CN115889880A - An Intelligent Municipal Underground Steel Pipe High-precision Ring Cutting Device and Operation Method - Google Patents
An Intelligent Municipal Underground Steel Pipe High-precision Ring Cutting Device and Operation Method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及钢管加工的领域,尤其是涉及一种智能型市政地下钢管的高精度环切装置及操作方法。The invention relates to the field of steel pipe processing, in particular to an intelligent high-precision circular cutting device and operation method for municipal underground steel pipes.
背景技术Background technique
无缝钢管从钢厂运输到工地后,需要根据设计的尺寸对无缝钢管进行裁切,以得到尺寸符合要求的钢管。相关技术中,将钢管放置在地面上直接裁切,切割时钢管容易滚动,稳定性差,钢管的切口毛刺较多,裁切效率较低。After the seamless steel pipe is transported from the steel mill to the construction site, the seamless steel pipe needs to be cut according to the designed size to obtain the steel pipe with the required size. In the related art, the steel pipe is placed on the ground and cut directly, the steel pipe is easy to roll when cutting, the stability is poor, the cut burrs of the steel pipe are more, and the cutting efficiency is low.
针对上述中的相关技术,申请人认为存在以下缺陷:钢管切割稳定性差,切口毛刺多,切割效率低。With regard to the related technologies mentioned above, the applicant believes that there are the following defects: poor cutting stability of the steel pipe, many burrs in the cut, and low cutting efficiency.
发明内容Contents of the invention
为了提高钢管切割的稳定性,减少切口毛刺,提高切割效率,本申请提供一种智能型市政地下钢管的高精度环切装置及操作方法。In order to improve the stability of steel pipe cutting, reduce cutting burrs, and improve cutting efficiency, the application provides an intelligent high-precision circular cutting device and operation method for municipal underground steel pipes.
第一方面,本申请提供的一种智能型市政地下钢管的高精度环切装置采用如下的技术方案:In the first aspect, the high-precision circular cutting device of an intelligent municipal underground steel pipe provided by the application adopts the following technical scheme:
一种智能型市政地下钢管的高精度环切装置,包括基台,所述基台上安装有限位装置、驱动装置和从动装置,所述限位装置设于所述基台的一端,所述驱动装置和从动装置分别设于所述基台的两侧,所述驱动装置包括驱动电机和多个驱动滚轮,多个所述驱动滚轮沿所述基台的长度方向间隔设置,所述驱动电机连接所述驱动滚轮并驱动所述驱动滚轮转动;所述从动装置包括从动架和多个从动滚轮,所述从动架安装于所述基台上,所述从动滚轮转动安装于所述从动架上,多个所述从动滚轮沿所述基台的长度方向间隔设置;所述限位装置包括能够沿所述基台的长度方向伸缩的轴向伸缩组件和用于连接钢管的径向伸缩组件,所述轴向伸缩组件安装于所述基台上,所述径向伸缩组件转动安装于所述轴向伸缩组件朝向所述驱动滚轮的一端;所述基台的一侧安装有用于切割钢管的切割装置,所述切割装置能够沿所述基台的长度方向移动。An intelligent high-precision circular cutting device for municipal underground steel pipes, comprising a base, a limiting device, a driving device and a driven device are installed on the base, the limiting device is arranged at one end of the base, the The driving device and the driven device are respectively arranged on both sides of the base, the driving device includes a driving motor and a plurality of driving rollers, and the plurality of driving rollers are arranged at intervals along the length direction of the base, the The driving motor is connected to the driving roller and drives the driving roller to rotate; the driven device includes a driven frame and a plurality of driven rollers, the driven frame is installed on the base, and the driven roller rotates Installed on the driven frame, a plurality of driven rollers are arranged at intervals along the length direction of the base; The radial telescopic assembly connected to the steel pipe, the axial telescopic assembly is installed on the base, and the radial telescopic assembly is rotatably installed on the end of the axial telescopic assembly facing the driving roller; the base A cutting device for cutting steel pipes is installed on one side, and the cutting device can move along the length direction of the abutment.
