连接快充接口输出端,第三切换开关正极输出端、负极输出端分别与驱动充电控制器正极输入端、负极输入端连接。The drive charge controller includes a third switch, a battery, and a permanent magnet motor. The battery is connected to the permanent magnet motor through a three-phase full-bridge inverter circuit. The third switch is connected to the output end of the fast charge interface and the input end of the drive charge controller. Among them, the neutral point of the stator winding of the permanent magnet motor is connected to the third switch as the positive input terminal, and the negative pole of the busbar of the three-phase full-bridge inverter circuit is connected to the third switch as the negative input terminal. When working in the boost charging mode, The third switching switch is controlled to close, the upper bridge of the three-phase full-bridge inverter circuit is turned off, the lower bridge of the three-phase full-bridge inverter circuit is repeatedly turned on and off at a fixed frequency, and the three-phase power supply of the upper bridge freewheeling diode, the lower bridge, and the permanent magnet motor The inductors together form an equivalent DC boost circuit. The third switch includes a positive input terminal, a negative input terminal, a positive output terminal, and a negative output terminal, wherein the positive input terminal and the negative input terminal of the third switch are connected to the output terminal of the fast charging interface, and the positive output terminal and the negative output terminal of the third switch are The terminals are respectively connected to the positive input terminal and the negative input terminal of the drive charge controller.

本发明利用了新能源汽车已有的电路进行改进,抽出永磁电机三相绕组的中性点作为充电直流电压的正极输入端,利用定子绕组三相电感和三相全桥逆变电路,通过控制三相全桥逆变电路结构,将其等效为boost升压电路,控制抬升高压直流侧电压,反向给电池充电。无需另外增加DC-DC升压电路,既降低了成本,更便利于车辆轻量化和空间布局。针对基于驱动充电控制器的DCDC升压充电系统,还包括快充接口、电池管理器、驱动充电控制器,以及它们之间交互逻辑。The present invention utilizes the existing circuit of the new energy vehicle for improvement, extracts the neutral point of the three-phase winding of the permanent magnet motor as the positive input end of the charging DC voltage, and utilizes the three-phase inductance of the stator winding and the three-phase full-bridge inverter circuit, through Control the structure of the three-phase full-bridge inverter circuit, which is equivalent to a boost circuit, control the boosted DC side voltage, and reversely charge the battery. There is no need to add a DC-DC step-up circuit, which not only reduces the cost, but also facilitates the lightweight and space layout of the vehicle. For the DCDC boost charging system based on the drive charge controller, it also includes a fast charge interface, a battery manager, a drive charge controller, and the interaction logic between them.

在升压充电模式时,利用永磁电机中性点作为直流正极输入端,永磁电机定子绕组三相电感作为升压电路的储能电感,三相全桥逆变电路的上桥关断,利用续流二极管与下桥组成一个具有三个直流升压电路并联的boost电路,其控制原理与普通boost电路的基本原理一样。In the boost charging mode, the neutral point of the permanent magnet motor is used as the DC positive input terminal, the three-phase inductance of the stator winding of the permanent magnet motor is used as the energy storage inductance of the boost circuit, and the upper bridge of the three-phase full-bridge inverter circuit is turned off. The freewheeling diode and the lower bridge are used to form a boost circuit with three DC boost circuits connected in parallel, and its control principle is the same as that of the common boost circuit.

电池管理器与驱动充电控制器之间的交互通过can通讯进行连接,快充接口与与电池管理器之间通过can通讯进行连接。The interaction between the battery manager and the drive charge controller is connected through can communication, and the fast charging interface is connected with the battery manager through can communication.

作为一种优选方案,直流升压电路包括三相电感La、Lb、Lc、二极管D1、二极管D3、二极管D5、晶体管S2、晶体管S4、晶体管S6,三相电感La、Lb、Lc的一端相连接作为正极输入端,三相电感La、Lb、Lc的另一端分别对应连接二极管D1、二极管D3、二极管D5的正极,二极管D1、二极管D3、二极管D5的负极相连接并连接至电池正极端,晶体管S2集电极连接二极管D1正极,晶体管S4集电极连接二极管D3正极,晶体管S6集电极连接二极管D5正极,晶体管S2、晶体管S4、晶体管S6的发射极分别接地,晶体管S2、晶体管S4、晶体管S6的基极都输入相同的固定频率的控制信号。As a preferred solution, the DC boost circuit includes three-phase inductors La, Lb, Lc, diode D1, diode D3, diode D5, transistor S2, transistor S4, and transistor S6, and one end of the three-phase inductors La, Lb, and Lc are connected to each other. As the positive input terminal, the other ends of the three-phase inductors La, Lb, and Lc are respectively connected to the positive poles of diode D1, diode D3, and diode D5, and the negative poles of diode D1, diode D3, and diode D5 are connected to each other and connected to the positive terminal of the battery. The collector of S2 is connected to the anode of diode D1, the collector of transistor S4 is connected to the anode of diode D3, the collector of transistor S6 is connected to the anode of diode D5, the emitters of transistor S2, transistor S4, and transistor S6 are respectively grounded, and the bases of transistor S2, transistor S4, and transistor S6 Both poles are input with the same fixed frequency control signal.

