CN115870200A - A strong hydrophobic and radiation-resistant electromagnetic shielding material - Google Patents
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Abstract
本发明提供一种强疏水耐辐射的电磁屏蔽涂层,使用分子量为1000的环氧聚硅氧烷(PDMS‑E)对胶原多肽单层膜G‑SDS6%进行接枝改性,所述膜上环氧聚硅氧烷的接枝率为1.7~1.9%,接触角为135~145°,粗糙度为9~11nm,超声辐射失重率为0.004~0.005%,微波辐射失重率为0.004~0.005%。本发明提供的强疏水耐辐射的电磁屏蔽材料具有良好的耐辐射性和较强的疏水性,能够用于航空屏蔽材料。与现有屏蔽材料相比,具有良好的电磁屏蔽、耐老化、强疏水性能。
The invention provides a strong hydrophobic and radiation-resistant electromagnetic shielding coating, which uses epoxy polysiloxane (PDMS-E) with a molecular weight of 1000 to graft and modify the collagen polypeptide monolayer film G-SDS 6% . The grafting rate of epoxy polysiloxane on the film is 1.7-1.9%, the contact angle is 135-145°, the roughness is 9-11nm, the weight loss rate of ultrasonic radiation is 0.004-0.005%, and the weight loss rate of microwave radiation is 0.004- 0.005%. The strongly hydrophobic and radiation-resistant electromagnetic shielding material provided by the invention has good radiation resistance and strong hydrophobicity, and can be used as an aviation shielding material. Compared with existing shielding materials, it has good electromagnetic shielding, aging resistance and strong hydrophobicity.
Description
技术领域technical field
本发明属于航空电磁屏蔽材料领域,具体涉及一种强疏水耐辐射的电磁屏蔽材料。The invention belongs to the field of aviation electromagnetic shielding materials, in particular to an electromagnetic shielding material with strong hydrophobicity and radiation resistance.
背景技术Background technique
随着科学技术快速发展,电磁波在航空、航天、通讯和军工等行业应用广泛,但随之而来的电磁污染问题也越来越受到关注。电磁波辐射导致的信息泄密事件屡见不鲜,科学也证明电磁辐射会对人体造成不利影响,为了给人体和电子器件提供防护,电磁屏蔽材料亟待发展。电磁屏蔽定义为一种利用金属和磁性材料抑制或削弱电磁场向指定区域穿透的措施,即对电磁波进行隔离,控制电磁波从一个区域向另一个区域传播。With the rapid development of science and technology, electromagnetic waves are widely used in industries such as aviation, spaceflight, communication and military industry, but the ensuing electromagnetic pollution problem has also attracted more and more attention. Information leakage incidents caused by electromagnetic wave radiation are not uncommon, and science has also proved that electromagnetic radiation can have adverse effects on the human body. In order to provide protection for the human body and electronic devices, electromagnetic shielding materials need to be developed urgently. Electromagnetic shielding is defined as a measure that uses metal and magnetic materials to suppress or weaken the penetration of electromagnetic fields to designated areas, that is, to isolate electromagnetic waves and control the propagation of electromagnetic waves from one area to another.
常见的关于电磁屏蔽材料的研究有金属材料,发泡材料,薄膜材料,导电高分子材料,复合材料。研究发现,导电涂层虽然导电性能好、价格适中、限制较少而应用广泛,但是在应用中薄膜附着力不高,二次加工性能较差。而金属材料应用的较为广泛,主要是因为它优良的电导率和磁导率,较高的电导率对高阻抗电场有很好的屏蔽作用,较高的磁导率常用于低频磁场的屏蔽。多数金属虽然有好的电磁屏蔽性能,但是其密度大、易腐蚀、不宜加工等特点,阻碍了其应用。因此,发展一种低密度、电磁屏蔽性能优良、易加工、抗辐射、耐腐蚀、可循环使用的电磁屏蔽材料是治理日益严重的电磁污染的重要手段。如果将超疏水涂层赋予电磁屏蔽性,加上超疏水涂层原有抗粘污能力,将拓宽电磁屏蔽涂层户外应用的范围,而涂料本身具备的导电性,又可以减少静电吸附作用引起的玷污,延长超疏水涂层户外使用寿命。Common researches on electromagnetic shielding materials include metal materials, foam materials, thin film materials, conductive polymer materials, and composite materials. Studies have found that although conductive coatings have good electrical conductivity, moderate price, and fewer restrictions, they are widely used, but in applications, the film adhesion is not high, and the secondary processing performance is poor. Metal materials are widely used, mainly because of their excellent electrical conductivity and magnetic permeability. Higher electrical conductivity has a good shielding effect on high-impedance electric fields. Higher magnetic permeability is often used for shielding low-frequency magnetic fields. Although most metals have good electromagnetic shielding properties, their high density, easy to corrode, and unsuitable for processing hinder their application. Therefore, the development of an electromagnetic shielding material with low density, excellent electromagnetic shielding performance, easy processing, radiation resistance, corrosion resistance, and recyclability is an important means to control the increasingly serious electromagnetic pollution. If the super-hydrophobic coating is endowed with electromagnetic shielding properties, coupled with the original anti-sticking ability of the super-hydrophobic coating, the scope of outdoor application of the electromagnetic shielding coating will be broadened, and the electrical conductivity of the coating itself can reduce electrostatic adsorption. to prolong the outdoor service life of the superhydrophobic coating.
