CN115895722A - A system for producing light aromatics from heavy oil raw materials - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及到石油炼化领域中重油原料的再处理,具体的说是一种重油原料制取轻芳烃系统。The invention relates to the reprocessing of heavy oil raw materials in the field of petroleum refining, in particular to a system for preparing light aromatics from heavy oil raw materials.
背景技术Background technique
重油原料是指,馏程大于350℃的油料,现有的处理方法,一般都是在催化裂化装置中进行催化裂化制取柴油,但是,近几年来柴油的市场份额变化不大,导致柴油结构性过剩,相对应的,芳烃中的苯、甲苯、二甲苯BTX是石化工业的基本有机化工原料,可用来生成合成橡胶,合成纤维和合成树脂等多种化工产品,也可用来生产多种精细化学产品,BTX的市场需求量越来越大。Heavy oil raw materials refer to oils with a distillation range greater than 350°C. The existing treatment methods generally use catalytic cracking in a catalytic cracking unit to produce diesel. However, the market share of diesel has not changed much in recent years, resulting in diesel structure. Correspondingly, benzene, toluene, and xylene BTX in aromatic hydrocarbons are basic organic chemical raw materials in the petrochemical industry. They can be used to produce various chemical products such as synthetic rubber, synthetic fibers, and synthetic resins, and can also be used to produce a variety of fine Chemical products, the market demand for BTX is increasing.
我国低十六烷值的劣质柴油LCO年产量超过10Mt,作为车用柴油调合组分越来越困难,即使经加氢精制后也难以满足炼厂调和生产车用柴油的需求,而建设柴油加氢改质装置的投资又相当巨大,如何利用LCO生产高附加值的轻芳烃和汽油,具有一定的开发意义。The annual output of low-cetane low-quality diesel LCO in my country exceeds 10Mt, and it is becoming more and more difficult to use it as a vehicle diesel blending component. The investment in the hydro-upgrading unit is quite huge. How to use LCO to produce high value-added light aromatics and gasoline has certain development significance.
目前国内外研究机构主要通过加氢裂化、溶剂抽提、加氢-重整及加氢-催化等工艺对劣质柴油进行加工,以生产芳烃或汽油:At present, research institutions at home and abroad mainly process low-quality diesel oil through hydrocracking, solvent extraction, hydrogenation-reforming and hydrogenation-catalysis to produce aromatics or gasoline:
CN 103214332公开了一种催化裂化柴油生产轻质芳烃和高品质油品的方法,该方法将催化裂化柴油用溶剂进行抽提,得到富含多环芳烃的抽出油和富含烷烃的抽余油,将抽出油在加氢反应条件下进行加氢精制和加氢裂化生产轻质芳烃、高辛烷值汽油馏分;该方法在得到轻质芳烃的同时,能副产十六烷值高的柴油和高辛烷值汽油,但是该方法柴油利用率较低,副产品价值较低。CN 103214332 discloses a method for producing light aromatic hydrocarbons and high-quality oil products by catalytic cracking diesel oil, in which the catalytic cracking diesel oil is extracted with a solvent to obtain extracted oil rich in polycyclic aromatic hydrocarbons and raffinate oil rich in alkanes , the extracted oil is subjected to hydrorefining and hydrocracking under hydrogenation reaction conditions to produce light aromatics and high-octane gasoline fractions; this method can by-produce diesel oil with high cetane number while obtaining light aromatics and high-octane gasoline, but this method has low diesel utilization rate and low value of by-products.
CN 105542849公开了一种劣质柴油生产清洁柴油和轻质芳烃的方法,该方法将劣质柴油进行中低压加氢后脱除硫氮化合物、烯烃以及胶质,得到加氢精制柴油,精制柴油经过模拟移动床吸附分离脱除芳烃和硫化物,得到清洁柴油和重芳烃,重芳烃进入轻质化反应器,在中低压下加氢反应生成BTX轻质芳烃、汽油组分以及少量的轻烃;该方法提供的由劣质柴油生产清洁柴油和轻质芳烃工艺可以处理催化裂化柴油和焦化柴油,生成清洁柴油和汽油组分能够满足国Ⅴ标准,同时副产BTX轻质芳烃,但是工艺流程较长,转化深度较低。CN 105542849 discloses a method for producing clean diesel oil and light aromatics from inferior diesel oil. In this method, sulfur nitrogen compounds, olefins and colloids are removed after medium and low pressure hydrogenation of inferior diesel oil to obtain hydrogenated refined diesel oil. The refined diesel oil is simulated Moving bed adsorption separation removes aromatics and sulfides to obtain clean diesel oil and heavy aromatics. Heavy aromatics enter the lightening reactor and undergo hydrogenation reaction at medium and low pressure to generate BTX light aromatics, gasoline components and a small amount of light hydrocarbons; The process of producing clean diesel and light aromatics from inferior diesel provided by the method can process catalytic cracking diesel and coked diesel, and the components of clean diesel and gasoline can meet the National V standard, and at the same time, BTX light aromatics will be produced by-product, but the process is relatively long. The depth of conversion is low.