本方案中利用了永磁电机中性点作为直流正极输入端,永磁电机定子绕组三相电感La、Lb、Lc作为升压电路的储能电感,三相全桥逆变电路的上桥常闭关断,利用续流二极管D1、D3、D5与三相全桥逆变电路的下臂晶体管S2、S4、S6组成一个由三个直流升压电路并联的boost电路。其控制与普通boost电路的基本原理一样,具体控制如下:In this scheme, the neutral point of the permanent magnet motor is used as the DC positive input terminal, the three-phase inductance La, Lb, and Lc of the stator winding of the permanent magnet motor are used as the energy storage inductance of the boost circuit, and the upper bridge of the three-phase full-bridge inverter circuit is normally On and off, use the freewheeling diodes D1, D3, D5 and the lower arm transistors S2, S4, S6 of the three-phase full-bridge inverter circuit to form a boost circuit consisting of three DC boost circuits connected in parallel. Its control is the same as the basic principle of ordinary boost circuit, and the specific control is as follows:

控制晶体管S2、S4、S6以相同的固定频率重复开通关断,在三相电感Lx(x=a、b、c)、晶体管Sy(y=2,4,6)和二极管Dz(z=1、3、5)中间节点产生一串脉冲,三相电感和电容C形成输出滤波器将电脉冲滤波,从而得到直流输出电压Vout。Control transistors S2, S4, S6 to turn on and off repeatedly at the same fixed frequency, in three-phase inductance Lx (x=a, b, c), transistor Sy (y=2, 4, 6) and diode Dz (z=1 , 3, 5) The intermediate node generates a series of pulses, and the three-phase inductance and capacitor C form an output filter to filter the electric pulses, thereby obtaining a DC output voltage Vout.

当晶体管Sy处于导通状态,三相电感Lx进行储能,电感电流上升斜率为Vin/Lx,二极管Dz反向阻断,电容C和预充电阻R形成放电回路输出电流。When the transistor Sy is in the on state, the three-phase inductor Lx stores energy, the rising slope of the inductor current is Vin/Lx, the diode Dz reverses blocking, and the capacitor C and the pre-charging resistor R form a discharge circuit to output current.

当晶体管Sy处于关断状态,三相电感Lx进行放电,电感电流下降斜率为(Vout-Vin)/Lx。二极管Dz正向导通,三相电感Lx并联分流产生三个电流Ix(x=a、b、c),为预充电阻R提供电流Iout,并为电容C充电。When the transistor Sy is in the off state, the three-phase inductor Lx is discharged, and the slope of the inductor current is (Vout-Vin)/Lx. The diode Dz conducts forward, and the three-phase inductance Lx shunts in parallel to generate three currents Ix (x=a, b, c), which provides the current Iout for the pre-charging resistor R and charges the capacitor C.

boost电路在电流连续工作在CCM模式稳态状态下,输入电压和输出电压关系为:Vout/Vin=1/(1-D),其中D为输入控制信号的占空比。When the boost circuit operates continuously in the steady state of the CCM mode, the relationship between the input voltage and the output voltage is: Vout/Vin=1/(1-D), where D is the duty cycle of the input control signal.

作为一种优选方案,所述第三切换开关包括第一开关和第二开关,第一开关一端为正极输出端与驱动充电控制器正极输入端连接,第二开关一端为负极输出端与驱动充电控制器负极输入端连接,第一开关另一端为正极输入端,第二开关另一端为负极输入端,第一开关正极输入端和第二开关负极输入端分别连接至快充接口的正极输出端和负极输出端上。第三切换开关用于连接和关断快充接口与驱动充电控制器,第三切换开关设置在高压控制盒内,即驱动充电控制器与快充接口之间通过高压控制盒连接。As a preferred solution, the third switch includes a first switch and a second switch, one end of the first switch is connected to the positive output end of the drive charging controller, and one end of the second switch is connected to the negative output end of the drive charge controller. The negative input terminal of the controller is connected, the other end of the first switch is the positive input terminal, the other end of the second switch is the negative input terminal, the positive input terminal of the first switch and the negative input terminal of the second switch are respectively connected to the positive output terminal of the fast charging interface and the negative output terminal. The third switching switch is used to connect and shut off the fast charging interface and the driving charging controller. The third switching switch is arranged in the high voltage control box, that is, the driving charging controller and the fast charging interface are connected through the high voltage control box.

作为一种优选方案,电池还包括预充电电路,预充电电路包括预充电阻R、第一切换开关K1、第二切换开关K2、电容C,电容C第一端和第二端分别连接在电池正极和负极,预充电阻R一端连接电池正极,预充电阻R另一端连接第一切换开关K1一端,第一切换开关K1另一端连接与电容C第一端连接,第一切换开关K1另一端形成正极连接点与直流升压电路正极输出端连接,第二切换开关K2并联在预充电阻R和第一切换开关K1串联的电路上,电容C第二端形成负极连接点与直流升压电路负极输出端连接。具体的,本方案中电容C的第一端分别与二极管D1负极、二极管D3负极、二极管D5负极、第一切换开关K1另一端、第二切换开关K2一端连接,电容C的第二端分别连接电池负极、三相全桥逆变电路母线负极。其中第一切换开关K1、第二切换开关K2、预充电阻R、电容C共同构成预充电电路。As a preferred solution, the battery also includes a pre-charging circuit. The pre-charging circuit includes a pre-charging resistor R, a first switch K1, a second switch K2, and a capacitor C. The first terminal and the second terminal of the capacitor C are respectively connected to the battery Positive and negative poles, one end of the pre-charging resistor R is connected to the positive pole of the battery, the other end of the pre-charging resistor R is connected to one end of the first switch K1, the other end of the first switch K1 is connected to the first end of the capacitor C, and the other end of the first switch K1 The positive connection point is formed to be connected to the positive output end of the DC boost circuit, the second switch K2 is connected in parallel to the circuit in which the pre-charging resistance R and the first switch K1 are connected in series, and the second terminal of the capacitor C forms a negative connection point to connect with the DC boost circuit Negative output connection. Specifically, in this solution, the first end of the capacitor C is respectively connected to the cathode of the diode D1, the cathode of the diode D3, the cathode of the diode D5, the other end of the first switch K1, and one end of the second switch K2, and the second end of the capacitor C is respectively connected to Battery negative pole, three-phase full-bridge inverter circuit bus negative pole. Wherein the first switch K1, the second switch K2, the pre-charging resistor R, and the capacitor C together constitute a pre-charging circuit.

