CN115910712A - a circuit breaker - Google Patents
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- CN115910712A CN115910712A CN202211609066.1A CN202211609066A CN115910712A CN 115910712 A CN115910712 A CN 115910712A CN 202211609066 A CN202211609066 A CN 202211609066A CN 115910712 A CN115910712 A CN 115910712A
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Abstract
Description
技术领域technical field
本发明涉及低压电器技术领域,尤其涉及一种断路器。The invention relates to the technical field of low-voltage electrical appliances, in particular to a circuit breaker.
背景技术Background technique
断路器是指能够关合、承载和开断正常回路条件下的电流并能在规定的时间内关合、承载和开断异常回路条件下的电流的开关装置。断路器按安装方式分为插入式断路器、固定式断路器和抽屉式断路器,插入式断路器的使用能够有效提高电器设备使用行业的安全性,因此插入式断路器在通信等行业有着广泛地应用。A circuit breaker is a switching device that can close, carry and break current under normal circuit conditions and can close, carry and break current under abnormal circuit conditions within a specified time. According to the installation method, circuit breakers are divided into plug-in circuit breakers, fixed circuit breakers and drawer-type circuit breakers. The use of plug-in circuit breakers can effectively improve the safety of the electrical equipment industry. Therefore, plug-in circuit breakers have a wide ground application.
断路器中通常设置有合分闸组件实现断路器的合闸与分闸,常用的合分闸组件有单按钮和双按钮,单按钮的断路器可以通过往返驱动单按钮实现断路器的合闸与分闸,然而用户观察单按钮的位置无法清晰地区分断路器的合分闸状态。双按钮的断路器虽然可以通过查看比较不同按钮的位置来判断断路器的合分闸状态,但往往需要两个以上的传动机构分别控制两个按钮,只能具有一种合分闸方式,具有机构复杂、占用空间大、成本高、无法兼顾多种合分闸方式等缺陷。The circuit breaker is usually equipped with a closing and opening component to realize the closing and opening of the circuit breaker. The commonly used closing and opening components include single button and double button. The single button circuit breaker can realize the closing of the circuit breaker by driving the single button back and forth. However, the user cannot clearly distinguish the closing and opening status of the circuit breaker by observing the position of the single button. Although the two-button circuit breaker can judge the closing and opening state of the circuit breaker by checking and comparing the positions of different buttons, it often requires more than two transmission mechanisms to control the two buttons respectively, and can only have one closing and opening mode. The mechanism is complicated, it takes up a lot of space, the cost is high, and it cannot take into account the defects of multiple closing and opening methods.
发明内容Contents of the invention
本发明的主要目的在于提出一种断路器,旨在解决现有技术中存在的上述问题。The main purpose of the present invention is to provide a circuit breaker, aiming to solve the above-mentioned problems existing in the prior art.
为实现上述目的,本发明提供一种断路器,其特征在于:包括:To achieve the above object, the present invention provides a circuit breaker, characterized in that: comprising:
底座;base;
静触头,固定设置于所述底座内;The static contact is fixedly arranged in the base;
动触头,移动设置于所述底座内;The moving contact is moved and arranged in the base;
操作机构,连接所述动触头并能够带动所述动触头接触或远离所述静触头以完成合闸或分闸;An operating mechanism, which is connected to the moving contact and can drive the moving contact to contact or move away from the static contact to complete closing or opening;
合分闸组件,移动设置于所述底座内,所述合分闸组件与所述操作机构连接,用于驱动操作机构实现断路器的分合闸;The closing and opening components are movable and arranged in the base, the closing and opening components are connected with the operating mechanism, and are used to drive the operating mechanism to realize the opening and closing of the circuit breaker;
驱动件,设置于所述底座内,所述驱动件靠近所述合分闸组件一侧设有驱动部,所述合分闸组件设有抵接部,所述驱动部与所述抵接部配合,驱动所述合分闸组件在所述底座内移动。The driving part is arranged in the base, and the driving part is provided with a driving part near the closing and opening assembly, and the closing and opening assembly is provided with an abutting part, and the driving part and the abutting part cooperate to drive the closing and opening components to move in the base.
在一些实施例中,所述合分闸组件,包括合闸按钮、分闸按钮、转轴;In some embodiments, the closing and opening components include a closing button, an opening button, and a rotating shaft;
所述抵接部包括所述合闸按钮上的第一抵接面和所述分闸按钮上的第二抵接面;The abutting portion includes a first abutting surface on the closing button and a second abutting surface on the opening button;
所述合闸按钮上还设置有合闸按钮头部,所述合闸按钮头部用于沿第一方向手动按下所述合闸按钮;The closing button is also provided with a closing button head, and the closing button head is used to manually press the closing button along the first direction;
所述分闸按钮上还设置有分闸按钮头部,所述分闸按钮头部用于沿所述第一方向手动按下所述分闸按钮;The opening button is also provided with a head of the opening button, and the head of the opening button is used to manually press the opening button along the first direction;
所述合闸按钮、所述分闸按钮通过所述转轴连接与所述操作机构连接,带动所述操作机构分合闸。The closing button and the opening button are connected to the operating mechanism through the rotating shaft, and drive the operating mechanism to open and close.
在一些实施例中,所述驱动件包括:In some embodiments, the driver includes:
电磁驱动件,设置于所述底座内;An electromagnetic drive part is arranged in the base;
传动组件,可活动地连接所述电磁驱动件,所述电磁驱动件驱动所述传动组件带动所述合闸按钮或分闸按钮在所述底座内移动;所述传动组件包括第一活动位置和第二活动位置,在所述第一活动位置时与所述第一抵接面配合,所述电磁驱动件能驱动所述传动组件接触并移动所述合闸按钮;所述传动组件在所述第二活动位置时与所述第二抵接面配合,所述电磁驱动件能驱动所述传动组件接触并移动所述分闸按钮。The transmission assembly is movably connected to the electromagnetic driver, and the electromagnetic driver drives the transmission assembly to drive the closing button or the opening button to move in the base; the transmission assembly includes a first active position and In the second active position, when in the first active position, it cooperates with the first abutment surface, and the electromagnetic driver can drive the transmission assembly to contact and move the closing button; the transmission assembly is in the When in the second active position, it cooperates with the second abutting surface, and the electromagnetic driving member can drive the transmission assembly to contact and move the opening button.
在一些实施例中,所述传动组件包括联动件和活动件;In some embodiments, the transmission assembly includes a linkage and a movable member;
所述联动件的一端可转动地连接在所述电磁驱动件上,所述电磁驱动件驱动所述联动件转动;One end of the linkage is rotatably connected to the electromagnetic drive, and the electromagnetic drive drives the linkage to rotate;
所述活动件可转动地连接所述联动件的另一端,包括第一活动位置和第二活动位置;The movable part is rotatably connected to the other end of the linkage part, including a first active position and a second active position;
所述活动件在所述第一活动位置时与所述第一抵接面配合,驱动所述合闸按钮沿第一方向移动,实现合闸;所述活动件在所述第二活动位置时与所述第二抵接面配合,驱动所述分闸按钮沿第一方向移动,实现分闸。When the movable part is in the first active position, it cooperates with the first abutment surface to drive the closing button to move in the first direction to realize closing; when the movable part is in the second active position Cooperating with the second abutment surface, the opening button is driven to move along the first direction to realize opening.
在一些实施例中,所述合闸按钮上在所述合闸按钮头部和所述第一抵接面之间还具有阻挡段;所述阻挡段能够在所述合闸按钮按下时与所述活动件发生干涉,以使所述活动件位于第二活动位置;所述阻挡段在所述合闸按钮弹出时避让所述活动件,以使所述活动件位于第一活动位置。In some embodiments, the closing button further has a blocking section between the closing button head and the first abutment surface; the blocking section can be connected with the closing button when the closing button is pressed. The movable part interferes, so that the movable part is in the second active position; the blocking section avoids the movable part when the closing button pops out, so that the movable part is in the first active position.
在一些实施例中,所述合闸按钮包括依次连接的合闸按钮一段、合闸按钮二段和合闸按钮三段;In some embodiments, the closing button includes a first section of the closing button, a second section of the closing button, and a third section of the closing button;
所述合闸按钮一段和所述分闸按钮并排设置在所述活动件移动平面的同一侧;所述合闸按钮头部为所述合闸按钮一段未连接的一端;所述阻挡段设置于所述合闸按钮一段上靠近所述活动件的一侧;A section of the closing button and the opening button are arranged side by side on the same side of the moving plane of the movable part; the head of the closing button is the unconnected end of the section of the closing button; the blocking section is arranged on One section of the closing button is close to the side of the movable part;
所述合闸按钮二段从所述合闸按钮一段的另一端延伸至所述活动件移动平面,所述第一抵接面位于所述合闸按钮二段;The second section of the closing button extends from the other end of the first section of the closing button to the moving plane of the movable part, and the first abutting surface is located at the second section of the closing button;
所述合闸按钮三段平行所述合闸按钮一段。The three sections of the closing button are parallel to the one section of the closing button.
在一些实施例中,所述传动组件还包括设置在所述联动件和所述活动件之间的第一弹性件,所述第一弹性件使所述活动件在所述第二活动位置时具有转动至所述第一活动位置的趋势;In some embodiments, the transmission assembly further includes a first elastic member disposed between the linkage member and the movable member, and the first elastic member makes the movable member in the second active position has a tendency to rotate to said first active position;
所述电磁驱动件内设有复位件,以使所述活动件能够在所述合闸按钮按下后复位至所述第二活动位置,所述活动件能够在所述分闸按钮按下后复位至所述第一活动位置。A resetting member is provided in the electromagnetic driver, so that the movable member can be reset to the second active position after the closing button is pressed, and the movable member can be reset to the second active position after the opening button is pressed. Reset to the first active position.
在一些实施例中,所述活动件在所述第一活动位置时的移动路径为第一活动路径;所述活动件在所述第二活动位置时的移动路径为第二活动路径;In some embodiments, the moving path of the movable member at the first active position is the first active path; the moving path of the movable member at the second active position is the second active path;
所述合分闸组件还包括设置于第一活动路径和第二活动路径之间的限位件;The closing and opening assembly also includes a limiter arranged between the first active path and the second active path;
所述活动件具有向移动平面外延伸的活动件凸台;The movable part has a movable part boss extending out of the moving plane;
所述活动件凸台能够在所述活动件沿第二活动路径移动的过程中抵接所述限位件,并接触所述第二抵接面。The boss of the movable part can abut against the limiting part and contact the second abutting surface when the movable part moves along the second moving path.
在一些实施例中,所述合分闸组件还包括第四弹性件,所述第四弹性件连接于所述限位件,以使所述限位件保持有朝向所述第一活动路径转动的趋势。In some embodiments, the closing and opening assembly further includes a fourth elastic member, the fourth elastic member is connected to the limiting member, so that the limiting member keeps rotating toward the first active path the trend of.
在一些实施例中,所述分闸按钮上设置有延伸至所述活动件移动平面的抵接台,所述第二抵接面位于所述抵接台,所述抵接台面向所述限位件的部分内陷形成第三止挡面,以容纳限位件并限制限位件的转动范围。In some embodiments, the opening button is provided with an abutment platform extending to the moving plane of the movable part, the second abutment surface is located on the abutment platform, and the abutment platform faces the limit A part of the positioning member is indented to form a third stop surface to accommodate the limiting member and limit the rotation range of the limiting member.