CN106753551A公开了一种催化裂化柴油多产高辛烷值汽油的方法,该方法将催化柴油加氢精制后,切割为小于280℃的馏分和大于280℃的馏分,大于280℃的馏分经芳烃抽提得到的抽余油,与小于280℃的馏分一同进催化裂化装置生产高辛烷值汽油,而富含芳烃的抽出油进行芳烃利用;该方法HLCO中含有大量二环及三环芳烃未加利用,直接出装置,整体经济效益较差。CN106753551A discloses a method for producing high-octane gasoline by catalytic cracking diesel oil. In this method, after hydrogenation and refining of catalytic diesel oil, it is cut into fractions less than 280°C and fractions greater than 280°C. Fractions greater than 280°C are extracted by aromatics. The extracted raffinate is sent to the catalytic cracking unit together with the fraction below 280°C to produce high-octane gasoline, and the extracted oil rich in aromatics is used for aromatics utilization; in this method, HLCO contains a large amount of bicyclic and tricyclic aromatics without adding Utilize, directly produce device, overall economic benefit is relatively poor.
综上所述,现有对于劣质柴油加工得到芳烃或汽油的方法中,加氢裂化工艺可生产优质催化重整原料,改善柴油质量,但投资明显较大;溶剂抽提工艺可改善劣质柴油性质,但抽出芳烃的利用还有待进一步研究商榷;加氢-重整LCO-XTM组合工艺只可处理少量LCO轻馏分,不适于大批量处理;加氢-催化组合MGHC技术在单独加工加氢精制LCO时效果良好,但如果在加工催化原料油时掺炼加氢精制LCO,显然会影响原料油的裂化及处理量,而且采用此种操作模式不能生产BTX产品。To sum up, among the existing methods for processing low-quality diesel oil to obtain aromatics or gasoline, the hydrocracking process can produce high-quality catalytic reforming raw materials and improve the quality of diesel oil, but the investment is obviously large; the solvent extraction process can improve the properties of low-quality diesel oil , but the utilization of extracted aromatics needs to be further studied and discussed; the hydrogenation-reforming LCO-XTM combined process can only process a small amount of LCO light fractions, which is not suitable for large-scale processing; The effect is good, but if the hydrorefining LCO is blended when processing the catalytic raw material oil, it will obviously affect the cracking and treatment capacity of the raw material oil, and this operation mode cannot produce BTX products.
发明内容Contents of the invention
为了解决现有利用柴油生产轻芳烃技术中存在的加工成本高的问题,本发明提供了一种重油原料制取轻芳烃系统,直接利用现有的催化裂化装置,以重油原料直接生产轻芳烃,最大程度利用现有设备,降低了生产成本的同时,大幅度降低了氢耗,而且还提高了C6~C9的轻芳烃产率,降低了柴油的产率。In order to solve the problem of high processing cost in the existing technology of using diesel oil to produce light aromatics, the present invention provides a system for producing light aromatics from heavy oil raw materials, which directly uses the existing catalytic cracking unit to directly produce light aromatics from heavy oil raw materials. The existing equipment is utilized to the greatest extent, while the production cost is reduced, the hydrogen consumption is greatly reduced, the yield of C6-C9 light aromatics is increased, and the yield of diesel oil is reduced.
本发明为了解决上述技术问题所采用的技术方案为:一种重油原料制取轻芳烃系统,包括双提升管催化裂化装置、主分馏塔、副分馏塔、主切割分馏塔和副切割分馏塔,所述双提升管催化裂化装置的重油提升管产生的反应油气通过反应油气管线Ⅰ送入主分馏塔内分馏,主分馏塔分馏产生的催化裂化柴油通过催化裂化柴油管线送入主切割分馏塔内切割,产生的轻馏分Ⅰ经轻馏分主管线送入到回流管线内,产生的重馏分Ⅰ经重馏分主管线送入到主加氢反应器内一次加氢,生成的加氢催化柴油也送入到回流管线内与轻馏分Ⅰ混合送入双提升管催化裂化装置的第二提升管内进行二次裂化反应;The technical scheme adopted by the present invention in order to solve the above-mentioned technical problems is: a system for producing light aromatics from heavy oil raw materials, including a double riser catalytic cracking unit, a main fractionation tower, an auxiliary fractionation tower, a main cutting fractionation tower and an auxiliary cutting fractionation tower, The reaction oil gas produced by the heavy oil riser of the double riser catalytic cracking unit is sent to the main fractionation tower for fractionation through the reaction oil gas pipeline I, and the catalytic cracking diesel produced by the fractionation of the main fractionation tower is sent to the main cutting fractionation tower through the catalytic cracking diesel pipeline Cutting, the produced light fraction I is sent to the return pipeline through the light fraction main line, and the produced heavy fraction I is sent to the main hydrogenation reactor through the heavy fraction main line for primary hydrogenation, and the hydrogenated catalytic diesel produced is also sent to the main hydrogenation reactor. mixed with light fraction I and sent to the second riser of the double riser catalytic cracking unit for secondary cracking reaction;
二次裂化反应产生的反应油气经反应油气管线Ⅱ送入副分馏塔内二次分馏,产生的汽油组分进入到主汽油管线内,经油气分离器Ⅰ分离出富气和污水后送入到副加氢反应器内二次加氢,之后再送入到副切割分馏塔内进行切割,产生的轻馏分Ⅱ经过轻芳烃管线排出到罐区调和汽油使用,产生的重馏分Ⅱ经重馏分副管线送入到芳烃联合装置内,分别产生C6~C9轻芳烃产品、抽余汽油产品和重芳烃产品。The reaction oil gas produced by the secondary cracking reaction is sent to the sub-fractionator for secondary fractionation through the reaction oil gas pipeline II, and the gasoline component produced enters the main gasoline pipeline, and the rich gas and sewage are separated by the oil gas separator I and then sent to the Secondary hydrogenation in the auxiliary hydrogenation reactor, and then sent to the auxiliary cutting fractionation tower for cutting, the produced light fraction II is discharged through the light aromatics pipeline to the tank farm for blending gasoline, and the produced heavy fraction II is passed through the heavy fraction auxiliary pipeline It is sent to the aromatics complex to produce C6-C9 light aromatics products, raffinate gasoline products and heavy aromatics products.
