CN115873162A - Preparation device and preparation method of oligomeric fluoroether peroxide for fluororubber - Google Patents
Preparation device and preparation method of oligomeric fluoroether peroxide for fluororubber Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于有机氟化学技术领域,特别涉及一种氟橡胶用低聚氟醚过氧化物的制备装置及制备方法。The invention belongs to the technical field of organic fluorine chemistry, and in particular relates to a preparation device and a preparation method of oligofluoroether peroxide for fluorine rubber.
背景技术Background technique
现有专利CN105111352A公开了一种特种氟醚低聚物的制备方法,它采用含氟烯烃单体、氧气、分子量调节剂,通过低温紫外灯照或辐照方法进行氧化聚合来制备氟醚低聚物,它除了做为全氟辛酸替代品,还可作成氟醚油,及耐低温氟橡胶的关键原料;但是在合成该氟醚低聚物的过程中,采用该方法及设备所制备的醚键容易对接形成过氧键,由于温度对于过氧键影响很大,过高或过低的温度都会对制备的产物造很不稳定的效果。The existing patent CN105111352A discloses a preparation method of a special fluoroether oligomer, which uses fluorine-containing olefin monomers, oxygen, and molecular weight modifiers to prepare fluoroether oligomers by oxidative polymerization through low-temperature ultraviolet light or irradiation methods. In addition to being used as a substitute for perfluorooctanoic acid, it can also be used as a key raw material for fluoroether oil and low-temperature resistant fluororubber; however, in the process of synthesizing the fluoroether oligomer, the ether bond prepared by this method and equipment is easy Docking forms a peroxygen bond. Since the temperature has a great influence on the peroxygen bond, too high or too low temperature will cause very unstable effects on the prepared product.
发明内容Contents of the invention
本发明提供了一种氟橡胶用低聚氟醚过氧化物的制备装置及制备方法,它不但采用的制备方法和设备简单,而且制备得到性能稳定的氟醚低聚物以及低聚氟醚过氧化物。The invention provides a preparation device and method for oligofluoroether peroxide used in fluororubber, which not only adopts a simple preparation method and equipment, but also prepares fluoroether oligomers and oligofluoroether peroxides with stable properties. oxide.
本发明采用了以下技术方案:一种氟橡胶用低聚氟醚过氧化物的制备方法,它包括以下步骤:The present invention adopts following technical scheme: a kind of preparation method of fluororubber oligofluoroether peroxide, it comprises the following steps:
步骤一,将高纯氧气和气相调聚剂以一定比例混合以一定的速度通入含氟烯烃的液相光氧化釜中,液相光氧化釜采用氮气排氧及除湿,在一定的温度和压力作用下经过搅拌机Ⅰ的搅拌下,通过紫外灯发射的紫外光照射反应一段时间后,将含氟烯烃转变为全氟聚醚基过氧化酰氟与全氟聚醚酰氟的混合产物;Step 1: Mix high-purity oxygen and gas-phase telogen in a certain ratio and pass it into the liquid-phase photo-oxidation kettle of fluorine-containing olefins at a certain speed. The liquid-phase photo-oxidation kettle uses nitrogen to exhaust oxygen and dehumidify. Under the action of pressure, under the stirring of the mixer I, the fluorine-containing olefin is converted into a mixed product of perfluoropolyether-based peroxyacyl fluoride and perfluoropolyether acyl fluoride after being irradiated by ultraviolet light emitted by an ultraviolet lamp for a period of time;
步骤二,将步骤一中混合产生经过蒸发器在210℃的蒸发后排入到氟化反应釜内,再通入经过氮气稀释的氟气,进行搅拌产生氟化反应后脱除酰氟,形成稳定端基;In step 2, the mixture produced in step 1 is evaporated by the evaporator at 210°C and discharged into the fluorination reaction kettle, and then the fluorine gas diluted with nitrogen gas is introduced, and the acyl fluoride is removed after stirring to generate the fluorination reaction to form Stable end group;
步骤三,最后再通入到减压精馏塔内通过减压精馏分离出不同馏分的全氟聚醚基过氧化物及全氟聚醚。
进一步说,本发明步骤一中高纯氧气和气相调聚剂的混合体积比为1:10-10:1,所述的气相调聚剂为1-氟-1-氯乙烯(CH2=CFCL)、三氟氯乙烯(CF2=CFCL)2、2-氯-1,1-二氟乙烯(CF2=CHCL)、三氟氯甲烷、三氟溴甲烷、三氟碘甲烷的一种或几种混合,在步骤一中温度为-90-0℃,压力为0.1-0.3MPa,所述的紫外光的波长为200-400nm,搅拌机Ⅰ的搅拌速度为50-500rpm,反应时间为1-8h。Further, the mixing volume ratio of high-purity oxygen and gas-phase telogen in step 1 of the present invention is 1:10-10:1, and the gas-phase telogen is 1-fluoro-1-chloroethylene (CH2=CFCL), One or more mixtures of chlorotrifluoroethylene (CF2=CFCL)2, 2-chloro-1,1-difluoroethylene (CF2=CHCL), trifluorochloromethane, trifluorobromomethane, trifluoroiodomethane, in In step 1, the temperature is -90-0°C, the pressure is 0.1-0.3MPa, the wavelength of the ultraviolet light is 200-400nm, the stirring speed of the mixer I is 50-500rpm, and the reaction time is 1-8h.