通过采用上述技术方案,钢管放置到驱动滚轮和从动滚轮之间,驱动滚轮和从动滚轮将钢管支撑在基台的上方,使得钢管与基台不接触,钢管的一端靠近限位装置,轴向伸缩组件带动径向伸缩组件从钢管的一端伸入到钢管内,径向伸缩组件伸张固定连接钢管的内壁;切割装置对钢管进行切割时,驱动滚轮驱动钢管转动,径向伸缩组件和轴向伸缩组件限制钢管位移,使得钢管转动平稳,减少钢管的抖动,提高钢管切割的稳定性,减少切口毛刺,提高钢管的切割效率。By adopting the above technical scheme, the steel pipe is placed between the driving roller and the driven roller, and the driving roller and the driven roller support the steel pipe above the abutment, so that the steel pipe does not contact the abutment, and one end of the steel pipe is close to the limit device, and the shaft The radial telescopic assembly drives the radial telescopic assembly to extend into the steel pipe from one end of the steel pipe, and the radial telescopic assembly is stretched and fixedly connected to the inner wall of the steel pipe; when the cutting device cuts the steel pipe, the driving roller drives the steel pipe to rotate, and the radial telescopic assembly and the axial The telescopic component limits the displacement of the steel pipe, makes the steel pipe rotate smoothly, reduces the vibration of the steel pipe, improves the stability of the steel pipe cutting, reduces the burr of the incision, and improves the cutting efficiency of the steel pipe.
进一步地,所述轴向伸缩组件包括丝杆,所述丝杆螺纹连接所述基台,所述丝杆朝向所述驱动滚轮的一端安装有轴承,所述径向伸缩组件包括套管、旋转套、多根收缩杆、多根支撑杆和多块支撑板,所述套管套设于所述丝杆外并螺纹连接所述丝杆,所述旋转套转动连接所述套管,多根收缩杆、多根支撑杆和多块支撑板在位置和数量上一一对应,所述收缩杆的两端分别铰接所述旋转套和支撑板,所述支撑杆的两端分别铰接所述支撑板和轴承,所述收缩杆能够带动所述支撑板展开抵紧钢管的内壁。Further, the axial telescopic assembly includes a threaded screw connected to the abutment, and a bearing is installed at one end of the threaded shaft facing the driving roller, and the radial telescopic assembly includes a sleeve, a rotating sleeve, a plurality of retractable rods, a plurality of support rods and a plurality of support plates, the sleeve sleeve is set outside the screw rod and screwed to the screw rod, the rotating sleeve is rotatably connected to the sleeve tube, and a plurality of The retractable rods, the multiple support rods and the multiple support plates are in one-to-one correspondence in position and quantity. plate and bearings, the shrink rod can drive the support plate to expand against the inner wall of the steel pipe.
通过采用上述技术方案,丝杆转动能够带动径向伸缩组件沿丝杆的轴向移动,将径向伸缩组件带进和带离钢管的腔体,转动套管能够带动旋转套沿丝杆的轴向移动,旋转套的移动带动收缩杆和支撑杆转动,从而带动支撑板贴近和远离钢管的内壁,实现径向收缩组件连接和脱离钢管;径向收缩组件的伸缩通过转动套管实现,轴向伸缩组件的伸缩通过转动丝杆实现,操作简单方便,而且丝杆螺纹连接基台,套管螺纹连接丝杆,丝杆和套管的轴向能够承受较大的作用力,有利于保持钢管轴向的稳定性,提高钢管切割的稳定性,减少切口毛刺。By adopting the above technical solution, the rotation of the screw can drive the radial telescopic assembly to move along the axial direction of the screw, bringing the radial telescopic assembly into and out of the cavity of the steel pipe, and the rotating sleeve can drive the rotating sleeve along the axis of the screw. The movement of the rotating sleeve drives the shrink rod and the support rod to rotate, thereby driving the support plate close to and away from the inner wall of the steel pipe, so as to realize the connection and separation of the radial shrink component from the steel pipe; the expansion and contraction of the radial shrink component is realized by rotating the sleeve, and the axial The expansion and contraction of the telescopic assembly is achieved by turning the screw, which is simple and convenient to operate, and the screw is threaded to connect the abutment, and the sleeve is threaded to connect the screw. The axial direction of the screw and the sleeve can withstand a large force, which is conducive to maintaining the shaft Directional stability, improve the stability of steel pipe cutting, and reduce cutting burrs.
进一步地,所述从动装置还包括升降气缸,所述从动架滑动连接所述基台并能够沿所述基台上下滑动,所述升降气缸的两端分别连接所述基台和从动架,所述升降气缸驱动所述从动架上下移动,所述从动滚轮能够低于所述基台的上表面。Further, the driven device further includes a lifting cylinder, the driven frame is slidably connected to the base and can slide up and down along the base, and the two ends of the lifting cylinder are respectively connected to the base and the driven The lifting cylinder drives the driven frame to move up and down, and the driven roller can be lower than the upper surface of the base.
通过采用上述技术方案,从动滚轮向下滑动低于基台的上表面,钢管下落到基台上并能够往基台设有从动滚轮的一侧滚动,方便切割后的钢管下料。By adopting the above technical scheme, the driven roller slides down below the upper surface of the abutment, and the steel pipe falls onto the abutment and can roll toward the side of the abutment provided with the driven roller, which is convenient for unloading the cut steel pipe.
