CN115911138A - Packaging structure, packaging method and display device - Google Patents
Packaging structure, packaging method and display device Download PDFInfo
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/50—Encapsulations or containers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/60—Arrangements for cooling, heating, ventilating or compensating for temperature fluctuations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/60—Arrangements for cooling, heating, ventilating or compensating for temperature fluctuations
- H10F77/63—Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/858—Means for heat extraction or cooling
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/80—Constructional details
- H10K30/88—Passivation; Containers; Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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Abstract
本申请公开了一种封装结构、封装方法及显示装置,该封装结构将内嵌有散热部的有机封装层用于封装结构,该散热部中的相变材料层可以通过发生相变,从而吸收被封装的光电器件工作时产生的部分热量,防止器件的温度过高,影响器件的性能;另一方面,由于散热部以内嵌方式设置在有机封装层内,不会改变有机封装材料的特性,可兼顾散热效果和机封装层的成膜质量,不影响其作为平坦化层的特性,且不会给有机封装层的制程和器件的出光带来不利的影响;此外,内嵌在有机封装层中的散热部可以阻隔水氧,可提高有机封装层的水氧阻隔效果。
The application discloses a packaging structure, a packaging method and a display device. The packaging structure uses an organic packaging layer embedded with a heat dissipation part for the packaging structure. The phase change material layer in the heat dissipation part can undergo a phase change to absorb Part of the heat generated when the encapsulated optoelectronic device is working prevents the temperature of the device from being too high and affects the performance of the device; on the other hand, since the heat dissipation part is embedded in the organic packaging layer, it will not change the characteristics of the organic packaging material. It can take into account the heat dissipation effect and the film-forming quality of the organic packaging layer, without affecting its characteristics as a planarization layer, and will not adversely affect the process of the organic packaging layer and the light output of the device; in addition, embedded in the organic packaging layer The heat dissipation part in it can block water and oxygen, which can improve the water and oxygen blocking effect of the organic encapsulation layer.
Description
技术领域technical field
本申请涉及显示技术领域,具体涉及一种封装结构、封装方法及显示装置。The present application relates to the field of display technology, and in particular to a packaging structure, a packaging method and a display device.
背景技术Background technique
光电器件是基于有机或无机材料的半导体器件,在新能源、传感、通信、显示、照明等领域具有广泛的应用,例如太阳能电池、光电探测器、有机发光二极管(OrganicLight-Emitting Diode,OLED)、量子点发光二极管(Quantum Dot Light Emitting Diodes,QLED)等。光电器件结构中的功能层材料对于大气中的污染物、水、氧等十分敏感,在无隔绝保护的情况下易受到外界环境的侵蚀,严重影响光电器件的使用寿命。因此,光电器件在实际应用中有较高的封装要求,以保证器件具有较长的使用寿命。Optoelectronic devices are semiconductor devices based on organic or inorganic materials, which have a wide range of applications in new energy, sensing, communication, display, lighting and other fields, such as solar cells, photodetectors, organic light-emitting diodes (Organic Light-Emitting Diode, OLED) , Quantum Dot Light Emitting Diodes (QLED), etc. The functional layer materials in the photoelectric device structure are very sensitive to pollutants, water, oxygen, etc. in the atmosphere, and are easily eroded by the external environment without isolation protection, which seriously affects the service life of the photoelectric device. Therefore, optoelectronic devices have higher packaging requirements in practical applications to ensure that the devices have a longer service life.
薄膜封装(Thin-Film Encapsulation,TFE)是目前光电器件的主流封装技术之一,其封装结构由无机封装层和有机封装层交叠重复组成,无机封装层为水氧阻隔层,有机封装层为平坦化层。其中,无机封装层采用Al2O3、SiOx、SiNx等无机材料作为水氧阻隔层,有机封装层为丙烯酸树酯单体或环氧树脂单体的聚合物薄膜层,适合大尺寸和柔性器件制造。Thin-Film Encapsulation (TFE) is one of the mainstream packaging technologies for optoelectronic devices at present. Its packaging structure is composed of overlapping and repeated inorganic packaging layers and organic packaging layers. The inorganic packaging layer is a water-oxygen barrier layer, and the organic packaging layer is Planarization layer. Among them, the inorganic packaging layer uses inorganic materials such as Al 2 O 3 , SiO x , SiN x as the water and oxygen barrier layer, and the organic packaging layer is a polymer film layer of acrylic resin monomer or epoxy resin monomer, which is suitable for large-scale and Fabrication of flexible devices.
