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CN115896470A - Electroslag remelting method for ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power - Google Patents

Electroslag remelting method for ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power Download PDF

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CN115896470A
CN115896470A CN202211684659.4A CN202211684659A CN115896470A CN 115896470 A CN115896470 A CN 115896470A CN 202211684659 A CN202211684659 A CN 202211684659A CN 115896470 A CN115896470 A CN 115896470A
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stainless steel
austenitic stainless
electroslag
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CN115896470B (en
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李连龙
路正平
王涛
王承
曾杰
金杨
邓琴
杨先芝
罗玉立
方迁
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China Erzhong Group Deyang Heavy Industries Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/18Electroslag remelting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting

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Abstract

The invention provides an electroslag remelting method of ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power, belonging to the technical field of metallurgical manufacturing. The electroslag remelting method of the ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power is characterized by comprising the following steps of: electroslag preparation: adding a deoxidizer into slag for remelting ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power, and uniformly mixing to prepare electroslag; and remelting electroslag under a protective atmosphere to obtain the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel electroslag ingot. The ultra-high-purity ultra-low-carbon nitrogen-controlled austenitic stainless steel electroslag remelting method for nuclear power has the advantages that the purity of the obtained product is high, and the industrial prospect is good.

Description

Electroslag remelting method for ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power
Technical Field
The invention relates to an electroslag remelting method of ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power, belonging to the technical field of metallurgical manufacturing.
Background
The components and inclusion standard requirements of the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel (material: X2CrNiMo18.12 (nitrogen control)) for nuclear power are respectively shown in the table 1 and the table 2.
TABLE 1 chemical composition (wt%)
Figure BDA0004020414340000011
TABLE 2 inclusions
Figure BDA0004020414340000012
At present, the steel ingot for the material is generally remelted by electroslag, one or more deoxidizing agents are added in the process of the electroslag remelting, and the deoxidizing agents generate a large amount of deoxidizing products, generate endogenous impurities and pollute molten steel.
CN111139362A discloses a remelting method of high-purity 316LN stainless steel, which comprises the following steps: preparing slag charge: preparing slag charge according to the mass percentage, wherein the mixture ratio of the slag charge is CaF 2 :40~50%,CaO:20~25%,SiO 2 :20 to 25%, mgO:5 to 10 percent; electroslag remelting: argon is adopted for protection and rapid smelting, the smelting speed is not lower than 0.92D1Kg/h, and D1 is the average diameter of a crystallizer for electroslag remelting; vacuum consumable remelting: controlling the smelting vacuum degree to be 5-10 Pa; sampling and detecting, namely sampling at a position 10cm away from a dead head and an arc end of the consumable ingot to detect the contents of oxygen, nitrogen and aluminum. The method has the following defects: the slag system is completely discarded with Al 2 O 3 Oxides, to some extent, reducing Al 2 O 3 Impurities are included, but the alkalinity is lower, and the capacity of adsorbing the impurities is not ideal.
CN104789787A discloses an electroslag remelting method of high-purity austenitic nitrogen-containing stainless steel for nuclear power, which comprises the following steps: selecting a cylindrical metal electrode for electroslag; processing the metal electrode by a machining method; welding and heating the metal electrode and a stainless steel false electrode for electroslag; selecting CaF 2 50%~60%,Al 2 O 3 15%~25%,CaO 10%~20%,MgO 5%~10%,SiO 2 3 to 6 percent of slag systems are subjected to slagging treatment; carrying out feeding treatment; and performing die cooling. The method has the following defects: although molten steel is purified, the effect of removing inclusions is not ideal enough due to low alkalinity and less CaO, and a composite deoxidizer of Si-Ca powder and Al powder is adopted, so although the oxygen in a steel ingot can be treated to a lower level, the deoxidizer necessarily produces a large amount of CaO-Al 2 O 3 -SiO 2 The composite inclusion pollutes molten steel and reduces the purity of steel ingots.