进一步地,所述基台于所述从动装置的一侧安装有输送装置,所述输送装置和基台之间设有用于将所述基台上的钢管导向到所述输送装置上的导向装置,所述导向装置的两端分别连接所述输送装置和基台。Further, the base platform is equipped with a conveying device on one side of the driven device, and a guide for guiding the steel pipe on the base platform to the conveying device is provided between the conveying device and the base platform. device, the two ends of the guide device are respectively connected to the delivery device and the abutment.
通过采用上述技术方案,切割后的钢管从基台上滚落到导向装置上,再通过导向装置落到输送装置上,实现切割后的钢管的自动落料。By adopting the above technical scheme, the cut steel pipe rolls down from the abutment onto the guide device, and then falls onto the conveying device through the guide device, so that automatic blanking of the cut steel pipe is realized.
进一步地,所述导向装置包括滑板、第一隔板、第二隔板和挡杆,所述滑板的一端连接所述基台并低于所述基台的上表面,所述滑板的另一端设于所述输送带的上方,所述第一隔板和第二隔板分别安装于所述滑板的两侧,所述第一隔板和第二隔板分别倾斜设置成喇叭口状且喇叭口的大端朝向所述基台,所述挡杆安装于所述基台连接所述滑板的位置,所述挡杆靠近所述第一个隔板。Further, the guide device includes a slide plate, a first partition, a second partition and a stop bar, one end of the slide plate is connected to the base and is lower than the upper surface of the base, and the other end of the slide is Located above the conveyor belt, the first partition and the second partition are respectively installed on both sides of the slide plate, and the first partition and the second partition are respectively arranged obliquely in the shape of a bell mouth and the horn The big end of the opening faces the abutment, the blocking rod is installed at the position where the abutment is connected to the slide plate, and the blocking rod is close to the first partition.
通过采用上述技术方案,切割后的钢管滚到滑板的上端时,钢管的一端被挡杆阻挡,而钢管的另一端在惯性的作用下继续移动而掉落到滑板上,使得钢管发生转动,将钢管由纵向转成横向从滑板上往下滑落,从而便于输送装置输送,同时能够使得钢管在输送装置上能够排列整齐,便于吊装。By adopting the above technical scheme, when the steel pipe after cutting rolls to the upper end of the slide plate, one end of the steel pipe is blocked by the stop bar, while the other end of the steel pipe continues to move under the action of inertia and falls onto the slide plate, causing the steel pipe to rotate and The steel pipes are turned from vertical to horizontal and slide down from the slide plate, so as to facilitate the transportation of the conveying device, and at the same time, the steel pipes can be arranged neatly on the conveying device, which is convenient for hoisting.
进一步地,所述滑板靠近所述输送装置的一侧设有缓冲板,所述缓冲板横跨于所述输送装置的上方且倾斜设置,所述缓冲板的低端朝向所述输送装置的输送方向,所述缓冲板的低端铰接有导板,所述导板连接有缓冲气缸,所述缓冲气缸设于所述导板的下方并驱动所述导板转动,所述导板远离所述缓冲板的一侧能够贴近所述输送装置。Further, a buffer plate is provided on the side of the sliding plate close to the conveying device, and the buffer plate is arranged obliquely across the upper part of the conveying device, and the lower end of the buffer plate is directed towards the delivery of the conveying device. Direction, the lower end of the buffer plate is hinged with a guide plate, the guide plate is connected with a buffer cylinder, the buffer cylinder is located below the guide plate and drives the guide plate to rotate, the side of the guide plate away from the buffer plate Accessible to the delivery device.
通过采用上述技术方案,缓冲板能够对钢管进行缓冲,消除钢管从滑板上滑落的冲击力,然后缓冲气缸驱动导板转动贴近输送装置,钢管沿着导板滚落到输送装置上,降低钢管对输送装置的冲击力,避免钢管的冲击力破坏输送装置。By adopting the above technical solution, the buffer plate can buffer the steel pipe to eliminate the impact force of the steel pipe sliding off the slide plate, and then the buffer cylinder drives the guide plate to rotate close to the conveying device, and the steel pipe rolls along the guide plate to the conveying device, reducing the impact of the steel pipe on the conveying device The impact force of the steel pipe is avoided to damage the conveying device.
进一步地,所述基台的上表面往所述输送装置的一侧向下倾斜。Further, the upper surface of the abutment slopes downward toward one side of the delivery device.
通过采用上述技术方案,有利于钢管从基台上滚落到输送装置上。By adopting the above technical solution, it is beneficial for the steel pipe to roll down from the abutment to the conveying device.