环氧聚硅氧烷主链为Si.0.Si,不易被紫外光和臭氧分解,比其他高分子材料有更好的耐辐照性,而且其链上含有疏水基团,可免去疏水后处理,受到磨损时也不易丧失疏水性,使用环氧聚硅氧烷作为涂料可以增强电磁屏蔽作用。但是当其制备成涂层时,存在所得膜的厚度较厚,涂层容易发生开裂,且厚度不易控制,涂层表面粗糙度较大、附着能力较差等问题。The main chain of epoxy polysiloxane is Si.0.Si, which is not easy to be decomposed by ultraviolet light and ozone. It has better radiation resistance than other polymer materials, and its chain contains hydrophobic groups, which can avoid hydrophobic After treatment, it is not easy to lose hydrophobicity when subjected to abrasion, and the use of epoxy polysiloxane as a coating can enhance the electromagnetic shielding effect. However, when it is prepared into a coating, there are problems such as thicker film thickness, prone to cracking of the coating, difficult control of the thickness, larger surface roughness of the coating, and poor adhesion.
发明内容Contents of the invention
为了解决现有电磁屏蔽材料存在的上述问题,本发明提供一种强疏水耐辐射的电磁屏蔽材料。In order to solve the above-mentioned problems existing in the existing electromagnetic shielding materials, the present invention provides an electromagnetic shielding material with strong hydrophobicity and radiation resistance.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种强疏水耐辐射的电磁屏蔽涂层材料,其特征在于,使用分子量为1000的环氧聚硅氧烷(PDMS-E)对胶原多肽单层膜G-SDS6%进行接枝改性,所述膜上环氧聚硅氧烷的接枝率为1.7~1.9%,接触角为135~145°,粗糙度为9~11nm,超声辐射失重率为0.004~0.005%,微波辐射失重率为0.004~0.005%。A strong hydrophobic radiation-resistant electromagnetic shielding coating material is characterized in that the use of molecular weight of 1000 epoxy polysiloxane (PDMS-E) graft modified collagen polypeptide monolayer film G-SDS 6% , The grafting rate of epoxy polysiloxane on the film is 1.7-1.9%, the contact angle is 135-145°, the roughness is 9-11nm, the weight loss rate of ultrasonic radiation is 0.004-0.005%, and the weight loss rate of microwave radiation is 0.004~0.005%.
超声辐射失重率为产品在功率为650w的超声条件下处理1小时的重量减少百分比。Ultrasonic radiation weight loss rate is the percent weight reduction of the product under ultrasonic conditions with a power of 650w for 1 hour.
微波辐射失重率为产品在电压220V,频率50Hz,功率为700W的微波炉中处理1小时的重量减少百分比。Microwave radiation weight loss rate is the percentage of weight loss when the product is processed in a microwave oven with a voltage of 220V, a frequency of 50Hz, and a power of 700W for 1 hour.
所述接枝率的定义为:The definition of the grafting rate is:
接枝反应前、后膜上伯氨基摩尔量的变化量占接枝反应前膜上伯氨基摩尔量的百分比。The change of the molar amount of primary amino groups on the membrane before and after the grafting reaction accounts for the percentage of the molar amount of primary amino groups on the membrane before the grafting reaction.