CN111139393A discloses a smelting method of austenitic stainless steel for 316H nuclear power, which comprises the following steps: primary smelting of molten steel; decarbonizing; primary reduction: adding lime with the addition of 12-15 Kg/T steel and fluorite, carrying out primary reduction for more than or equal to 15 minutes, and sampling to confirm components after breaking empty; deslagging after primary reduction; and (3) secondary reduction: VD is added into the low-melting-point low-alkalinity slag system; pouring; electroslag remelting: removing the peel of the surface of the electrode ingot, cutting off the head and the tail, then carrying out electroslag remelting in protective atmosphere, selecting a low-melting-point high-alkalinity slag system, and annealing heat treatment after the electroslag is finished. Compared with the prior art, the nonmetallic inclusions of the austenitic stainless steel for 316H nuclear power obtained by the method are remarkably improved, but the coarse inclusions and the fine inclusions of the B-grade and the D-grade cannot be eliminated, and the industrial requirement of the austenitic stainless steel needing purer cannot be met.
CN115341101A discloses a control method for producing large-sized austenitic stainless steel electroslag remelting ingot non-metallic inclusions, which comprises the following steps: adopting a protective atmosphere electroslag furnace; preparing before remelting; adding the remelting slag system into a crystallizer; selecting corresponding ternary pre-melted slag with good fluidity according to the alloy melting point to the heavy melted slag system, and realizing good steel slag separation in the electroslag process; and carrying out an electroslag remelting process, and controlling a proper electroslag melting speed to achieve effective slag discharge in a solidification process. Compared with the prior art, the nonmetallic inclusion of the austenitic stainless steel electroslag remelting ingot obtained by the method has obvious progress, but the D-level fine inclusion can not be eliminated, and the industrial requirement of the austenitic stainless steel with high purity can not be met.
Disclosure of Invention
The invention solves the first technical problem of providing an electroslag remelting method of ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power.
The electroslag remelting method of the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power comprises the following steps:
a. electroslag preparation: adding a deoxidizer into slag for remelting ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power, and uniformly mixing to prepare electroslag; the slag for remelting the nuclear power ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel comprises the following components in parts by weight: caF 2 35 to 45 portions of Al 2 O 3 25 to 35 portions of CaO, 25 to 35 portions of SiO 2 2-5 parts of MgO, 3-5 parts of MgO; wherein, al 2 O 3 The weight ratio of the CaO to the raw material is 1.0-1.2; alkalinity: 10 to 17.5, and the alkalinity is CaO content and SiO 2 The ratio of the contents; wherein the deoxidizer is a mixture of CaSi particles and Ca particles, the addition amount of the CaSi particles is 0.021-0.04% of the weight of the slag charge, and the addition amount of the Ca particles is 0.021-0.04% of the weight of the slag charge0.01 to 0.03 percent of;
b. and (4) remelting electroslag under a protective atmosphere to obtain the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel electroslag ingot.
Wherein, the weight of the slag charge for remelting the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power in the step a is 0.05-0.06D 2 kg, wherein D is the average diameter of the remelting mould in cm.
And c, the protective atmosphere in the step b is argon atmosphere, and the furnace atmosphere before the start of electroslag remelting, after electrode exchange in the electroslag remelting process and the electroslag remelting process is protected by 100% argon atmosphere.
Wherein, before the electroslag remelting is started and after the electrode exchange in the electroslag remelting process, the atmosphere in the furnace is replaced by argon, and the flow of the argon is 250-300 m 3 H, until the oxygen concentration of the atmosphere in the furnace is less than or equal to 0.5PPm.
Wherein, when the furnace atmosphere in the electroslag remelting process is protected by 100 percent argon atmosphere, the flow of the argon is 30-50 m 3 H, the oxygen concentration is less than or equal to 0.5PPm.
Wherein, the electrode melting speed in the electroslag remelting process in the step b is 0.80-1.0 Dkg/h, and the D is the average diameter of the crystallizer and has the unit of mm.