在一些实施例中,所述合分闸组件还包括中间隔件,第五弹性件;In some embodiments, the closing and opening assembly further includes an intermediate spacer and a fifth elastic member;
所述底座上具有凸起;There are protrusions on the base;
所述中间隔件上具有底孔,所述底孔与所述底座凸起轴孔配合;There is a bottom hole on the middle spacer, and the bottom hole is matched with the raised shaft hole of the base;
所述转轴具有转轴孔,所述转轴孔与所述底座凸起轴孔配合;The rotating shaft has a rotating shaft hole, and the rotating shaft hole is matched with the raised shaft hole of the base;
所述中间隔件、所述第五弹性件以及所述转轴通过所述底座凸起依次套设在所述底座上;The intermediate spacer, the fifth elastic member and the rotating shaft are sequentially sleeved on the base through the base protrusion;
所述第五弹性件使所述转轴具有带动所述操作机构分闸的趋势。The fifth elastic member makes the rotating shaft have a tendency to drive the operating mechanism to open.
在一些实施例中,所述合分闸组件还包括第一连杆、第二连杆、第三连杆;In some embodiments, the closing and opening assembly further includes a first connecting rod, a second connecting rod, and a third connecting rod;
所述第一连杆连接所述合闸按钮与所述转轴;The first connecting rod connects the closing button and the rotating shaft;
所述第二连杆连接所述分闸按钮与所述转轴;The second connecting rod connects the opening button and the rotating shaft;
所述第三连杆连接所述转轴与所述操作机构。The third connecting rod connects the rotating shaft and the operating mechanism.
在一些实施例中,所述合闸按钮具有第一引导部,所述分闸按钮具有第二引导部,所述第一引导部和所述第二引导部组成容置空间。In some embodiments, the switch-on button has a first guide portion, the switch-off button has a second guide portion, and the first guide portion and the second guide portion form an accommodating space.
在一些实施例中,所述断路器还包括锁定组件,所述锁定组件包括头部隔件和锁定件;In some embodiments, the circuit breaker further includes a locking assembly including a head spacer and a locking member;
所述头部隔件的侧壁设有缺口;The side wall of the head partition is provided with a gap;
所述锁定件转动设置在所述头部隔件内,所述锁定件的一面具有第二凸台,所述第二凸台置于所述容置空间内包括第一容置位置和第二容置位置;The locking piece is rotatably arranged in the head spacer, and one side of the locking piece has a second boss, and the second boss is placed in the accommodation space to include a first accommodation position and a second storage location;
其中,所述第二凸台在合闸时位于第一容置位置,以使所述锁定件从所述缺口伸出;所述第二凸台在分闸时位于第二容置位置,以使所述锁定件从所述缺口收回。Wherein, the second boss is located at the first accommodating position when the brake is closed, so that the locking member protrudes from the notch; the second boss is located at the second accommodating position when the brake is opened, so that The locking member is retracted from the notch.
在一些实施例中,所述锁定组件还包括操作件和止动件;In some embodiments, the locking assembly further includes an operating member and a stopper;
所述操作件转动设置在所述头部隔件内,包括延伸至所述头部隔件外的握持部和所述隔件内的操作件端部,所述握持部用于控制所述操作件在第一操作位置和第二操作位置之间转动;The operating part is rotatably arranged in the head spacer, and includes a grip part extending outside the head spacer and an end part of the operating part in the spacer, the grip part is used to control the The operating member rotates between a first operating position and a second operating position;
所述止动件移动设置在所述头部隔件内,能够从所述缺口伸出或收回以使所述断路器固定或解除固定;所述操作件端部在所述第二操作位置时能够带动所述止动件收回。The stopper is movably arranged in the head spacer, and can extend or retract from the notch to fix or unfix the circuit breaker; when the end of the operating member is in the second operating position It can drive the stopper back.
在一些实施例中,所述锁定件背离所述第二凸台的另一面具有第一凸台;所述第二凸台位于第一容置位置时,所述第一凸台能够与所述操作件端部抵接配合以将所述操作件限制在所述第一操作位置;所述第二凸台位于第二容置位置时,所述第一凸台能够避让所述操作件端部以使所述操作件能够转动至所述第二操作位置。In some embodiments, the other side of the locking member away from the second boss has a first boss; when the second boss is in the first accommodating position, the first boss can The end of the operating member abuts to limit the operating member at the first operating position; when the second boss is at the second accommodating position, the first boss can avoid the end of the operating member so that the operating member can be rotated to the second operating position.
在一些实施例中,所述合闸按钮具有台阶面,所述台阶面能够在所述止动件收回时支撑所述止动件。In some embodiments, the close button has a stepped surface capable of supporting the stop when the stop is retracted.
本发明的断路器可以通过自动和/或手动按压按钮实现断路器的分闸与合闸。断路器包括合闸按钮和分闸按钮,两个按钮均具有用于手动按压的头部和用于自动按压的抵接面。断路器还具有传动组件和电磁驱动件,传动组件连接在电磁驱动件上,利用传动组件中的活动件可将电磁驱动件的直线驱动力可选择地传递到不同的按钮上。本发明的断路器可以通过单个传动机构实现具有双按钮的断路器的合分闸状态切换,同时还可以手动进行合分闸,结构简单,装配精度要求低,成本低。The circuit breaker of the present invention can realize opening and closing of the circuit breaker by pressing the button automatically and/or manually. The circuit breaker includes a closing button and an opening button, both of which have a head for manual pressing and an abutment face for automatic pressing. The circuit breaker also has a transmission assembly and an electromagnetic driving part, the transmission assembly is connected to the electromagnetic driving part, and the linear driving force of the electromagnetic driving part can be selectively transmitted to different buttons by using the movable parts in the transmission assembly. The circuit breaker of the present invention can switch the closing and opening states of the circuit breaker with double buttons through a single transmission mechanism, and can also manually close and open the breaker, has a simple structure, low assembly precision requirements, and low cost.
本发明的断路器包括操作件、锁定件和止动件,合闸时,锁定件头部伸出断路器外,操作件无法转动收回止动件,分闸时,锁定件头部收回断路器内,操作件转动后可收回止动件,既可以防止断路器在合闸时被误插拔,还使得断路器只有在分闸时才能够装入机箱,保证了用电安全。The circuit breaker of the present invention includes an operating part, a locking part and a stopper. When the switch is closed, the head of the locking part protrudes out of the circuit breaker, and the operating part cannot rotate to retract the stopper. When the switch is opened, the head of the locking part retracts into the circuit breaker Inside, the stopper can be retracted after the operating part is rotated, which can prevent the circuit breaker from being plugged in by mistake when the switch is closed, and also allows the circuit breaker to be installed in the chassis only when the switch is opened, ensuring the safety of electricity use.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
附图中的方法、系统和/或程序将根据示例性实施例进一步描述。这些示例性实施例将参照图纸进行详细描述。这些示例性实施例是非限制的示例性实施例,其中参考数字在附图的各个视图中代表相似的机构。The methods, systems and/or programs in the accompanying drawings will be further described according to the exemplary embodiments. These exemplary embodiments will be described in detail with reference to the drawings. These exemplary embodiments are non-limiting exemplary embodiments, wherein reference numerals represent like mechanisms throughout the several views of the drawings.
图1为本申请一些实施例方案涉及的断路器分闸状态图;Fig. 1 is a diagram of the opening state of the circuit breaker involved in some embodiments of the present application;
图2为本申请一些实施例方案涉及的断路器合闸状态图;Fig. 2 is a circuit breaker closing state diagram involved in some embodiments of the present application;
图3为本申请一些实施例方案涉及的电磁驱动件结构图;Fig. 3 is a structural diagram of an electromagnetic driver involved in some embodiments of the present application;
图4为本申请一些实施例方案涉及的传动组件结构图;Fig. 4 is a structural diagram of a transmission assembly involved in some embodiments of the present application;
图5为本申请一些实施例方案涉及的电磁驱动件与传动组件装配完成结构图;Fig. 5 is a structural diagram of the completed assembly of the electromagnetic driver and the transmission assembly involved in some embodiments of the present application;
图6为本申请一些实施例方案涉及的头部隔件结构图;Fig. 6 is a structural diagram of the head spacer involved in some embodiments of the present application;
图7为本申请一些实施例方案涉及的操作件结构图;Fig. 7 is a structural diagram of the operating parts involved in some embodiments of the present application;
图8为本申请一些实施例方案涉及的锁定件结构图;Fig. 8 is a structural diagram of a locking member involved in some embodiments of the present application;
图9为本申请一些实施例方案涉及的止动件结构图;Fig. 9 is a structural diagram of a stopper involved in some embodiments of the present application;
图10为本申请一些实施例方案涉及的锁定组件装配完成结构图;Fig. 10 is a structural diagram of the assembled locking assembly involved in some embodiments of the present application;
图11为本申请一些实施例方案中锁定件位于第一锁定位置时,锁定组件各结构位置关系图;Fig. 11 is a positional relationship diagram of each structure of the locking assembly when the locking member is in the first locking position in some embodiments of the present application;
图12为本申请一些实施例方案中锁定件位于第二锁定位置时,锁定组件各结构位置关系图;Fig. 12 is a positional relationship diagram of each structure of the locking assembly when the locking member is in the second locking position in some embodiments of the present application;
图13为本申请一些实施例方案涉及的合闸按钮结构图;Fig. 13 is a structural diagram of the closing button involved in some embodiments of the present application;
图14为本申请一些实施例方案涉及的分闸按钮结构图;Fig. 14 is a structural diagram of the opening button involved in some embodiments of the present application;
图15为图14分闸按钮的限位件安装部的放大结构图;Fig. 15 is an enlarged structural diagram of the installation part of the limiter of the opening button in Fig. 14;
图16为本申请一些实施例方案涉及的限位件结构图;Fig. 16 is a structural diagram of a limiting member involved in some embodiments of the present application;
图17为本申请一些实施例方案涉及的中间隔件结构图;Fig. 17 is a structural diagram of an intermediate spacer involved in some embodiments of the present application;
图18为本申请一些实施例方案涉及的转轴结构图;Fig. 18 is a structural diagram of a rotating shaft involved in some embodiments of the present application;
图19为本申请一些实施例方案涉及的断路器处于初始分闸状态时部分部件的连接关系图;Fig. 19 is a connection diagram of some components when the circuit breaker involved in some embodiments of the present application is in the initial opening state;
图20为本申请一些实施例方案涉及的断路器处于合闸状态时部分部件的连接关系图;Fig. 20 is a connection relationship diagram of some components when the circuit breaker involved in some embodiments of the present application is in the closing state;
图21为本申请一些实施例方案涉及的自动合闸过程中的某一时刻下,断路器部分部件的连接关系图;Figure 21 is a connection diagram of some components of the circuit breaker at a certain moment in the automatic closing process involved in some embodiments of the present application;
图22为本申请一些实施例方案涉及的自动合闸过程中的另一时刻下,断路器部分部件的连接关系图;Fig. 22 is a connection relationship diagram of some components of the circuit breaker at another moment in the automatic closing process involved in some embodiments of the present application;
图23为本申请一些实施例方案涉及的自动分闸过程中的某一时刻下,断路器部分部件的连接关系图;Fig. 23 is a connection relationship diagram of some components of the circuit breaker at a certain moment in the automatic opening process involved in some embodiments of the present application;
图24为本申请一些实施例方案涉及的自动分闸过程中的另一时刻下,断路器部分部件的连接关系图;Fig. 24 is a connection relationship diagram of some components of the circuit breaker at another moment in the automatic opening process involved in some embodiments of the present application;
图25为本申请一些实施例方案涉及的操作件结构图;Fig. 25 is a structural diagram of the operating parts involved in some embodiments of the present application;
图26为本申请一些实施例方案涉及的锁定件结构图;Fig. 26 is a structural diagram of a locking member involved in some embodiments of the present application;
图27为本申请一些实施例方案涉及的合闸按钮结构图;Fig. 27 is a structural diagram of the closing button involved in some embodiments of the present application;
图28为本申请一些实施例方案中锁定件位于第二锁定位置时,锁定组件各结构位置关系图;Fig. 28 is a positional diagram of the structures of the locking assembly when the locking member is in the second locking position in some embodiments of the present application;
图29为本申请一些实施例方案中锁定件位于第一锁定位置时,锁定组件各结构位置关系图;Fig. 29 is a positional relationship diagram of each structure of the locking assembly when the locking member is in the first locking position in some embodiments of the present application;
图30为本申请一些实施例方案涉及的限位件结构图;Fig. 30 is a structural diagram of a limiting member involved in some embodiments of the present application;
图31为本申请一些实施例方案涉及的挡板结构图;Figure 31 is a structural diagram of the baffles involved in some embodiments of the present application;
图32为本申请一些实施例方案涉及的盖体结构图;Figure 32 is a structural diagram of the cover involved in some embodiments of the present application;
图33为本申请一些实施例方案中限位件安装于盖体上的结构图;Fig. 33 is a structural diagram of the limiter installed on the cover in some embodiments of the present application;
图34为本申请一些实施例方案涉及的断路器处于初始分闸状态时部分部件的连接关系图;Fig. 34 is a connection diagram of some components when the circuit breaker involved in some embodiments of the present application is in the initial opening state;
图35为本申请一些实施例方案涉及的断路器处于合闸状态时部分部件的连接关系图;Fig. 35 is a connection diagram of some components when the circuit breaker involved in some embodiments of the present application is in the closing state;
图36为本申请一些实施例方案涉及的自动合闸过程中的某一时刻下,断路器部分部件的连接关系图;Fig. 36 is a connection diagram of some components of the circuit breaker at a certain moment in the automatic closing process involved in some embodiments of the present application;
图37为本申请一些实施例方案涉及的自动合闸过程中的另一时刻下,断路器部分部件的连接关系图;Fig. 37 is a connection relationship diagram of some components of the circuit breaker at another moment in the automatic closing process involved in some embodiments of the present application;
图38为本申请一些实施例方案涉及的自动分闸过程中的某一时刻下,断路器部分部件的连接关系图;Fig. 38 is a connection diagram of some components of the circuit breaker at a certain moment in the automatic opening process involved in some embodiments of the present application;
图39为本申请一些实施例方案涉及的自动分闸过程中的另一时刻下,断路器部分部件的连接关系图。Fig. 39 is a connection diagram of some components of the circuit breaker at another moment in the automatic opening process involved in some embodiments of the present application.