进一步说,本发明含氟烯烃为八氟-2-丁烯(顺式或反式CF3CF=CFCF3)、八氟-1-丁烯(CF3CF2CF=CF2)、六氟丙烯(CF3CF=CF2)、全氟异丁烯(CF2=C(CF3)2)、四氟乙烯(CF2=CF2)、六氟环丁烯(C4F6)的一种或几种混合。Further, the fluorine-containing olefins of the present invention are octafluoro-2-butene (cis or trans CF3CF=CFCF3), octafluoro-1-butene (CF3CF2CF=CF2), hexafluoropropylene (CF3CF=CF2), all One or more mixtures of fluoroisobutene (CF2=C(CF3)2), tetrafluoroethylene (CF2=CF2), hexafluorocyclobutene (C4F6).
进一步说,本发明步骤二氮气稀释的氟气中氮气:氟气=1:10-10:1。Further, in the fluorine gas diluted with nitrogen gas in Step 2 of the present invention, nitrogen: fluorine = 1:10-10:1.
进一步说,本发明步骤三中减压精馏塔的塔顶馏分温度35-90℃,塔底温度35-90℃,所述混合产物全氟聚醚基过氧化物质量分数10%-50%。Further, the temperature of the overhead fraction of the vacuum rectification tower in
本发明还公开了一种氟橡胶用低聚氟醚过氧化物的制备装置,它主要包括液相光氧化釜、蒸发器、氟化反应釜和减压精馏塔,液相光氧化釜的进料口位于釜体的上部,液相光氧化釜的出料口位于釜体的底部,液相光氧化釜的出料口与蒸发器的顶部进口相连通,蒸发器的底部出口与氟化反应釜的顶部进料口相连通,氟化反应釜的底部出料口与减压精馏塔底部的进口相连通,减压精馏塔顶部设有精馏产物出口,减压精馏塔的塔底还设有重组分出口。The invention also discloses a preparation device for oligofluoroether peroxide for fluororubber, which mainly includes a liquid phase photooxidation kettle, an evaporator, a fluorination reaction kettle, a vacuum rectification tower, and a liquid phase photooxidation kettle The feed inlet is located on the upper part of the kettle body, the outlet of the liquid phase photooxidation kettle is located at the bottom of the kettle body, the outlet of the liquid phase photooxidation kettle is connected with the top inlet of the evaporator, and the bottom outlet of the evaporator is connected with the fluorination The feed inlet at the top of the reaction kettle is connected, the outlet at the bottom of the fluorination reaction kettle is connected with the inlet at the bottom of the vacuum distillation tower, the top of the vacuum distillation tower is provided with a rectification product outlet, and the vacuum distillation tower There is also a heavy component outlet at the bottom of the tower.
进一步说,所述的液相光氧化釜内设有搅拌机Ⅰ和紫外灯,搅拌机Ⅰ位于液相光氧化釜与紫外灯相对。Further, the liquid-phase photooxidation tank is equipped with a stirrer I and an ultraviolet lamp, and the stirrer I is located in the liquid-phase photo-oxidation tank opposite to the ultraviolet lamp.
进一步说,所述的蒸发器的顶部还设有含氟烯烃出口,含氟烯烃出口将没有完全转变的含氟烯烃回收。Furthermore, the top of the evaporator is provided with a fluorine-containing olefin outlet, and the fluorine-containing olefin outlet recovers the incompletely converted fluorine-containing olefin.
进一步说,所述的氟化反应釜的顶部还设有气体进口,经过氮气稀释的氟气经过气体进口进入到氟化反应釜内,在氟化反应釜内设有搅拌器Ⅱ。Furthermore, the top of the fluorination reaction kettle is also equipped with a gas inlet, and the fluorine gas diluted with nitrogen enters the fluorination reaction kettle through the gas inlet, and the agitator II is arranged in the fluorination reaction kettle.
进一步说,所述的减压精馏塔设置为间隙减压精馏塔。Further, the vacuum rectification tower is set as a gap vacuum rectification tower.