接枝反应前、后膜上伯氨基摩尔量的变化量可通过(WD-W0)/1000计算,即接枝成功的环氧聚硅氧烷的摩尔量。其中,WD为多肽单层膜接枝环氧聚硅氧烷后的质量,W0为多肽单层膜接枝环氧聚硅氧烷前的质量,1000为环氧聚硅氧烷的相对分子质量。所述环氧聚硅氧烷的分子式如下所述:The change of the molar amount of the primary amino group on the film before and after the grafting reaction can be calculated by (W D -W 0 )/1000, which is the molar amount of the successfully grafted epoxypolysiloxane. Wherein, W D is the quality after grafting epoxy polysiloxane of polypeptide monolayer film, W 0 is the quality before grafting epoxy polysiloxane of polypeptide monolayer film, 1000 is the relative weight of epoxy polysiloxane Molecular mass. The molecular formula of described epoxy polysiloxane is as follows:
优选的,所述胶原多肽单层膜G-SDS6%是由分子量为(1.48±0.2)×105g/mol的多肽分子构成的,单层膜的厚度为14.2nm,膜表面的伯氨基暴露量为13.13%,多肽单层膜的Zeta电位为4.907mV;所述膜的接触角为10°。Preferably, the collagen polypeptide monolayer film G-SDS 6% is composed of polypeptide molecules with a molecular weight of (1.48±0.2)×10 5 g/mol, the thickness of the monolayer film is 14.2 nm, and the primary amino groups on the surface of the film The exposure amount was 13.13%, the Zeta potential of the polypeptide monolayer film was 4.907mV; the contact angle of the film was 10°.
进一步优选的,所述胶原多肽单层膜G-SDS6%的二级结构为:α-helix为40.73±0.1%;β-sheet为14.97±0.13%;β-turn为2.55±0.08%;random coil为41.75±0.22%。Further preferably, the secondary structure of the collagen polypeptide monolayer membrane G-SDS 6% is: α-helix is 40.73±0.1%; β-sheet is 14.97±0.13%; β-turn is 2.55±0.08%; random The coil is 41.75±0.22%.
进一步优选的,所述多肽单层膜G-SDS6%的制备方法为:Further preferably, the preparation method of the polypeptide monolayer film G-SDS 6% is:
(1)在50℃下,配制多肽溶液,然后加入表面活性剂十二烷基硫酸钠(SDS),得到SDS浓度为8.32mmol/L的多肽-SDS混合溶液,保温备用;(1) Prepare a polypeptide solution at 50°C, then add the surfactant sodium dodecyl sulfate (SDS) to obtain a polypeptide-SDS mixed solution with an SDS concentration of 8.32mmol/L, and keep it warm for later use;
(2)将基底材料浸入混酸溶液中处理,冲洗至中性,用氮气吹干后再烘干;(2) Immerse the base material in the mixed acid solution, rinse until neutral, dry it with nitrogen, and then dry it;
(3)将烘干后的基底材料浸入聚乙烯亚胺(PEI)水溶液中处理20~40min后,用水冲洗,用氮气吹干后再烘干,得到沉积有PEI的正离子化的基底材料;(3) After immersing the dried base material in polyethyleneimine (PEI) aqueous solution for 20-40 minutes, rinse it with water, dry it with nitrogen, and then dry it to obtain a positively ionized base material deposited with PEI;
(4)将正离子化的基底材料浸入步骤(1)所得多肽-SDS混合溶液中,沉积8~12min,然后将其在去离子水中提拉20~25次,用高纯氮气吹干后,即得多肽单层膜G-SDS6%。(4) Immerse the positively ionized substrate material in the polypeptide-SDS mixed solution obtained in step (1), deposit for 8-12 minutes, then pull it in deionized water for 20-25 times, and dry it with high-purity nitrogen, The peptide monolayer film G-SDS 6% was obtained.
优选的,步骤(1)中胶原多肽溶液的浓度为4%wt。Preferably, the concentration of the collagen polypeptide solution in step (1) is 4%wt.
优选的,所述步骤(2)中基底材料为金属、橡胶或者玻璃等材料。进一步优选的,所述基底材料为钛或其合金。Preferably, the base material in the step (2) is metal, rubber or glass. Further preferably, the base material is titanium or its alloys.