图标:1-电磁驱动件;2-传动组件;3-锁定组件;4-合分闸组件;5-底座;6-操作机构;11-动铁芯;111-动铁芯端帽;12-橡胶垫片;13-铁芯弹簧;14-挡板;15-磁轭;151-半开圆槽;152-固定槽;16-骨架;17-绕组;18-静铁芯;21-联动件;211-联动件本体;212-联动轴;213-联动件凹槽;214-穿孔;22-销钉;23-第一弹性件;24-活动件;241-活动件凹槽;242-活动件凸台;243-工作面;31-操作件;31’-操作件;311-握持部;312-转臂导槽;312’-转臂导槽;313-操作件端部;314-转臂槽;315-装配槽;32-头部隔件;321-合闸按钮通道;322-分闸按钮通道;323-通道;324-定位轴;325-分隔面;326-缺口;327-限位槽;328-止挡壁;33-第二弹性件;34-锁定件;34’-锁定件;341-锁定件本体;342-锁定孔;343-第一凸台;3431’-第一凸台槽;344-第二凸台;3441-第一端部;3442-第二端部;345-锁定件头部;35-止动件;351-止动件头部;352-配合部;353-限位轴;354-止动件主体;36-第三弹性件;41-合闸按钮;41’-合闸按钮;4110-合闸按钮头部;4111-合闸按钮一段;4112-合闸按钮二段;4113-合闸按钮三段;412-第一引导部;412’-第一引导部;4121-第一引导段;4121’-第一引导段;4122-第二引导段;413-台阶面;414-阻挡段;415-第一抵接面;416-第一连杆孔;417-引导凸台;418-第一止挡面;419-第二止挡面;42-分闸按钮;4210-分闸按钮头部;4211-扭簧臂槽;4212-第一扇形槽;4213-第二扇形槽;4214-第三止挡面;4215-支撑面;422-第二引导部;4221-第三引导段;4222-第四引导段;4223-第五引导段;424-第二抵接面;425-通孔槽;426-通孔;427-抵接台;428-补位台;429-第二连杆孔;43-限位件;431-第一凸起;432-第一限位面;433-第二凸起;434-贴合面;435-枢轴;436-第二限位面;44-第四弹性件;45-连杆;451-第一连杆;452-第二连杆;453-第三连杆;46-转轴;461-第三连杆孔;462-第四连杆孔;463-第五连杆孔;464-第一周向壁;465-第二周向壁;466-转轴孔;467-转轴底面;47-第五弹性件;48-中间隔件;481-底孔;482-支撑台;483-支撑台侧面;484-止挡台;61-动触头;62-静触头;A-限位件;A1-第一安装轴;A2-第一表面;A3-第二限位面;A4-第一限位面;A5-限位导槽;A6-第二安装轴;A7-限位臂槽;A8-第二表面;B-挡板;B1-第一挡板安装孔;B2-第二挡板安装孔;B3-挡板限位孔;B4-挡板贴合面;C-盖体;C1-盖体安装面;C2-盖体限位孔;C3-盖体臂槽;C4-第一盖体安装轴;C5-第二盖体安装轴;D-第四弹性件。Icons: 1-electromagnetic driver; 2-transmission component; 3-locking component; 4-closing and opening component; 5-base; 6-operating mechanism; 11-moving core; 111-moving core end cap; Rubber gasket; 13-core spring; 14-baffle; 15-yoke; 151-semi-open circular groove; 152-fixing groove; 16-skeleton; 17-winding; 18-static core; 21-linkage ; 211-link body; 212-link shaft; 213-link groove; 214-perforation; Boss; 243-working surface; 31-operation piece; 31'-operation piece; 311-grip; 312-rotary arm guide groove; 312'-rotary arm guide groove; Arm groove; 315-assembly groove; 32-head partition; 321-closing button channel; 322-opening button channel; 323-channel; 324-positioning shaft; 325-separation surface; 326-notch; Bit groove; 328-stop wall; 33-second elastic piece; 34-locking piece; 34'-locking piece; 341-locking piece body; 342-locking hole; 343-first boss; 3431'-first Boss slot; 344-second boss; 3441-first end; 3442-second end; 345-lock head; 35-stopper; 351-stopper head; 352-cooperating part ;353-limiting shaft; 354-stopper body; 36-third elastic member; 41-closing button; 41'-closing button; 4110-closing button head; 4111-closing button section; -Second section of closing button; 4113-Third section of closing button; 412-First guiding part; 412'-First guiding part; 4121-First guiding section; 4121'-First guiding section; 4122-Second guiding Section; 413-step surface; 414-blocking section; 415-first contact surface; 416-first connecting rod hole; 417-guiding boss; 418-first stop surface; 419-second stop surface; 42-opening button; 4210-opening button head; 4211-torsion spring arm groove; 4212-first fan-shaped groove; 4213-second fan-shaped groove; 4214-third stop surface; 4215-support surface; 422- 4221-third guide section; 4222-fourth guide section; 4223-fifth guide section; 424-second abutment surface; 425-through hole groove; 426-through hole; 427-abutment platform ;428-filling platform; 429-second connecting rod hole; 43-limiting member; 431-first protrusion; 432-first limiting surface; 433-second protrusion; 434-fitting surface; 435 -pivot; 436-second limiting surface; 44-fourth elastic member; 45-connecting rod; 451-first connecting rod; 452-second connecting rod; 453-third connecting rod; 46-rotating shaft; 461 -the third connecting rod hole; 462-the fourth connecting rod hole; 463-the fifth connecting rod hole; 464-the first circumferential wall; 465-the second circumferential wall; 466-the shaft hole; 467-the bottom surface of the rotating shaft; Five elastic parts; 48-middle spacer; 481-bottom hole; 482-support platform; 483-support platform side; 484-stop platform; 61-moving contact; 62-static contact; A-limiting piece; A1-first installation axis; A2-first surface; A3-second limit surface; A4-first limit surface; A5-limit guide groove; A6-second installation axis; A7-limit arm groove; A8-second surface; B-baffle; B1-first baffle installation hole; B2-second baffle installation hole; B3-baffle limit hole; B4-baffle fitting surface; C-cover; C1-cover installation surface; C2-cover limit hole; C3-cover arm slot; C4-first cover installation shaft; C5-second cover installation shaft; D-fourth elastic member.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,本申请的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" " and other indications are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the application product is used, and are only for the convenience of describing the application and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the application. In addition, if the terms "first", "second" and the like appear in the description of the present application, they are only used to distinguish the description, and should not be understood as indicating or implying relative importance.
此外,本申请的描述中若出现术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, terms such as "horizontal" and "vertical" in the description of the present application do not mean that the components are required to be absolutely horizontal or hang, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be explained that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
实施例一Embodiment one
如图1和图2所示,本申请的一些实施例所示的断路器为插入式断路器,包括电磁驱动件1、传动组件2、锁定组件3、合分闸组件4、操作机构6、动触头61、静触头62以及用于容纳各部件的底座5,断路器安装于机箱中。传动组件2在电磁驱动件1的驱动下发生运动并作用于合分闸组件4,合分闸组件4、操作机构6、动触头61依次连接,从而合分闸组件4带动操作机构6使动触头61与静触头62发生接触(如图2所示)或分离(如图1所示),实现断路器的合闸或分闸。As shown in Figure 1 and Figure 2, the circuit breaker shown in some embodiments of the present application is a plug-in circuit breaker, including an
为方便说明图1和图2中所示的断路器,现建立空间直角坐标系,其中,以图中左右方向即断路器的长度方向为X轴,向右为X轴正方向(第一方向),图中上下方向即断路器的宽度方向为Y轴,向上为Y轴正方向(第二方向),垂直于纸面向外的方向为Z轴正方向(第三方向)。后续的附图与说明均沿用该坐标系,且图3,图5,图10,图11(b),图12(b),图19-图22,图28,图29,图34-图39均为XY平面视图。需要注意的是,包括上下左右前后等用于说明本申请实施例的断路器的结构和操作的方向表述不是绝对方法,而是相对方向,这些方向表述可以正确对应图中所示的结构姿态,但当结构姿态变化时,这些方向表述需要做出对应的解释变化以适应于这种结构姿态变化。In order to facilitate the description of the circuit breaker shown in Figure 1 and Figure 2, a spatial rectangular coordinate system is now established, wherein the left and right directions in the figure, that is, the length direction of the circuit breaker, is the X axis, and the right direction is the positive direction of the X axis (the first direction ), the upper and lower directions in the figure, that is, the width direction of the circuit breaker is the Y axis, the upward direction is the positive direction of the Y axis (the second direction), and the direction perpendicular to the paper surface is the positive direction of the Z axis (the third direction). Subsequent drawings and descriptions all follow this coordinate system, and Fig. 3, Fig. 5, Fig. 10, Fig. 11(b), Fig. 12(b), Fig. 19-Fig. 22, Fig. 28, Fig. 29, Fig. 34-Fig. 39 are XY plane views. It should be noted that the direction expressions used to illustrate the structure and operation of the circuit breaker in the embodiment of the present application, including up, down, left, right, front, back, etc., are not absolute methods, but relative directions. These direction expressions can correctly correspond to the structural posture shown in the figure. But when the structural attitude changes, these directional representations need to make corresponding interpretation changes to adapt to this structural attitude change.