但薄膜封装技术仍面临诸多问题,如有机封装层由于材料本身特性,其耐高温和散热性能较差,因此,现有薄膜封装技术需要进一步发展。However, thin-film packaging technology still faces many problems. For example, due to the characteristics of the material itself, the organic packaging layer has poor high temperature resistance and heat dissipation performance. Therefore, the existing thin-film packaging technology needs to be further developed.
发明内容Contents of the invention
本申请提供一种封装结构、封装方法及显示装置,旨在提高封装结构的散热性能。The present application provides a package structure, a package method and a display device, aiming at improving the heat dissipation performance of the package structure.
第一方面,本申请实施例提供一种封装结构,用于封装光电器件,包括:覆盖在所述光电器件上的至少一有机封装层,所述有机封装层内嵌有散热部,所述散热部包括相变材料层。In the first aspect, the embodiment of the present application provides a packaging structure for packaging optoelectronic devices, including: at least one organic packaging layer covering the optoelectronic device, the organic packaging layer is embedded with a heat dissipation part, and the heat dissipation The portion includes a phase change material layer.
可选的,所述散热部还包括第一导热层,所述第一导热层位于所述相变材料层远离所述光电器件的一侧,所述第一导热层的导热率高于所述相变材料层的导热率;Optionally, the heat dissipation part further includes a first heat conduction layer, the first heat conduction layer is located on the side of the phase change material layer away from the photoelectric device, and the thermal conductivity of the first heat conduction layer is higher than that of the phase change material layer. thermal conductivity of the phase change material layer;
或者,所述散热部还包括第二导热层,所述第二导热层位于所述相变材料层靠近所述光电器件的一侧,所述第二导热层的导热率低于所述第一导热层的导热率,且所述第二导热层的导热率高于所述热相变材料层的导热率。Alternatively, the heat dissipation part further includes a second heat conduction layer, the second heat conduction layer is located on the side of the phase change material layer close to the photoelectric device, and the thermal conductivity of the second heat conduction layer is lower than that of the first heat conduction layer. The thermal conductivity of the thermal conduction layer, and the thermal conductivity of the second thermal conduction layer is higher than the thermal conductivity of the thermal phase change material layer.
可选的,所述第一导热层材料选自金属、无机绝缘材料、有机绝缘材料及二维材料中的至少一种;和/或,Optionally, the material of the first thermal conduction layer is selected from at least one of metals, inorganic insulating materials, organic insulating materials and two-dimensional materials; and/or,
所述第二导热层材料选自金属、无机绝缘材料、有机绝缘材料及二维材料中的至少一种。The material of the second heat conducting layer is at least one selected from metals, inorganic insulating materials, organic insulating materials and two-dimensional materials.
可选的,所述散热部厚度小于所述有机封装层厚度,所述有机封装层的厚度为15nm-2μm,和/或,所述第一导热层的厚度为5nm至800nm,和/或,所述第二导热层的厚度为5nm至800nm,和/或,所述相变材料层的厚度为5nm至1.9μm。Optionally, the thickness of the heat dissipation part is smaller than the thickness of the organic encapsulation layer, the thickness of the organic encapsulation layer is 15nm-2μm, and/or, the thickness of the first heat conducting layer is 5nm to 800nm, and/or, The thickness of the second heat conducting layer is 5 nm to 800 nm, and/or the thickness of the phase change material layer is 5 nm to 1.9 μm.
可选的,所述散热部由相变材料层、第一导热层及第二导热层构成;Optionally, the heat dissipation part is composed of a phase change material layer, a first heat conduction layer and a second heat conduction layer;
所述第一导热层位于所述相变材料层远离所述光电器件的一侧;The first heat conducting layer is located on the side of the phase change material layer away from the photoelectric device;
所述第二导热层位于所述相变材料层靠近所述光电器件的一侧;The second heat conducting layer is located on a side of the phase change material layer close to the optoelectronic device;
所述第一导热层的导热率高于所述第二导热层的导热率,且所述第一导热层和第二导热层的导热率均高于所述热相变材料层。The thermal conductivity of the first thermal conduction layer is higher than that of the second thermal conduction layer, and the thermal conductivity of the first thermal conduction layer and the second thermal conduction layer are both higher than that of the thermal phase change material layer.