作为上述重油原料制取轻芳烃系统的一种优化方案,所述主分馏塔分馏产生的汽油组分通入油气分离器Ⅱ内,分离出富气和污水后,通过副汽油管线送至吸收塔。As an optimization scheme for the above-mentioned system of producing light aromatics from heavy oil raw materials, the gasoline components produced by the fractionation of the main fractionation tower are passed into the oil-gas separator II, and after the rich gas and sewage are separated, they are sent to the absorption tower through the auxiliary gasoline pipeline .
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述副分馏塔内二次分馏产生的柴油馏分经柴油管线与催化裂化柴油管线合并后共同送入主切割分馏塔。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, the diesel fraction produced by secondary fractionation in the secondary fractionator is sent to the main cutting fractionator after being combined with the diesel pipeline and catalytic cracking diesel pipeline.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述主分馏塔分馏产生的重质油浆经循环管线分为两路,一路回流至主分馏塔,另一路经重质油管线Ⅰ送入到副分馏塔。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, the heavy oil slurry produced by the fractionation of the main fractionation tower is divided into two paths through the circulation pipeline, one path is returned to the main fractionation tower, and the other path is passed through the heavy oil pipeline Ⅰ is sent to the auxiliary fractionation column.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述副分馏塔内二次分馏产生的重质油经重质油管线Ⅱ送回到主分馏塔的循环管线内。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, the heavy oil produced by secondary fractionation in the secondary fractionator is sent back to the circulation line of the main fractionator through the heavy oil pipeline II.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述重油提升管内的反应温度为480~530℃,剂油比为4~8,反应压力为0.12~0.38MPa,反应时间为2.2~4.5s,雾化水蒸气为进料量的4~8wt%。As another optimized scheme for the above-mentioned heavy oil raw material production system of light aromatics, the reaction temperature in the heavy oil riser is 480-530°C, the solvent-oil ratio is 4-8, the reaction pressure is 0.12-0.38MPa, and the reaction time is 2.2 ~4.5s, the atomized water vapor is 4~8wt% of the feed amount.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述主分馏塔的进料温度480~530℃、塔底温度350~420℃、塔顶温度80~150℃、塔顶压力0.01~0.3MPa。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, the feed temperature of the main fractionation tower is 480-530°C, the temperature at the bottom of the tower is 350-420°C, the temperature at the top of the tower is 80-150°C, and the pressure at the top of the tower is 0.01 ~0.3MPa.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述主切割分馏塔中,进料温度220~320℃、塔底温度100~350℃、塔顶温度90~150℃、塔顶压力0.01~1MPa,从塔顶得到轻馏分Ⅰ,从塔底得到重馏分Ⅰ。As another optimization scheme for the above-mentioned heavy oil raw material to produce light aromatics system, in the main cutting fractionation tower, the feed temperature is 220-320°C, the tower bottom temperature is 100-350°C, the tower top temperature is 90-150°C, and the tower top The pressure is 0.01-1MPa, light fraction I is obtained from the top of the tower, and heavy fraction I is obtained from the bottom of the tower.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述主加氢反应器内,一次加氢的反应温度为320~390℃,氢分压为5.0~10.0MPa,体积空速为0.5~1.5h-1,氢/油体积比为300~800:1。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, in the main hydrogenation reactor, the reaction temperature of the primary hydrogenation is 320-390°C, the hydrogen partial pressure is 5.0-10.0MPa, and the volume space velocity is 0.5~1.5h-1, hydrogen/oil volume ratio is 300~800:1.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述第二提升管内进行二次裂化反应的反应温度为560~630℃,剂油比为9~13,反应压力为0.12~0.38MPa,反应时间为2.2~4.5s,雾化水蒸气占进料量的1.2~3.5wt%。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, the reaction temperature for the secondary cracking reaction in the second riser is 560-630°C, the solvent-to-oil ratio is 9-13, and the reaction pressure is 0.12-0.38 MPa, the reaction time is 2.2-4.5s, and the atomized water vapor accounts for 1.2-3.5wt% of the feed amount.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述副分馏塔的进料温度450~530℃、塔底温度250~350℃、塔顶温度80~150℃、塔顶压力0.01~0.3MPa。As another optimization scheme for the above-mentioned heavy oil raw material to produce light aromatics system, the feed temperature of the auxiliary fractionation column is 450-530°C, the bottom temperature is 250-350°C, the tower top temperature is 80-150°C, and the tower top pressure is 0.01 ~0.3 MPa.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述副加氢反应器内,二次加氢的反应温度为300~420℃,氢分压为2.5~3.5MPa,氢/油体积比为500~800:1,体积空速为1.5~4h-1。As another optimization scheme for the above-mentioned heavy oil raw material to produce light aromatics system, in the secondary hydrogenation reactor, the reaction temperature of the secondary hydrogenation is 300-420°C, the hydrogen partial pressure is 2.5-3.5MPa, and the hydrogen/oil The volume ratio is 500-800:1, and the volume space velocity is 1.5-4h-1.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述副切割分馏塔的进料温度50~90℃、塔底温度100~150℃、塔顶温度40~80℃、塔顶压力0.01~0.3MPa。As another optimization scheme for the above-mentioned heavy oil raw material to produce light aromatics system, the feed temperature of the auxiliary cutting fractionation tower is 50-90°C, the bottom temperature is 100-150°C, the tower top temperature is 40-80°C, and the tower top pressure is 0.01~0.3MPa.