本发明具有以下有益效果:采用以上技术方案后,本发明的方法和装置可采用含氟烯烃单体、氧气、分子量调节剂,通过低温紫外灯照或辐照方法进行氧化聚合来制备氟醚低聚物,获得低聚氟醚过氧化物,该方法不但制备过程简单,可靠,还可以制备出特性稳定的氟醚低聚物以及低聚氟醚过氧化物。The present invention has the following beneficial effects: after adopting the above technical scheme, the method and device of the present invention can use fluorine-containing olefin monomers, oxygen, and molecular weight modifiers to prepare fluoroether low polymers to obtain oligofluoroether peroxides, the method not only has a simple and reliable preparation process, but also can prepare fluoroether oligomers and oligofluoroether peroxides with stable properties.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对本发明实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据本发明实施例的内容和这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to the content of the embodiment of the present invention and these drawings without any creative effort.
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
本发明公开了一种氟橡胶用低聚氟醚过氧化物的制备方法,它包括以下步骤:The invention discloses a preparation method of oligofluoroether peroxide for fluororubber, which comprises the following steps:
步骤一,将高纯氧气和气相调聚剂以一定比例混合以一定的速度通入含氟烯烃的液相光氧化釜1中,液相光氧化釜1采用氮气排氧及除湿,在一定的温度和压力作用下经过搅拌机Ⅰ7的搅拌下,通过紫外灯8发射的紫外光照射反应一段时间后,将含氟烯烃转变为全氟聚醚基过氧化酰氟与全氟聚醚酰氟的混合产物,步骤一中高纯氧气和气相调聚剂的混合体积比为1:10-10:1,本实施例高纯氧气和气相调聚剂的混合体积比为1:2,气相调聚剂为1-氟-1-氯乙烯(CH2=CFCL)、三氟氯乙烯(CF2=CFCL)2、2-氯-1,1-二氟乙烯(CF2=CHCL)、三氟氯甲烷、三氟溴甲烷、三氟碘甲烷的一种或几种混合,本实施例气相调聚剂为三氟氯甲烷,在步骤一中温度为-90-0℃,压力为0.1-0.3MPa,所述的紫外光8的波长为200-400nm,搅拌机Ⅰ7的搅拌速度为50-500rpm,反应时间为1-8h,本实施例在步骤一中温度为-57--70℃,压力为0.1MPa,所述的紫外光8的波长为200nm,搅拌机Ⅰ7的搅拌速度为100rpm,反应时间为5h,含氟烯烃为八氟-2-丁烯(顺式或反式CF3CF=CFCF3)、八氟-1-丁烯(CF3CF2CF=CF2)、六氟丙烯(CF3CF=CF2)、全氟异丁烯(CF2=C(CF3)2)、四氟乙烯(CF2=CF2)、六氟环丁烯(C4F6)的一种或几种混合,本实施例含氟烯烃为六氟丙烯和四氟乙烯混合,其中六氟丙烯占80%,四氟乙烯占20%;Step 1, high-purity oxygen and gas-phase telogen are mixed in a certain ratio and passed into the liquid-phase photo-oxidation kettle 1 of fluorine-containing olefins at a certain speed. The liquid-phase photo-oxidation kettle 1 uses nitrogen to exhaust oxygen and dehumidify. Under the action of temperature and pressure, under the agitation of the mixer I7, after a period of time of reaction by the ultraviolet light emitted by the ultraviolet lamp 8, the fluorine-containing olefin is converted into a mixture of perfluoropolyether-based peroxyacyl fluoride and perfluoropolyether acyl fluoride The product, the mixing volume ratio of high-purity oxygen and gas-phase telogen in step 1 is 1:10-10:1, the mixing volume ratio of high-purity oxygen and gas-phase telogen in this embodiment is 1:2, and the gas-phase telogen is 1-fluoro-1-chloroethylene (CH2=CFCL), chlorotrifluoroethylene (CF2=CFCL)2, 2-chloro-1,1-difluoroethylene (CF2=CHCL), trifluorochloromethane, trifluorobromomethane 1. One or more mixtures of iodotrifluoromethane. The gas phase telogen of this embodiment is chlorotrifluoromethane. In step 1, the temperature is -90-0°C and the pressure is 0.1-0.3MPa. The ultraviolet light The wavelength of 8 is 200-400nm, the stirring speed of mixer I7 is 50-500rpm, and the reaction time is 1-8h. In the present embodiment, the temperature in step 1 is -57--70°C, and the pressure is 0.1MPa. The wavelength of light 8 is 200nm, the