可选的,所述相变材料层在所述光电器件产生热量时具有相的可变性,所述相变材料层的相变材料选自固-液相变材料及固-固相变材料中的至少一种。Optionally, the phase change material layer has phase variability when the photoelectric device generates heat, and the phase change material of the phase change material layer is selected from solid-liquid phase change materials and solid-solid phase change materials at least one of .
可选的,所述相变材料选自脂肪烃类、脂肪酸类及多元醇类中的至少一种。Optionally, the phase change material is selected from at least one of aliphatic hydrocarbons, fatty acids and polyols.
可选的,所述相变材料的相变温度低于所述光电器件的工作温度。Optionally, the phase transition temperature of the phase change material is lower than the operating temperature of the optoelectronic device.
可选的,所述散热部的正投影覆盖所述光电器件的正投影。Optionally, the orthographic projection of the heat dissipation part covers the orthographic projection of the optoelectronic device.
可选的,所述封装结构还包括至少一无机封装层,所述无机封装层与所述有机封装层交替层叠设置,且至少有一有机封装层与所述光电器件直接接触。Optionally, the encapsulation structure further includes at least one inorganic encapsulation layer, the inorganic encapsulation layer and the organic encapsulation layer are alternately laminated, and at least one organic encapsulation layer is in direct contact with the optoelectronic device.
第二方面,本申请实施例还提供一种光电器件封装方法,包括:In the second aspect, the embodiment of the present application also provides a photoelectric device packaging method, including:
在待封装光电器件上第一次沉积有机封装层;Depositing an organic encapsulation layer for the first time on the optoelectronic device to be encapsulated;
在第一次沉积的有机封装层上一区域设置模具,围绕所述模具所在的区域,在第一次沉积的有机封装层上继续第二次沉积有机封装层;Setting a mold in an area on the organic encapsulation layer deposited for the first time, surrounding the area where the mold is located, and continuing to deposit the organic encapsulation layer for the second time on the organic encapsulation layer deposited for the first time;
去掉所述模具,在所述模具原所在的区域沉积散热部;以及removing the mold and depositing a heat sink in the area where the mold was located; and
在第二次沉积的有机封装层和所述散热部上方继续第三次沉积有机封装层,得到内嵌有所述散热部的有机封装层;Continue to deposit the organic encapsulation layer for the third time above the organic encapsulation layer deposited for the second time and the heat dissipation part, so as to obtain the organic encapsulation layer embedded with the heat dissipation part;
其中,所述散热部包括相变材料层。Wherein, the heat dissipation part includes a phase change material layer.
可选的,所述散热部还包括第一导热层,所述去掉所述模具,在所述模具原所在的区域沉积散热部,包括:Optionally, the heat dissipation part also includes a first heat conduction layer, and removing the mold and depositing the heat dissipation part in the original area of the mold includes:
去掉所述模具,在所述模具原所在的区域由下至上依次沉积相变材料层及第一导热层。The mold is removed, and the phase-change material layer and the first heat-conducting layer are sequentially deposited in the area where the mold was located from bottom to top.
可选的,所述散热部还包括第二导热层,所述去掉所述模具,在所述模具原所在的区域沉积散热部,包括:去掉所述模具,在所述模具原所在的区域由下至上依次沉积第二导热层、相变材料层及第一导热层。Optionally, the heat dissipation part further includes a second heat conduction layer, and the removing the mold and depositing the heat dissipation part in the area where the mold was originally located includes: removing the mold, and forming a heat dissipation layer in the area where the mold was originally located The second heat conduction layer, the phase change material layer and the first heat conduction layer are sequentially deposited from bottom to top.
第三方面,本申请实施例还提供一种显示装置,包括光电器件,以及第一方面所述的封装结构,或者包括光电器件,以及由第二方面所述的方法制备的封装结构。In a third aspect, the embodiment of the present application further provides a display device, including a photoelectric device, and the packaging structure described in the first aspect, or including a photoelectric device, and a packaging structure prepared by the method described in the second aspect.