作为上述重油原料制取轻芳烃系统的另一种优化方案,所述芳烃联合装置内,芳烃抽提所用抽提塔的塔顶温度为130~190℃,压力为1.0~2.0MPa。As another optimization scheme for the above-mentioned heavy oil raw material production system of light aromatics, in the aromatics complex, the temperature at the top of the extraction tower used for aromatics extraction is 130-190° C., and the pressure is 1.0-2.0 MPa.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1)本发明最大程度利用现有的加氢设备和催化裂化装置,减少了设备的投资和操作成本,重油原料先在重油提升管中一次催化裂化,之后在主分馏塔中分馏出汽油馏分和催化裂化柴油馏分,催化裂化柴油在主切割分馏塔内进行切割形成轻馏分和重馏分,将重馏分在主加氢反应器内一次加氢后与轻馏分混合送入第二提升管内进行二次催化裂化,此时的反应油气在副分馏塔中分馏出汽油和柴油,柴油组分回流到主切割分馏塔内继续反应,汽油组分则在副加氢反应器内二次加氢反应之后,进入到副切割分馏塔内切割,分离出轻馏分和重馏分,重馏分最终送入芳烃联合装置内,分离出轻芳烃、抽余汽油和重芳烃三种产品;整个系统中,需要对重油催化裂化产生的柴油进行二次催化裂化和二次加氢,不仅降低了加氢的压力,显著降低了氢耗(相对于加氢裂化生产BTX原料技术,本工艺氢耗可以从4wt%以上降至2.0wt%以下,同时加氢压力可以从12MPa降至7MPa左右),而且最终产品中C6~C9芳烃产率可达到50wt%以上;1) The present invention maximizes the use of existing hydrogenation equipment and catalytic cracking units, reducing the investment and operating costs of the equipment. The heavy oil raw material is first catalytically cracked in the heavy oil riser, and then fractionated in the main fractionator to remove the gasoline fraction and Catalytic cracking diesel fraction, catalytic cracking diesel oil is cut in the main cutting fractionator to form light fraction and heavy fraction, and the heavy fraction is hydrogenated once in the main hydrogenation reactor, mixed with light fraction and sent to the second riser for secondary Catalytic cracking, at this time, the reaction oil gas is fractionated to gasoline and diesel in the sub-fractionator, the diesel component is returned to the main cutting fractionator to continue the reaction, and the gasoline component is hydrogenated after the secondary hydrogenation reaction in the sub-hydrogenation reactor. It enters the secondary cutting fractionation tower for cutting, and separates light fraction and heavy fraction. The heavy fraction is finally sent to the aromatics complex to separate three products: light aromatics, raffinate and heavy aromatics; in the whole system, it is necessary to catalyze heavy oil The diesel produced by cracking is subjected to secondary catalytic cracking and secondary hydrogenation, which not only reduces the pressure of hydrogenation, but also significantly reduces hydrogen consumption (compared with the technology of producing BTX raw materials by hydrocracking, the hydrogen consumption of this process can be reduced from more than 4wt% to 2.0wt%, while the hydrogenation pressure can be reduced from 12MPa to about 7MPa), and the yield of C6-C9 aromatics in the final product can reach more than 50wt%;
2)本发明中,将重油催化裂化产生的劣质柴油分离为“饱和烃+单环芳烃”和双环及以上芳烃两部分,双环及以上芳烃通过加氢工艺生产单环芳烃,一方面避免了饱和烃和单环芳烃在加氢装置内循环,导致的装置氢耗增大,另一方面针对性的将劣质柴油中的双环芳烃加氢饱和为单环芳烃,提高了加氢效率同时,进一步降低了氢耗;2) In the present invention, the low-quality diesel oil produced by catalytic cracking of heavy oil is separated into two parts: "saturated hydrocarbons + single-ring aromatics" and bicyclic and above aromatics, and bicyclic and above aromatics are produced by hydrogenation process to produce single-ring aromatics. Hydrocarbons and single-ring aromatics circulate in the hydrogenation unit, resulting in increased hydrogen consumption of the unit. On the other hand, the hydrogenation and saturation of bicyclic aromatics in inferior diesel oil are targeted to single-ring aromatics, which improves the hydrogenation efficiency and further reduces reduced hydrogen consumption;
3)本发明利用双提升管催化裂化装置的第二提升管对加氢催化柴油与轻馏分进行裂化,显著降低柴油生产芳烃的操作成本,提高工艺经济性;3) The present invention utilizes the second riser of the double-riser catalytic cracking device to crack hydrogenated catalytic diesel oil and light fraction, significantly reducing the operating cost of producing aromatics from diesel oil and improving process economy;
4)本发明利用现有柴油加氢-催化裂化工艺为基础,在其基础上进行工艺改造,先切割之后再二次加氢,利用劣质柴油生产高附加值的轻芳烃产品,在提高经济效益的同时可解决炼厂劣质柴油的出路问题,经济、社会效益显著。4) The present invention uses the existing diesel hydrogenation-catalytic cracking process as the basis, carries out process transformation on the basis of it, first cuts and then re-hydrogenates, and uses low-quality diesel to produce high value-added light aromatics products, improving economic benefits At the same time, it can solve the outlet problem of low-quality diesel oil in refineries, and the economic and social benefits are remarkable.