[电磁驱动件][Electromagnetic driver]
如图1和图2所示,电磁驱动件1设置于所述底座5内,如图20和图21所示,电磁驱动件1可沿直线驱动和复位。如图3所示,电磁驱动件1包括动铁芯11、橡胶垫片12、铁芯弹簧13、挡板14、磁轭15、骨架16、绕组17和静铁芯18。挡板14位于磁轭15的一端且与磁轭15围成一个内部空间,骨架16设置在该内部空间内。挡板14中部设置有孔洞,磁轭15远离挡板14的一端具有开口,骨架16为两端具有开口的中空结构,骨架16外表面套设有绕组17。动铁芯11从骨架16内经骨架16的一端开口、挡板14孔洞方向后伸出挡板14和磁轭15围成的内部空间,且动铁芯11可在该方向上活动;静铁芯18从骨架16内经骨架16的另一端开口和磁轭15远离挡板14的一端的开口方向后伸出并固定。磁轭15开设有固定槽152供挡板14的两侧嵌入,磁轭15在固定槽152外侧还设置有半开圆槽151。一方面,挡板14和磁轭15共同配合将骨架16固定在磁轭15内部的相对位置,另一方面,挡板14帮助整体磁路闭环,增加电磁力。铁芯弹簧13套设于动铁芯11上并穿过挡板14的孔洞,铁芯弹簧13一侧靠在骨架16开口面上。动铁芯11远离骨架16的一端具有动铁芯端帽111,动铁芯11上还套设有橡胶垫片12,橡胶垫片12被限制在动铁芯端帽111与铁芯弹簧13之间,动铁芯端帽111可以防止橡胶垫片12脱出。As shown in Figure 1 and Figure 2, the
[传动组件][Transmission components]
如图4所示,传动组件2包括联动件21、销钉22、第一弹性件23和活动件24。联动件21的一端可转动地连接在电磁驱动件1上:联动件21包括联动件本体211,联动件本体211的一端连接有联动轴212,联动轴212装配于电磁驱动件的半开圆槽151内,并可使得联动件21绕联动轴212的轴线自由转动。联动件本体211上设置有穿孔214,穿孔214供动铁芯11穿过并带动联动件21沿第一时针方向转动(图5中由C向D顺时针转动)。联动件本体211另一端的中部具有联动件凹槽213,联动件凹槽213的两侧具有耳部。活动件24的一端具有活动件凹槽241,活动件凹槽241的两侧具有耳部。销钉22用于将联动件21的另一端和活动件24连接,其大致平行于联动轴212并穿过联动件21的耳部和活动件24的耳部,使得活动件24可转动地连接在联动件21的另一端,如图5所示,活动件24的转动平面与联动件21的转动平面为同一平面,即图5所示的平面。活动件24远离联动件21的一端设有弯折部,弯折部向第一时针方向弯折,使得活动件24在转动平面内呈勾形,如图4所示,弯折部末端具有工作面243以及沿垂直于转动平面延伸的活动件凸台242,活动件凸台242(未在图5中示出)的延伸方向垂直于图5所在的平面并指向纸内(即第三方向的相反方向)。如图4所示,第一弹性件23为扭簧,套设在销钉22上,第一弹性件23的一个转臂贴合在联动件21的联动件凹槽213内,另一个转臂贴合在活动件24的活动件凹槽241内,使活动件24保持有绕联动件21的另一端沿与第一时针相反的第二时针方向转动(图5中由D向C逆时针转动)的趋势,即活动件24保持有张开的趋势。至此,活动件24可以随联动件21转动而发生位移,也可以绕联动件21的另一端可复位地转动,即活动件24也可以绕连接处可复位地转动。As shown in FIG. 4 , the
如图5所示,电磁驱动件1和传动组件2装配成一个整体,即驱动机构,联动件21受电磁驱动件1的驱动而从联动停止位置转动至联动致动位置。动铁芯11穿过联动件21的穿孔214,铁芯弹簧13的一侧靠在骨架16开口面上,铁芯弹簧13的另一侧紧贴联动件21且不会越过联动件21。橡胶垫片12则被限制在动铁芯端帽111与联动件21之间,避免动铁芯11与联动件21之间直接接触而出现损伤,起到缓冲减震的作用。如图1和图2所示,当电磁驱动组件固定在断路器内部后,头部隔件32的壳体(未在图1和图2中标出)限制动铁芯11在图中的左向极限位置,即驱动停止位置;如图21所示,联动件21则通过限制动铁芯端帽111进而限制动铁芯11在图中的右向极限位置,即驱动致动位置。As shown in FIG. 5 , the
如图1、2、5所示,当绕组17通电,电磁驱动件1启动时,动铁芯11在电磁力的作用下从驱动停止位置向右(由A向B)回缩至驱动致动位置;在动铁芯11回缩过程中,动铁芯端帽111带动橡胶垫片12作用于联动件21,使得联动件21在电磁驱动件1的驱动下从联动停止位置向靠近磁轭15的方向转动至联动致动位置,即从联动停止位置沿第一时针方向转动(图5中由C向D顺时针转动)至联动致动位置,在联动件21的带动下,活动件24在动作过程中按压合分闸组件4的合闸按钮41或分闸按钮42,实现断路器的合闸或分闸。当绕组17断电,电磁驱动件1停止时,铁芯弹簧13为联动件21提供回弹力,联动件21在铁芯弹簧13的作用下从联动致动位置向远离磁轭的方向转动至联动停止位置,即从联动致动位置沿与第一时针相反的第二时针方向转动(图5中由D向C逆时针转动)至联动停止位置,在联动件21的带动下,活动件24复位;同时,联动件21通过橡胶垫片12作用于动铁芯11,从而带动动铁芯11也复位至驱动停止位置。As shown in Figures 1, 2, and 5, when the winding 17 is energized and the
本实施例中联动件21的一端可转动地连接在电磁驱动件1上,但需要注意的是,联动件21作为活动件24可活动地连接电磁驱动件1的可行方式,联动件21可转动的一端也可以连接在断路器中的其他部件和/或位置,只要满足在电磁驱动件1的驱动下,联动件21可绕一端在联动停止位置和联动致动位置之间转动,并带动活动件24实现断路器的合闸或分闸。In this embodiment, one end of the
[锁定组件][lock components]
锁定组件3包括操作件31,头部隔件32,第二弹性件33,锁定件34,止动件35,第三弹性件36。The locking assembly 3 includes an operating
如图1、图2、图11(a)和图12(a)所示,头部隔件32设置于底座5内的一端。如图6所示,头部隔件32被分隔面325分为靠纸面内的第一层和靠纸面外的第二层。头部隔件32第一层的侧面具有分闸按钮通道322和合闸按钮通道321,分闸按钮通道322和合闸按钮通道321分别供分闸按5钮头部4210和合闸按钮头部4110穿过。头部隔件32第二层在分隔面325上具有定位轴324,定位轴324通过轴孔配合使操作件31和锁定件34可绕定位轴324转动。分隔面325与竖直于分隔面325上的壁共同作用,限定出半包围的通道323以供操作件31的握持部311放置并允许握持部311在As shown in FIG. 1 , FIG. 2 , FIG. 11( a ) and FIG. 12( a ), the
一定角度范围内绕定位轴324转动,具体地,限定出通道323的若干壁中0的一个壁为止挡壁328。头部隔件32的第二层内还具有限位槽327,第二层中与限位槽327相对的侧壁上设置有缺口326。Rotate around the
如图7所示,操作件31为手柄形式,包括装配槽315、位于装配槽315一侧的握持部311以及位于装配槽315另一侧的操作件端部313。装配槽315侧壁上具有一定宽度的转臂导槽312和转臂槽314。如图10-图12所示,5操作件31与头部隔件32配合时,操作件31的装配槽315装配在头部隔件32的定位轴324上,使得操作件31可绕定位轴324转动。操作件31的握持部311从通道323延伸出头部隔件32和底座5外,以供用户从断路器外部转动和/或拉拔操作件31。操作件31的装配槽315中还装设有第二弹性As shown in FIG. 7 , the operating
件33,第二弹性件33为扭簧,第二弹性件33的一个转臂固定在操作件310上的转臂槽314中,另一个转臂经转臂导槽312伸出后抵靠在头部隔件32的止挡壁328上,使操作件31具有沿第二时针方向(逆时针方向)转动复位至第一操作位置的趋势。止挡壁328上限定出通道323的面和第二弹性件33的另一个转臂抵靠的面为不同的两个面,具体地,限定出通道323的
面为止挡壁328的长度面,长度面为止挡壁328上沿长度方向且垂直于分5隔面325的面,第二弹性件33的另一个转臂抵靠的面为止挡壁328的厚度面,厚度面为止挡壁328上沿厚度方向且垂直于分隔面325的面。第二弹性件33使得操作件31在图10-图12所示的平面内保持有绕定位轴324沿第二时针方向(逆时针方向)转动的趋势,即操作件31初始未被操作的情况下位于第一操作位置,且可被用户沿第一时针方向(顺时针方向)转动至第二操作位置,用户松开操作件31后第二弹性件33可以使操作件31逆时针转动复位至第一操作位置,可以理解,操作件31复位至第一操作位置时抵靠在止挡壁328的长度面上。The length surface of the
图8(a)和图8(b)是锁定件34的不同视角,可以看出,锁定件34包括锁定件本体341,设置于锁定件本体341一面上的第一凸台343,设置于锁定件本体341背离第一凸台343的另一面上的第二凸台344,开设在锁定件本体341一端的锁定孔342,锁定孔342连通第一凸台343所在的一面和第二凸台344所在的另一面,从锁定件本体341远离锁定孔342的一端侧向延伸且位于第一凸台343和第二凸台344之间的锁定件头部345。如图10-图12所示,锁定件34和头部隔件32配合时,锁定件34的锁定孔342(未在图10-图12中示出)套设装配在头部隔件32的定位轴324上,使得锁定件34可绕定位轴324转动。锁定件34在断路器内具有第一锁定位置和第二锁定位置,如图11(a)所示,断路器合闸时,锁定件34绕定位轴324沿第二时针方向(逆时针方向)转动到底时处于第一锁定位置,锁定件头部345通过缺口326伸出断路器外;如图12(a)所示,断路器分闸时,锁定件34绕定位轴324沿第一时针方向(顺时针方向)转动到底时处于第二锁定位置,锁定件头部345收缩进断路器内部。Fig. 8 (a) and Fig. 8 (b) are different angles of view of locking
止动件35移动设置在头部隔件32内,能够从缺口326伸出或收回以使断路器固定或解除固定。如图9所示,止动件35包括止动件本体354,位于止动件本体354一面的限位轴353,位于止动件本体354相对限位轴353的另一面的止动件头部351,止动件本体354侧面还设置有配合部352。The
如图10所示,第三弹性件36为弹簧,止动件35的限位轴353上套装有第三弹性件36,限位轴353连同第三弹性件36一起装配于头部隔件32的限位槽327中。止动件35在未被操作件31带动的情况下至少部分地伸出断路器外,具体地,可以是止动件头部351在第三弹性件36的推动下通过缺口326伸出断路器外并与断路器所在的机箱发生卡合限位,防止断路器从机箱中滑出。As shown in FIG. 10 , the third
如图11(a)所示,当锁定件34位于第一锁定位置时,操作件31位于第一操作位置,锁定件34限制操作件31的转动角度以使止动件35无法完全收回断路器内。具体地,操作件31被用户操作顺时针转动过程中,锁定件34的第一凸台343通过抵接操作件端部313的方式以限制操作件31向第二操作位置转动,因此用户无法顺时针转动操作件31或只能转动操作件31一个小角度,操作件31限制在第一操作位置,止动件头部351无法收回断路器内,从而提示用户此时断路器处于合闸状态,不能拉拔操作件31将断路器从机箱中的安装位置内取出。As shown in Figure 11(a), when the locking
如图12(a)所示,当锁定件34位于第二锁定位置时,第一凸台343不再限制操作件31按压止动件35(图12(a)中为清楚展示锁定件34,特将止动件35略去),结合图10中的止动件35,可以理解,此时第一凸台343能够避让操作件端部313,操作件31可被用户操作从第一操作位置向第二操作位置转动并带动止动件35完全收回断路器内。具体地,用户顺时针较大角度地转动操作件31至第二操作位置,操作件端部313可在转动过程中按压止动件35的配合部352并压缩第三弹性件36,使得止动件头部351经缺口326从断路器外部收回断路器内,此时若拉拔操作件31可以将断路器从机箱中的安装位置内拉出;若未拉拔而是松开操作件31,在第二弹性件33的作用下,操作件31逆时针转动带动操作件端部313脱离止动件35的配合部352,第三弹性件36不再受压而发生回弹,在第三弹性件36的回复力作用下,止动件头部351重新通过缺口326伸出断路器外并与断路器所在的机箱发生卡合限位。As shown in Figure 12(a), when the locking