进一步地,所述从动架连接有多根推杆,多根所述推杆沿所述基台的长度方向间隔分布,所述推杆的中部转动连接所述基台,所述推杆的一端设于所述从动架的下方并能够随所述从动架升降,所述推杆的另一端延伸到所述基台的上方并能够推动钢管向所述从动滚轮的一侧移动,所述推杆和基台之间设有复位弹簧,所述复位弹簧的两端分别固定连接所述推杆和基台。Further, the driven frame is connected with a plurality of push rods, and the plurality of push rods are distributed at intervals along the length direction of the abutment, and the middle part of the push rod is connected to the abutment in rotation, and the push rods are connected to the abutment. One end is arranged below the driven frame and can go up and down with the driven frame, the other end of the push rod extends above the abutment and can push the steel pipe to move to one side of the driven roller, A return spring is provided between the push rod and the abutment, and two ends of the return spring are fixedly connected to the push rod and the abutment respectively.
通过采用上述技术方案,从动架带动从动滚轮下降的过程中,同时带动推杆的一端向下移动,使得推杆转动,推杆设于基台上方的一端靠近钢管,当从动滚轮下降到基台的下方时,推杆与钢管接触,随着从动架继续下降,推杆推动钢管往基台上安装从动滚轮的一侧滚动,推动钢管从基台上掉落,解决钢管于基台之间的摩檫力过大而无法滚动的情况发生。By adopting the above technical scheme, when the driven frame drives the driven roller to descend, it simultaneously drives one end of the push rod to move downward, so that the push rod rotates, and the end of the push rod above the abutment is close to the steel pipe. When reaching the bottom of the abutment, the push rod is in contact with the steel pipe. As the driven frame continues to descend, the push rod pushes the steel pipe to roll to the side where the driven roller is installed on the abutment, pushing the steel pipe to fall from the abutment. The friction between the abutments is too great to roll.
第二方面,本申请提供的一种智能型市政地下钢管的高精度环切装置的操作方法采用如下的技术方案:In the second aspect, the operation method of an intelligent municipal underground steel pipe high-precision ring cutting device provided by the application adopts the following technical scheme:
一种智能型市政地下钢管的高精度环切装置的操作方法,包括如下步骤:A method for operating an intelligent municipal underground steel pipe high-precision ring cutting device, comprising the following steps:
1)使用吊机将整根钢管吊到所述驱动滚落和从动滚轮之间,并将钢管的一端靠近所述限位装置;1) Use a crane to hoist the entire steel pipe between the driving roll and the driven roller, and place one end of the steel pipe close to the limit device;
2)驱动所述轴向伸缩组件将所述径向伸缩组件从钢管的一端的端口伸入到钢管的内部;然后驱动所述径向伸缩组件伸张固定连接钢管;2) Drive the axial telescopic assembly to extend the radial telescopic assembly from the port at one end of the steel pipe into the interior of the steel pipe; then drive the radial telescopic assembly to stretch and fix the steel pipe;
3)启动所述驱动电机,驱动钢管转动,然后启动所述切割装置并移动所述切割装置,将钢管依次切割。3) Start the driving motor to drive the steel pipes to rotate, then start the cutting device and move the cutting device to cut the steel pipes in sequence.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1. 钢管放置到驱动滚轮和从动滚轮之间,驱动滚轮和从动滚轮将钢管支撑在基台的上方,使得钢管与基台不接触,钢管的一端靠近限位装置,轴向伸缩组件带动径向伸缩组件从钢管的一端伸入到钢管内,径向伸缩组件伸张固定连接钢管的内壁;切割装置对钢管进行切割时,驱动滚轮驱动钢管转动,径向伸缩组件和轴向伸缩组件限制钢管位移,使得钢管转动平稳,减少钢管的抖动,提高钢管切割的稳定性,减少切口毛刺,提高钢管的切割效率;1. The steel pipe is placed between the driving roller and the driven roller. The driving roller and the driven roller support the steel pipe above the abutment, so that the steel pipe does not touch the abutment. One end of the steel pipe is close to the limit device, and the axial telescopic component drives The radial telescopic assembly extends into the steel pipe from one end of the steel pipe, and the radial telescopic assembly is stretched and fixedly connected to the inner wall of the steel pipe; when the cutting device cuts the steel pipe, the driving roller drives the steel pipe to rotate, and the radial telescopic assembly and the axial telescopic assembly restrict the steel pipe. Displacement makes the steel pipe rotate smoothly, reduces the vibration of the steel pipe, improves the stability of the steel pipe cutting, reduces the burr of the incision, and improves the cutting efficiency of the steel pipe;
