CN115898548A - Anchor rod tensile deformation monitoring and early warning device in rock stratum - Google Patents
Anchor rod tensile deformation monitoring and early warning device in rock stratum Download PDFInfo
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- CN115898548A CN115898548A CN202211619127.2A CN202211619127A CN115898548A CN 115898548 A CN115898548 A CN 115898548A CN 202211619127 A CN202211619127 A CN 202211619127A CN 115898548 A CN115898548 A CN 115898548A
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- 238000012544 monitoring process Methods 0.000 title claims abstract 9
- 239000011435 rock Substances 0.000 title claims abstract 9
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- 230000008054 signal transmission Effects 0.000 claims 6
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Abstract
本发明涉及一种岩层内锚杆拉伸变形量监测预警装置,应力传感器的外侧壁套接安装有防护套筒;应力传感器向外导出安装有导线;导线的末端连接安装有安装盘;防护套筒的外侧壁固定安装有防护壳;导线和安装盘均位于防护壳内;应力传感器的中间内侧壁固定套接安装有凸盘;防护壳的外侧壁固定安装有信号转换器和信号发射器;防护壳的内部底面对称固定安装有蓄电池;防护壳的外侧壁还固定安装有警报喇叭、预警红灯、预警簧灯和预警绿灯;安装盘的表面还嵌入安装有显示屏和控制器;本实用能够提供一种测力计具备防护罩内部零部件不易损坏、测力计可对张力信号进行外部数据传输以及测力计可以对过载张力进行警报的岩层内锚杆拉伸变形量监测预警装置。
The invention relates to a monitoring and early warning device for tensile deformation of anchor rods in rock formations. A protective sleeve is installed on the outer wall of the stress sensor; the stress sensor is led out and installed with a wire; the end of the wire is connected with a mounting plate; the protective sleeve The outer wall of the cylinder is fixedly installed with a protective shell; the wires and the mounting plate are located in the protective shell; the middle inner wall of the stress sensor is fixedly sleeved with a convex plate; the outer wall of the protective shell is fixedly installed with a signal converter and a signal transmitter; The internal bottom surface of the protective shell is symmetrically fixed with a battery; the outer wall of the protective shell is also fixedly installed with an alarm horn, an early warning red light, an early warning spring light and an early warning green light; the surface of the mounting plate is also embedded with a display screen and a controller; It is possible to provide a monitoring and early warning device for tensile deformation of anchor rods in rock formations, in which the dynamometer has internal parts of the protective cover that are not easily damaged, the dynamometer can perform external data transmission on the tension signal, and the dynamometer can alarm the overload tension.
Description
技术领域technical field
本发明属于监测设备相关技术领域,具体涉及一种岩层内锚杆拉伸变形量监测预警装置。The invention belongs to the technical field related to monitoring equipment, and in particular relates to a monitoring and early warning device for the tensile deformation of a rock bolt in a rock formation.
背景技术Background technique
现阶段我国煤矿普遍采用锚杆支护控制巷道围岩,整条或多条巷道支护均采用同一锚杆型号、规格和密度,事实上不同巷道围岩岩性不同,对围岩控制要求不同,采用同一支护参数造成了锚杆等支护材料的极大浪费。但盲目减少锚杆的支护数量极易造成顶板事故,需要准确进行锚杆受力测试、对其承载情况全面评估。锚杆测力计是一种用于测量锚杆在巷道岩石内部受力情况的监测设备,目的是通过锚杆测力计对锚杆受力情况的测量掌握巷道围岩的活动规律,从而准确确定巷道围岩在活动时期和稳定时期的受力峰值和变化,进而有针对性的选用安装锚杆类型和数量,因此锚杆测力计准确便捷测量锚杆的受力情况,对于煤矿巷道的支护选择具有很重要的意义。现有的锚杆测力计技术存在以下问题:行业内的锚杆测力计防护性能差,很容易因为外部因素的干扰导致设备的损坏,从而造成不必要的麻烦;行业内的设备功能单一,只能够简单的显示测量到的张力,不具备信号传输以及张力过载报警等功能,这就导致设备的适用性较低。At present, my country's coal mines generally use bolt support to control the surrounding rock of the roadway. The whole or multiple roadways are supported with the same bolt type, specification and density. In fact, the lithology of the surrounding rock of different roadways is different, and the requirements for surrounding rock control are different. , the use of the same support parameters results in a great waste of support materials such as bolts. However, blindly reducing the number of anchor bolts can easily lead to roof accidents. It is necessary to accurately test the force of the anchor bolts and comprehensively evaluate their bearing conditions. The anchor dynamometer is a monitoring device used to measure the force of the anchor in the rock of the roadway. Determine the stress peak value and change of the surrounding rock of the roadway during the active period and the stable period, and then select the type and quantity of the bolt installed in a targeted manner. Therefore, the bolt dynamometer can accurately and conveniently measure the force of the bolt, which is very important for the coal mine roadway. Support selection is of great significance. The existing bolt dynamometer technology has the following problems: the protection performance of the bolt dynamometer in the industry is poor, and it is easy to damage the equipment due to the interference of external factors, thus causing unnecessary troubles; the equipment in the industry has a single function , can only simply display the measured tension, and does not have functions such as signal transmission and tension overload alarm, which leads to low applicability of the equipment.