附图说明Description of drawings
图1为本发明的工艺流程示意图;Fig. 1 is the technological process schematic diagram of the present invention;
图2为对比例1的工艺流程示意图;Fig. 2 is the technological process schematic diagram of comparative example 1;
图3为对比例2的工艺流程示意图;Fig. 3 is the technological process schematic diagram of comparative example 2;
附图标记:1、重油提升管,2、第二提升管,3、反应油气管线Ⅰ,4、主分馏塔,5、催化裂化柴油管线,6、主切割分馏塔,7、重馏分主管线,8、轻馏分主管线,9、主加氢反应器,10、回流管线,11、反应油气管线Ⅱ,12、副分馏塔,13、油气分离器Ⅰ,14、主汽油管线,15、副加氢反应器,16、副切割分馏塔,17、重馏分副管线,18、芳烃联合装置,19、轻馏分副管线,20、柴油管线,21、油气分离器Ⅱ,22、副汽油管线,23、重质油管线Ⅰ,24、循环管线,25、重质油管线Ⅱ。Reference signs: 1. Heavy oil riser, 2. Second riser, 3. Reaction oil gas pipeline I, 4. Main fractionator, 5. Catalytic cracking diesel pipeline, 6. Main cutting fractionator, 7. Heavy fraction main line , 8. Light distillate main pipeline, 9. Main hydrogenation reactor, 10. Return pipeline, 11. Reaction oil gas pipeline II, 12. Secondary fractionator, 13. Oil and gas separator I, 14. Main gasoline pipeline, 15. Secondary Hydrogenation reactor, 16, auxiliary cutting fractionation tower, 17, heavy fraction auxiliary pipeline, 18, aromatics complex, 19, light fraction auxiliary pipeline, 20, diesel pipeline, 21, oil-gas separator II, 22, auxiliary gasoline pipeline, 23. Heavy oil pipeline I, 24. Circulation pipeline, 25. Heavy oil pipeline II.
具体实施方式Detailed ways
下面结合具体实施例对本发明的技术方案做进一步的详细阐述,本发明以下各实施例中未做阐述的部分,均为现有技术,比如在催化裂化中所用的催化剂选用、油气分离器的结构、芳烃联合装置的结构、加氢反应器的结构、切割分裂塔的结构和分馏塔的结构等。The technical solution of the present invention will be described in further detail below in conjunction with specific examples. The parts that are not described in the following examples of the present invention are all prior art, such as the structure of catalyst selection and oil-gas separator used in catalytic cracking , the structure of the aromatics complex, the structure of the hydrogenation reactor, the structure of the cutting and splitting tower and the structure of the fractionating tower, etc.
