CN115896407A - Tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger - Google Patents
Tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger Download PDFInfo
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- CN115896407A CN115896407A CN202211396472.4A CN202211396472A CN115896407A CN 115896407 A CN115896407 A CN 115896407A CN 202211396472 A CN202211396472 A CN 202211396472A CN 115896407 A CN115896407 A CN 115896407A
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- 238000000137 annealing Methods 0.000 title claims abstract description 29
- 238000010583 slow cooling Methods 0.000 title claims abstract description 18
- 238000010438 heat treatment Methods 0.000 title claims abstract description 9
- 238000011084 recovery Methods 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 claims abstract description 28
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000945 filler Substances 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 9
- 239000000565 sealant Substances 0.000 claims abstract description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005057 refrigeration Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 239000002918 waste heat Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
【技术领域】【Technical field】
本发明涉及一种隧道炉退火热处理缓冷热回收高温差热交换器,属于热处理隧道炉高温差废热的回收利用技术领域。The invention relates to a tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger, which belongs to the technical field of recovery and utilization of high temperature difference waste heat of a heat treatment tunnel furnace.
【背景技术】【Background technique】
电机用硅钢片在剪切与冲裁过程中,因塑性变形会引起内部应力和物理性能的变化,产生了冷作硬化区的硬度增加,导磁性能恶化,铁耗增大。为此,需要将冷轧工件放到连续式隧道炉内以在行进中经过退火箱体时进行退火缓冷处理,而在冷轧工件退火缓冷时箱温需经历升温到800℃左右、保温2小时和降温至450℃~500℃左右的过程,传统的退火缓冷手段是采用间接风冷方式,当达到接近发蓝温度时由风机控制箱温(参见专利号201010229889.2、专利名称为一种冷轧硅钢片冲片工件连续退火发蓝工艺)。During the shearing and punching process of silicon steel sheets for motors, plastic deformation will cause changes in internal stress and physical properties, resulting in increased hardness in the cold work hardening zone, deterioration of magnetic permeability, and increased iron loss. For this reason, it is necessary to place the cold-rolled workpiece in a continuous tunnel furnace to perform annealing and slow cooling treatment when passing through the annealing box while the cold-rolled workpiece is annealing and slow cooling. Hours and cooling down to about 450 ℃ ~ 500 ℃, the traditional annealing slow cooling method is to use the indirect air cooling method, when it reaches the blue temperature, the fan controls the box temperature (see patent number 201010229889.2, the patent name is a cold Continuous annealing and bluing process of rolled silicon steel sheet punching workpiece).
如何回收退火缓冷处理时产生的废热量并用作溴化锂制冷所需的工作热源,实乃本领域技术人员亟待研究和努力的课题。How to recover the waste heat generated during the annealing and slow cooling process and use it as the working heat source required for lithium bromide refrigeration is really a subject to be studied and worked hard by those skilled in the art.
【发明内容】【Content of invention】
本发明的目的是提供一种隧道炉退火热处理缓冷热回收高温差热交换器。The object of the present invention is to provide a tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger.
为此,本发明提供如下技术方案:For this reason, the present invention provides following technical scheme:
隧道炉退火热处理缓冷热回收高温差热交换器,该热交换器为高温差慢吸热式热交换器,其安装在隧道炉的退火箱体中,包括固定在退火箱体外壁的法兰、端口朝法兰固定的壳体、位于壳体中的一对U形热交换换热管和位于壳体内的用于固定所述U形热交换换热管的氧化镁绝热填充料,该氧化镁绝热填充料通过耐高温密封胶被封闭在壳体邻近其端口处,一对U形热交换换热管伸出法兰外的各下端通过共同连接的温水进水分配管与温水入口接管相连而伸出法兰外的各上端通过共同连接的热水出口汇总管与热水出口接管相连,温水入口接管可连接至温水给水源,热水出口接管可依次外接水泵、热水供应管路和溴化锂制冷系统。Tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger, the heat exchanger is a high temperature difference slow heat absorption heat exchanger, which is installed in the annealing box of the tunnel furnace, including the flange fixed on the outer wall of the annealing box , the housing with the port fixed to the flange, a pair of U-shaped heat exchange tubes located in the housing, and a magnesium oxide heat-insulating filler for fixing the U-shaped heat exchange tubes located in the housing, the oxide Magnesium insulation filling material is sealed near the port of the shell by high temperature resistant sealant, and the lower ends of a pair of U-shaped heat exchange tubes protruding from the flange are connected with the warm water inlet connection pipe through the common connected warm water inlet distribution pipe Each upper end protruding out of the flange is connected with the hot water outlet connecting pipe through the common hot water outlet collecting pipe, the warm water inlet connecting pipe can be connected to the warm water supply source, and the hot water outlet connecting pipe can be connected with the water pump, hot water supply pipeline and LiBr refrigeration system.
本发明具有如下优点和积极效果:The present invention has following advantage and positive effect:
液态载体温水作为退火热处理的换热介质,隧道炉的退火箱体内需缓冷降温,缓冷降温所产生的高温热废热,通过安装本缓冷热回收用的高温差慢吸热式热交换器后,经流动于U形热交换换热管内的液态载体温水持续缓慢吸取管外、隧道炉箱内的热量,退火箱体的箱温不但按退火缓冷工况需求降低,而且吸取隧道炉箱内热量后的温水变成热水并可提供给溴化锂制冷系统作为工作热源,溴化锂制冷系统再通过能量转换产生冷量供给工场降温,这将极大地减少工业能源的浪费,达到了废热回收利用的目的。The liquid carrier warm water is used as the heat exchange medium for annealing heat treatment. The annealing box of the tunnel furnace needs to be cooled slowly. Finally, the liquid carrier warm water flowing in the U-shaped heat exchange tube continues to slowly absorb the heat outside the tube and in the tunnel furnace. The warm water after the internal heat is turned into hot water and can be provided to the lithium bromide refrigeration system as a working heat source. The lithium bromide refrigeration system then generates cold energy through energy conversion to supply the workshop to cool down. This will greatly reduce the waste of industrial energy and achieve the goal of waste heat recovery and utilization. Purpose.