可以理解的是,配合部352可以为凹槽、凸起,亦或是其他现有结构或零部件;操作件31与配合部352的配合不限于通过操作件端部313按压止动件35的配合部352,还可以通过连杆或其他两者之间的配合结构实现操作件31带动止动件35。It can be understood that the matching
[锁定组件和合分闸按钮的作用关系][The functional relationship between the locking component and the closing and opening button]
请参照图11-图14,锁定件34,合闸按钮41和分闸按钮42共同作用,完成锁定件34在第一锁定位置和第二锁定位置之间的切换,进而实现操作件31转动的锁定和解锁。Please refer to Fig. 11-Fig. 14, the locking
如图1和图2所示,合闸按钮41能从弹出状态沿第一方向(图2向右)移动至按下状态以实现合闸,分闸按钮42能从弹出状态沿第一方向(图1向右)移动至按下状态以实现分闸。如图13和图14所示,合闸按钮41上具有一定长度的第一引导部412,分闸按钮42上具有一定长度的第二引导部422,第一引导部412和第二引导部422均沿第一方向延伸。第一引导部412和第二引导部422均为面向对方具有开口的凹槽,且凹槽在两者相对的方向上具有一定的宽度,从而使得第一引导部412和第二引导部422共同组成一容置空间。合闸按钮41、分闸按钮42与头部隔件32配合时,合闸按钮41和分闸按钮42位于头部隔件32的第一层,锁定件34的锁定件本体341位于头部隔件32的第二层。锁定件34的第二凸台344在头部隔件32的分隔面325以外的位置从位于第二层的锁定件本体341凸向第一层,而第一引导部412和第二引导部422在面向头部隔件32第二层的方向上(即Z轴正方向,第三方向)也具有开口,使得第二凸台344通过该开口凸入至第一引导部412和第二引导部422组成的容置空间内。As shown in Figures 1 and 2, the
如图13所示,第一引导部412在第一方向上依次邻接设置有第一引导段4121和第二引导段4122,第一引导段4121具有第一宽度,第二引导段4122邻接第一引导段4121;随着远离第一引导段4121,第二引导段4122的宽度逐渐变小。如图14所示,第二引导部422在第一方向上依次邻接设置有第三引导段4221,第四引导段4222和第五引导段4223。第三引导段4221具有第二宽度,第五引导段4223具有第三宽度,第三宽度小于第二宽度,第三引导段4221和第五引导段4223之间的第四引导段4222从第二宽度逐渐过渡至第三宽度。As shown in FIG. 13 , the
如图11(a)和图11(b)所示,当合闸按钮41处于按下状态时,容置空间具有第一形态,第二凸台344在第一形态的容置空间中被限定于第一容置位置:第一引导部412的第一引导段4121和第二引导部422的第五引导段4223之间;此时锁定件34转动至第一锁定位置,锁定件34的第一凸台343与操作件端部313接触或第一凸台343与操作件端部313具有较小的间距以限制操作件31的转动,锁定件头部345伸出断路器外,使得断路器在合闸状态下无法被装入机箱中而只能在分闸状态下被装入机箱中,以保障用户的使用安全。As shown in Figure 11(a) and Figure 11(b), when the
如图12(a)和图12(b)所示,当分闸按钮42处于按下状态时,容置空间具有第二形态,第二凸台344在第二形态的容置空间中被限定于第二容置位置:第一引导部412的第二引导段4122和第二引导部422的第三引导段4221之间;此时锁定件34转动至第二锁定位置,锁定件头部345缩回断路器内。As shown in Fig. 12(a) and Fig. 12(b), when the
锁定件34在第一锁定位置和第二锁定位置之间的切换通过合闸按钮41和分闸按钮42来完成。改变合闸按钮41或分闸按钮42的状态可以改变第二凸台344的位置,进而切换锁定件34的锁定位置。The switching of the locking
请参照图11和图12,锁定件34从第一锁定位置切换为第二锁定位置需按下分闸按钮42,分闸按钮42从弹出状态切换为按下状态并带动第二引导部422向第一方向(右向)移动,由于合分闸组件4的作用,合闸按钮41从按下状态切换为弹出状态并带动第一引导部412向第一方向的反方向(左向)移动。第二引导段4122逐渐靠近并接触第二凸台344的第一端部3441。由于第二引导段4122的宽度逐渐变小,随着第二引导段4122继续向第二凸台344移动,第二引导段4122挤压第二凸台344的第一端部3441并促使第二凸台344逐渐朝向第二引导部422移动。与此同时,随着第二引导部422向第一方向移动,第二引导部422的宽度逐渐增大。在第二引导段4122的挤压下,第二凸台344从第一容置位置移动至第二引导段4122和第三引导段4221之间的第二容置位置,锁定件34完成从第一锁定位置到第二锁定位置的切换。Please refer to FIG. 11 and FIG. 12 , the locking
锁定件34从第二锁定位置切换为第一锁定位置需按下合闸按钮41,整个作用过程与前述的切换过程相反。此时,合闸按钮41从弹出状态切换为按下状态并带动第一引导部412向第一方向移动,分闸按钮42从按下状态切换为弹出状态并带动第二引导部422向第一方向的反方向移动,第四引导段4222挤压第二凸台344的第二端部3442并促使第二凸台344逐渐朝向第一引导部412移动。与此同时,随着第一引导部412向第一方向移动,第一引导部412的宽度逐渐增大。在第四引导段4222的挤压下,第二凸台344从第二容置位置移动至第一引导段4121和第五引导段4223之间的第一容置位置,锁定件34完成从第二锁定位置到第一锁定位置的切换。To switch the locking
本实施例设置合闸按钮按下状态时,断路器为合闸状态,分闸按钮按下状态时,断路器为分闸状态,此时的锁定件34收缩在断路器内部;止动件头部351具有斜切部,在断路器插入机箱的过程中,斜切部的一面与机箱壁接触进而压缩第三弹性件36,从而止动件35也收缩在断路器内部,直至断路器被装入机箱中的特定位置后,斜切部脱离与机箱壁的接触,在第三弹性件36的作用下,止动件35弹出断路器,斜切部的另一面挂住机箱壁,亦或是用户转动操作件31将止动件35收缩进断路器内部,直至断路器被装入机箱中的特定位置后,用户松开操作件31,在第三弹性件36的作用下,止动件35弹出断路器并挂住机箱壁。本实施例保证断路器在分闸状态才可被装入机箱中,从而可以提高用户在装机过程中的用电安全。In this embodiment, when the closing button is pressed, the circuit breaker is in the closing state, and when the opening button is pressed, the circuit breaker is in the opening state, and the locking
[合分闸组件][closing and opening components]
合分闸组件4相关结构请参照图13-19。如图19所示,合分闸组件4包括合闸按钮41,分闸按钮42,限位件43,第四弹性件44,连杆45,转轴46,第五弹性件47,中间隔件48。连杆45包括第一连杆451,第二连杆452,第三连杆453。如图1和图2所示,合闸按钮41和分闸按钮42可移动地设置于底座5内;合闸按钮41和分闸按钮42分别具有弹出状态和按下状态,且同一时刻下合闸按钮41和分闸按钮42的状态不同,即当合闸按钮41处于按下状态时,分闸按钮42必然处于弹出状态,当分闸按钮42处于按下状态时,合闸按钮41必然处于弹出状态。合闸按钮41和分闸按钮42用于断路器的合分闸,两者的按下状态分别对应断路器的不同合分闸状态。Please refer to Figure 13-19 for the relevant structure of the closing and opening component 4. As shown in Figure 19, the closing and opening assembly 4 includes a
如图13所示,为便于展示合闸按钮41的结构,将图19中的合闸按钮41绕X轴转动一定角度后得到图13中的视图。合闸按钮41包括依次连接的合闸按钮一段4111、合闸按钮二段4112和合闸按钮三段4113,其中合闸按钮一段4111和合闸按钮三段4113为X轴向的条形结构,合闸按钮二段4112为Z轴向的条形结构。As shown in FIG. 13 , in order to facilitate the display of the structure of the
合闸按钮一段4111未连接的一端为合闸按钮头部4110,用于用户沿第一方向手动按压以将合闸按钮41从弹出状态切换为按下状态。合闸按钮头部4110穿过头部隔件32上的合闸按钮通道321,且合闸按钮41在运动至最左边(第一方向的相反方向)位置时,合闸按钮头部4110不超过断路器外部,故此处手动按压并非为手直接按压,而是指用户手动使用特定工具按压合闸按钮41。通过合闸按钮头部4110不超过断路器外部的设计可以避免安装使用过程中的误操作。The unconnected end of the
第一引导部412位于合闸按钮一段4111,合闸按钮一段4111在第一引导部412与合闸按钮二段4112之间具有Z轴正向(第三方向)延伸的阻挡段414,阻挡段414被配置为:如图20所示,当合闸按钮41处于按下状态且电磁驱动件1停止时,阻挡段414与复位的活动件24发生干涉,活动件24因抵靠阻挡段414而发生转动至第二活动位置,活动件24在第二活动位置时与分闸按钮42上的第二抵接面424配合,以使电磁驱动件1能驱动活动件24沿第二活动路径移动后接触第二抵接面424并按下分闸按钮42;如图19所示,当合闸按钮41处于弹出状态且电磁驱动件1停止时,阻挡段414能够相对第二活动位置避让复位的活动件24,活动件24因抵靠阻挡段414而发生转动至第一活动位置,活动件24在第一活动位置时与第一抵接面415配合,以使电磁驱动件1能驱动活动件24沿第一活动路径移动后接触第一抵接面415并按下合闸按钮41;第二活动位置在第一时针方向(顺时针方向)上位于第一活动位置的下游,第一弹性件23连接于活动件24,使活动件24在第二活动位置时具有转动至第一活动位置的趋势,且使活动件24沿第二活动路径移动时具有转动至第一活动路径的趋势。The
可以理解的是,在不影响自动合分闸功能的情况下,当合闸按钮41处于弹出状态且电磁驱动件1停止时,活动件24也可以在复位时不抵靠阻挡段414而与联动件21平直,此时活动件24位于第一活动位置,当分闸按钮42处于弹出状态且电磁驱动件1停止时,活动件24在复位时抵靠阻挡段414而发生转动至第二活动位置。It can be understood that, without affecting the automatic closing and opening function, when the
阻挡段414背离活动件24而靠近第一引导部412的一端具有台阶面413,当断路器处于分闸状态,止动件头部351收回断路器内时,合闸按钮41的位置能够使台阶面413从Z轴方向支撑止动件35,避免止动件35在缩回或伸出断路器的过程中发生错位或干涉其他部件的运行。The
合闸按钮二段4112自合闸按钮一段4111向Z轴正向(第三方向)延伸,其上具有第一抵接面415和第二止挡面419。在自动合闸过程中,第一抵接面415与活动件24的工作面243配合,完成断路器的自动合闸。第二止挡面419在合闸状态时接触限位件43并限定限位件43处于第二限位位置。The