实施例1Example 1
一种劣质柴油制取轻芳烃系统,如图1所示,包括双提升管催化裂化装置、主分馏塔4、副分馏塔12、主切割分馏塔6和副切割分馏塔16,劣质柴油原料进入到所述双提升管催化裂化装置的重油提升管1内,进行一次催化裂化反应,一次催化裂化的反应温度为480~530℃,剂油比为4~8,反应压力为0.12~0.38MPa,反应时间为2.2~4.5s,雾化水蒸气占进料量的4~8wt%,反应产生的反应油气经主沉降器沉降后通过反应油气管线Ⅰ3送入主分馏塔4内分馏,分馏时的进料温度480~530℃、塔底温度350~420℃、塔顶温度80~150℃、塔顶压力0.01~0.3MPa,分馏产生三部分,即汽油组分、催化裂化柴油和重质油浆三部分,其中,主分馏塔4分馏产生的催化裂化柴油通过催化裂化柴油管线5送入主切割分馏塔6内切割,主切割分馏塔6中,进料温度220~320℃、塔底温度100~350℃、塔顶温度90~150℃、塔顶压力0.01~1MPa,从塔顶得到轻馏分Ⅰ,从塔底得到重馏分Ⅰ;产生的轻馏分Ⅰ经轻馏分主管线8送入到回流管线10内,产生的重馏分Ⅰ经重馏分主管线7送入到主加氢反应器9内一次加氢,一次加氢的反应温度为320~390℃,氢分压为5.0~10.0MPa,体积空速为0.5~1.5h-1,氢/油体积比为300~800:1;一次加氢生成的加氢催化柴油也送入到回流管线10内与轻馏分Ⅰ混合后,一并送入双提升管催化裂化装置的第二提升管2内进行二次裂化反应,二次裂化反应的反应温度为560~630℃,剂油比为9~13,反应压力为0.12~0.38MPa,反应时间为2.2~4.5s,雾化水蒸气占进料量的1.2~3.5wt%;A system for producing light aromatics from low-quality diesel oil, as shown in Figure 1, includes a double-riser catalytic cracking unit, a main fractionation tower 4, an
二次裂化反应产生的反应油气经副沉降器沉降后由反应油气管线Ⅱ11送入副分馏塔12内二次分馏,二次分馏的进料温度450~530℃、塔底温度250~350℃、塔顶温度80~150℃、塔顶压力0.01~0.3MPa,分馏产生三部分,即汽油组分、柴油组分和重质油浆三部分,其中,产生的汽油组分进入到主汽油管线14内,经油气分离器Ⅰ13分离出富气和污水后送入到副加氢反应器15内二次加氢,二次加氢的反应温度为300~420℃,氢分压为2.5~3.5MPa,氢/油体积比为500~800:1,体积空速为1.5~4h-1;二次加氢之后再送入到副切割分馏塔16内进行切割,副切割分馏塔16内的进料温度50~90℃、塔底温度100~150℃、塔顶温度40~80℃、塔顶压力0.01~0.3MPa,切割产生了轻馏分Ⅱ和重馏分Ⅱ,产生的轻馏分Ⅱ主要为C5C6烷烃,经过轻馏分副管线19排出到罐区调和汽油使用,产生的重馏分Ⅱ经重馏分副管线17送入到芳烃联合装置18内,芳烃联合装置18内,芳烃抽提所用抽提塔的塔顶温度为130~190℃,压力为1.0~2.0MPa,分别产生C6-C9轻芳烃产品、抽余汽油产品和重芳烃产品,其中的抽余汽油和重芳烃都送到汽油池进行调和汽油使用。The reaction oil gas produced by the secondary cracking reaction is settled by the auxiliary settler and then sent to the
本实施例的工艺路线为,原料在双提升管催化裂化装置的重油提升管1中发生一次催化裂化反应,生成的产品反应油气,经第一反应油气管线3进入到主分馏塔4内进行分馏,分馏产生的催化裂化柴油经催化裂化柴油管线5进入到主切割分馏塔6,经主切割分馏塔6切割分馏后,轻馏分经过轻馏分主管线8送入回流管线10内,并通过回流管线10返回双提升管催化裂化装置的第二提升管2内,重馏分经重馏分主管线7送入到主加氢反应器9内一次加氢,产生的加氢催化柴油经回流管线10返回到双提升管催化裂化装置的第二提升管2内进行二次裂化反应;The process route of this embodiment is that the raw material undergoes a catalytic cracking reaction in the heavy oil riser 1 of the double-riser catalytic cracking device, and the product reaction oil gas is entered into the main fractionation tower 4 through the first reaction oil gas pipeline 3 for fractionation , the catalytic cracking diesel produced by fractionation enters the main cutting fractionation tower 6 through the catalytic cracking diesel oil pipeline 5, after cutting and fractionating through the main cutting fractionation tower 6, the light fraction is sent into the
第二提升管2内产生的反应油气,经第二反应油气管线11进入到副分馏塔12内进行分馏,分馏后产生的汽油组分经主汽油管线14进入到副加氢反应器15内二次加氢,再送入到副切割分馏塔16切割分馏,产生的轻馏分经过轻馏分副管线19排出到罐区调和汽油使用,重馏分经重馏分副管线17送入到芳烃联合装置18中,产生三种产物(C6-C9轻芳烃、抽余汽油和重芳烃);The reaction oil gas produced in the second riser 2 enters the
副分馏塔12分馏产生的柴油经柴油管线20进入到主切割分馏塔6内;The diesel oil produced by the sub-fractionator 12 fractionation enters in the main cutting fractionator 6 through the
主分馏塔4分馏产生的轻馏分为汽油组分,通过副汽油管线22送至吸收塔。The light fraction produced by the fractionation in the main fractionating tower 4 is gasoline components, which are sent to the absorption tower through the auxiliary gasoline pipeline 22.
实施例2Example 2
本实施例是对实施例1所做的一种限定方案,其主体结构与实施例1相同,限定的部分在于:所述主分馏塔4分馏产生的汽油组分通入油气分离器Ⅱ21内,分离出富气和污水后,通过副汽油管线22送至吸收塔。This embodiment is a kind of limited scheme done to embodiment 1, and its main structure is the same as embodiment 1, and the limited part is: the gasoline component produced by the fractionation of the main fractionating tower 4 is passed in the oil-gas separator II21, After the rich gas and sewage are separated, they are sent to the absorption tower through the auxiliary gasoline pipeline 22.