2. 径向收缩组件的伸缩通过转动套管实现,轴向伸缩组件的伸缩通过转动丝杆实现,操作简单方便,而且丝杆螺纹连接基台,套管螺纹连接丝杆,丝杆和套管的轴向能够承受较大的作用力,有利于保持钢管轴向的稳定性,提高钢管切割的稳定性,减少切口毛刺;2. The expansion and contraction of the radial shrinkage component is realized by rotating the sleeve, and the expansion and contraction of the axial expansion component is realized by rotating the screw rod. The operation is simple and convenient, and the screw rod is threaded to the abutment, and the sleeve is threaded to connect the screw rod, screw rod and sleeve tube The axial direction can withstand a large force, which is beneficial to maintain the axial stability of the steel pipe, improve the stability of the steel pipe cutting, and reduce the burr of the incision;
3. 切割后的钢管滚到滑板的上端时,钢管的一端被挡杆阻挡,而钢管的另一端在惯性的作用下继续移动而掉落到滑板上,使得钢管发生转动,将钢管由纵向转成横向从滑板上往下滑落,从而便于输送装置输送,同时能够使得钢管在输送装置上能够排列整齐,便于吊装;3. When the cut steel pipe rolls to the upper end of the slide plate, one end of the steel pipe is blocked by the stop bar, while the other end of the steel pipe continues to move under the action of inertia and falls onto the slide plate, causing the steel pipe to rotate, turning the steel pipe from longitudinal to vertical. It slides down from the slide plate in a horizontal direction, so as to facilitate the transportation of the conveying device, and at the same time, it can make the steel pipes neatly arranged on the conveying device, which is convenient for hoisting;
4. 从动架带动从动滚轮下降的过程中,同时带动推杆的一端向下移动,使得推杆转动,推杆设于基台上方的一端靠近钢管,当从动滚轮下降到基台的下方时,推杆与钢管接触,随着从动架继续下降,推杆推动钢管往基台上安装从动滚轮的一侧滚动,推动钢管从基台上掉落,解决钢管于基台之间的摩檫力过大而无法滚动的情况发生。4. When the driven frame drives the driven roller down, it simultaneously drives one end of the push rod to move downward, making the push rod rotate. The end of the push rod above the abutment is close to the steel pipe. When the driven roller descends to the When it is down, the push rod is in contact with the steel pipe, and as the driven frame continues to descend, the push rod pushes the steel pipe to roll to the side where the driven roller is installed on the abutment, and pushes the steel pipe to fall from the abutment, so as to solve the gap between the steel pipe and the abutment. The situation where the friction force is too large to roll.
附图说明Description of drawings
图1是本申请实施例一的一种智能型市政地下钢管的高精度环切装置的结构示意图。Fig. 1 is a structural schematic diagram of an intelligent high-precision circular cutting device for municipal underground steel pipes according to
图2是本申请实施例一的限位装置的结构示意图。FIG. 2 is a schematic structural view of the limiting device according to
图3是本申请实施例二的一种智能型市政地下钢管的高精度环切装置的结构示意图。Fig. 3 is a structural schematic diagram of an intelligent high-precision circular cutting device for municipal underground steel pipes according to
图4是本申请实施例二的一种智能型市政地下钢管的高精度环切装置的横向剖视示意图。Fig. 4 is a schematic cross-sectional view of an intelligent high-precision circular cutting device for municipal underground steel pipes according to
附图标记说明:Explanation of reference signs:
1、基台;2、钢管;31、驱动电机;32、驱动滚轮;41、从动滚轮;42、推杆;43、升降气缸;51、轴向伸缩组件;511、丝杆;512、轴承;513、转动手柄;52、径向伸缩组件;521、套管;522、旋转套;523、收缩杆;524、支撑板;525、支撑杆;526、转舵;6、切割装置;7、输送装置;81、滑板;82、第一隔板;83、第二隔板;84、挡杆;85、缓冲板;86、导板;87、缓冲气缸;9、输送带。1. Abutment; 2. Steel pipe; 31. Driving motor; 32. Driving roller; 41. Driven roller; 42. Push rod; 43. Lifting cylinder; 51. Axial telescopic component; 511. Screw rod; 512. Bearing ; 513, rotating handle; 52, radial telescopic assembly; 521, sleeve pipe; Conveying device; 81, slide plate; 82, first partition; 83, second partition; 84, stop rod; 85, buffer plate; 86, guide plate; 87, buffer cylinder; 9, conveyor belt.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-4.
本申请实施例公开一种智能型市政地下钢管的高精度环切装置及操作方法。The embodiment of the present application discloses an intelligent high-precision circular cutting device and operation method for municipal underground steel pipes.