发明内容Contents of the invention
本发明的目的在于提供一种测力计具备防护罩内部零部件不易损坏、测力计可对张力信号进行外部数据传输以及测力计可以对过载张力进行警报的岩层内锚杆拉伸变形量监测预警装置。The object of the present invention is to provide a dynamometer equipped with protective cover internal parts that are not easily damaged, the dynamometer can perform external data transmission on the tension signal, and the dynamometer can alarm the tension of the overload in the rock formation. Monitoring and early warning devices.
为实现上述目的,本发明提供如下技术方案:一种岩层内锚杆拉伸变形量监测预警装置,包括应力传感器,所述应力传感器的外侧壁套接安装有防护套筒;所述应力传感器向外导出安装有导线;所述导线的末端连接安装有安装盘;所述防护套筒的外侧壁固定安装有防护壳;所述导线和安装盘均位于防护壳内;所述应力传感器的中间内侧壁固定套接安装有凸盘;所述防护壳的外侧壁固定安装有信号转换器和信号发射器;所述防护壳的内部底面对称固定安装有蓄电池;所述防护壳的外侧壁还固定安装有警报喇叭、预警红灯、预警簧灯和预警绿灯;所述安装盘的表面还嵌入安装有显示屏和控制器;所述凸盘的表面均匀间隔固定安装有竖板;所述竖板的上端固定安装有旋转轴;所述旋转轴上连接安装有旋转盖板;所述凸盘的表面还均匀间隔对称固定安装有卡板;所述卡板之间卡接安装有卡块。In order to achieve the above object, the present invention provides the following technical solutions: a monitoring and early warning device for the tensile deformation of the anchor rod in the rock formation, including a stress sensor, and a protective sleeve is installed on the outer wall of the stress sensor; Leads are installed outside the lead; the end of the lead is connected with a mounting plate; the outer wall of the protective sleeve is fixed with a protective shell; the lead and the mounting plate are located in the protective shell; the middle inner side of the stress sensor The wall is fixedly sleeved with a convex plate; the outer wall of the protective case is fixedly installed with a signal converter and a signal transmitter; the inner bottom of the protective case is symmetrically fixed with a storage battery; the outer wall of the protective case is also fixedly installed There are alarm horns, early warning red lights, early warning spring lights and early warning green lights; the surface of the mounting plate is also embedded with a display screen and a controller; the surface of the raised plate is evenly spaced and fixedly installed with vertical plates; A rotating shaft is fixedly installed on the upper end; a rotating cover plate is connected and installed on the rotating shaft; clamping plates are fixedly installed on the surface of the convex plate at uniform intervals and symmetrically; clamping blocks are clamped and installed between the clamping plates.
作为本发明的进一步改进,所述控制器上固定安装有电源开关、预警灯复位按钮和喇叭复位按钮。As a further improvement of the present invention, a power switch, a warning light reset button and a horn reset button are fixedly installed on the controller.
作为本发明的进一步改进,所述卡块的前侧壁水平固定安装有伸缩杆;所述伸缩杆的前端固定安装有推板;所述伸缩杆上套接安装有弹簧。As a further improvement of the present invention, a telescopic rod is fixed horizontally on the front side wall of the block; a push plate is fixedly mounted on the front end of the telescopic rod; a spring is sleeved on the telescopic rod.