实施例3Example 3
本实施例是对实施例1所做的另一种限定方案,其主体结构与实施例1相同,限定的部分在于:所述副分馏塔12内二次分馏产生的柴油馏分经柴油管线20与催化裂化柴油管线5合并后共同送入主切割分馏塔6。The present embodiment is another kind of limitation scheme that embodiment 1 is done, and its main structure is the same as embodiment 1, and the limited part is: the diesel oil cut that secondary fractionation produces in the
实施例4Example 4
本实施例是对实施例1所做的另一种限定方案,其主体结构与实施例1相同,限定的部分在于:所述主分馏塔4分馏产生的重质油浆经循环管线24分为两路,一路回流至主分馏塔4,另一路经重质油管线Ⅰ23送入到副分馏塔12。This embodiment is another kind of limited solution to Example 1, its main structure is the same as that of Example 1, and the limited part is: the heavy oil slurry produced by the fractionation of the main fractionating tower 4 is divided into There are two routes, one of which flows back to the main fractionating tower 4, and the other route is sent to the
实施例5Example 5
本实施例是对实施例1所做的另一种限定方案,其主体结构与实施例1相同,限定的部分在于:所述副分馏塔12内二次分馏产生的重质油经重质油管线Ⅱ25送回到主分馏塔4的循环管线24内。This embodiment is another kind of limited solution to Example 1, and its main structure is the same as that of Example 1. The limited part is: the heavy oil produced by secondary fractionation in the
为了验证本发明与现有技术相比的优势,采用本发明的工艺设备,进行如下检测试验和对比实验。In order to verify the advantages of the present invention compared with the prior art, the process equipment of the present invention is used to carry out the following detection tests and comparative experiments.
检测实验Detection experiment
检测实验采用图1的设备,其具体工艺流程如下:The detection experiment adopts the equipment in Figure 1, and its specific process flow is as follows:
1)将重油原料通入重油提升管1内进行催化裂化反应,反应油气送入到主分馏塔4内进行分馏,分馏出汽油组分直接送入吸收塔,分馏出的催化裂化柴油组分(其成分性质见表1)送入到主切割分馏塔6内,进料温度220℃、塔底温度300℃、塔顶温度240℃、塔顶压力0.01MPa,从塔顶得到轻馏分,从塔底得到重馏分;1) Pass the heavy oil raw material into the heavy oil riser 1 to carry out the catalytic cracking reaction, the reaction oil gas is sent to the main fractionation tower 4 for fractionation, the fractionated gasoline components are directly sent to the absorption tower, and the fractionated catalytic cracked diesel components ( Its component properties are shown in Table 1) into the main cutting fractionation tower 6, the feed temperature is 220°C, the temperature at the bottom of the tower is 300°C, the temperature at the top of the tower is 240°C, and the pressure at the top of the tower is 0.01MPa. Heavy fractions are obtained at the bottom;
2)将步骤1)得到的重馏分送入主加氢反应器9内进行一次加氢反应,使重馏分中的多环芳烃饱和为单环芳烃,得到加氢催化柴油;2) sending the heavy fraction obtained in step 1) into the main hydrogenation reactor 9 for a hydrogenation reaction, so that the polycyclic aromatic hydrocarbons in the heavy fraction are saturated into single-ring aromatic hydrocarbons, and hydrogenated catalytic diesel oil is obtained;
一次加氢反应的反应温度为390℃,氢分压为10.0MPa,体积空速为2.5h-1,氢/油体积比为800:1,所用催化剂中的活性金属为镍,且活性金属的质量占催化剂总质量的12%;The reaction temperature of a hydrogenation reaction is 390°C, the hydrogen partial pressure is 10.0MPa, the volume space velocity is 2.5h-1, the hydrogen/oil volume ratio is 800:1, the active metal in the catalyst used is nickel, and the active metal The mass accounts for 12% of the total mass of the catalyst;
3)将步骤2)的加氢催化柴油与步骤1)得到的轻馏分合并后一同送入到第二提升管2内进行二次裂化,二次裂化产生的反应油气送入到副分馏塔12内分馏出裂化汽油和裂化柴油,裂化柴油送回到主切割分馏塔6内;3) Combine the hydrogenated catalytic diesel oil in step 2) with the light fraction obtained in step 1) and send them together into the second riser 2 for secondary cracking, and the reaction oil gas produced by the secondary cracking is sent to the
第二提升管2内二次裂化的反应温度为600℃,剂油比为14,反应压力为0.3Mpa,反应时间为4s,雾化水蒸气占进料量的1wt%;The reaction temperature of the secondary cracking in the second riser 2 is 600°C, the agent-to-oil ratio is 14, the reaction pressure is 0.3Mpa, the reaction time is 4s, and the atomized water vapor accounts for 1wt% of the feed amount;
4)将步骤3)分馏出的裂化汽油送入到副加氢反应器15内进行二次加氢反应,得到精制汽油,在副切割分馏塔16内,以75℃为切割点进行切割分馏,得到大于切割点的重馏分和小于切割点的轻芳烃,轻馏分作为汽油调和产品;4) The cracked gasoline fractionated in step 3) is sent into the
在该步骤中,二次加氢反应的反应温度为420℃,氢分压为为3.5MPa,氢/油体积比为500:1,体积空速为4h-1,催化剂为钴-钼催化剂,其加入量为6wt%;In this step, the reaction temperature of the secondary hydrogenation reaction is 420°C, the hydrogen partial pressure is 3.5MPa, the hydrogen/oil volume ratio is 500:1, the volume space velocity is 4h-1, and the catalyst is a cobalt-molybdenum catalyst. Its addition is 6wt%;
5)将步骤4)中的重馏分送入芳烃联合装置18,芳烃联合装置18对重馏分进行芳烃抽提和芳烃分馏,得到C6~C9的轻芳烃产品以及抽余汽油和重芳烃组分,抽余汽油和重芳烃组分作为汽油调和产品;5) The heavy fraction in step 4) is sent to the aromatics complex 18, and the aromatics complex 18 carries out aromatics extraction and aromatics fractionation on the heavy fraction to obtain C6-C9 light aromatics products, raffinate gasoline and heavy aromatics components, Raffinated gasoline and heavy aromatic components are used as gasoline blending products;
在该步骤中,芳烃抽提时,抽提溶剂为环丁砜,且抽提溶剂与重馏分的质量比为8:1;芳烃抽提所用抽提塔的塔顶温度为190℃,压力为2.0MPa。In this step, when the aromatics are extracted, the extraction solvent is sulfolane, and the mass ratio of the extraction solvent to the heavy fraction is 8:1; the top temperature of the extraction tower used for the extraction of aromatics is 190°C, and the pressure is 2.0MPa .