实施例一Embodiment one
参照图1,一种智能型市政地下钢管的高精度环切装置包括基台1,基台1上安装有限位装置、驱动装置和从动装置,限位装置设于基台1的一端,驱动装置和从动装置分别设于基台1的两侧,驱动装置用于驱动钢管2转动,从动装置用于稳定钢管2,避免钢管2滚动而发生横向位移。驱动装置包括驱动电机31和多个驱动滚轮32,多个驱动滚轮32沿基台1的长度方向间隔设置,驱动电机31连接驱动滚轮32并驱动驱动滚轮32转动。从动装置包括从动架和多个从动滚轮41,从动架安装于基台1内,从动滚轮41转动安装于从动架上,多个从动滚轮41沿基台1的长度方向间隔设置。驱动滚轮32和从动滚轮41支撑钢管2且均与钢管2抵接,驱动滚轮32通过摩檫力带动钢管2转动,从动滚轮41稳定钢管2。限位装置包括能够沿基台1的长度方向伸缩的轴向伸缩组件51和用于连接钢管2的径向伸缩组件52,轴向伸缩组件51安装于基台1上,径向伸缩组件52转动安装于轴向伸缩组件51朝向驱动滚轮32的一端,轴向伸缩组件51带动径向伸缩组件52沿基台1的长度方向移动,径向伸缩组件52能够连接钢管2并保持钢管2稳定转动。基台1的一侧安装有用于切割钢管2的切割装置6,切割装置6能够沿基台1的长度方向移动。Referring to Fig. 1, a high-precision circular cutting device for an intelligent municipal underground steel pipe includes a
基台1呈长方体状,基台1内设有腔体。基台1的上部的两侧分别设有多个横向的滚轮槽,多个滚轮槽沿基台1的长度方向间隔设置,滚轮槽连通腔体。多个驱动滚轮32与多个滚轮槽在位置和数量上一一对应,驱动滚轮32安装于滚轮槽的一端并贯穿滚轮槽,驱动滚轮32的圆心设于腔体中,所有的驱动滚轮32通过一根转轴连接,转轴安装于腔体中,转轴的两端转动连接腔体的两端的侧壁,驱动电机31连接转轴并驱动转轴转动。多个从动滚轮41与多个滚轮槽在位置和数量上一一对应,从动滚轮41安装于滚轮槽远离驱动滚轮32的一端并贯穿滚轮槽,从动滚轮41的中心设于腔体中,所有的从动滚轮41通过一根从动轴连接,从动轴的两端转动连接从动架。驱动滚轮32和从动滚轮41能够将钢管2支离基台1的上表面,使得钢管2与基台1不接触,减小钢管2转动的阻力,同时能够减少钢管2切割时切割装置6切割到基台1的情况发生。基台1的上部的一端设有支撑架,轴向伸缩组件51安装于支撑架上。The
参照图2,轴向伸缩组件51包括丝杆511,丝杆511螺纹连接支撑架并贯穿支撑架,丝杆511位于基台1外的一端设有转动手柄513,丝杆511位于基台1上方的一端安装有轴承512。径向伸缩组件52包括套管521、旋转套522、多根收缩杆523、多根支撑杆525和多块支撑板524,套管521套设于丝杆511外并螺纹连接丝杆511,旋转套522转动套设于套管521靠近轴承512的一端,套管521远离旋转套522的一端固定连接有转舵526,通过转舵526能够方便的旋转套522管521,套管521转动能够沿丝杆511的轴向移动,从而带动旋转套522沿丝杆511的轴向移动。多根收缩杆523、多根支撑杆525和多块支撑板524在位置和数量上一一对应,多根收缩杆523围绕丝杆511的周圈设置,多根支撑杆525围绕丝杆511的周圈设置,收缩杆523的两端分别铰接旋转套522和支撑板524,支撑杆525的两端分别铰接支撑板524和轴承512,收缩杆523和支撑杆525能够带动支撑板524展开抵紧钢管2的内壁和带动支撑板524收缩脱离钢管2的内壁。支撑板524呈扇形弧状,支撑板524的外径与钢管2的内径相等,所有的支撑板524的中心轴线相互重合,使得支撑板524的外壁能够全部紧贴钢管2的内壁,提高径向收缩组件连接的牢固性。旋转套522沿丝杆511的轴向移动带动收缩杆523和支撑杆525转动,从而带动支撑板524展开和收缩,从而实现连接钢管2和脱离钢管2,径向伸缩组件52的伸缩原理与雨伞的伸缩原理类似。采用螺纹连接来控制轴向收缩组件和径向收缩组件的伸缩,而不是采用气缸等弹性收缩结构进行控制,是为了使得轴向收缩组件和径向收缩组件的伸缩都由刚性结构控制,在钢管2转动受力时能够减小钢管2的抖动,若采用气缸等弹性收缩结构控制轴向收缩组件和径向收缩组件的伸缩,则在钢管2转动时,钢管2受力传递到气缸等结构时会使得气缸等结构发生弹性变形,从而钢管2的抖动较大,不利于控制切口的毛刺,且容易造成切割装置6损坏。Referring to FIG. 2 , the axial
本实施例使用的切割装置6为砂轮切割机,切割装置6连接由小车,通过小车带动切割装置6沿基台1的长度方向移动。The