合闸按钮三段4113自合闸按钮二段4112向X轴正向(第一方向)延伸,其上具有第一止挡面418,第一止挡面418用于在分闸状态时接触并限定限位件43处于第一限位位置。合闸按钮三段4113未连接的一端还具有第一连杆孔416和引导凸台417,合闸按钮41通过第一连杆孔416和第一连杆451连接至转轴46,底座5上具有与引导凸台417配合的滑槽(未示出),合闸按钮41左右运动时,引导凸台417在滑槽中滑动,从而避免合闸按钮41发生错位。The
如图14所示,分闸按钮42为X轴向的条形结构。分闸按钮42一端为分闸按钮头部4210,用于用户沿第一方向手动按压以将分闸按钮42从弹出状态切换为按下状态。分闸按钮头部4210穿过头部隔件32上的分闸按钮通道322。和合闸按钮41一样,分闸按钮42在运动至最左边(第一方向的相反方向)位置时,分闸按钮头部4210不超过断路器外部,故用户仅能手动使用特定工具按压分闸按钮42,可以避免安装使用过程中的误操作。As shown in FIG. 14 , the
分闸按钮42的另一端具有补位台428,补位台428上具有第二连杆孔429,分闸按钮42通过第二连杆孔429和第二连杆452连接至转轴46,补位台428提高了第二连杆孔429的开口位置,保证与转轴46对应的第四连杆孔462处于同一平面,使连杆连接更加可靠。The other end of the
分闸按钮42还具有第二引导部422和限位件安装部,第二引导部422和限位件安装部与补位台428位于分闸按钮42的同一面上。其中,第二引导部422更靠近分闸按钮头部4210,以便于与头部隔件32上的锁定件34配合。The
如图15所示,限位件安装部包括扭簧臂槽4211,第一扇形槽4212,第二扇形槽4213,第三止挡面4214,支撑面4215,第二抵接面424,通孔槽425,通孔426,抵接台427。As shown in Fig. 15, the installation part of the limiter includes a torsion
支撑面4215用于承载限位件43,分闸按钮42从支撑面4215的一侧向合闸按钮41方向凸出,以使限位件43位于第一活动路径和第二活动路径之间,便于限位件43在活动件24沿第二活动路径移动时阻止活动件24转动至第一活动路径。该凸出处设置有通孔槽425、位于通孔槽425底部且与通孔槽425同轴贯通的通孔426,限位件43的枢轴435可转动地设置于通孔426中。通孔槽425的侧壁开设有扭簧臂槽4211和第一扇形槽4212。第四弹性件44为扭簧,扭簧臂槽4211用于装配固定第四弹性件44的一个转臂,在外力作用下,装配于第一扇形槽4212的第四弹性件44的另一个转臂可以在第一扇形槽4212内转动。第一扇形槽4212的周向侧连通有第二扇形槽4213,第二扇形槽4213用于容纳限位件43的第二凸起433。The
分闸按钮42在限位件43安装的侧面为还设置有抵接台427,抵接台427上具有第二抵接面424。在自动分闸过程中,第二抵接面424与活动件24的工作面243配合,完成断路器的自动分闸。抵接台427面向限位件43的部分内陷形成第三止挡面4214以容纳限位件43并限制限位件43的转动范围。The
如图16所示,限位件43具有与支撑面4215接触配合的贴合面434。限位件43在背离贴合面434的一面上设置有第一凸起431,第一凸起431垂直于活动件24移动平面(即XY平面)。第一限位面432为限位件43上与贴合面434相邻的一个面,第一限位面432垂直于活动件24移动平面(即XY平面)且面向活动件24的第二活动路径。在限位件43克服第四弹性件44回转力而发生转动的过程中,第一限位面432逐渐靠近分闸按钮42的第三止挡面4214直至接触,从而限定限位件43的最大转动角度。第二限位面436为限位件43上与贴合面434相邻的另一个面,第二限位面436垂直于活动件24移动平面(即XY平面)且面向活动件24的第一活动路径。当限位件43处于第二限位位置时,第二限位面436与合闸按钮41的第二止挡面419接触。限位件43在贴合面434的边缘处设置有第二凸起433,第二凸起433与枢轴435自贴合面434起同向延伸,以便于枢轴435上套设第四弹性件44时,第四弹性件44的一个转臂可以抵靠在第二凸起433上。As shown in FIG. 16 , the limiting
当限位件43、第四弹性件44和分闸按钮42完成装配时,限位件43的枢轴435通过轴孔配合的方式装配于分闸按钮42的通孔426中,使得限位件43可以绕轴心转动,第四弹性件44套设在枢轴435上并同时装配在通孔槽425内,第四弹性件44的一个转臂装配在扭簧臂槽4211内,另一个转臂装配在第一扇形槽4212内并贴合限位件43的第二凸起433。第四弹性件44使得限位件43在图19和图20所示的平面内保持有绕枢轴435(未在图19和图20中示出)沿第一时针方向转动,即顺时针转动的趋势。如图19所示,当合闸按钮41处于弹出状态,断路器处于分闸状态时,第四弹性件44使第一凸起431抵靠在合闸按钮三段4113的第一止挡面418上,第一凸起431可以防止限位件43受第四弹性件44作用而转入合闸按钮三段4113内,影响后续断路器合闸,此时限位件43处于第一限位位置;如图20所示,当合闸按钮处于按下状态,断路器处于合闸状态时,在失去了第一止挡面418的阻挡后,限位件43受第四弹性件44的回转力作用继续顺时针转动,直至限位件43的第二限位面436与合闸按钮41的第二止挡面419(未在图19和图20中示出)接触,此时限位件43处于第二限位位置。When the
装配后合闸按钮41、分闸按钮42、限位件43、活动件24的位置关系如图19所示,合闸按钮一段4111和分闸按钮42并排设置在活动件24移动平面的同一侧(第三方向的相反方向侧),阻挡段414位于合闸按钮一段4111上靠近活动件24的一侧,限位件43位于分闸按钮42上靠近活动件24的一侧,抵接台427从分闸按钮42上延伸至活动件24移动平面,合闸按钮二段4112(在图19中被合闸按钮三段4113挡住而未示出)从合闸按钮一段4111延伸至活动件24移动平面,合闸按钮三段4113平行合闸按钮一段4111。After assembly, the positional relationship between the
如图17所示,中间隔件48具有开设于中间隔件48底部的底孔481,位于底部上且与底孔481同轴设置的圆弧形支撑台482,以及同样位于底部的止挡台484。中间隔件48的底孔481与底座5的底座凸起(图中未标注)轴孔配合。支撑台482与转轴46的转轴底面467配合,起到对转轴46的支撑作用。第五弹性件47为扭簧,支撑台侧面483和止挡台484分别用于抵接第五弹性件47(未在图17中示出)的两个转臂。支撑台482和止挡台484与底孔481在径向上具有一定距离,为转轴46的第一周向壁464留出转动空间。As shown in Figure 17, the
图18(a)和图18(b)分别是转轴16相对的两面,可以看出,转轴16呈柱形,中部具有贯通的转轴孔466,转轴孔466与底座凸起轴孔配合。转轴46靠近中间隔件48的一侧具有转轴底面467,在转轴底面467上的转轴孔466两侧设置有第一周向壁464和第二周向壁465。转轴46远离中间隔件48的一侧具有第三连杆孔461,第四连杆孔462和第五连杆孔463。Fig. 18 (a) and Fig. 18 (b) are respectively opposite two sides of
装配时,中间隔件48、第五弹性件47以及转轴46依次通过底座凸起(图中未标注)套设在底座5上,第五弹性件47的一个转臂置于支撑台482远离止挡台484的一侧,另一个转臂置于止挡台484远离支撑台482的一侧。当转轴46在图19所示的平面内顺时针转动时,转轴46的第一周向壁464带动第五弹性件47置于止挡台484一侧的转臂一起转动,故第五弹性件47使转轴46具有保持沿第二时针方向(逆时针方向)转动,进而带动合闸按钮41弹出,分闸按钮42按下,断路器恢复分闸状态的趋势。During assembly, the
第一连杆451的两端分别设置在第一连杆孔416与第三连杆孔461中,用于连接合闸按钮41与转轴46;第二连杆452的两端分别设置在第二连杆孔429与第五连杆孔463中,用于连接分闸按钮42与转轴46;第三连杆453的两端分别设置在第四连杆孔462与操作机构6上,用于连接转轴46和操作机构6。The two ends of the first connecting
请同时参照图19和图20,本实施例通过第一连杆451、第二连杆452和转轴46,使得合闸按钮41和分闸按钮42的状态互异,即同一时刻下合闸按钮41和分闸按钮42的状态不同,合闸按钮41处于按下/弹出状态时,分闸按钮42对应处于弹出/按下状态:如图19所示(虽然图19中断路器处于初始状态,但仍可用于说明按压分闸按钮42后断路器各部件的动作),当按压分闸按钮42后,分闸按钮42从弹出状态切换为按下状态并向右(第一方向)推动第二连杆452,第二连杆452带动转轴46沿第二时针方向(逆时针方向)转动,转轴46带动第一连杆451相对向左移动,第一连杆451带动合闸按钮41向左移动,使合闸按钮41从按下状态切换为弹出状态,同时转轴46带动第三连杆453相对向左移动,第三连杆453带动操作机构6,如图1所示,操作机构6使得动触头61与静触头62分离,断路器处于分闸状态;如图20所示,当按压合闸按钮41后,合闸按钮41从弹出状态切换为按下状态并向右(第一方向)推动第一连杆451,第一连杆451带动转轴46沿第一时针方向(顺时针转动)转动,转轴46带动第二连杆452相对向左移动,第二连杆452带动分闸按钮42向左移动,使分闸按钮42从按下状态切换为弹出状态,同时转轴46带动第三连杆453相对向右(第一方向)移动,第三连杆453推动操作机构6,如图2所示,操作机构使得动触头61与静触头62接触,断路器处于合闸状态,此时第三连杆越过死点位置,其锁死力大于第五弹性件47(未在图2中示出)的回转力,从而克服回转力使断路器保持合闸状态。Please refer to Fig. 19 and Fig. 20 at the same time. In this embodiment, through the first connecting
[初始分闸状态][Initial opening state]
由前面的叙述可知,为提高用户在装机过程中的用电安全,本实施例中的断路器只有在分闸状态时,锁定件34才会保持收缩在断路器内部,进而断路器才能够被装入机箱中。因此,断路器装入机箱后的状态为如图19所示的初始分闸状态,此时:It can be seen from the above description that in order to improve the safety of electricity consumption by users during the installation process, only when the circuit breaker in this embodiment is in the open state, the locking
电磁驱动件1的动铁芯11处于驱动停止位置,传动组件2的联动件21处于联动停止位置;The moving
活动件24处于第一活动位置:在第一弹性件23的作用下,活动件24背离工作面243的一面抵靠在弹出状态下合闸按钮41的阻挡段414上;The
分闸按钮42处于按下状态;The
合闸按钮41处于弹出状态;The
限位件43处于第一限位位置:在第四弹性件44的作用下,限位件43的第一凸起431贴合在合闸按钮41的第一止挡面418上。The limiting
下面请参见图19-图24对本实施例断路器的手动合分闸和自动合分闸过程进行说明。Referring to FIG. 19-FIG. 24, the manual closing and opening and automatic closing and opening processes of the circuit breaker in this embodiment will be described below.