一种基于新能源汽车电机控制器的DCDC升压充电控制方法,包括以下步骤:A DCDC boost charging control method based on a new energy vehicle motor controller, comprising the following steps:

S1. 对快充接口与充电枪连接状态检测;S1. Detect the connection status between the fast charging interface and the charging gun;

S2.在快充接口与车辆充电连接完成后,驱动充电控制器切换为升压充电模式,过程为将第三切换开关闭合,三相全桥逆变电路上桥关断,三相全桥逆变电路下桥以固定频率重复通断,由上桥续流二极管、下桥、永磁电机三相电感共同组成等效的直流升压电路;S2. After the connection between the fast charging interface and the vehicle charging is completed, drive the charging controller to switch to the boost charging mode. The process is to close the third switch, turn off the upper bridge of the three-phase full-bridge inverter circuit, and turn off the The lower bridge of the transformer circuit is repeatedly switched on and off at a fixed frequency, and an equivalent DC boost circuit is composed of the freewheeling diode of the upper bridge, the lower bridge, and the three-phase inductance of the permanent magnet motor;

S3.确认充电准备正常,驱动充电控制器进行升压控制,将输出电压调节至目标电压。S3. Confirm that the charging preparation is normal, drive the charging controller to perform boost control, and adjust the output voltage to the target voltage.

作为一种优选方案,步骤S1具体过程包括:As a preferred solution, the specific process of step S1 includes:

S11. 快充接口检测是否与充电枪连接,快充接口发送快充连接信号给电池管理器;S11. The fast charging interface detects whether it is connected to the charging gun, and the fast charging interface sends a fast charging connection signal to the battery manager;

S12.电池管理器根据快充连接信号判断连接是否正常,若正常,进入下一步骤,若不正常报出充电故障信号;S12. The battery manager judges whether the connection is normal according to the fast charging connection signal, if normal, enters the next step, and reports a charging fault signal if not normal;

S13.电池管理器控制第一切换开关和第二切换开关,对整车进行高压上电。过程包括断开第二切换开关,闭合第一切换开关,由电池、电容C和预充电阻R构成预充电电路进行预充电,预充电完成后,控制断开第一切换开关,闭合第二切换开关。S13. The battery manager controls the first switch and the second switch to power on the whole vehicle with high voltage. The process includes opening the second switching switch, closing the first switching switch, a pre-charging circuit composed of a battery, a capacitor C and a pre-charging resistor R for pre-charging, and after the pre-charging is completed, the first switching switch is controlled to be turned off, and the second switching switch is closed. switch.

作为一种优选方案,步骤2中的具体过程包括:As a preferred solution, the specific process in step 2 includes:

S21.在车辆快充接口与充电枪连接完成后,电池管理器通过can通讯通知驱动充电控制器切换为升压充电模式;S21. After the vehicle fast charging interface is connected to the charging gun, the battery manager notifies the drive charging controller to switch to the boost charging mode through CAN communication;

S22.驱动充电控制器进行模式切换自检,自检完成后,驱动充电控制器由驱动控制模式切换为升压充电模式;S22. Drive the charging controller to perform mode switching self-test, after the self-test is completed, switch the driving charging controller from the driving control mode to the boost charging mode;

S23.驱动充电控制器确认是否充电就绪,若是,允许充电,反馈允许充电信号给电池管理器,若否,不允许充电,报出充电故障信号。S23. Drive the charging controller to confirm whether charging is ready, if yes, allow charging, and feed back a charging permission signal to the battery manager, if not, not allow charging, and report a charging failure signal.

作为一种优选方案,步骤S3具体过程包括:As a preferred solution, the specific process of step S3 includes:

S31.驱动充电控制器充电就绪后,等待输入充电电压,电池管理器通过can通讯快充充电设备允许充电;S31. After the charging controller is ready for charging, wait for the input charging voltage, and the battery manager allows charging through the can communication fast charging charging device;

S32.驱动充电控制器检测充电输入端电压是否正常,若正常进入下一步骤,若不正常,报出充电故障信号;S32. Drive the charging controller to detect whether the charging input terminal voltage is normal, if normal, enter the next step, if not normal, report a charging fault signal;

S33. 驱动充电控制器进行升压充电,将输出电压调节至目标电压。S33. Drive the charging controller to perform boost charging, and adjust the output voltage to the target voltage.

