CN115874228A - An aluminum electrolytic cell cover system and an aluminum electrolytic cell device including a cover-moving mechanism - Google Patents
An aluminum electrolytic cell cover system and an aluminum electrolytic cell device including a cover-moving mechanism Download PDFInfo
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- CN115874228A CN115874228A CN202111129931.8A CN202111129931A CN115874228A CN 115874228 A CN115874228 A CN 115874228A CN 202111129931 A CN202111129931 A CN 202111129931A CN 115874228 A CN115874228 A CN 115874228A
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Abstract
Description
技术领域technical field
本发明涉及铝生产领域,具体为一种包含移盖机构的铝电解槽槽盖系统及铝电解槽装置。The invention relates to the field of aluminum production, in particular to an aluminum electrolytic tank cover system and an aluminum electrolytic tank device including a cover moving mechanism.
背景技术Background technique
当前金属铝是通过冰晶石-氧化铝熔盐电解法得到的,由于生产工艺的特殊性,电解过程中有大量的粉尘和电解烟气(CO2、HF气体、SO2等)逸出电解槽,对生产车间和周边环境造成污染,为降低污染并净化生产环境,电解槽上设置有槽罩板用以阻止粉尘和烟气的逸出。槽罩板在电解槽上按串联顺序放置覆盖,且每一块均可人工操作独立启闭和移走,槽罩板具有阻止污染物逸出、维持槽内集气负压平衡、防止异物落入槽内、保护工作场所内人员安全、槽体保温等作用。At present, metal aluminum is obtained by cryolite-alumina molten salt electrolysis method. Due to the particularity of the production process, a large amount of dust and electrolysis flue gas (CO 2 , HF gas, SO 2 , etc.) escape from the electrolytic cell during the electrolysis process. , causing pollution to the production workshop and the surrounding environment. In order to reduce pollution and purify the production environment, a tank cover is set on the electrolytic cell to prevent dust and smoke from escaping. The tank cover plates are placed and covered in series on the electrolytic cell, and each piece can be manually opened, closed and removed independently. The tank cover plates have the functions of preventing pollutants from escaping, maintaining the negative pressure balance of gas collection in the tank, and preventing foreign objects from falling into the tank. In the tank, to protect the safety of personnel in the workplace, and to keep the tank warm.
目前,启闭槽罩板均由现场运行人员手动操作,为便于运行人员作业,电解槽侧部槽罩板通常设计为轻而薄的铝制薄板,这种轻而薄的槽罩板存在机械强度低和散热损失大等问题。At present, the opening and closing tank cover plates are manually operated by on-site operators. In order to facilitate the operation of the operators, the side tank cover plates of the electrolytic cell are usually designed as light and thin aluminum sheets. There are mechanical Problems such as low strength and large heat loss.
在生产过程中,为便于作业(拧阳极卡具、槽上部装置检修等),操作人员经常脚踩在槽罩板上,低的机械强度常导致罩板发生机械变形。此外,由于机械强度原因,变形后的罩板在彼此的连接处通常出现较大的缝隙,导致密闭性变差;大量的环境空气通过缝隙进入电解槽内,增加了电解槽的能量损失和烟气净化系统处理负荷。生产中为保证一定的密闭效果,通常采用定期更换罩板的方式(罩板寿命通常为2~3年)。In the production process, in order to facilitate the operation (screw the anode fixture, overhaul the upper device of the tank, etc.), the operator often steps on the tank cover plate, and the low mechanical strength often leads to mechanical deformation of the cover plate. In addition, due to mechanical strength, the deformed cover plates usually have large gaps at the joints of each other, resulting in poor airtightness; a large amount of ambient air enters the electrolytic cell through the gap, which increases the energy loss and smoke of the electrolytic cell. Air purification system processing load. In order to ensure a certain airtight effect during production, the way of regularly replacing the cover plate is usually adopted (the service life of the cover plate is usually 2 to 3 years).