有益效果:Beneficial effect:
本申请将内嵌有散热部的有机封装层用于封装结构,该散热部中的相变材料层可以通过发生相变,从而吸收被封装的光电器件工作时产生的部分热量,防止器件的温度过高,影响器件的性能;另一方面,由于散热部以内嵌方式设置在有机封装层内,不会改变有机封装材料的特性,可兼顾散热效果和机封装层的成膜质量,不影响其作为平坦化层的特性,且不会给有机封装层的制程和器件的出光带来不利的影响;此外,内嵌在有机封装层中的散热部可以阻隔水氧,可提高有机封装层的水氧阻隔效果。This application uses the organic encapsulation layer embedded with a heat dissipation part for the encapsulation structure. The phase change material layer in the heat dissipation part can undergo a phase change to absorb part of the heat generated by the encapsulated optoelectronic device during operation and prevent the temperature of the device from increasing. If it is too high, it will affect the performance of the device; on the other hand, since the heat dissipation part is embedded in the organic packaging layer, it will not change the characteristics of the organic packaging material, and can take into account the heat dissipation effect and the film quality of the organic packaging layer without affecting its performance. As a planarization layer, it will not adversely affect the process of the organic encapsulation layer and the light output of the device; in addition, the heat dissipation part embedded in the organic encapsulation layer can block water and oxygen, which can improve the water content of the organic encapsulation layer. Oxygen barrier effect.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings that need to be used in the description of the embodiments.
图1是本申请实施例提供的第一种封装结构的结构示意图;FIG. 1 is a schematic structural diagram of a first packaging structure provided in an embodiment of the present application;
图2是本申请实施例提供的光电器件的结构示意图;Fig. 2 is a schematic structural diagram of an optoelectronic device provided by an embodiment of the present application;
图3是本申请实施例提供的第二种封装结构的结构示意图;FIG. 3 is a schematic structural diagram of a second package structure provided by an embodiment of the present application;
图4是本申请实施例提供的第三种封装结构的结构示意图;FIG. 4 is a schematic structural diagram of a third package structure provided by an embodiment of the present application;
图5是本申请实施例提供的封装结构的制备方法的流程示意图;5 is a schematic flow chart of a method for preparing a package structure provided in an embodiment of the present application;
图6是本申请实施例提供的封装结构的制备方法过程中的封装结构的示意图。FIG. 6 is a schematic diagram of a packaging structure during the manufacturing method of the packaging structure provided by the embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of this application.
本申请实施例提供一种封装结构、封装方法及显示装置。以下分别进行详细说明。需说明的是,以下实施例的描述顺序不作为对实施例优选顺序的限定。另外,在本申请的描述中,术语“包括”是指“包括但不限于”。用语第一、第二、第三等仅仅作为标示使用,并没有强加数字要求或建立顺序。本申请的各种实施例可以以一个范围的型式存在;应当理解,以一范围型式的描述仅仅是因为方便及简洁,不应理解为对本申请范围的硬性限制;因此,应当认为所述的范围描述已经具体公开所有可能的子范围以及该范围内的单一数值。每当在本文中指出数值范围,是指包括所指范围内的任何引用的数字(分数或整数)。Embodiments of the present application provide a packaging structure, a packaging method, and a display device. Each will be described in detail below. It should be noted that the description sequence of the following embodiments is not intended to limit the preferred sequence of the embodiments. In addition, in the description of the present application, the term "including" means "including but not limited to". The terms first, second, third, etc. are used for designation only and do not impose numerical requirements or establish an order. Various embodiments of the present application may exist in the form of a range; it should be understood that the description in the form of a range is only for convenience and brevity, and should not be construed as a rigid limitation on the scope of the application; therefore, the described range should be regarded as The description has specifically disclosed all possible subranges as well as individual values within that range. Whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range.
首先,请参阅图1至图4,本申请提供一种用于封装光电器件20的封装结构,该封装结构包括:覆盖在所述光电器件20上的至少一有机封装层30,所述有机封装层30内嵌有散热部,在一些实施例中,如图1所示,所述散热部的四周被所述有机封装层30完全包围,所述散热部包括相变材料层42。First, please refer to FIGS. 1 to 4 , the present application provides a packaging structure for packaging an
针对本实施例,热相变材料为透明的有机材料,且具有热传导的性能,热相变材料一般以固-固或固-液相变方式吸收热量,并以逆相变方式散热。For this embodiment, the thermal phase change material is a transparent organic material with heat conduction properties. The thermal phase change material generally absorbs heat in a solid-solid or solid-liquid phase transition and dissipates heat in a reverse phase transition.