作为本发明的进一步改进,所述应力传感器与信号转换器之间连接有信号传输线;所述信号转换器与信号发射器之间连接有信号传输线。As a further improvement of the present invention, a signal transmission line is connected between the stress sensor and the signal converter; a signal transmission line is connected between the signal converter and the signal transmitter.
作为本发明的进一步改进,所述应力传感器通过信号传输线将原始应力信号传输给信号转换器;所述信号转换器通过信号传输线将转换后的数据传输给信号发射器;所述信号发射器将转换后的信号发送给外部的信号接收设备。As a further improvement of the present invention, the stress sensor transmits the original stress signal to the signal converter through the signal transmission line; the signal converter transmits the converted data to the signal transmitter through the signal transmission line; the signal transmitter converts The final signal is sent to an external signal receiving device.
作为本发明的进一步改进,所述警报喇叭与控制器之间连接有信号传输线;所述预警红灯、预警黄灯和预警绿灯与所述控制器之间均连接有信号传输线。As a further improvement of the present invention, a signal transmission line is connected between the alarm horn and the controller; and a signal transmission line is connected between the warning red light, the warning yellow light and the warning green light and the controller.
与现有技术相比,本发明的有益效果是:本技术方案应力传感器内设置有凸盘,凸盘上设置有竖板、卡板和卡块,卡块上设置有伸缩杆、弹簧和推板,通过改变卡块卡设在卡板之间的不同位置,这样可以使得推板能够卡设不同直径的锚杆,有效提高设备的使用范围;竖板上设置有旋转轴和旋转盖板,通过旋转轴将旋转盖板盖于卡板上,这样可以避免卡块的掉落;本技术方案防护套筒上设置有防护壳,防护壳可以有效的避免内部零部件因外物的撞击造成损坏;本技术方案防护壳上设置有信号转换器和信号发射器,通过信号转换器可以将应力传感器采集到的原始数据进行转换,进而信号发射器通过线路将转换后的信号发送出去,这样可以更加便于工作人员对数据进行统计和管理;防护壳上设置有警报喇叭,当应力过载时,警报喇叭可以发出警告声响来提醒工作人员;防护壳上还设置有预警红灯、预警黄灯和预警绿灯,通过不同预警灯的亮起,这样可以更加便于直观了解张力是否处于安全范围内;本技术方案安装盘上设置有显示屏和控制器,显示屏可以便于观看张力值;控制器可以便于数据间的转换以及对内部设备的调控。Compared with the prior art, the beneficial effects of the present invention are: the stress sensor of the technical solution is provided with a raised disc, the raised disc is provided with a vertical plate, a clamping plate and a clamping block, and the clamping block is provided with a telescopic rod, a spring and a push By changing the different positions of the clamping blocks between the clamping plates, the push plate can be clamped with anchor rods of different diameters, which can effectively improve the use range of the equipment; the vertical plate is provided with a rotating shaft and a rotating cover plate, Cover the rotating cover on the clamping plate through the rotating shaft, so as to avoid the falling of the clamping block; the protective sleeve of this technical solution is provided with a protective shell, which can effectively prevent the internal parts from being damaged by the impact of foreign objects ; The protective shell of this technical solution is provided with a signal converter and a signal transmitter, the original data collected by the stress sensor can be converted through the signal converter, and then the signal transmitter sends the converted signal through the line, so that it can be more It is convenient for the staff to carry out statistics and management of the data; the protective shell is equipped with an alarm horn, and when the stress is overloaded, the alarm horn can emit a warning sound to remind the staff; the protective shell is also equipped with early warning red lights, early warning yellow lights and early warning green lights , through the lighting of different warning lights, it is more convenient to intuitively know whether the tension is within the safe range; the installation plate of this technical solution is provided with a display screen and a controller, and the display screen can facilitate viewing of the tension value; the controller can facilitate data exchange. Conversion and regulation of internal equipment.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的安装盘放大结构示意图。Fig. 2 is a schematic diagram of the enlarged structure of the installation disk of the present invention.
图3为本发明的凸盘放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure of the raised plate of the present invention.