薄的铝制槽罩板相较于添加保温材料的槽罩板,表面温度相差可达30℃,不利于电解槽的保温;另一方面,长期高温热辐射易对作业人员造成伤害。Compared with the tank cover with insulation material, the surface temperature difference of the thin aluminum tank cover can reach 30°C, which is not conducive to the insulation of the electrolytic tank; on the other hand, long-term high-temperature heat radiation is easy to cause harm to the operators.
虽然目前也开发了高强度或添加保温材料的槽罩板,但由于重量明显变大,难以由运行人员手动启闭。若采用起重装置进行启闭,存在定位困难且提起后发生摆动等问题,目前尚未得到解决。Although high-strength or insulation-added trough cover panels have also been developed at present, it is difficult to be manually opened and closed by operators due to the obvious increase in weight. If a lifting device is used for opening and closing, there will be problems such as positioning difficulties and swinging after lifting, which have not yet been resolved.
为了能够使用具有高强度、高保温性和高重量的槽罩板,对于能够准确方便地启闭的槽罩板系统,存在着改进的需要。In order to be able to use high strength, high thermal insulation and high weight coffer panels, there is a need for an improved coffer panel system that can be opened and closed accurately and easily.
发明内容Contents of the invention
本发明的目的在于提供一种包含移盖机构的铝电解槽槽盖系统及铝电解槽装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an aluminum electrolytic cell cover system and an aluminum electrolytic cell device including a cover moving mechanism, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种包含移盖机构的铝电解槽槽盖系统,包括电解槽槽体以及沿电解槽槽体长度方向等间隔安装的多个阳极导杆,所述电解槽槽体侧面对应各阳极导杆位置处分别安装一个槽罩板,相邻两槽罩板之间通过密封调节机构实现密封卡合;In order to achieve the above object, the present invention provides the following technical solutions: a cover system for an aluminum electrolytic cell including a cover-moving mechanism, including a cell body of the electrolytic cell and a plurality of anode guide rods installed at equal intervals along the length direction of the cell body of the electrolytic cell. A tank cover plate is respectively installed at the position corresponding to each anode guide rod on the side of the electrolytic cell body, and the sealing engagement between two adjacent tank cover plates is realized through a sealing adjustment mechanism;
还包括设置在各槽罩板上下两端的移盖机构,所述移盖机构使得槽罩板可沿电解槽槽体长度方向移动至相邻槽罩板上,以实现对应阳极导杆位置处的电解槽槽体开放;It also includes a cover-moving mechanism arranged at the upper and lower ends of each tank cover plate, and the cover-moving mechanism enables the tank cover plate to move to the adjacent tank cover plate along the length direction of the cell body of the electrolytic cell, so as to realize the corresponding anode guide rod position. The electrolytic cell body is open;
还包括设置在所述电解槽槽体底部的支撑底座,所述支撑底座供槽罩板下端的移盖机构安装;电解槽槽体顶部预留有供槽罩板上端的移盖机构安装的避让槽。It also includes a supporting base arranged at the bottom of the electrolytic cell body, the supporting base is used for the installation of the cover moving mechanism at the lower end of the tank cover plate; the top of the electrolytic cell body is reserved for the installation of the cover moving mechanism at the upper end of the tank cover plate groove.
进一步的,所述密封调节机构包括对应设置在槽罩板两相对拼装侧边处的拼接槽和气囊条,且拼接槽和气囊条可适配嵌合,槽罩板其中一端面上安装有对气囊条进行充放气调节的充放气机构。Further, the sealing adjustment mechanism includes splicing grooves and airbag strips correspondingly arranged at two opposite assembling sides of the slot cover plate, and the splicing groove and the airbag strip can be fit and fitted, and a pair of The inflation and deflation mechanism for adjusting the inflation and deflation of the airbag strip.