因此,本发明的优点是:Therefore, the advantage of the present invention is:

1.通过快充接口、电池管理器、驱动充电控制器之间进行交互,实现了系统对两种工作模式的识别和切换,通过切换到高压充电工作模式,实现了高压电源平台架构与中压电流充电桩的匹配。1. Through the interaction between the fast charging interface, the battery manager, and the driving and charging controller, the system realizes the identification and switching of the two working modes. By switching to the high-voltage charging working mode, the high-voltage power platform architecture and the medium-voltage Matching of current charging piles.

2.利用了新能源汽车已有的电路进行改进,无需另外增加DC-DC升压电路,既降低了成本,更便利于车辆轻量化和空间布局。2. The existing circuit of the new energy vehicle is used for improvement, and there is no need to add a DC-DC booster circuit, which not only reduces the cost, but also facilitates the lightweight and space layout of the vehicle.

附图说明Description of drawings

图1是本发明的一种结构框示图;Fig. 1 is a kind of structural block diagram of the present invention;

图2是本发明中驱动充电控制器的一种电路结构示意图;Fig. 2 is a kind of circuit structure diagram of driving charge controller in the present invention;

图3是本发明控制方法的一种流程示意图;Fig. 3 is a kind of flow diagram of control method of the present invention;

图4是本发明中驱动充电控制器的一种仿真电路结构示意图;Fig. 4 is a kind of simulation circuit structural representation of driving charging controller in the present invention;

图5是本发明中仿真电路输入电压和输出电压的波形图;Fig. 5 is the oscillogram of simulation circuit input voltage and output voltage among the present invention;

图6是本发明中仿真电路输入电流和输出电流的波形图。Fig. 6 is a waveform diagram of the input current and output current of the simulation circuit in the present invention.

1-快充接口 2-高压控制盒 3-驱动充电控制器 4-电池管理器。1-Quick charging interface 2-High voltage control box 3-Drive charging controller 4-Battery manager.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:Example:

本实施例一种基于新能源汽车电机控制器的DCDC升压充电系统,如图1所示,包括快充接口1、驱动充电控制器3和电池管理器4,快充接口通过高压控制盒2连接驱动充电控制器,驱动充电控制器与电池管理器通信连接,电池管理器与快充接口通信连接。In this embodiment, a DCDC boost charging system based on a new energy vehicle motor controller, as shown in FIG. 1 , includes a fast charging interface 1, a drive charging controller 3 and a battery manager 4. The drive charge controller is connected, the drive charge controller communicates with the battery manager, and the battery manager communicates with the fast charging interface.

快充接口,用于连接充电枪,在快充接口与充电枪连接后,发送快充连接信号给电池管理器;The fast charging interface is used to connect the charging gun. After the fast charging interface is connected to the charging gun, it sends a fast charging connection signal to the battery manager;

电池管理器,根据快充接口信号判断充电枪的连接状态,在确认充电枪为连接正常状态下,对整车进行高压上电,控制驱动充电控制器切换为升压充电模式;对驱动充电控制器是否充电就绪进行判断,在确认充电就绪后,通过can通讯通知快充充电设备允许充电,由驱动充电控制器进行升压控制。The battery manager judges the connection status of the charging gun according to the fast charging interface signal, and after confirming that the charging gun is connected normally, powers on the vehicle at high voltage, controls the drive charging controller to switch to the boost charging mode; controls the drive charging It is judged whether the charger is ready for charging. After confirming that it is ready for charging, the fast charging charging device is notified through CAN communication to allow charging, and the charging controller is driven to perform boost control.

驱动充电控制器,包括第三切换开关K3、电池、永磁电机,电池通过三相全桥逆变电路与永磁电机连接,第三切换开关连接在快充接口输出端与驱动充电控制器输入端之间,其中永磁电机定子绕组中性点作为正极输入端连接第三切换开关,三相全桥逆变电路母线负极作为负极输入端连接第三切换开关,在工作在升压充电模式时,控制第三切换开关闭合,三相全桥逆变电路上桥关断,三相全桥逆变电路下桥以固定频率重复通断,由上桥续流二极管、下桥、永磁电机三相电感共同组成等效的直流升压电路。The drive charge controller includes a third switch K3, a battery, and a permanent magnet motor. The battery is connected to the permanent magnet motor through a three-phase full-bridge inverter circuit. The third switch is connected to the output terminal of the fast charge interface and the input of the drive charge controller. Between the terminals, the neutral point of the stator winding of the permanent magnet motor is used as the positive input terminal to connect to the third switch, and the negative pole of the busbar of the three-phase full-bridge inverter circuit is connected to the third switch as the negative input terminal. When working in the boost charging mode , control the third switching switch to close, the upper bridge of the three-phase full-bridge inverter circuit is turned off, the lower bridge of the three-phase full-bridge inverter circuit is repeatedly turned on and off at a fixed frequency, and the freewheeling diode of the upper bridge, the lower bridge and the permanent magnet motor are three The phase inductances together form an equivalent DC boost circuit.