本申请将内嵌有散热部的有机封装层30用于封装结构,该散热部中的相变材料层42可以通过发生相变,从而吸收被封装的光电器件20工作时产生的部分热量,当器件不工作或产生的热量持续低于热相变材料的相变温度时,相变材料层42的热量将会缓慢的释放,延长了散热时间,防止器件的温度过高,影响器件的性能;另一方面,由于散热部以内嵌方式设置在有机封装层30内,不会改变有机封装材料的特性,可兼顾散热效果和机封装层的成膜质量,不影响其作为平坦化层的特性,且不会给有机封装层30的制程和器件的出光带来不利的影响;此外,内嵌在有机封装层30中的散热部可以阻隔水氧,可提高有机封装层30的水氧阻隔效果。In this application, the
在一些实施例中,所述相变材料层42在所述光电器件20产生热量时具有相的可变性,所述相变材料层42的相变材料选自固-液相变材料及固-固相变材料中的至少一种,固-液相变材料或固-固相变材料可以选自脂肪烃类、脂肪酸类及多元醇类中的至少一种。脂肪烃类材料包括但不限于直链烷烃类材料及其改性或复合材料,脂肪酸类材料包括但不限于月桂酸类材料、癸酸类材料及其改性或复合材料,多元醇类材料包括但不限于季戊四醇、三羟甲基乙烷、新戊二醇、三羟甲基氨基甲烷等及其复合材料。In some embodiments, the phase
在一些实施例中,所述有机封装层30材料包括但不限于环氧树脂、酚醛树脂、脲醛树脂和聚甲基丙烯酸甲酯等高分子聚合物。In some embodiments, the material of the
在本申请一些实施例中,所述光电器件20设于衬底10上,所述光电器件20具体为量子点发光二极管器件,请参阅图2,图2示出了一种倒置结构的量子点发光二极管器件的结构示意图,所述量子点发光二极管器件20包括:设在所述衬底10上的阴极21、设在所述阴极21上的电子传输层22、设在所述电子传输层22上的量子点发光层23、设在所述量子点发光层23上的空穴传输层24、设在所述空穴传输层24上的空穴注入层25和设在所述空穴注入层25上的阳极26。In some embodiments of the present application, the
本实施例中各个功能层的材料可以采用本领域常见的材料。例如,所述衬底10可以例如为玻璃基板;所述阴极21的材料可以例如为氧化铟锡(ITO);所述电子传输层22可以例如为氧化锌膜;所述量子点发光层23的材料为量子点材料;所述空穴传输层24的材料可以例如为TAPC/HAT-CN;所述空穴注入层25的材料可以例如为三氧化钼(MoO3);所述阳极26的材料可以例如为银(Ag)。The material of each functional layer in this embodiment can be a common material in the field. For example, the
在一些实施例中,如图3所示,所述散热部包括第一导热层43,所述第一导热层43位于所述相变材料层42远离所述光电器件20的一侧,所述第一导热层43的导热率高于所述相变材料层42的导热率。In some embodiments, as shown in FIG. 3 , the heat dissipation part includes a first
通过将所述相变材料层42远离所述光电器件20的一侧设置第一导热层43,由于所述第一导热层43的导热率高于所述相变材料层42的导热率。当器件工作产生的热量高于热相变材料的相变温度时,器件产生热量可经相变材料层42-第一导热层43定向将热量向远离光电器件20方向散热。当器件不工作或产生的热量持续低于热相变材料的相变温度时,相变材料相变释放的热量同样会优先通过第一导热层43向远离光电器件20方向散热,从而保护光电器件20。By disposing the first
为了获得更好的散热效果,在上述实施例的基础上,在一些实施例中,如图4所示,所述散热部还包括第二导热层41,所述第二导热层41位于所述相变材料层42靠近所述光电器件20的一侧,所述第二导热层41的导热率低于所述第一导热层43的导热率,且所述第一导热层43和第二导热层41的导热率均高于所述热相变材料层42。In order to obtain a better heat dissipation effect, on the basis of the above-mentioned embodiments, in some embodiments, as shown in FIG. The phase
通过将散热部由下至上设置为第二导热层41-相变材料层42-第一导热层43的结构,第一导热层43的导热率高于第二导热层41导热率,且所述第一导热层43和第二导热层41的导热率均高于所述热相变材料层42。当器件工作产生的热量高于热相变材料的相变温度时,热相变材料通过相变来吸收器件产生的热量,避免器件温度过高;当器件产生的热量持续高于热相变材料的相变温度时,由于热相变材料还具有导热的性能,器件产生热量可经第二导热层41-相变材料层42-第一导热层43定向将热量向远离光电器件20方向散热。当器件不工作或产生的热量持续低于热相变材料的相变温度时,相变材料通过逆相变的形式释放的热量并通过第一导热层43向远离光电器件20方向散热,从而保护光电器件20,显著提升光电器件20的散热效果。By arranging the heat dissipation part from bottom to top as the structure of second heat conduction layer 41-phase change material layer 42-first