图中:1、应力传感器;2、防护套筒;3、导线;4、安装盘;5、防护壳;6、凸盘;7、信号转换器;8、信号发射器;9、蓄电池;10、警报喇叭;11、预警红灯;12、预警黄灯;13、预警绿灯;14、显示屏;15、控制器;16、电源开关;17、预警灯复位按钮;18、喇叭复位按钮;20、旋转轴;21、旋转盖板;22、卡板;23、卡块;24、伸缩杆;25、推板;26、弹簧;27、铰接轴;28、透明盖板。In the figure: 1, stress sensor; 2, protective sleeve; 3, wire; 4, mounting plate; 5, protective shell; 6, convex plate; 7, signal converter; 8, signal transmitter; 9, battery; 10 1. Alarm horn; 11. Red warning light; 12. Yellow warning light; 13. Green warning light; 14. Display screen; 15. Controller; 16. Power switch; 17. Warning light reset button; 18. Horn reset button; 20 , rotating shaft; 21, rotating cover plate; 22, clamping plate; 23, clamping block; 24, telescopic rod; 25, push plate; 26, spring;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:一种岩层内锚杆拉伸变形量监测预警装置,包括应力传感器1,应力传感器1的外侧壁套接安装有防护套筒2;应力传感器1向外导出安装有导线3;导线3的末端连接安装有安装盘4;防护套筒2的外侧壁固定安装有防护壳5;导线3和安装盘4均位于防护壳5内;应力传感器1的中间内侧壁固定套接安装有凸盘6;防护壳5的外侧壁固定安装有信号转换器7和信号发射器8;防护壳5的内部底面对称固定安装有蓄电池9;防护壳5的外侧壁还固定安装有警报喇叭10、预警红灯11、预警簧灯12和预警绿灯13;安装盘4的表面还嵌入安装有显示屏14和控制器15;凸盘6的表面均匀间隔固定安装有竖板19;竖板19的上端固定安装有旋转轴20;旋转轴20上连接安装有旋转盖板21;凸盘6的表面还均匀间隔对称固定安装有卡板22;卡板22之间卡接安装有卡块23;控制器15上固定安装有电源开关16、预警灯复位按钮17和喇叭复位按钮18;卡块23的前侧壁水平固定安装有伸缩杆24;伸缩杆24的前端固定安装有推板25;伸缩杆24上套接安装有弹簧26;应力传感器1与信号转换器7之间连接有信号传输线;信号转换器7与信号发射器8之间连接有信号传输线;应力传感器1通过信号传输线将原始应力信号传输给信号转换器7;信号转换器7通过信号传输线将转换后的数据传输给信号发射器8;信号发射器8将转换后的信号发送给外部的信号接收设备;警报喇叭10与控制器15之间连接有信号传输线;预警红灯11、预警黄灯12和预警绿灯13与控制器15之间均连接有信号传输线。Please refer to Figures 1-3, the present invention provides a technical solution: a monitoring and early warning device for the tensile deformation of the rock bolt in the rock formation, including a
当需要对锚杆进行应力测量时,首先调整卡块23卡接在卡板22上的位置,使之便于卡设锚杆,调整好后,将本设备套接在锚杆上,然后通过紧固螺母将本设备固定安装在锚杆上,这时应力传感器1就会通过导线3将采集到的应力信号传输给控制器15,控制器15会通过内部线路分别将信号传输给警报喇叭10、预警红灯11、预警黄灯12、预警绿灯13和显示屏14,显示屏14会将应力信息通过数值的方式显示出来,如果应力过大警报喇叭10和预警红灯11会同时发出警告提醒,如果应力处于临界值,这时预警黄灯12会发出警告提醒,如果应力处于正常范围内,预警绿灯13会发出光亮;同时应力传感器1会将采集到的原始信号通过线路传输给信号转换器7,信号转换器7会将转换后的信号通过线路传输给信号发射器8,最后信号发射器8会将信号发送到外部的信号接收设备上,便于工作人员进行信息统计。When it is necessary to measure the stress of the anchor rod, first adjust the
以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred examples of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Modifications to the technical solutions recorded, or equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN118911739A (en) * | 2024-10-08 | 2024-11-08 | 常州市金坛中测传感器科技有限公司 | Well lead to slip casting formula stock dynamometer |
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CN118911739A (en) * | 2024-10-08 | 2024-11-08 | 常州市金坛中测传感器科技有限公司 | Well lead to slip casting formula stock dynamometer |
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