如图2所示,驱动充电控制器中形成的直流升压电路包括三相电感La、Lb、Lc、二极管D1、二极管D3、二极管D5、晶体管S2、晶体管S4、晶体管S6,三相电感La、Lb、Lc的一端相连接作为正极正极端,三相电感La、Lb、Lc的另一端分别对应连接二极管D1、二极管D3、二极管D5的正极,二极管D1、二极管D3、二极管D5的负极相连接并连接至电池输入端,晶体管S2集电极连接二极管D1正极,晶体管S4集电极连接二极管D3正极,晶体管S6集电极连接二极管D5正极,晶体管S2、晶体管S4、晶体管S6的发射极分别接地,晶体管S2、晶体管S4、晶体管S6的基极都输入相同的固定频率的控制信号。As shown in Figure 2, the DC boost circuit formed in the drive charge controller includes three-phase inductors La, Lb, Lc, diode D1, diode D3, diode D5, transistor S2, transistor S4, transistor S6, three-phase inductor La, One end of Lb and Lc are connected as positive poles, the other ends of three-phase inductors La, Lb, and Lc are respectively connected to the positive poles of diode D1, diode D3, and diode D5, and the negative poles of diode D1, diode D3, and diode D5 are connected to each other. Connected to the battery input terminal, the collector of transistor S2 is connected to the positive pole of diode D1, the collector of transistor S4 is connected to the positive pole of diode D3, the collector of transistor S6 is connected to the positive pole of diode D5, the emitters of transistor S2, transistor S4, and transistor S6 are respectively grounded, and the transistors S2, Both the bases of the transistors S4 and S6 are input with the same fixed-frequency control signal.

第三切换开关K3设置在高压控制盒内部,第三切换开关K3包括第一开关和第二开关,第一开关一端为正极输出端与驱动充电控制器正极输入端连接,第二开关一端为负极输出端与驱动充电控制器负极输入端连接,第一开关另一端为正极输入端,第二开关另一端为负极输入端,第一开关正极输入端和第二开关负极输入端分别连接至快充接口的正极输出端和负极输出端上。The third switch K3 is set inside the high-voltage control box. The third switch K3 includes a first switch and a second switch. One end of the first switch is a positive output end connected to the positive input end of the drive charging controller, and one end of the second switch is a negative electrode. The output terminal is connected to the negative input terminal of the drive charge controller, the other terminal of the first switch is the positive input terminal, the other terminal of the second switch is the negative input terminal, the positive input terminal of the first switch and the negative input terminal of the second switch are respectively connected to the fast charging On the positive and negative output terminals of the interface.

电池还包括预充电电路,预充电电路包括预充电阻R、第一切换开关K1、第二切换开关K2、电容C,电容C第一端和第二端分别连接在电池正极和负极,预充电阻R一端连接电池正极,预充电阻R另一端连接第一切换开关K1一端,第一切换开关K1另一端与电容C第一端连接,第一切换开关K1另一端形成正极连接点与直流升压电路正极输出端连接,第二切换开关K2并联在预充电阻R和第一切换开关K1串联的电路上,电容C第二端形成负极连接点与直流升压电路负极输出端连接。The battery also includes a pre-charging circuit. The pre-charging circuit includes a pre-charging resistor R, a first switch K1, a second switch K2, and a capacitor C. The first terminal and the second terminal of the capacitor C are respectively connected to the positive pole and the negative pole of the battery. One end of the resistor R is connected to the positive pole of the battery, the other end of the pre-charging resistor R is connected to one end of the first switch K1, the other end of the first switch K1 is connected to the first end of the capacitor C, and the other end of the first switch K1 forms a positive connection point with the DC booster. The positive output terminal of the voltage circuit is connected, the second switching switch K2 is connected in parallel to the circuit in which the pre-charging resistor R and the first switching switch K1 are connected in series, and the second terminal of the capacitor C forms a negative connection point and is connected to the negative output terminal of the DC boost circuit.

通常情况下电机控制器由永磁电机、三相全桥逆变电路和直流侧电容C构成。直流升压电路采用新能源汽车已有的电机控制器进行改进。利用了永磁电机中性点作为直流正极输入端,永磁电机定子绕组三相电感La、Lb、Lc作为升压电路的储能电感,三相全桥逆变电路的上桥常闭关断,利用续流二极管D1、D3、D5与三相全桥逆变电路的下臂晶体管S2、S4、S6组成一个有三个直流升压电路并联的boost电路。其控制与普通boost电路的基本原理一样,具体控制如下:Usually, the motor controller consists of a permanent magnet motor, a three-phase full-bridge inverter circuit and a DC side capacitor C. The DC boost circuit is improved by using the existing motor controller of the new energy vehicle. The neutral point of the permanent magnet motor is used as the DC positive input terminal, the three-phase inductance La, Lb, and Lc of the stator winding of the permanent magnet motor are used as the energy storage inductance of the boost circuit, and the upper bridge of the three-phase full-bridge inverter circuit is normally closed and turned off. The freewheeling diodes D1, D3, D5 and the lower arm transistors S2, S4, S6 of the three-phase full-bridge inverter circuit form a boost circuit with three DC boost circuits connected in parallel. Its control is the same as the basic principle of ordinary boost circuit, and the specific control is as follows:

控制晶体管S2、S4、S6以相同的固定频率重复开通关断,在三相电感Lx(x=a、b、c)、晶体管Sy(y=2,4,6)和二极管Dz(z=1、3、5)中间节点产生一串脉冲,三相电感和电容C形成输出滤波器将电脉冲滤波,从而得到直流输出电压Vout。Control transistors S2, S4, S6 to turn on and off repeatedly at the same fixed frequency, in three-phase inductance Lx (x=a, b, c), transistor Sy (y=2, 4, 6) and diode Dz (z=1 , 3, 5) The intermediate node generates a series of pulses, and the three-phase inductance and capacitor C form an output filter to filter the electric pulses, thereby obtaining a DC output voltage Vout.