需要说明的是,本申请中“导热率”具有本领域已知的含义,可以理解为“导热系数”或“热导率”,是指在稳定传热条件下,1m厚的材料,两侧表面的温差为1度(K,℃),在一定时间内,通过1平方米面积传递的热量,单位为瓦/米·度W/(m·K)。本申请中材料的导热率可以是本领域公认的已知材料的导热率,或者根据ASTM D5470或ISO22007-2:2015等方法进行测定,只要任一方法测定的导热率在本申请所限定的范围内,均可用于实现本申请的目的。It should be noted that "thermal conductivity" in this application has a known meaning in the art, which can be understood as "thermal conductivity" or "thermal conductivity", which means that under stable heat transfer conditions, a material with a thickness of 1m, two sides The temperature difference on the surface is 1 degree (K, ℃), and the heat transferred through an area of 1 square meter within a certain period of time, the unit is W/m·degree W/(m·K). The thermal conductivity of materials in this application can be the thermal conductivity of known materials recognized in the art, or be measured according to methods such as ASTM D5470 or ISO22007-2:2015, as long as the thermal conductivity measured by any method is within the scope defined in this application All can be used to realize the purpose of this application.
在一些实施例中,所述第一导热层43材料和所述第二导热层41材料各自独立的选自金属、无机绝缘材料、有机绝缘材料及二维材料中的至少一种。即所述第一导热层43材料选自金属、无机绝缘材料、有机绝缘材料及二维材料中的至少一种,所述第二导热层41材料选自金属、无机绝缘材料、有机绝缘材料及二维材料中的至少一种。金属材料包括但不限于银(Ag)、金(Au)、铜(Cu)、铝(Al)等,无机绝缘材料包括但不限于氧化铝、氮化硅、氮化铝等,有机绝缘材料包括但不限于硅胶,二维材料包括石墨烯、氮化硼等。In some embodiments, the material of the first
其中,所述第一导热层43材料的导热率高于所述第二导热层41材料的导热率。Wherein, the thermal conductivity of the material of the first
例如:在本申请一实施例中,当所述第一导热层43材料为石墨烯时,所述第二导热层41的材料为导热硅胶,石墨烯和硅胶的均具有良好的透光率且石墨烯的导热系数大于硅胶。For example: in one embodiment of the present application, when the material of the first
在本申请另一实施例中,当所述第一导热层43材料为25nm厚的银时,所述第二导热层41的材料为5nm厚的银,银在较薄条件下除优异的导热性能外还具有良好的透光率。In another embodiment of the present application, when the material of the first
在本申请实施例中,所述散热部厚度小于所述有机封装层30厚度,在一些实施例中,所述有机封装层30的厚度为15nm(纳米)至2μm(微米)。In the embodiment of the present application, the thickness of the heat dissipation part is smaller than the thickness of the
在一些实施例中,所述第一导热层43的厚度为5nm至800nm,若所述第一导热层43过薄,则会降低散热部整体的热传导性能,若所述第一导热层43过厚,则会影响到透光性。可以理解的是,所述第一导热层43的厚度可以在5nm至800nm范围内任意取值,例如:5nm、10nm、20nm、50nm、100nm、200nm、500nm、700nm、800nm或在5nm至800nm之间的其他未列出的数值。In some embodiments, the thickness of the first
在一些实施例中,所述第二导热层41的厚度为5nm至800nm,若所述第二导热层41过薄,则会降低散热部整体的热传导性能,若所述第二导热层41过厚,则会影响到透光性。可以理解的是,所述第二导热层41的厚度可以在5nm至800nm范围内任意取值,例如:5nm、10nm、20nm、50nm、100nm、200nm、500nm、700nm、800nm或在5nm至800nm之间的其他未列出的数值。In some embodiments, the thickness of the second
在一些实施例中,所述相变材料层42的厚度为5nm至1.9μm,热相变材料层为有机透明薄膜层,具有较好的热传导性能和透光率,若所述相变材料层42过薄,则影响散热部散热效果,若所述相变材料层42过厚,则影响有机封装层30作为平坦化层的效果,并提高将散热部内嵌到有机封装层30的制备难度。可以理解的是,所述相变材料层42的厚度可以在5nm至1.9μm范围内任意取值,例如:5nm、10nm、20nm、50nm、100nm、200nm、500nm、700nm、1μm、1.2μm、1.5μm、1.7μm、1.9μm或在5nm至1.9μm之间的其他未列出的数值。In some embodiments, the thickness of the phase-