本申请实施例一种智能型市政地下钢管的高精度环切装置的实施原理为:钢管2放置到驱动滚轮32和从动滚轮41之间,驱动滚轮32和从动滚轮41将钢管2支撑在基台1的上方,使得钢管2与基台1不接触,钢管2的一端靠近丝杆511的一端。然后通过转动手柄513转动丝杆511,使得径向伸缩组件52从钢管2的一端的端口伸入到钢管2的内部,再一手固定丝杆511,一手转动转舵526,带动套管521在丝杆511上转动,使得收缩杆523和支撑杆525转动一定的角度,将支撑板524往钢管2的内壁方向推动,直至支撑板524牢固抵紧在钢管2的内壁上,支撑板524与钢管2固定连接。然后启动驱动电机31,驱动电机31带动驱动滚轮32转动,驱动滚轮32带动钢管2转动,而轴向收缩组件和径向收缩组件限制了钢管2除了转动外其他方向的位移,保持钢管2的转动稳定,最后启动切割装置6对钢管2进行切割,按顺序从钢管2远离丝杆511的一端往钢管2连接丝杆511的一端依次开始切割,依次将钢管2切割成需要的长度。本实施例的钢管2转动稳定,减少了钢管2切割时钢管2的抖动,从而减少钢管2的切口的毛刺,同时提高了钢管2的切割效率。The implementation principle of an intelligent municipal underground steel pipe high-precision circular cutting device in the embodiment of the present application is as follows: the
实施例二Embodiment two
参照图3和图4,实施例二与实施例一不同之处在于,基台1的上部还设有多个长槽,多个长槽沿基台1的长度方向间隔设置,滚轮槽和长槽相互交错设置,相邻的两个滚轮槽之间设有一个长槽,相邻的两侧长槽之间设有一个滚轮槽,长槽连通腔体。基台1的上表面由安装驱动滚轮32的一侧往安装从动滚轮41的一侧向下倾斜。Referring to Fig. 3 and Fig. 4, the difference between the second embodiment and the first embodiment is that the upper part of the
从动架的两端分别设有滑槽,基台1的两端分别设有竖向的滑轨,从动架通过滑槽和滑轨的连接滑动连接基台1,从动架能够沿基台1上下滑动。从动架的下方连接有升降气缸43,升降气缸43竖直设置,升降气缸43的两端分别固定连接基台1的底部和从动架的底部,升降气缸43驱动从动架上下滑动,从动架带动从动滚轮41上下移动,从动滚轮41能够全部移动到腔体内,从而使得切割后的钢管2能够往基台1安装从动滚轮41的一侧滚动,方便切割后的钢管2下料。从动架连接有多根推杆42,多根推杆42与多个长槽在数量和位置上一一对应,每个长槽贯穿一根推杆42,推杆42的一端设于腔体内,推杆42的另一端设于基台1的上方且设于相邻的两个驱动滚轮32之间,所有的推杆42的中部连接有同一根连杆,连杆的两端分别转动连接基台1。推杆42设于腔体内的一端设于从动架的下方并能够随从动架下降,推杆42设于基台1上方的一端能够推动钢管2向从动滚轮41的一侧移动,连杆外套设有复位弹簧,复位弹簧的两端分别固定连接推杆42和基台1。从动架带动从动滚轮41下降的过程中,同时带动推杆42设于腔体内的一端向下移动,使得推杆42转动,推杆42设于基台1上方的一端往钢管2靠近,当从动滚轮41完全下降到基台1的上表面的下方时,推杆42与钢管2接触,随着从动架继续下降,推杆42推动钢管2往基台1上安装从动滚轮41的一侧滚动。The two ends of the driven frame are respectively provided with chute, and the two ends of the
基台1的一侧安装有输送装置7,输送装置7靠近基台1安装从动滚轮41的一侧,输送装置7和基台1之间设有用于将基台1上的钢管2导向到输送装置7上的导向装置,导向装置的两端分别连接输送装置7和基台1。从基台1上滚落的钢管2掉落到导向装置上,再通过导向装置进入到输送装置7上,被输送装置7往前输送。导向装置包括滑板81、第一隔板82、第二隔板83和挡杆84,滑板81的一端连接基台1并低于基台1的上表面,滑板81的另一端设于输送带9的上方,滑板81上布满滑轮,滑轮能够转动,钢管2掉落到滑轮上后能够更方便的向下移动,减少钢管2因为摩檫力过大而无法再滑板81上滑落的情况发生。第一隔板82和第二隔板83分别安装于滑板81的两侧,第一隔板82和第二隔板83分别倾斜设置成喇叭口状且喇叭口的大端朝向基台1,挡杆84转动安装于基台1靠近滑板81的位置,挡杆84竖直设置,挡杆84靠近第一个隔板。切割后的钢管2滚到滑板81的上端时,钢管2的一端被挡杆84阻挡,而钢管2的另一端在惯性的作用下继续移动而掉落到滑板81上,使得钢管2发生转动,将钢管2由纵向转成横向从滑板81上往下滑落,从而便于输送装置7输送,同时能够使得钢管2在输送装置7上能够排列整齐,便于吊装。挡杆84与推杆42在沿基台1的长度方向上相互错开,钢管2的一端被挡杆84阻挡后,钢管2的另一端能够继续被推杆42推动。由于第一隔板82的上端和第二隔板83的上端之间的距离与切割的钢管2的长度基本相同,钢管2纵向滚到滑板81上很容易被第一隔板82和第二隔板83卡死,通过挡杆84的设置使得钢管2发生转向,能够减少钢管2被第一隔板82和第二隔板83卡住的情况发生。A