当晶体管Sy处于导通状态,三相电感Lx进行储能,电感电流上升斜率为Vin/Lx,二极管Dz反向阻断,电容C和预充电阻R形成放电回路输出电流。When the transistor Sy is in the on state, the three-phase inductor Lx stores energy, the rising slope of the inductor current is Vin/Lx, the diode Dz reverses blocking, and the capacitor C and the pre-charging resistor R form a discharge circuit to output current.

当晶体管Sy处于关断状态,三相电感Lx进行放电,电感电流下降斜率为(Vout-Vin)/Lx。二极管Dz正向导通,三相电感Lx并联分流产生三个电流Ix(x=a、b、c),为预充电阻R提供电流Iout,并为电容C充电。When the transistor Sy is in the off state, the three-phase inductor Lx is discharged, and the slope of the inductor current is (Vout-Vin)/Lx. The diode Dz conducts forward, and the three-phase inductance Lx shunts in parallel to generate three currents Ix (x=a, b, c), which provides the current Iout for the pre-charging resistor R and charges the capacitor C.

boost电路在电流连续工作在CCM模式稳态状态下,输入电压和输出电压关系为:Vout/Vin=1/(1-D),其中D为输入晶体管控制信号的占空比。When the boost circuit operates continuously in the steady state of CCM mode, the relationship between the input voltage and the output voltage is: Vout/Vin=1/(1-D), where D is the duty cycle of the input transistor control signal.

改进后形成驱动充电控制器,通过与快充接口、电池控制器的交互,使其具有两种工作模式:驱动控制模式和升压充电模式。After improvement, the drive charge controller is formed, and it has two working modes through the interaction with the fast charge interface and the battery controller: drive control mode and boost charge mode.

工作在驱动控制模式下,第三切换开关断开,不连接快充接口,电机定子中性点处于短路状态,工作过程为:电池提供直流侧电压,通过三相全桥逆变电路进行逆变控制,使定子绕组产生磁动势,控制永磁电机旋转。Working in the drive control mode, the third switch is disconnected, the fast charging interface is not connected, the neutral point of the motor stator is in a short-circuit state, the working process is: the battery provides DC side voltage, and the inverter is carried out through the three-phase full-bridge inverter circuit Control, so that the stator winding generates magnetomotive force, and controls the rotation of the permanent magnet motor.

工作在升压充电模式,第二切换开关、第三切换开关闭合,永磁电机中性点连接充电桩直流侧Vin+,驱动充电控制器负极连接充电桩直流侧Vin-,模拟boost升压电路进行DCDC升压控制,即三相全桥逆变电路上桥关断,利用永磁电机的三相电感、三相全桥逆变电路上桥续流二极管和下桥IGBT电路,组成一种三组并联的boost电路,实现高压平台架构车辆的DCDC升压快充功能。Working in the boost charging mode, the second switch and the third switch are closed, the neutral point of the permanent magnet motor is connected to the DC side Vin+ of the charging pile, and the negative pole of the charging controller is connected to the DC side Vin- of the charging pile to simulate the boost circuit. DCDC boost control, that is, the upper bridge of the three-phase full-bridge inverter circuit is turned off, using the three-phase inductance of the permanent magnet motor, the freewheeling diode of the upper bridge of the three-phase full-bridge inverter circuit and the lower bridge IGBT circuit to form a three-group The parallel boost circuit realizes the DCDC boost fast charging function of the high-voltage platform architecture vehicle.

以下采用仿真电路图进行说明,如图5所示,永磁电机三相定子绕组漏感:La=Lb=Lc=127μH;The following uses the simulation circuit diagram to illustrate, as shown in Figure 5, the leakage inductance of the three-phase stator winding of the permanent magnet motor: La=Lb=Lc=127μH;

高压侧电容:C=350μFHigh voltage side capacitance: C=350μF

模拟负载电阻:R=5.33ΩAnalog load resistance: R=5.33Ω

占空比D=0.4375Duty cycle D=0.4375

开管周期:fs=20khzOpen tube cycle: f s =20khz

根据发明设计,车辆高压架构系统需求DCDC升压充电控制系统输出电压Vout=450V,计算得到触发脉冲占空比D=0.4375。According to the design of the invention, the vehicle high-voltage architecture system requires the output voltage Vout of the DCDC boost charging control system to be 450V, and the duty cycle of the trigger pulse is calculated to be D=0.4375.

输入电压和输出电压结果如图5所示,输入功率120kw,忽略损耗,输入动率等于输出功率,则有电池充电电流Iout=P/Vout=150A。输入电流和输出电流结果如图6所示。The results of input voltage and output voltage are shown in Figure 5. The input power is 120kw, ignoring the loss, and the input dynamic rate is equal to the output power, so the battery charging current Iout=P/Vout=150A. The input current and output current results are shown in Figure 6.

一种基于新能源汽车电机控制器的DCDC升压充电控制方法,如图3所示,包括以下步骤:A DCDC boost charging control method based on a new energy vehicle motor controller, as shown in Figure 3, comprising the following steps:

S1. 对快充接口与充电枪连接状态检测;具体过程包括:S1. Detect the connection status between the fast charging interface and the charging gun; the specific process includes:

S11.快充接口与充电枪连接,快充接口发送快充连接信号给电池管理器;S11. The fast charging interface is connected to the charging gun, and the fast charging interface sends a fast charging connection signal to the battery manager;

S12.电池管理器根据快充连接信号判断连接是否正常,若正常,进入下一步骤,若不正常报出充电故障信号;S12. The battery manager judges whether the connection is normal according to the fast charging connection signal, if normal, enters the next step, and reports a charging fault signal if not normal;

S13.电池管理器控制第一切换开关和第二切换开关,对整车进行高压上电。S13. The battery manager controls the first switch and the second switch to power on the whole vehicle with high voltage.