为了防止器件开始工作时温度骤然上升,影响器件的性能,在一实施例中,所述相变材料的相变温度低于所述光电器件20的工作温度。In order to prevent the temperature from rising suddenly when the device starts to work and affect the performance of the device, in one embodiment, the phase change temperature of the phase change material is lower than the working temperature of the
为了获得更好的散热效果,所述光电器件20的正投影(例如在衬底10上的正投影,所述光电器件20设在所述衬底10上)位于所述散热部的正投影的范围内,在一些实施例中,所述散热部的正投影完全覆盖所述光电器件20的正投影。In order to obtain a better heat dissipation effect, the orthographic projection of the photoelectric device 20 (such as the orthographic projection on the
为了加强封装结构的阻隔水氧的能力,在一些实施例中,所述封装结构还包括一层或多层的无机封装层50,当所述无机封装层50为单层时,如图1所示,所述无机封装层50位于所述有机封装层30远离所述光电器件20的一侧,当所述无机封装层50为多层时,所述无机封装层50与所述有机封装层30交替层叠设置,且至少有一有机封装层30与所述光电器件20直接接触。In order to strengthen the water and oxygen barrier ability of the encapsulation structure, in some embodiments, the encapsulation structure further includes one or more layers of
当所述无机封装层50与所述有机封装层30交替层叠设置时,在一些实施例中,散热部设置在与所述光电器件20直接接触的有机封装层30之中,由于与光电器件20直接接触,因此散热部具有良好的散热效果。在另一些实施例中,散热部设置在不与所述光电器件20直接接触的有机封装层30之中,由于热量可以经无机封装层50传递至散热部进行散热,因此散热部依旧可以起到散热的效果。When the
所述无机封装层50材料包括但不限于氧化硅、氧化铝、氧化钛、氧化锆、氮化硅、氮化铝、氮化硼、氮化钛、银、镁、铜或铝等非金属氧化物、金属氧化物、氮化物和金属材料。The material of the
如图5和图6所示,本申请实施例还提供一种封装方法,包括:As shown in Figure 5 and Figure 6, the embodiment of the present application also provides a packaging method, including:
S10.在待封装光电器件20上第一次沉积有机封装层。S10. Depositing an organic encapsulation layer on the
S20.在第一次沉积的有机封装层上一区域设置模具60,围绕所述模具60所在的区域,在第一次沉积的有机封装层上继续第二次沉积有机封装层。S20. Setting a
S30.去掉所述模具60,在所述模具60原所在的区域沉积散热部,其中,所述散热部包括相变材料层42。S30 . The
在一些实施例中,所述相变材料层42在所述光电器件20产生热量时具有相的可变性。In some embodiments, the phase
在一些实施例中,所述模具60通过光刻、化学刻蚀或物理刻蚀法去除。In some embodiments, the
在一些实施例中,所述散热部还包括第一导热层,所述去掉所述模具,在所述模具60原所在的区域沉积散热部,包括:In some embodiments, the heat dissipation part further includes a first heat conduction layer, and the removal of the mold, and depositing the heat dissipation part in the original area of the
去掉所述模具,在所述模具原所在的区域由下至上依次沉积相变材料层42及第一导热层;The mold is removed, and the phase-
在一些实施例中,所述散热部还包括第二导热层,所述去掉所述模具60,在所述模具60原所在的区域沉积散热部,包括:去掉所述模具60,在所述模具60原所在的区域由下至上依次沉积第二导热层、相变材料层42及第一导热层。In some embodiments, the heat dissipation part further includes a second heat conduction layer, and removing the
S40.在第二次沉积的有机封装层和所述散热部上方继续第三次沉积有机封装层,得到内嵌有所述散热部的有机封装层30。S40. Continue to deposit the organic encapsulation layer for the third time on the organic encapsulation layer deposited for the second time and the heat dissipation part, so as to obtain the