The nuclear power ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel obtained by the nuclear power ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel electroslag remelting method has the following non-metallic inclusion analysis results: a coarse system: 0.0, A fine line: 0.0, B crude system: 0.0, B fine line: 0.0, C crude: 0.0, C fine line: 0.0, D crude: 0.0, line D: 0.0.
the invention has the beneficial effects that:
1. the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel electroslag remelting method for nuclear power provided by the invention has the advantages that the formed surface of the prepared ultra-low carbon nitrogen-controlled austenitic stainless steel ingot is good in forming quality, and the components such as carbon, nitrogen and the like are stable.
2. The electroslag remelting method for the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power provided by the invention has the advantages that the electroslag remelting degree for the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power is high, the inclusion content is low, and the electroslag remelting method can reach 0.0 grade of A-type coarse system, 0.0 grade of fine system, 0.0 grade of B-type coarse system, 0.0 grade of fine system, 0.0 grade of C-type coarse system, 0.0 grade of fine system, 0.0 grade of D-type coarse system, 0.5 grade of fine system and 0.5 grade of DS-type.
Detailed Description
Embodiments of the present invention are described in detail below with reference to specific examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention. The examples were carried out under conventional conditions without specifying the specific conditions.
Example 1
According to the weight ratio of table 3, respectively mixing the CaF of each group 2 、Al 2 O 3 、CaO、SiO 2 Mixing MgO to obtain slag, adding CaSi grains and Ca grains into the slag, and mixing to obtain electroslag;
TABLE 3
Numbering CaF 2 Al 2 O 3 CaO SiO 2 MgO Particles of CaSi Ca particle
1 825 519 481 40 58 0.576 0.384
2 780 491 455 38 55 0.545 0.363
3 646 546 509 45 73 0.550 0.370
4 689 566 510 47 76 0.576 0.384
5 865 481 462 38 77 0.673 0.480
The method for electroslag remelting of the ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power specifically comprises the following steps:
a. after the electrode is put into the crystallizer, covering a sealed atmosphere protection cover;
b. introducing argon into the crystallizer, and replacing air in the furnace until the oxygen concentration in the furnace is less than or equal to 0.5PPm;
c. the electroslag is adopted for arc striking and slagging;
d. in the electroslag remelting process, continuously keeping introducing argon for atmosphere protection, and maintaining the oxygen concentration above slag in the furnace to be less than or equal to 0.5PPm;
e. in the electroslag process, the melting speed of the electrode is controlled to be 0.80-1.0 Dkg/h, and D is the diameter of the crystallizer and the unit is mm.
f. After electrode exchange, argon is quickly introduced to replace oxygen in the furnace, and the oxygen concentration in the crystallizer is kept below 0.5PPm.
g. After the electroslag ingot was produced, a sample was taken from the ingot and analyzed for chemical components and inclusions, and the results are shown in tables 4 and 5.
TABLE 4 chemical composition (wt%)
Element(s) C Si Mn P S Cr Ni Mo N
Results 1 0.025 0.55 1.61 0.018 0.002 17.62 12.02 2.48 0.076
Results 2 0.024 0.57 1.60 0.017 0.001 17.60 12.00 2.50 0.075
Results 3 0.028 0.52 1.58 0.019 0.001 17.57 11.98 2.46 0.077
Results 4 0.029 0.50 1.70 0.018 0.002 17.45 11.96 2.47 0.076
Results 5 0.026 0.52 1.59 0.017 0.001 17.58 12.10 2.48 0.075
Element(s) Cu Ta Co B
Results 1 0.05 0.002 0.03 0.0005
Results 2 0.04 0.003 0.02 0.0004
Results 3 0.05 0.002 0.02 0.0004
Results 4 0.04 0.003 0.03 0.0004
Results 5 0.05 0.002 0.03 0.0005
TABLE 5 inclusions
Categories Coarse A A is thin B coarse B is thin C coarse Fine diameter of C D coarse D is thin DS
Results 1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5
Results 2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Results 3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.5
Results 4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Results 5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
It can be seen from tables 4 and 5 that the electroslag ingot produced by the method of the present invention has low inclusion content, and the steel ingot is ultra pure.
The present embodiments are to be considered as illustrative and not restrictive, and modifications and improvements on the basis of the present invention may be made by those skilled in the art after reading the present specification without departing from the scope of the invention as defined by the appended claims.