本检测实验中全工艺氢耗及产品分布如表2所示。The hydrogen consumption and product distribution of the whole process in this testing experiment are shown in Table 2.
表1催化裂化柴油性质Table 1 Properties of FCC diesel oil
表2全工艺氢耗及产品分布Table 2 Hydrogen consumption and product distribution of the whole process
对比例1Comparative example 1
本对比例所用催化裂化柴油取自检测实验中重油原料催化裂化产生的柴油,见表1,采用如图2所示的工艺流程。与检测实验的区别在于,经过重油提升管1催化裂化的催化柴油,不经过主分馏塔4的分馏和主切割分馏塔6的切割,全部进主加氢反应器9内加氢精制、再进入第二提升管2内二次裂化,反应油气也不经过副分馏塔12分馏,直接送入副加氢反应器15内二次加氢,之后再经过副切割分馏塔16切割分馏、芳烃联合装置18抽提和分馏,得到产品;The catalytic cracking diesel used in this comparative example was obtained from the diesel produced by the catalytic cracking of heavy oil raw materials in the testing experiment, as shown in Table 1, and the process flow shown in Figure 2 was adopted. The difference from the detection experiment is that the catalytic diesel oil that has been catalytically cracked in the heavy oil riser 1 does not go through the fractionation of the main fractionation tower 4 and the cutting of the main cutting fractionation tower 6, and all enter the main hydrogenation reactor 9 for hydrofining, and then enter Secondary cracking in the second riser 2, the reaction oil gas is not fractionated by the
主加氢反应器9的反应条件与检测实验相同,第二提升管2裂化时的反应参数也与检测实验相同,副加氢反应器15的反应参数也与检测实验相同,副切割分馏塔16和芳烃联合装置18的参数也与检测实验相同,所得全工艺氢耗及产品分布见表2。The reaction conditions of the main hydrogenation reactor 9 are the same as the detection experiment, the reaction parameters of the cracking of the second riser 2 are also the same as the detection experiment, the reaction parameters of the
对比例2Comparative example 2
本对比例所用催化裂化柴油取自检测实验中重油原料催化裂化产生的柴油,见表1,采用如图3所示的工艺流程。与检测实验的区别在于,经过重油提升管1催化裂化的催化柴油,直接通入到副加氢反应器15内进行加氢,之后在副切割分馏塔16内切割分馏、芳烃联合装置18内进行芳烃抽提和分馏得到产品,其中,副加氢反应器15、副切割分馏塔16以及的芳烃联合装置18反应参数均与检测实验中的相同,所得全工艺氢耗及产品分布见表2。The catalytic cracking diesel used in this comparative example was obtained from the diesel produced by the catalytic cracking of heavy oil raw materials in the testing experiment, as shown in Table 1, and the technological process shown in Figure 3 was adopted. The difference from the detection experiment is that the catalytic diesel oil that has undergone catalytic cracking in the heavy oil riser 1 is directly passed into the
从表2数据对比情况可见,检测实验的氢耗可以降至2wt%以下,苯、甲苯、二甲苯、三甲苯产率合计可以达到50wt%以上,对比例1的氢耗为4.16wt%,对比例2的氢耗为4.20wt%,也就是说,本发明的工艺,不仅降低了加氢的压力,显著降低了氢耗。As can be seen from the data comparison in Table 2, the hydrogen consumption in the detection experiment can be reduced to below 2wt%, and the total yield of benzene, toluene, xylene, and trimethylbenzene can reach more than 50wt%, and the hydrogen consumption in Comparative Example 1 is 4.16wt%. The hydrogen consumption of ratio 2 is 4.20wt%, that is to say, the process of the present invention not only reduces the hydrogenation pressure, but also significantly reduces the hydrogen consumption.
虽然以上描述了本发明的具体实施方式,但是本领域熟练技术人员应当理解,这些仅是举例说明,可以对本实施方式作出多种变更和修改,而不背离发明的原理和实质,本发明的保护范围仅由所附权利要求书限定。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that these are only examples, and various changes and modifications can be made to the embodiments without departing from the principle and essence of the invention. The scope is limited only by the appended claims.
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