S2.在快充接口与车辆充电连接完成后,驱动充电控制器切换为升压充电模式,过程为将第三切换开关闭合,三相全桥逆变电路上桥关断,三相全桥逆变电路下桥以固定频率重复通断,由上桥续流二极管、下桥、永磁电机三相电感共同组成等效的直流升压电路;步骤S2的具体过程扩展包括:S2. After the connection between the fast charging interface and the vehicle charging is completed, drive the charging controller to switch to the boost charging mode. The process is to close the third switch, turn off the upper bridge of the three-phase full-bridge inverter circuit, and turn off the The lower bridge of the variable circuit is repeatedly switched on and off at a fixed frequency, and an equivalent DC boost circuit is composed of the freewheeling diode of the upper bridge, the lower bridge, and the three-phase inductance of the permanent magnet motor; the specific process extension of step S2 includes:

S21.在车辆快充接口与充电枪连接完成后,电池管理器通过can通讯通知驱动充电控制器切换为升压充电模式;S21. After the vehicle fast charging interface is connected to the charging gun, the battery manager notifies the drive charging controller to switch to the boost charging mode through CAN communication;

S22.驱动充电控制器进行模式切换自检,自检完成后,驱动充电控制器由驱动控制模式切换为升压充电模式;即过程为将第三切换开关闭合,三相全桥逆变电路上桥关断,三相全桥逆变电路下桥以固定频率重复通断,由上桥续流二极管、下桥、永磁电机三相电感共同组成等效的直流升压电路;S22. Drive the charge controller to perform mode switching self-test. After the self-test is completed, the drive charge controller is switched from the drive control mode to the boost charge mode; that is, the process is to close the third switch, and the three-phase full-bridge inverter circuit The bridge is turned off, the lower bridge of the three-phase full-bridge inverter circuit is repeatedly switched on and off at a fixed frequency, and the equivalent DC boost circuit is composed of the freewheeling diode of the upper bridge, the lower bridge, and the three-phase inductance of the permanent magnet motor;

S23.驱动充电控制器确认是否充电就绪,若是,允许充电,反馈允许充电信号给电池管理器,若否,不允许充电,报出充电故障信号。S23. Drive the charging controller to confirm whether charging is ready, if yes, allow charging, and feed back a charging permission signal to the battery manager, if not, not allow charging, and report a charging failure signal.

S3.确认充电准备正常,驱动充电控制器进行升压控制,将输出电压调节至目标电压。具体过程包括:S3. Confirm that the charging preparation is normal, drive the charging controller to perform boost control, and adjust the output voltage to the target voltage. The specific process includes:

S31.驱动充电控制器充电就绪后,等待输入充电电压,电池管理器通过can通讯快充充电设备允许充电;S31. After the charging controller is ready for charging, wait for the input charging voltage, and the battery manager allows charging through the can communication fast charging charging device;

S32.驱动充电控制器检测充电输入端电压是否正常,若正常进入下一步骤,若不正常,报出充电故障信号;S32. Drive the charging controller to detect whether the charging input terminal voltage is normal, if normal, enter the next step, if not normal, report a charging fault signal;

S33. 驱动充电控制器进行升压充电,将输出电压调节至目标电压。S33. Drive the charging controller to perform boost charging, and adjust the output voltage to the target voltage.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

尽管本文较多地使用了快充接口、高压控制盒、驱动充电控制器、电池管理器等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terms such as fast charging interface, high-voltage control box, drive charging controller, and battery manager are frequently used in this article, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (8)