在本申请中,沉积所述光电器件20上的各膜层方法可采用本领域已知的方法实现,例如化学法和物理法,其中化学法包括:化学气相沉积法、连续离子层吸附与反应法、阳极氧化法、电解沉积法、共沉淀法。物理法包括物理镀膜法和溶液加工法。具体的物理镀膜法包括:热蒸发镀膜法、电子束蒸发镀膜法、磁控溅射法、多弧离子镀膜法、物理气相沉积法、原子层沉积法、脉冲激光沉积法等。溶液加工法包括旋涂法、印刷法、喷墨打印法、刮涂法、打印法、浸渍提拉法、浸泡法、喷涂法、滚涂法、浇铸法、狭缝式涂布法、条状涂布法。In the present application, the methods for depositing each film layer on the
例如:在本申请一实施例中,所述有机封装层30利用溶液法中的喷墨打印法来制备,喷墨打印法主要利用喷墨打印设备进行有机封装层30的制备,该方法主要将有机封装材料的溶液进行过滤,装于喷墨打印设备的墨盒中,在调节打印电压、气压、波形等参数之后,对位标记将墨水滴落于预定的区域内,形成有机封装层30。在本申请中,以喷墨打印法制备各功能层,利用该方法能大幅度降低生产成本,用于大规模生产。For example: in one embodiment of the present application, the
在本申请另一实施例中,所述有机封装层30利用溶液法中的旋涂法来制备,在本申请中,利用旋涂法进行有机封装层30的制备需要先配置好有机封装材料溶液,将待旋涂的片子置于旋涂仪上,将配置好的有机封装溶液滴加至旋涂仪上方,以预设的转速进行旋涂,热处理后完成有机封装层30的制备。旋涂法具有工艺条件温和、操作简单、节能环保等特点,其制备光电器件20具有载流子迁移率高、厚度精确等优势。In another embodiment of the present application, the
溶液法为本领域沉积膜层常用的方法,本申请实施例将散热部以内嵌方式设置在有机封装层30内,在制备过程中,有机封装层分三次形成,与散热部是分别制备,因此不会改变有机封装层材料的特性,避免了将相变材料与有机封装层30材料的混合导致有机封装材料溶液粘度的变化,影响溶液法制程的可行性。The solution method is a commonly used method for depositing film layers in the field. In the embodiment of the present application, the heat dissipation part is embedded in the
在本申请关于所述封装结构的制备方法的各个实施例中没有详述的部分,请参见本申请关于所述封装结构的相关描述。For the parts not described in detail in the various embodiments of the preparation method of the packaging structure in this application, please refer to the relevant description of the packaging structure in this application.
基于同一构思,本申请还提供一种显示装置,该装置包括光电器件20,以及以上实施例中所述的封装结构,或者包括光电器件20,以及由以上实施例中所述的方法制备的封装结构,其结构、实现原理及效果类似,在此不再赘述。Based on the same idea, the present application also provides a display device, which includes a
所述显示装置可以为:照明灯具和背光源,或者是手机、平板电脑、电视机、显示器、笔记本电脑、数码相框和导航仪等任何具有显示功能的产品或部件。The display device may be: a lighting fixture and a backlight, or any product or component with a display function such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, and a navigator.
以上对本申请实施例所提供的一种封装结构、封装方法及显示装置进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The packaging structure, packaging method and display device provided by the embodiment of the present application have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the application. The description of the above embodiment is only for helping Understand the method of this application and its core idea; at the same time, for those skilled in the art, according to the idea of this application, there will be changes in the specific implementation and scope of application. In summary, the content of this specification should not understood as a limitation of the application.
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