Claims (8)

1. The electroslag remelting method of the ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power is characterized by comprising the following steps of:
a. electroslag preparation: adding a deoxidizer into slag for remelting ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel for nuclear power, and uniformly mixing to prepare electroslag; the slag for remelting the nuclear power ultra-pure ultra-low-carbon nitrogen-controlled austenitic stainless steel comprises the following components in parts by weight: caF 2 35 to 45 portions of Al 2 O 3 25 to 35 portions of CaO, 25 to 35 portions of CaO and SiO 2 2-5 parts of MgO, 3-5 parts of MgO; wherein, al 2 O 3 The weight ratio of the CaO to the raw material is 1.0-1.2; alkalinity: 10 to 17.5, and the alkalinity is CaO content and SiO 2 The ratio of the contents; wherein the deoxidizer is a mixture of CaSi particles and Ca particles, and the CaSi particles are addedThe amount of the Ca particles is 0.021-0.04 percent of the weight of the slag charge, and the addition amount of the Ca particles is 0.01-0.03 percent of the weight of the slag charge;
b. and (4) remelting electroslag under a protective atmosphere to obtain the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel electroslag ingot.
2. The electroslag remelting method for the nuclear power ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel as claimed in claim 1, wherein in the step a, the weight of the slag for remelting the nuclear power ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel is 0.05-0.06D 2 kg, wherein D is the average diameter of the remelting mould in cm.
3. The electroslag remelting method for the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power as claimed in claim 1, characterized in that: and b, the protective atmosphere in the step b is argon atmosphere, and the furnace atmosphere before the electroslag remelting is started, in the electroslag remelting process and after the electrode exchange in the electroslag remelting process is protected by 100% argon atmosphere.
4. The electroslag remelting method for the ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power as claimed in claim 3, characterized in that: before the start of electroslag remelting and after electrode exchange in the process of slag remelting, the atmosphere in the furnace is replaced by argon, and the flow of the argon is 250-300 m 3 And h, until the oxygen concentration of the atmosphere in the furnace is less than or equal to 0.5PPm.
5. The electroslag remelting method for the ultra-pure ultra-low carbon and nitrogen-controlled austenitic stainless steel for nuclear power, according to claim 3, is characterized in that: when the furnace atmosphere in the electroslag remelting process is protected by 100 percent argon atmosphere, the flow of the argon is 30-50 m 3 H, the oxygen concentration is less than or equal to 0.5PPm.
6. The electroslag remelting method for the ultra-pure ultra-low carbon and nitrogen-controlled austenitic stainless steel for nuclear power, according to claim 1, is characterized in that: and b, the electrode melting speed in the electroslag remelting process in the step b is 0.80-1.0 Dkg/h, and D is the average diameter of the crystallizer and the unit is mm.
7. The ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power obtained by the electro-slag remelting method of ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power of any one of claims 1 to 6.
8. The ultra-pure ultra-low carbon nitrogen-controlled austenitic stainless steel for nuclear power of claim 7, characterized in that the analysis result of the non-metallic inclusions is as follows: a coarse system: 0.0, A fine line: 0.0, B crude: 0.0, B fine line: 0.0, C crude: 0.0, C fine line: 0.0, D crude: 0.0, line D: 0.0.
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WO2025020393A1 (en) * 2023-07-21 2025-01-30 中国科学院金属研究所 Vacuum consumable remelting smelting method capable of reducing content of oxide inclusions

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