本发明还提供强疏水耐辐射的电磁屏蔽涂层材料的制备方法,其特征在于,包括以下步骤:The present invention also provides a preparation method of a strongly hydrophobic and radiation-resistant electromagnetic shielding coating material, which is characterized in that it comprises the following steps:
1)将分子量为1000的环氧聚硅氧烷超声分散于碳酸钠/碳酸氢钠缓冲液中,得到混合溶液;1) Ultrasonic dispersion of epoxy polysiloxane with a molecular weight of 1000 in sodium carbonate/sodium bicarbonate buffer solution to obtain a mixed solution;
2)将胶原多肽单层膜G-SDS6%置于混合溶液中1~3小时,温度为48~52℃;2) Place the collagen polypeptide monolayer membrane G-SDS 6% in the mixed solution for 1-3 hours at a temperature of 48-52°C;
3)将胶原多肽单层膜G-SDS6%在丙酮中提拉10次以上去除掉未反应的环氧硅氧烷,用高纯氮气吹干后置于氮气中保存。3) Pull the collagen polypeptide monolayer film G-SDS 6% in acetone for more than 10 times to remove unreacted epoxysiloxane, dry it with high-purity nitrogen, and store it in nitrogen.
优选的,步骤1)中所述于碳酸钠/碳酸氢钠缓冲液的pH为9.6。Preferably, the pH of the sodium carbonate/sodium bicarbonate buffer described in step 1) is 9.6.
优选的,步骤1)中所述混合溶液中环氧聚硅氧烷的浓度为8~12mmol/L。Preferably, the concentration of epoxy polysiloxane in the mixed solution in step 1) is 8-12 mmol/L.
本发明还提供一种强疏水耐辐射的电磁屏蔽材料涂层在航空材料中的应用。The invention also provides the application of a strongly hydrophobic and radiation-resistant electromagnetic shielding material coating in aerospace materials.
一种航空屏蔽材料,其特征在于,表面涂覆有上述电磁屏蔽材料涂层。An aviation shielding material, characterized in that the surface is coated with the above-mentioned electromagnetic shielding material coating.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的强疏水耐辐射的电磁屏蔽材料具有良好的耐辐射性和较强的疏水性,能够用于航空屏蔽材料。与现有屏蔽材料相比,具有良好的电磁屏蔽、耐老化、强疏水性能。The strongly hydrophobic and radiation-resistant electromagnetic shielding material provided by the invention has good radiation resistance and strong hydrophobicity, and can be used as an aviation shielding material. Compared with existing shielding materials, it has good electromagnetic shielding, aging resistance and strong hydrophobicity.
本发明所用多肽单层膜G-SDS6%的接触角为10°,接枝了1000分子量的环氧聚硅氧烷后,接触角变为145°,使涂层具有较强的疏水性能,说明由于多肽单层膜G-SDS6%的二级结构的特点,其与1000分子量的环氧聚硅氧烷接枝后,改变了原涂层表面物理特性。The contact angle of the polypeptide monolayer film G-SDS 6% used in the present invention is 10°, and after grafting epoxypolysiloxane with a molecular weight of 1000, the contact angle becomes 145°, which makes the coating have stronger hydrophobic properties, It shows that due to the characteristics of the secondary structure of the polypeptide monolayer film G-SDS 6% , after it is grafted with 1000 molecular weight epoxy polysiloxane, the physical properties of the original coating surface are changed.
环氧聚硅氧烷本身具有一定的电磁屏蔽效果,而本发明通过共价键结合制备成薄膜,表面接枝有序,平整度高,增强了其抗辐射性能和稳定性,更有利于作为电磁屏蔽材料。Epoxy polysiloxane itself has a certain electromagnetic shielding effect, and the present invention is prepared into a thin film through covalent bonding, the surface grafting is orderly, the flatness is high, and its radiation resistance and stability are enhanced, which is more beneficial as a Electromagnetic shielding material.