进一步的,所述充放气机构包括气泵和导气管,所述气泵设置在槽罩板下端位置处,其输出端通过导气管与气囊条一端连通,导气管上安装有用于放气的电控阀。Further, the inflation and deflation mechanism includes an air pump and an air guide tube, the air pump is arranged at the lower end of the tank cover plate, and its output end communicates with one end of the air bag strip through the air guide tube, and the air guide tube is equipped with an electric control device for deflation. valve.
进一步的,所述密封调节机构还包括设置在槽罩板两相对拼装侧边处的卡合结构,该卡合结构包括沿槽罩板一侧边上沿或下沿向外延伸的卡合边,以及沿槽罩板另一侧边上沿或下沿设置的供卡合边嵌入的卡合槽。Further, the sealing adjustment mechanism also includes an engaging structure arranged at two opposite assembling sides of the slot cover plate, the engaging structure includes an engaging edge extending outward along the upper or lower edge of one side of the slot cover plate , and an engaging slot provided along the upper or lower edge of the other side of the slot cover plate for the engaging edge to be embedded in.
进一步的,所述移盖机构包括铰接座、第一连杆、第二连杆、第一伸缩机构、第二伸缩机构和固定座;所述第一连杆一端与铰接座转动连接,另一端与第二连杆端部转动连接,第二连杆末端转动安装在槽罩板端部,第一伸缩机构转动安装在第一连杆和第二连杆之间,固定座设置在铰接座一侧,第二伸缩机构一端转动安装在固定座上,另一端与第一连杆中部铰接。Further, the cover moving mechanism includes a hinged seat, a first connecting rod, a second connecting rod, a first telescopic mechanism, a second telescopic mechanism and a fixed seat; one end of the first connecting rod is rotatably connected to the hinged seat, and the other end It is rotatably connected with the end of the second connecting rod, the end of the second connecting rod is rotatably installed at the end of the slot cover plate, the first telescopic mechanism is rotatably installed between the first connecting rod and the second connecting rod, and the fixed seat is arranged on the hinge seat On the side, one end of the second telescopic mechanism is rotatably mounted on the fixed seat, and the other end is hinged with the middle part of the first connecting rod.
进一步的,所述第一伸缩机构、第二伸缩机构为电动伸缩杆、气缸、液压杆中的任一种。Further, the first telescopic mechanism and the second telescopic mechanism are any one of electric telescopic rods, air cylinders, and hydraulic rods.
进一步的,所述支撑底座两侧向外延伸并伸出电解槽槽体,且伸出部分预留有供槽罩板下端的移盖机构安装固定的安装槽。Further, both sides of the support base extend outwards and protrude from the electrolytic cell body, and the protruding part is reserved with a mounting groove for the cover moving mechanism at the lower end of the cell cover plate to be installed and fixed.
进一步的,所述避让槽避开阳极导杆位置设置,使得槽罩板下上端的移盖机构运行时避开阳极导杆;且槽罩板上下两端的移盖机构相互错开设置。Further, the avoidance groove is set away from the position of the anode guide rod, so that the cover moving mechanism at the lower and upper ends of the trough cover plate avoids the anode guide rod during operation; and the cover moving mechanisms at the upper and lower ends of the trough cover plate are staggered from each other.
本发明还提供一种铝电解槽装置,所述铝电解槽装置包括上述的一种包含移盖机构的铝电解槽槽盖系统。The present invention also provides an aluminum electrolytic cell device, which includes the above-mentioned aluminum electrolytic cell cover system including a cover moving mechanism.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过将电解槽槽体上的槽罩板设置为移动结构,利用移盖机构的配合,能够将槽罩板移动至相邻槽罩板上,从而实现对应阳极导杆位置处的电解槽槽体开放,便于阳极的更换操作;此种移盖结构在开盖时不占用装置外部空间,且可自动执行,安全性高,为高强度、高保温性和高重量的槽罩板的使用提供了便利,有效降低了作业人员的劳动强度,减少了作业人员与污染物的接触时间。1. In the present invention, the tank cover plate on the electrolytic cell body is set as a moving structure, and the cover plate can be moved to the adjacent tank cover plate by using the cooperation of the cover-moving mechanism, thereby realizing the corresponding anode guide rod position. The cell body of the electrolytic cell is open, which is convenient for the replacement of the anode; this kind of cover removal structure does not occupy the external space of the device when the cover is opened, and can be executed automatically, with high safety. The use provides convenience, effectively reduces the labor intensity of operators, and reduces the contact time between operators and pollutants.