氧化镁绝热填充料既具有保温隔热性能还能缓慢传热,确保U形热交换换热管在高温差环境下缓慢吸取退火箱体需由高温经缓冷降温的热量。The magnesia thermal insulation filler not only has thermal insulation performance but also slow heat transfer, which ensures that the U-shaped heat exchange tube can slowly absorb the heat that the annealing box needs to cool down from high temperature through slow cooling in the environment of high temperature difference.
采用上述技术方案后,可摒弃背景技术提及退火缓冷需采用风机间接风冷的手段,由此节省了风机进行风冷所需的电耗。After adopting the above-mentioned technical solution, it is possible to abandon the indirect air-cooling method of the annealing and slow cooling mentioned in the background technology, thereby saving the power consumption required by the fan for air-cooling.
【附图说明】【Description of drawings】
图1是本发明的结构示意示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2是图1中A-A剖视图;Fig. 2 is A-A sectional view among Fig. 1;
图3是图1中B-B剖视图。Fig. 3 is a B-B sectional view in Fig. 1 .
【具体实施方式】【Detailed ways】
请参阅图1~3所示,隧道炉退火热处理缓冷热回收高温差热交换器,该热交换器为高温差慢吸热式热交换器,其安装在隧道炉(常规设备未图示)的退火箱体中,用来回收退火过程中箱内缓冷降温所产生的高温差废热,包括固定在退火箱体外壁的法兰1、端口朝法兰焊接固定的壳体2、位于壳体中的一对U形热交换换热管5和位于壳体内的用于固定所述U形热交换换热管的氧化镁绝热填充料3a,该氧化镁绝热填充料通过耐高温密封胶3b被封闭在壳体2邻近其端口处,其中,一对U形热交换换热管5伸出法兰1外的各下端共同连接一支温水进水分配管42,该温水进水分配管42连接一支温水入口接管41,温水入口接管41可连接至温水给水源;一对U形热交换换热管5伸出法兰1外的各上端共同连接一支热水出口汇总管61,此热水出口汇总管61连接一支热水出口接管62,热水出口接管62可依次外接水泵、热水供应管路和溴化锂制冷系统,高温热水用来给溴化锂制冷系统提供制冷所需的工作热源。Please refer to Figures 1 to 3, the tunnel furnace annealing heat treatment slow cooling heat recovery high temperature difference heat exchanger, the heat exchanger is a high temperature difference slow heat absorption heat exchanger, which is installed in the tunnel furnace (conventional equipment not shown) In the annealing box, it is used to recover the high temperature difference waste heat generated by the slow cooling and cooling in the box during the annealing process, including the
采用液态载体水作为换热介质来吸取隧道炉其退火炉箱箱内需高温缓慢降温的热能量,利用废热转移得到的高温热水经由水泵加压可促使高温热水在溴化锂制冷系统其发生器内做功循环流动,作为溴化锂制冷系统的热源。The liquid carrier water is used as the heat exchange medium to absorb the thermal energy that needs high temperature and slow cooling in the annealing furnace box of the tunnel furnace, and the high temperature hot water obtained by using the waste heat transfer can be pressurized by the water pump to promote the high temperature hot water in the generator of the lithium bromide refrigeration system Work circulation flow, as the heat source of lithium bromide refrigeration system.
壳体2采用不锈钢无缝圆管;U形热交换换热管5采用导热性优异的无缝紫铜管;氧化镁绝热填充料3a通过振动灌装方式填充以将紫铜管固定在壳体2内,其既具有保温隔热性能还能缓慢传热,使U形热交换换热管5在高温差环境下缓慢吸取退火箱体需由高温经缓冷降温的废热量,使退火箱体内的温度按需降低。
进入温水入口接管41的温水其水流量采用现有技术可调,具体通过测量流出热水出口接管62其高温热水的水温高低进行。Its water flow rate of the warm water that enters the warm water
具体实施时的水路循环如下:低温水由温水给水源供应并流入温水入口接管41,流过温水入口接管41的温水自吸式进入温水进水分配管42并经由该管分设的二个输出管口各自流入相对应的一支U形热交换换热管5的下端口,使得分成两路流动于一对U形热交换换热管5内的温水吸取管外、箱内的热量,促使升温变成的热水在温度差异状态下持续朝每对U形热交换换热管5的上方流动,经由二对热交换换热管5的上端口按两路流入热水出口汇总管61的二个输入管口后汇总,再流过热水出口接管62,而流出热水出口接管62的高温热水可在水泵的加压作用下,经热水供应管路供给溴化锂制冷系统的发生器,并在发生器内做功循环流动,作为溴化锂制冷系统的热源。The water circuit circulation during the specific implementation is as follows: the low temperature water is supplied by the warm water supply source and flows into the warm water
水泵、热水供应管路和溴化锂制冷系统均采用现有技术。The water pump, hot water supply pipeline and lithium bromide refrigeration system all adopt the existing technology.
采用本装置后,隧道炉的退火箱体其箱温能够从800℃缓冷至450℃~500℃之间,本装置吸收了在这个缓冷过程产生的高温差热量。After adopting this device, the temperature of the annealing box of the tunnel furnace can be slowly cooled from 800°C to 450°C to 500°C, and this device absorbs the high temperature difference heat generated in this slow cooling process.
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