滑板81靠近输送装置7的一侧设有缓冲板85,缓冲板85横跨于输送装置7的上方且前后倾斜设置,缓冲板85的前端低于缓冲板85的后端,缓冲板85的前端铰接有导板86,缓冲板85的后端以及缓冲板85远离滑板81的一端分别固定有挡板。导板86的下端连接缓冲板85,导板86远离滑板81的一端延伸到输送装置7远离滑板81的一侧的外部,导板86远离滑板81的一端连接有缓冲气缸87,缓冲气缸87的两端分别铰接导板86和输送装置7,缓冲气缸87驱动导板86转动,使得导板86远离缓冲板85的一侧能够贴近输送装置7。缓冲板85对钢管2进行缓冲,消除钢管2从滑板81上滑落的冲击力,然后缓冲气缸87驱动导板86转动贴近输送装置7,钢管2沿着导板86滚落到输送装置7上,降低钢管2对输送装置7的冲击力,避免钢管2的冲击力破坏输送装置7。Sliding
输送装置7包括板式输送机,钢管2落到输送装置7上,且导板86复位后,输送装置7启动,将钢管2往前输送,钢管2在输送装置7的前端聚集,方便钢管2的吊运,然后输送装置7闭合,待下一次钢管2落到输送装置7上再启动。本实施例的钢管2的吊装能够直接在输送装置7的前端完成,无需沿着基台1走动将切割的钢管2一个吊运走,吊运简单方便,方便切割后的钢管2的收集和装车。The conveying
在另一实施例中,基台1内设有输送带9,输送带9的一端设于腔体内,输送带9的另一端延伸到基台1外,用于将从滚轮槽和长槽中掉落的碎屑输送到基台1外,输送带9外的一端的下方设有收集仓,收集仓收集输送带9运送出来的碎屑。In another embodiment, a
本申请还包括实施例一种智能型市政地下钢管的高精度环切装置的操作方法。一种智能型市政地下钢管的高精度环切装置的操作方法包括如下步骤:The present application also includes an embodiment of an operating method of an intelligent municipal underground steel pipe high-precision circular cutting device. An operating method of an intelligent municipal underground steel pipe high-precision circumcision device includes the following steps:
1)使用吊机将整根钢管2吊到驱动滚落和从动滚轮41之间,并将钢管2的一端靠近限位装置;1) Use a crane to hoist the
2)驱动轴向伸缩组件51将径向伸缩组件52从钢管2的一端的端口伸入到钢管2的内部;然后驱动径向伸缩组件52伸张固定连接钢管2;2) Drive the axial
3)启动驱动电机31,驱动钢管2转动,然后启动切割装置6并移动切割装置6,将钢管2依次切割。3) Start the driving
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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CN118060613A (en) * | 2024-04-22 | 2024-05-24 | 江苏新长江无缝钢管制造有限公司 | Steel pipe production line and steel pipe cutter thereof |
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CN118060613A (en) * | 2024-04-22 | 2024-05-24 | 江苏新长江无缝钢管制造有限公司 | Steel pipe production line and steel pipe cutter thereof |
CN118060613B (en) * | 2024-04-22 | 2024-07-02 | 江苏新长江无缝钢管制造有限公司 | Steel pipe production line and steel pipe cutter thereof |
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