1. A DCDC boost charging system based on a new energy automobile motor controller comprises a quick charging interface (1), a driving charging controller (3) and a battery manager (4), wherein the quick charging interface is connected with the driving charging controller, the driving charging controller is in communication connection with the battery manager, and the battery manager is in communication connection with the quick charging interface;
the quick charging interface is used for connecting a charging gun and sending a quick charging connection signal to the battery manager after the quick charging interface is connected with the charging gun;
the battery manager judges the connection state of the charging gun according to the quick charging interface signal, and when the charging gun is confirmed to be in a normal connection state, the whole vehicle is electrified at high voltage, and the driving charging controller is controlled to be switched into a boosting charging mode; judging whether the driving charging controller is ready for charging, informing the quick charging equipment of allowing charging through can communication after the charging is confirmed to be ready, and performing boost control by the driving charging controller;
drive charge controller, including the third change over switch, a battery, permanent-magnet machine, the battery passes through three-phase full-bridge inverter circuit and is connected with permanent-magnet machine, the third change over switch is connected between quick interface output and drive charge controller input of filling, wherein permanent-magnet machine stator winding neutral point connects the third change over switch as positive input, three-phase full-bridge inverter circuit generating line negative pole connects the third change over switch as negative input, when work is in boost charge mode, control third change over switch is closed, the bridge is shut off on the three-phase full-bridge inverter circuit, the repeated break-make of three-phase full-bridge inverter circuit lower bridge with fixed frequency, by last bridge freewheeling diode, the lower bridge, permanent-magnet machine three-phase inductance constitutes equivalent direct current boost circuit jointly.
2. The DCDC boost charging system based on the new energy automobile motor controller according to claim 1, wherein the DC boost circuit comprises three-phase inductors La, lb, lc, a diode D1, a diode D3, a diode D5, a transistor S2, a transistor S4 and a transistor S6, one ends of the three-phase inductors La, lb and Lc are connected as a positive input end, the other ends of the three-phase inductors La, lb and Lc are respectively and correspondingly connected with the positive electrodes of the diode D1, the diode D3 and the diode D5, the negative electrodes of the diode D1, the diode D3 and the diode D5 are connected and connected to the positive electrode of the battery, the collector electrode of the transistor S2 is connected with the positive electrode of the diode D1, the collector electrode of the transistor S4 is connected with the positive electrode of the diode D3, the collector electrode of the transistor S6 is connected with the positive electrode of the diode D5, the emitter electrodes of the transistor S2, the transistor S4 and the transistor S6 are respectively grounded, and the base electrodes of the transistor S2, the transistor S4 and the transistor S6 are all input the same control signals with fixed frequency.
3. The DCDC boost charging system based on the new energy automobile motor controller as claimed in claim 2, wherein the third switch comprises a first switch and a second switch, one end of the first switch is a positive output terminal connected to the positive input terminal of the driving charging controller, one end of the second switch is a negative output terminal connected to the negative input terminal of the driving charging controller, the other end of the first switch is a positive input terminal, the other end of the second switch is a negative input terminal, and the positive input terminal of the first switch and the negative input terminal of the second switch are respectively connected to the positive output terminal and the negative output terminal of the fast charging interface.
4. The DCDC boost charging system based on the new energy automobile motor controller as claimed in claim 1, 2 or 3, wherein the battery further includes a pre-charging circuit, the pre-charging circuit includes a pre-charging resistor R, a first switch K1, a second switch K2, and a capacitor C, a first end and a second end of the capacitor C are respectively connected to the positive electrode and the negative electrode of the battery, one end of the pre-charging resistor R is connected to the positive electrode of the battery, the other end of the pre-charging resistor R is connected to one end of the first switch K1, the other end of the first switch K1 is connected to a first end of the capacitor C, the other end of the first switch K1 forms a positive electrode connection point to be connected to the positive electrode output end of the DC boost circuit, the second switch K2 is connected in parallel to a circuit in which the pre-charging resistor R and the first switch K1 are connected in series, and the second end of the capacitor C forms a negative electrode connection point to be connected to the negative electrode output end of the DC boost circuit.
5. A DCDC boost charging control method based on a new energy automobile motor controller adopts the system in any one of claims 1-4, and is characterized in that: the method comprises the following steps:
s1, detecting the connection state of a quick charging interface and a charging gun;
s2, after the quick charging interface is connected with the vehicle charging, the charging controller is driven to be switched to a boosting charging mode, the process is to close a third change-over switch, the upper bridge of the three-phase full-bridge inverter circuit is switched off, the lower bridge of the three-phase full-bridge inverter circuit is repeatedly switched on and off at a fixed frequency, and an equivalent direct-current boosting circuit is formed by an upper bridge freewheeling diode, the lower bridge and the three-phase inductance of the permanent magnet motor;
and S3, confirming that the charging preparation is normal, driving the charging controller to perform boost control, and adjusting the output voltage to a target voltage.
6. The DCDC boost charging control method based on the new energy automobile motor controller according to claim 5, wherein the step S1 comprises the following specific steps:
s11, a quick charging interface is connected with a charging gun and sends a quick charging connection signal to a battery manager;
s12, the battery manager judges whether the connection is normal according to the quick charging connection signal, if so, the next step is carried out, and if not, a charging fault signal is reported;
and S13, the battery manager controls the first change-over switch and the second change-over switch to electrify the whole vehicle at high voltage.
7. The DCDC boost charging control method based on the new energy automobile motor controller according to claim 5, characterized in that the specific process in step 2 comprises:
s21, after the vehicle quick charging interface is connected with a charging gun, the battery manager informs the driving charging controller to switch to a boosting charging mode through can communication;
s22, driving the charging controller to perform mode switching self-checking, and after the self-checking is completed, switching the driving charging controller from a driving control mode to a boosting charging mode;
and S23, driving the charging controller to confirm whether charging is ready, if so, allowing charging, feeding back a charging allowing signal to the battery manager, and if not, not allowing charging, reporting a charging fault signal.
8. The DCDC boost charging control method based on the new energy automobile motor controller according to claim 5, wherein the step S3 comprises the following steps:
s31, after the charging controller is driven to be charged, waiting for inputting of charging voltage, and allowing charging through can communication quick charging equipment by the battery manager;
s32, driving the charging controller to detect whether the voltage of the charging input end is normal or not, if the voltage is normal, entering the next step, and if the voltage is not normal, reporting a charging fault signal;
and S33, driving the charge controller to perform boost charge, and adjusting the output voltage to the target voltage.
CN202111027253.4A 2021-09-02 2021-09-02 A DCDC boost charging system and method based on a new energy vehicle motor controller Pending CN115923551A (en)

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CN111267650A (en) * 2018-12-04 2020-06-12 现代自动车株式会社 Charging system utilizing motor drive system
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