2、本发明在槽罩板的拼装侧设置密封调节机构,利用充放气机构和卡合机构的配合,不仅能够实现相邻两槽罩板的精准对接,而且能够实现对接处的良好密封,保持电解槽稳定的工作状态。2. In the present invention, a sealing adjustment mechanism is provided on the assembling side of the trough cover plate, and by using the cooperation of the inflation and deflation mechanism and the engaging mechanism, not only can the precise docking of two adjacent trough cover plates be realized, but also a good seal at the joint can be realized. Keep the electrolytic cell in a stable working condition.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的槽罩板下端的移盖机构的具体安装结构示意图;Fig. 2 is the specific installation structure schematic diagram of the cover moving mechanism of the lower end of the slot cover plate of the present invention;
图3为本发明的槽罩板上端的移盖机构的具体安装结构示意图。Fig. 3 is a schematic diagram of the specific installation structure of the cover moving mechanism at the top of the slot cover plate of the present invention.
图中:1、电解槽槽体;2、阳极导杆;3、槽罩板;4、密封调节机构;401、拼接槽;402、气囊条;403、卡合边;404、卡合槽;405、气泵;406、导气管;407、电控阀;5、铰接座;6、第一连杆;7、第二连杆;8、第一伸缩机构;9、固定座;10、第二伸缩机构;11、支撑底座;12、安装槽;13、避让槽。In the figure: 1. Electrolytic tank body; 2. Anode guide rod; 3. Tank cover plate; 4. Sealing adjustment mechanism; 401, splicing tank; 402, airbag strip; 403, snapping edge; 404, snapping slot; 405, air pump; 406, air guide tube; 407, electric control valve; 5, hinged seat; 6, first connecting rod; 7, second connecting rod; 8, first telescopic mechanism; 9, fixed seat; 10, second Telescopic mechanism; 11. Support base; 12. Installation groove; 13. Avoidance groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the orientation or positional relationship shown in the drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参阅图1-3,本发明提供一种技术方案:一种包含移盖机构的铝电解槽槽盖系统,包括电解槽槽体1以及沿电解槽槽体1长度方向等间隔安装的多个阳极导杆2,所述电解槽槽体1侧面对应各阳极导杆2位置处分别安装一个槽罩板3,相邻两槽罩板3之间通过密封调节机构4实现密封卡合;Please refer to Figures 1-3, the present invention provides a technical solution: an aluminum electrolytic cell cover system including a cover-moving mechanism, including an electrolytic cell body 1 and a plurality of
还包括设置在各槽罩板3上下两端的移盖机构,所述移盖机构使得槽罩板3可沿电解槽槽体1长度方向移动至相邻槽罩板3上,以实现对应阳极导杆2位置处的电解槽槽体1开放;It also includes a cover-moving mechanism arranged at the upper and lower ends of each
还包括设置在所述电解槽槽体1底部的支撑底座11,所述支撑底座11供槽罩板3下端的移盖机构安装;电解槽槽体1顶部预留有供槽罩板3上端的移盖机构安装的避让槽13。It also includes a supporting