附图说明Description of drawings
图1是不同涂层样品的接触角;Fig. 1 is the contact angle of different coating samples;
图2是G-SDS6%wt和实施例1的G-SDS6%-(PDMS-E1000)的XPS总谱;Fig. 2 is the XPS general spectrum of G-SDS 6%wt and the G-SDS 6% -(PDMS-E 1000 ) of embodiment 1;
图3是实施例1的G-SDS6%wt-(PDMS-E1000)的N1s高分辨图谱;Fig. 3 is the N1s high-resolution spectrum of G-SDS 6%wt- (PDMS-E 1000 ) of embodiment 1;
图4是实施例1的G-SDS6%wt-(PDMS-E1000)的Si 2p高分辨图谱;Fig. 4 is the
图5是实施例1的G-SDS6%wt-(PDMS-E1000)经超声处理不同时间后的光学显微镜图像(a,照射0h,b,照射0.5h,c照射1h,放大倍数100X);Figure 5 is an optical microscope image of G-SDS 6%wt- (PDMS-E 1000 ) of Example 1 after ultrasonic treatment for different times (a, irradiated for 0h, b, irradiated for 0.5h, c irradiated for 1h, magnification 100X) ;
图6是实施例1的G-SDS6%wt-(PDMS-E1000)经超声处理不同时间后的光学显微镜图像(a,照射0h,b,照射0.5h,c照射1h,放大倍数400X);Figure 6 is an optical microscope image of G-SDS 6%wt- (PDMS-E 1000 ) of Example 1 after ultrasonic treatment for different times (a, irradiated for 0h, b, irradiated for 0.5h, c irradiated for 1h, magnification 400X) ;
图7是实施例1的G-SDS6%wt-(PDMS-E1000)经微波处理不同时间后的光学显微镜图像(a,照射0h,b,照射0.5h,c照射1h,放大倍数100X);7 is an optical microscope image of G-SDS6%wt-(PDMS-E1000) of Example 1 after microwave treatment for different times (a, irradiated for 0h, b, irradiated for 0.5h, c irradiated for 1h, magnification 100X);
图8是实施例1的G-SDS6%wt-(PDMS-E1000)样品经微波处理不同时间后的光学显微镜图像(a,照射0h,b,照射0.5h,c照射1h,放大倍数400X);Figure 8 is an optical microscope image of the G-SDS 6%wt -(PDMS-E 1000 ) sample of Example 1 after microwave treatment for different times (a, irradiated for 0h, b, irradiated for 0.5h, c irradiated for 1h, magnification 400X );
图9是实施例1的G-SDS6%wt-(PDMS-E1000)的相图。FIG. 9 is a phase diagram of G-SDS 6%wt-(PDMS-E1000) of Example 1. FIG.
具体实施方式Detailed ways
本发明实施例中所使用的胶原多肽为市售多肽产品(A.R.),其分子量约为5.00×104~1.80×105g/mol,经透析方法到的分子量为的多肽(1.48±0.2)×105g/mol,本发明中1g胶原多肽中含有伯氨基5.6×10-4mol。其他试剂没有特别说明的均为普通市售产品。The collagen polypeptide used in the examples of the present invention is a commercially available polypeptide product (AR), its molecular weight is about 5.00×10 4 ~1.80×10 5 g/mol, and the molecular weight of the polypeptide obtained by dialysis is (1.48±0.2) ×10 5 g/mol, 1 g of collagen polypeptide in the present invention contains 5.6×10 -4 mol of primary amino groups. All other reagents are commercially available unless otherwise specified.
本发明中所用环氧聚硅氧烷的制备方法,可参考:Zhu C,Xu J,Hou Z,etal.Scale Effect on Interface Reaction between PDMS-E Emulsion Droplets andGelatin[J].Langmuir,2017。本发明所用环氧聚硅氧烷的重均分子量为1000±50。The preparation method of epoxy polysiloxane used in the present invention can refer to: Zhu C, Xu J, Hou Z, et al. Scale Effect on Interface Reaction between PDMS-E Emulsion Droplets and Gelatin [J]. Langmuir, 2017. The weight average molecular weight of the epoxy polysiloxane used in the present invention is 1000±50.
实施例1Example 1
一种强疏水耐辐射的电磁屏蔽材料的制备方法,包括以下步骤:A preparation method of a strongly hydrophobic and radiation-resistant electromagnetic shielding material, comprising the following steps:
S1:制备多肽单层膜G-SDS6%,可参考中国专利文献CN 111840661 A(202010753455.6)。S1: Preparation of polypeptide monolayer film G-SDS 6% , please refer to Chinese patent document CN 111840661 A (202010753455.6).