[手动合闸][Manual closing]
对处于分闸状态的断路器进行手动合闸时,需要使用特定工具按压合闸按钮41,完成后断路器处于合闸状态,各部件的状态如图20所示:When manually closing the circuit breaker in the open state, you need to use a specific tool to press the
动铁芯11处于驱动停止位置,联动件21处于联动停止位置;The moving
活动件24处于第二活动位置:合闸按钮41向右(第一方向)运动过程中,阻挡段414带动活动件24顺时针转动至第二活动位置;The
合闸按钮41处于按下状态:合闸按钮41从弹出状态向右(第一方向)运动至按下状态;The
分闸按钮42处于弹出状态:合闸按钮41通过第一连杆451带动转轴46顺时针旋转到底,进而通过第二连杆452带动分闸按钮42从按下状态向左(第一方向的相反方向)运动至弹出状态;The
限位件43处于第二限位位置:合闸按钮41向右(第一方向)运动过程中,第一凸起431失去第一止挡面418的阻挡,限位件43受第四弹性件44的回转力作用继续顺时针转动,直至限位件43的第二限位面436与合闸按钮41的第二止挡面419(未在图20中示出)接触;The
合闸按钮41通过第一连杆451带动转轴46顺时针旋转到底,进而通过第三连杆453带动操作机构6实现合闸。此时连杆机构已过死点,其锁死力大于第五弹性件47的回转力,从而松开合闸按钮41后,断路器仍处于合闸状态。The
[手动分闸][Manual opening]
类似地,对图20中处于合闸状态的断路器进行手动分闸时,需要使用特定工具按压分闸按钮42,各部件的运动过程与手动合闸时相反,完成后断路器恢复至图19所示的分闸状态。可以理解的是,手动分闸过程中,在第一弹性件23的回转力作用下,活动件24背离工作面243的一面始终贴靠在阻挡段414上。Similarly, when manually opening the circuit breaker in the closed state in Figure 20, it is necessary to use a specific tool to press the
[自动合闸][Auto closing]
对处于分闸状态的断路器进行自动合闸时,先对电磁驱动件1的绕组17通电:When the circuit breaker in the opening state is automatically closed, the winding 17 of the
如图21所示,电磁驱动件1在绕组17通电后启动,动铁芯11在电磁力作用下从驱动停止位置向右(由A向B)移动至驱动致动位置,带动联动件21从联动停止位置顺时针(由C向D)转动至联动致动位置;在联动件21的转动过程中,活动件24沿第一活动路径移动:活动件24逐渐与阻挡段414脱离,在第一弹性件23(未在图21中示出)的回转力作用下活动件24恢复与联动件21平直后跟随联动件21一起转动,活动件24的工作面243与合闸按钮二段4112(未在图21中示出)的第一抵接面415接触,活动件24按压合闸按钮二段4112从而将电磁驱动件1产生的动能传递给合闸按钮41,即活动件24完成对合闸按钮41的按压;合闸按钮41从弹出状态切换为按下状态,相应地,分闸按钮42变为弹出状态;合闸按钮41向右(第一方向)运动过程中,限位件43的第一凸起431失去第一止挡面418的阻挡,限位件43受第四弹性件44的回转力作用继续顺时针转动,直至限位件43的第二限位面436(未在图21中示出)与合闸按钮41的第二止挡面419(未在图21中示出)接触。As shown in Figure 21, the
合闸后,绕组17断电,电磁驱动件1停止:After switching on, the winding 17 is de-energized, and the
如图22所示,铁芯弹簧13为联动件21提供回弹力,使联动件21逆时针转动,带动动铁芯11向左平移,动铁芯11和联动件21恢复驱动停止位置和联动停止位置;联动件21逆时针转动过程中,活动件24背离工作面243的一面贴靠在合闸状态下合闸按钮41的阻挡段414上,由于此时阻挡段414相对于分闸状态时已向右(第一方向)移动,故活动件24最终转动至第二活动位置;联动件21逆时针转动过程中,活动件24的活动件凸台242(未在图22中示出)在限位件43的第二限位面436上滑过,同时使限位件43沿第二时针方向(逆时针方向)转动并抵靠抵接台427的第三止挡面4214,即活动件凸台242能够朝向第二活动路径转动限位件43,以使限位件43避让活动件24,随后活动件24与限位件43脱离接触,限位件43在第四弹性件44的回转力作用下复位,限位件43的第二限位面436与合闸按钮41的第二止挡面419(未在图22中示出)接触,限位件43处于第二限位位置。As shown in Figure 22, the iron core spring 13 provides resilience for the linkage 21, so that the linkage 21 rotates counterclockwise, drives the moving iron core 11 to translate to the left, and the moving iron core 11 and the linkage 21 return to the driving stop position and linkage stop position; during the counterclockwise rotation of the linkage member 21, the side of the movable member 24 facing away from the working surface 243 abuts against the blocking section 414 of the closing button 41 in the closing state, because the blocking section 414 has already Move to the right (first direction), so the movable part 24 finally rotates to the second active position; during the counterclockwise rotation of the linkage part 21, the movable part boss 242 (not shown in Fig. 22 ) of the movable part 24 is limited Slide over the second limit surface 436 of the position member 43, and at the same time make the limit member 43 rotate in the second clockwise direction (counterclockwise direction) and abut against the third stop surface 4214 of the abutment platform 427, that is, the movable part protrudes The stage 242 can rotate the stopper 43 toward the second moving path, so that the stopper 43 avoids the movable part 24, and then the movable part 24 is out of contact with the stopper 43, and the stopper 43 is under the turning force of the fourth elastic member 44. Reset under action, the second limiting
自动合闸后连杆机构已过死点,其锁死力大于第五弹性件47的回转力,从而电磁驱动件1断电后,断路器仍处于图20所示的合闸状态。After the automatic closing, the link mechanism has passed the dead point, and its locking force is greater than the turning force of the fifth
[自动分闸][Automatic opening]
对处于合闸状态的断路器进行自动分闸时,先对电磁驱动件1的绕组17通电:When the circuit breaker in the closed state is automatically opened, the winding 17 of the
电磁驱动件1在绕组17通电后启动,动铁芯11在电磁力作用下从驱动停止位置向右(第一方向)移动至驱动致动位置,带动联动件21从联动停止位置沿第一时针方向(顺时针方向)转动至联动致动位置;如图23所示,在联动件21的转动过程中,活动件24沿第二活动路径移动:活动件24一方面与阻挡段414保持接触,另一方面逐渐靠近并接触限位件43,活动件24沿接触面滑动后按下分闸按钮42;具体地,活动件凸台242在第一弹性件23(未在图23示出)弹力的作用下抵接第一限位面432并在第一限位面432上滑动,通过此方式,限位件43能够阻止活动件24转动至第一活动路径,如图24所示,活动件24逐渐靠近并抵靠抵接台427的第二抵接面424,直至按压抵接台427,即活动件24完成对分闸按钮42的按压,使其从弹出状态切换为按下状态,实现分闸。The
在通电完成分闸后,电磁驱动件1的绕组17断电,断路器恢复图19所示的分闸状态。After the switch is turned on, the winding 17 of the
实施例二Embodiment two
请参照图25-图27,实施例二与实施例一相比,实施例二具有不同的操作件31’,锁定件34’和合闸按钮41’,其他部件相同。Please refer to Fig. 25-Fig. 27, compared with the first embodiment, the second embodiment has a different operating part 31', a locking part 34' and a closing button 41', and other components are the same.
如图25所示,实施例二操作件31’在实施例一操作件31的基础上加宽转臂导槽312形成了转臂导槽312’,操作件31’与操作件31的其他特征相同。As shown in Figure 25, the operating part 31' of the second embodiment widens the
如图26所示,实施例二锁定件34’在实施例一锁定件34的第一凸台343上设置有第一凸台槽3431’,锁定件34’与锁定件34的其他特征相同。As shown in FIG. 26 , the locking piece 34' of the second embodiment is provided with a first boss groove 3431' on the
如图27所示,实施例二合闸按钮41’在实施例一合闸按钮41的第一引导部412中去掉了第二引导段4122,第二引导段4122的部分被原第一引导段4121延续取代形成一体的第一引导段4121’,进而构成第一引导部412’,合闸按钮41’与合闸按钮41的其他特征相同。As shown in Figure 27, the closing button 41' of the second embodiment removes the
如图28-图29所示,装配时,第二弹性件33的一个转臂固定于转臂槽314中,另一个转臂经转臂导槽312’伸出后,不再抵靠在头部隔件32的止挡壁328上,而是抵靠在第一凸台槽3431’中。第二弹性件33使得操作件31’在图28-图29所示的平面内保持有沿第二时针方向(逆时针方向)转动复位至第一操作位置的趋势,同时,第二弹性件33使得锁定件34’保持有从第一锁定位置沿第一时针方向(顺时针方向)转动至第二锁定位置的趋势。As shown in Figures 28-29, during assembly, one arm of the second
如图29所示,当断路器处于合闸状态时,第一引导部412’和第二引导部422组成的容置空间具有第三形态,第二凸台344(未在图29中示出)在第三形态的容置空间中被限定于第一容置位置:第一引导部412’的第一引导段4121’和第二引导部422的第五引导段4223之间,第五引导段4223阻止了第二弹性件33带动锁定件34’顺时针转动,此时锁定件34’处于第一锁定位置,锁定件头部345伸出断路器外,使得断路器在合闸状态下无法被装入机箱中而只能在分闸状态下被装入机箱中,即断路器在合闸状态下无法被取出,以保障用户的使用安全。As shown in Figure 29, when the circuit breaker is in the closed state, the accommodation space formed by the first guide part 412' and the
断路器由合闸状态切换至分闸状态时,随着第二引导部422相对第二凸台344向第一方向移动,当具有渐变宽度的第四引导段4222经过第二凸台344时,由于不再有第五引导段4223的阻挡,锁定件34’在第二弹性件33的作用下逐渐顺时针转动,第二凸台344沿第四引导段4222移动至第三引导段4221。如图28所示,此时第一引导部412’(未在图28中示出)和第二引导部422组成的容置空间具有第四形态,第二弹性件33的弹力能够限制第二凸台344(未在图28中示出)在第二容置位置:第一引导段4121’(未在图28中示出)和第三引导段4221之间紧靠第三引导段4221的位置,锁定件34’处于第二锁定位置,锁定件头部345缩回断路器内。When the circuit breaker is switched from the closed state to the open state, as the
本实施例的断路器由合闸状态切换至分闸状态时,无需依靠第二引导段4122对第二凸台344的挤压来变换锁定件34的锁定位置,减少了相关结构的接触面积,有利于降低分闸过程的阻力。When the circuit breaker of this embodiment is switched from the closing state to the opening state, it is not necessary to rely on the
实施例三Embodiment Three
实施例一中限位件43安装在分闸按钮42上。本实施例中断路器包括盖体C和挡板B,限位件A安装于盖体C上以实现自动合分闸转换的功能。In the first embodiment, the limiting
图30(a)和图30(b)为限位件A相对的两个视角,限位件A呈片状结构,片状结构的两面分别为第一表面A2和第二表面A8,第一表面A2上具有第一安装轴A1,第二表面A8上具有第二安装轴A6,第二安装轴A6旁开设有限位导槽A5和限位臂槽A7。片状结构在第一表面A2和第二表面A8之间的侧面具有第二限位面A3和第一限位面A4。Fig. 30(a) and Fig. 30(b) are two relative viewing angles of the limiting member A. The limiting member A is in a sheet structure, and the two sides of the sheet structure are the first surface A2 and the second surface A8 respectively. There is a first installation axis A1 on the surface A2, and a second installation axis A6 on the second surface A8, and a limit guide groove A5 and a limit arm groove A7 are opened beside the second installation axis A6. The side of the sheet structure between the first surface A2 and the second surface A8 has a second limiting surface A3 and a first limiting surface A4.