进一步的,所述支撑底座11两侧向外延伸并伸出电解槽槽体1,且伸出部分预留有供槽罩板3下端的移盖机构安装固定的安装槽12。Further, both sides of the
进一步的,所述避让槽13避开阳极导杆2位置设置,使得槽罩板3下上端的移盖机构运行时避开阳极导杆2;且槽罩板3上下两端的移盖机构相互错开设置,此种形式避免槽罩板3转动。Further, the
实施例1:如图2-3所示,所述密封调节机构4包括对应设置在槽罩板3两相对拼装侧边处的拼接槽401和气囊条402,且拼接槽401和气囊条402可适配嵌合,槽罩板3其中一端面上安装有对气囊条402进行充放气调节的充放气机构。Embodiment 1: As shown in Figures 2-3, the sealing adjustment mechanism 4 includes
在本实施例中,所述充放气机构包括气泵405和导气管406,所述气泵405设置在槽罩板3下端位置处,其输出端通过导气管406与气囊条402一端连通,导气管406上安装有用于放气的电控阀407。In this embodiment, the inflation and deflation mechanism includes an
在本实施例中,所述密封调节机构4还包括设置在槽罩板3两相对拼装侧边处的卡合结构,该卡合结构包括沿槽罩板3一侧边上沿或下沿向外延伸的卡合边403,以及沿槽罩板3另一侧边上沿或下沿设置的供卡合边403嵌入的卡合槽404。In this embodiment, the sealing adjustment mechanism 4 also includes an engaging structure arranged at two opposite assembling sides of the
使用时,相邻两槽罩板3通过卡合结构实现相互卡合,槽罩板3侧边处的卡合边403和卡合槽404均呈相互配合的“L”型结构,便于槽罩板3放置时快速定位;在槽罩板3下放时,气囊条402处于放气状态,其内部充气量大约为其容积的一半左右,便于槽罩板3的对接;拼接到位后,气泵405启动对气囊条402内部充气,气囊条402膨胀鼓起嵌入拼接槽401内,将拼接槽401内壁抵紧,实现密封连接;移动槽罩板3前,通过电控阀407对气囊条402内部放气,便于槽罩板3的移出。When in use, two adjacent
实施例2:如图2-3所示,所述移盖机构包括铰接座5、第一连杆6、第二连杆7、第一伸缩机构8、第二伸缩机构10和固定座9;所述第一连杆6一端与铰接座5转动连接,另一端与第二连杆7端部转动连接,第二连杆7末端转动安装在槽罩板3端部,第一伸缩机构8转动安装在第一连杆6和第二连杆7之间,固定座9设置在铰接座5一侧,第二伸缩机构10一端转动安装在固定座9上,另一端与第一连杆6中部铰接。Embodiment 2: As shown in Figure 2-3, the cover moving mechanism includes a hinged
在本实施例中,所述第一伸缩机构8、第二伸缩机构10为电动伸缩杆、气缸、液压杆中的任一种。In this embodiment, the first
移盖操作时,首先第一伸缩机构8启动,第一伸缩机构8伸长,将槽罩板3上移,高出相邻的槽罩板3;然后第二伸缩机构10启动,推动第二连杆7沿固定座9转动,将第一连杆6、第二连杆7整体翻转,将该槽罩板3推移至相邻槽罩板3的上方位置处,从而实现对应阳极导杆2位置处的电解槽槽体1开放,便于阳极的更换操作;此种移盖结构在开盖时不占用装置外部空间,且可在控制器的统一控制下自动执行,安全性高,为高强度、高保温性和高重量的槽罩板的使用提供了便利,有效降低了作业人员的劳动强度,减少了作业人员与污染物的接触时间。During the cover removal operation, at first the first
实施例3:本发明还提供一种铝电解槽装置,所述铝电解槽装置包括上述的一种包含移盖机构的铝电解槽槽盖系统。Embodiment 3: The present invention also provides an aluminum electrolytic cell device, which includes the above-mentioned aluminum electrolytic cell cover system including a cover moving mechanism.
值得注意的是:整个装置通过总控制按钮对其实现控制,由于控制按钮匹配的设备为常用设备,属于现有成熟技术,在此不再赘述其电性连接关系以及具体的电路结构。It is worth noting that the whole device is controlled by the main control button. Since the equipment matched with the control button is a common equipment and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described here.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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