一种多肽单层膜的制备方法,包括以下步骤:A method for preparing a polypeptide monolayer film, comprising the following steps:
(1)配制浓度为4%wt的胶原多肽溶液50mL:精确称取胶原多肽于100mL于三口烧瓶中,准确量取去离子水,把去离子水倒入三口烧瓶中,室温溶胀0.5h后,将三口烧瓶放入50±1℃的水浴中,加热搅拌2h,使其完全溶解,然后用2mol/L的氢氧化钠把溶液的pH调节至10.00±0.02,在水浴中稳定0.5h后。(1) Prepare 50 mL of collagen peptide solution with a concentration of 4% wt: accurately weigh 100 mL of collagen peptide in a three-necked flask, accurately measure deionized water, pour the deionized water into the three-necked flask, and swell at room temperature for 0.5 h. Put the three-neck flask in a water bath at 50±1°C, heat and stir for 2 hours to dissolve it completely, then adjust the pH of the solution to 10.00±0.02 with 2mol/L sodium hydroxide, and stabilize it in the water bath for 0.5 hours.
(2)向上述胶原多肽溶液中加入表面活性剂SDS,得到胶原多肽-SDS混合溶液,混合溶液中SDS的浓度为8.32(6%wt)mmol/L;在水浴中稳定6h备用。(2) Add the surfactant SDS to the above collagen polypeptide solution to obtain a collagen polypeptide-SDS mixed solution, the concentration of SDS in the mixed solution is 8.32 (6%wt) mmol/L; stabilize it in a water bath for 6h and set aside.
(3)切割大小为1cm×1cm×1mm的若干方形钛片,使用金相砂纸按照,800,1500,3000,5000,7000目的顺序依次打磨抛光,依次用去离子水,无水乙醇,丙酮超声清洗钛片各15min,然后用高纯氮气吹干后在60℃烘箱干燥12h备用。配制30%H2O2和98%H2SO4体积比为1:1的混酸溶液,冷却至室温后,将上述处理好的钛片用混酸处理1h,然后用自来水冲洗至中性,再用去离子水清洗5次,最后用高纯氮气吹干后在60℃烘箱干燥12h备用。(3) Cut a number of square titanium sheets with a size of 1cm×1cm×1mm, use metallographic sandpaper to polish and polish in order of 800, 1500, 3000, 5000, and 7000 meshes, and then use deionized water, absolute ethanol, and acetone to ultrasonically Clean the titanium sheets for 15 minutes each, then blow dry them with high-purity nitrogen, and then dry them in an oven at 60°C for 12 hours for later use. Prepare a mixed acid solution of 30% H 2 O 2 and 98% H 2 SO 4 with a volume ratio of 1:1. After cooling to room temperature, treat the above-mentioned treated titanium sheet with mixed acid for 1 hour, then rinse it with tap water until neutral, and then Wash with deionized water for 5 times, and finally blow dry with high-purity nitrogen, and then dry in an oven at 60°C for 12 hours for later use.
(4)配制1mg/mL的PEI聚乙烯亚胺水溶液,将上述酸蚀的钛片用PEI溶液室温处理0.5h,后用去离子水清洗5次,去除掉结合不牢的电荷,最后用高纯氮气吹干后在60℃烘箱干燥12h备用。将正离子化的钛片放入沉积盒中,分别向沉积盒中倒入上述配制好的不同体系的多肽溶液,50℃下沉积10min,然后将其在去离子水中提拉20次,用高纯氮气吹干后置于氮气中保存。所得多肽单层膜标记为G-SDS6%。(4) Prepare a 1mg/mL PEI polyethyleneimine aqueous solution, treat the above-mentioned acid-etched titanium sheet with PEI solution at room temperature for 0.5h, and then wash it with deionized water for 5 times to remove the weakly bonded charge, and finally use high After being blown dry with pure nitrogen, it was dried in an oven at 60°C for 12 hours before use. Put the positively ionized titanium sheet into the deposition box, pour the peptide solutions of different systems prepared above into the deposition box, deposit at 50°C for 10 min, and then pull it in
S2:制备强疏水耐辐射的电磁屏蔽材料G-SDS6%-(PDMS-E1000),S2: Preparation of strong hydrophobic and radiation-resistant electromagnetic shielding material G-SDS 6% - (PDMS-E1000),
1)将分子量为1000的环氧聚硅氧烷超声15min,分散于碳酸钠/碳酸氢钠缓冲液(pH=9.6)中得到混合溶液;混合溶液中环氧聚硅氧烷的浓度为0.0112mol/L。1) Sonicate epoxy polysiloxane with a molecular weight of 1000 for 15 minutes, and disperse it in sodium carbonate/sodium bicarbonate buffer (pH=9.6) to obtain a mixed solution; the concentration of epoxy polysiloxane in the mixed solution is 0.0112mol /L.