stirring speed of mixer I7 is 100rpm, the reaction time is 5h, and the fluorine-containing olefins are octafluoro-2-butene (cis or trans CF3CF=CFCF3), octafluoro-1-butene ( One or more of CF3CF2CF=CF2), hexafluoropropylene (CF3CF=CF2), perfluoroisobutylene (CF2=C(CF3)2), tetrafluoroethylene (CF2=CF2), hexafluorocyclobutene (C4F6) Mixing, the fluorine-containing olefin in this embodiment is a mixture of hexafluoropropylene and tetrafluoroethylene, wherein hexafluoropropylene accounts for 80%, and tetrafluoroethylene accounts for 20%;
步骤二,将步骤一中混合产生经过蒸发器2在210℃的蒸发后排入到氟化反应釜3内,再通入经过氮气稀释的氟气,进行搅拌产生氟化反应后脱除酰氟,形成稳定端基,步骤二氮气稀释的氟气中氮气:氟气=1:10-10:1;Step 2, the mixture produced in step 1 is evaporated by the evaporator 2 at 210°C and then discharged into the
步骤三,最后再通入到减压精馏塔4内通过减压精馏分离出不同馏分的全氟聚醚基过氧化物及全氟聚醚,步骤三中所述混合产物全氟聚醚基过氧化物质量分数10%-50%,本实施例减压精馏塔4的塔顶馏分温度90℃,塔底温度90℃。
在图1中,本发明还公开了一种氟橡胶用低聚氟醚过氧化物的制备装置,它主要包括液相光氧化釜1、蒸发器2、氟化反应釜3和减压精馏塔4,液相光氧化釜1的进料口位于釜体的上部,液相光氧化釜1的出料口位于釜体的底部,液相光氧化釜1的出料口与蒸发器2的顶部进口相连通,蒸发器2的底部出口与氟化反应釜3的顶部进料口相连通,氟化反应釜3的底部出料口与减压精馏塔4底部的进口相连通,减压精馏塔4顶部设有精馏产物出口5,减压精馏塔4的塔底还设有重组分出口6,本实施例的液相光氧化釜1内设有搅拌机Ⅰ7和紫外灯8,搅拌机Ⅰ7位于液相光氧化釜1与紫外灯8相对,本实施例的蒸发器2的顶部还设有含氟烯烃出口9,含氟烯烃出口9将没有完全转变的含氟烯烃回收,本实施例的氟化反应釜3的顶部还设有气体进口10,经过氮气稀释的氟气经过气体进口10进入到氟化反应釜3内,在氟化反应釜3内设有搅拌器Ⅱ11,本实施例的减压精馏塔4设置为间隙减压精馏塔。In Fig. 1, the present invention also discloses a preparation device for oligofluoroether peroxide for fluororubber, which mainly includes a liquid phase photooxidation kettle 1, an evaporator 2, a
本发明通过以下实施例进一步说明:在一个10升内容积的液相光氧化釜1内,首先用氮气排氧及除湿,夹套温度降低至零下70度,然后往液相光氧化釜1里通入9.5公斤的含氟单体,其中含80%六氟丙烯和20%四氟乙烯,此时含氟单体基本全部液化,通过搅拌机Ⅰ7进行搅拌,并打开功率约300瓦的紫外灯8进行照射,开始往釜底通入氧气,氧气约36升/分钟,同时也通入三氟一氯甲烷,三氟一氯甲烷约41升/分钟,釜内温度控制在-50~-70℃左右,反应约5小时后停止搅拌,将反应物料排入已经抽空的10L蒸发器,使用蒸汽加热,排出未反应单体,使用余压将反应产物压入氟化反应釜3,由电子称称得物料1.23公斤,循环通入已经混配好的F2/N2,搅拌氟化2h后,使用氮气吹扫,取样50g进行过氧值分析值15.4g/100g,取样100g进行脱过氧测试脱出氧气96g/kg,其余物料压入减压精馏塔4,为防止过氧化物分解,精馏在真空压力低于-0.098Mpa,温度低于90℃的条件下精馏,塔顶得到不同馏分的全氟聚醚基过氧化物,及全氟聚醚产物。The present invention is further illustrated by the following examples: In a liquid-phase photooxidation kettle 1 with an internal volume of 10 liters, nitrogen exhaust and dehumidification are first used, and the jacket temperature is reduced to minus 70 degrees, and then the liquid-phase photooxidation kettle 1 is filled. Feed in 9.5 kg of fluorine-containing monomer, which contains 80% hexafluoropropylene and 20% tetrafluoroethylene. At this time, the fluorine-containing monomer is basically completely liquefied, stirred by the mixer I7, and the ultraviolet lamp 8 with a power of about 300 watts is turned on. Carry out irradiation, start to feed oxygen into the bottom of the kettle, oxygen is about 36 liters/minute, and trifluorochloromethane is also introduced at the same time, trifluorochloromethane is about 41 liters/minute, and the temperature in the kettle is controlled at -50~-70°C After about 5 hours of reaction, stop stirring, discharge the reaction materials into the 10L evaporator that has been evacuated, use steam to heat, discharge unreacted monomers, use residual pressure to press the reaction product into the
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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