如图31所示,挡板B也为片状结构,其上具有贯穿片状结构的第一挡板安装孔B1,第二挡板安装孔B2,挡板限位孔B3以及装配完成后贴近合闸按钮三段4113的挡板贴合面B4。As shown in Figure 31, the baffle B is also a sheet structure, which has a first baffle installation hole B1 through the sheet structure, a second baffle installation hole B2, a baffle limit hole B3 and a close-fitting hole after assembly. The baffle bonding surface B4 of the
如图32所示,盖体C用于盖合底座5从而与底座5配合保护断路器内部结构。盖体C上具有盖体安装面C1,盖体安装面C1上设置有盖体限位孔C2,盖体臂槽C3,第一盖体安装轴C4,第二盖体安装轴C5。As shown in FIG. 32 , the cover body C is used to cover the
装配完成后的结果如图33所示,结合图30-图33,限位件A的第一安装轴A1可转动地装配在盖体限位孔C2中,第一表面A2与盖体安装面C1接触;第四弹性件D同心装配在限位件A的第二安装轴A6上,第四弹性件D的一个转臂经限位件A的限位导槽A5伸出后放置在盖体臂槽C3中,另一个转臂放置在限位件A的限位臂槽A7中。第四弹性件D使得限位件A在图33所示的平面内保持有绕第二安装轴A6逆时针转动的趋势,即第四弹性件D使得限位件(A)保持有朝向第一活动路径转动的趋势,可以理解的是,由于视角不同,限位件A在图34-图39所示的平面内保持有绕第二安装轴A6沿第一时针方向(顺时针方向)转动的趋势。挡板B的第一挡板安装孔B1和第二挡板安装孔B2分别与盖体C的第一盖体安装轴C4和第二盖体安装轴C5对应同心装配,第二安装轴A6可转动地装配在挡板限位孔B3中。由此限位件A、挡板B和第四弹性件D被固定在盖体C和合闸按钮41之间,挡板B的挡板贴合面B4贴近合闸按钮三段4113。The result after assembly is shown in Figure 33. With reference to Figure 30-33, the first installation axis A1 of the limiter A is rotatably assembled in the limit hole C2 of the cover body, and the first surface A2 is in contact with the cover body installation surface. C1 contact; the fourth elastic part D is concentrically assembled on the second installation axis A6 of the limiter A, and a rotating arm of the fourth elastic part D protrudes through the limit guide groove A5 of the limiter A and is placed on the cover In the arm slot C3, another rotating arm is placed in the limiting arm slot A7 of the limiting member A. The fourth elastic member D keeps the limiting member A in the plane shown in Figure 33 to maintain a tendency to rotate counterclockwise around the second installation axis A6, that is, the fourth elastic member D enables the limiting member (A) to maintain a direction toward the first It can be understood that, due to the different viewing angles, the limiter A maintains a tendency to rotate around the second installation axis A6 in the first clockwise direction (clockwise direction) in the plane shown in Figure 34-Figure 39 trend. The first baffle installation hole B1 and the second baffle installation hole B2 of the baffle B are respectively concentrically assembled with the first cover installation axis C4 and the second cover installation axis C5 of the cover C, and the second installation axis A6 can be It is rotatably assembled in the limiting hole B3 of the baffle. Thus, the limiting part A, the baffle B and the fourth elastic part D are fixed between the cover C and the
[初始分闸状态][Initial opening state]
如图34所示,本实施例中断路器处于初始分闸状态时:As shown in Figure 34, when the circuit breaker in this embodiment is in the initial opening state:
电磁驱动件1的动铁芯11处于驱动停止位置,传动组件2的联动件21处于联动停止位置;The moving
活动件24处于第一活动位置:在第一弹性件23的作用下,活动件24背离工作面243的一面抵靠在弹出状态下合闸按钮41的阻挡段414上;The
分闸按钮42处于按下状态;The
合闸按钮41处于弹出状态;The
需注意的是,不同于实施例一活动件24的活动件凸台242的延伸方向指向纸内以便与分闸按钮42上的限位件43接触配合,本实施例中的活动件凸台242的延伸方向垂直于图34所在的平面并指向纸外(第三方向),以便与位于盖体C上的限位件A接触配合。It should be noted that, different from the extension direction of the
下面请参见图34-图39对本实施例断路器的手动合分闸和自动合分闸过程进行说明。Referring to Fig. 34-Fig. 39, the process of manual closing and opening and automatic closing and opening of the circuit breaker in this embodiment will be described below.
[手动合闸][Manual closing]
对处于分闸状态的断路器进行手动合闸时,需要使用特定工具按压合闸按钮41,完成后断路器处于合闸状态,各部件的状态如图35所示:When manually closing the circuit breaker in the open state, you need to use a specific tool to press the
动铁芯11处于驱动停止位置,联动件21处于联动停止位置;The moving
活动件24处于第二活动位置:合闸按钮41向右(第一方向)运动过程中,阻挡段414带动活动件24沿第一时针方向(顺时针方向)转动至第二活动位置,此时活动件凸台242与限位件A之间不发生接触;The
合闸按钮41处于按下状态:合闸按钮41从弹出状态向右(第一方向)运动至按下状态;The
分闸按钮42处于弹出状态:合闸按钮41通过第一连杆451带动转轴46顺时针旋转到底,进而通过第二连杆452带动分闸按钮42从按下状态向左运动至弹出状态;The
合闸按钮41通过第一连杆451带动转轴46顺时针旋转到底,进而通过第三连杆453(未在图35中示出)带动操作机构6(未在图35中示出)实现合闸。此时连杆机构已过死点,其锁死力大于第五弹性件47(未在图35中示出)的回转力,从而松开合闸按钮41后,断路器仍处于合闸状态。The
[手动分闸][Manual opening]
类似地,对图35中处于合闸状态的断路器进行手动分闸时,需要使用特定工具按压分闸按钮42,各部件的运动过程与手动合闸时相反,完成后断路器恢复至图34所示的分闸状态。可以理解的是,手动分闸过程中,在第一弹性件23的回转力作用下,活动件24背离工作面243的一面始终贴靠在阻挡段414上。Similarly, when manually opening the circuit breaker in the closed state in Figure 35, it is necessary to use a specific tool to press the
[自动合闸][Auto closing]
对处于分闸状态的断路器进行自动合闸时,先对电磁驱动件1的绕组17通电:When the circuit breaker in the opening state is automatically closed, the winding 17 of the
如图36所示,电磁驱动件1在绕组17通电后启动,动铁芯11在电磁力作用下从驱动停止位置向右(由E向F)移动至驱动致动位置,带动联动件21从联动停止位置顺时针(由G向H)转动至联动致动位置;在联动件21的转动过程中,活动件24逐渐与阻挡段414脱离,在第一弹性件23的回转力作用下活动件24恢复与联动件21平直后跟随联动件21一起转动,活动件24的工作面243抵靠合闸按钮41的第一抵接面415(未在图36中示出),将电磁驱动件1产生的动能传递给合闸按钮41,合闸按钮41从弹出状态向右(第一方向)平动至按下状态,相应地,分闸按钮42处于弹出状态。As shown in Figure 36, the
在通电完成合闸后,电磁驱动件1的绕组17断电:After energizing and closing the switch, the winding 17 of the
如图37所示,铁芯弹簧13为联动件21提供回弹力,使联动件21沿第二时针方向(逆时针方向)转动,带动动铁芯11向左平移,动铁芯11和联动件21恢复驱动停止位置和联动停止位置;联动件21逆时针转动过程中,活动件24背离工作面243的一面贴靠在合闸状态下合闸按钮41的阻挡段414上,由于此时阻挡段414相对于分闸状态时已向右(第一方向)移动,故活动件24最终转动至第二活动位置;联动件21逆时针转动过程中,活动件24的活动件凸台242在限位件A的第二限位面A3上滑过,同时使限位件A沿第二时针方向(逆时针方向)转动,两者脱离接触后,在第四弹性件44的回转力作用下恢复到分闸状态时限位件43的位置。As shown in Figure 37, the
自动合闸后连杆机构已过死点,其锁死力大于第五弹性件47的回转力,从而电磁驱动件1断电后,断路器仍处于图35所示的合闸状态。After automatic closing, the link mechanism has passed the dead point, and its locking force is greater than the turning force of the fifth
[自动分闸][Automatic opening]
对处于合闸状态的断路器进行自动分闸时,先对电磁驱动件1的绕组17通电:When the circuit breaker in the closed state is automatically opened, the winding 17 of the
如图38所示,电磁驱动件1在绕组17通电后启动,动铁芯11在电磁力作用下从驱动停止位置向右(第一方向)移动至驱动致动位置,带动联动件21从联动停止位置顺时针转动至联动致动位置;在联动件21的转动过程中,活动件24背离工作面243的一面与阻挡段414保持接触,活动件24的活动件凸台242在限位件A的第一限位面A4引导下向右(第一方向)移动并顺时针转动;如图39所示,活动件24逐渐靠近并抵靠分闸按钮42的第二抵接面424(未在图39中示出),进而带动分闸按钮42从弹出状态向右(第一方向)运动至按下状态,实现分闸。As shown in Figure 38, the
在通电完成分闸后,电磁驱动件1的绕组17断电,断路器恢复图34所示的分闸状态。After the switch is turned on, the winding 17 of the
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
Claims (17)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01296528A (en) * | 1988-05-25 | 1989-11-29 | Matsushita Electric Works Ltd | Remotely controlled breaker |
CN109686625A (en) * | 2018-12-28 | 2019-04-26 | 浙江正泰电器股份有限公司 | Miniature circuit breaker |
CN111477482A (en) * | 2020-04-13 | 2020-07-31 | 浙江正泰电器股份有限公司 | Plug-in circuit breaker |
CN111681928A (en) * | 2020-07-02 | 2020-09-18 | 浙江正泰电器股份有限公司 | breaker |
CN112820595A (en) * | 2019-11-15 | 2021-05-18 | 浙江正泰电器股份有限公司 | Double lock plug-in circuit breaker that can prevent closing and plugging |
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- 2022-12-14 CN CN202211609066.1A patent/CN115910712B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01296528A (en) * | 1988-05-25 | 1989-11-29 | Matsushita Electric Works Ltd | Remotely controlled breaker |
CN109686625A (en) * | 2018-12-28 | 2019-04-26 | 浙江正泰电器股份有限公司 | Miniature circuit breaker |
CN112820595A (en) * | 2019-11-15 | 2021-05-18 | 浙江正泰电器股份有限公司 | Double lock plug-in circuit breaker that can prevent closing and plugging |
CN111477482A (en) * | 2020-04-13 | 2020-07-31 | 浙江正泰电器股份有限公司 | Plug-in circuit breaker |
CN111681928A (en) * | 2020-07-02 | 2020-09-18 | 浙江正泰电器股份有限公司 | breaker |
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