2)将胶原多肽单层膜G-SDS6%置于上述混合溶液中2小时,温度为50℃;2) Place the collagen polypeptide monolayer membrane G-SDS 6% in the above mixed solution for 2 hours at a temperature of 50°C;
3)将胶原多肽单层膜G-SDS6%在丙酮中提拉10次去除掉未反应的环氧硅氧烷,用高纯氮气吹干后置于氮气中保存。在相同条件下同时制备多个样品,接枝率虽会有微小差别,但不影响其本身的性能和使用环境,在误差范围之内。所得G-SDS6%-(PDMS-E1000)薄膜上环氧聚硅氧烷的接枝率为1.82%,接触角为145°,粗糙度为10.93nm。3) The collagen polypeptide monolayer film G-SDS 6% was pulled 10 times in acetone to remove unreacted epoxysiloxane, dried with high-purity nitrogen and stored in nitrogen. Prepare multiple samples under the same conditions at the same time, although there will be slight differences in the grafting rate, but it will not affect its own performance and use environment, and it is within the error range. The grafting rate of epoxy polysiloxane on the obtained G-SDS 6% -(PDMS-E 1000 ) film was 1.82%, the contact angle was 145°, and the roughness was 10.93nm.
实施例2Example 2
一种强疏水耐辐射的电磁屏蔽材料的制备方法,包括以下步骤:与实施例1不同的是,混合溶液中环氧聚硅氧烷的浓度为0.00885mol/L。A method for preparing a strongly hydrophobic and radiation-resistant electromagnetic shielding material, comprising the following steps: the difference from Example 1 is that the concentration of epoxy polysiloxane in the mixed solution is 0.00885 mol/L.
所得G-SDS6%wt-(PDMS-E1000)的接枝率为1.71%,接触角为138°,粗糙度为9.54nm。The grafting ratio of the obtained G-SDS 6%wt -(PDMS-E 1000 ) was 1.71%, the contact angle was 138°, and the roughness was 9.54nm.
实施例3Example 3
一种强疏水耐辐射的电磁屏蔽材料的制备方法,包括以下步骤:与实施例1不同的是,改变接枝时间为1h。A method for preparing a strongly hydrophobic and radiation-resistant electromagnetic shielding material, comprising the following steps: the difference from Example 1 is that the grafting time is changed to 1 h.
所得G-SDS6%wt-(PDMS-E1000)材料的接枝率为1.73%,接触角为135°,粗糙度为10.22nm。The grafting ratio of the obtained G-SDS 6%wt -(PDMS-E 1000 ) material was 1.73%, the contact angle was 135°, and the roughness was 10.22nm.
对比例1Comparative example 1
一种用于电磁屏蔽材料的涂层,与实施例1不同的是,环氧聚硅氧烷的分子量为500,环氧聚硅氧烷的浓度为0.0242mol/L。所得涂层材料记为G-SDS6%wt-(PDMS-E500),该产品的接枝率为0.101%,接触角为120.91°,粗糙度为10.48nm。A coating for electromagnetic shielding materials, the difference from Example 1 is that the molecular weight of epoxy polysiloxane is 500, and the concentration of epoxy polysiloxane is 0.0242mol/L. The obtained coating material is denoted as G-SDS 6%wt- (PDMS-E 500 ), the graft rate of this product is 0.101%, the contact angle is 120.91°, and the roughness is 10.48nm.
对比例2Comparative example 2
一种涂层材料,将5g明胶,加水搅拌加热至50℃,待明胶完全溶解后,加入氢氧化钠调节反应pH为10.0,得到质量浓度为5%的明胶溶液,然后加入十二烷基硫酸钠(SDS)做乳化剂,继续搅拌至完全溶解后,溶液中SDS的浓度为8.32(6%wt)mmol/L。然后连续或分批加入56mg环氧聚硅氧烷(Mw=1000),反应24小时,停止搅拌和加热,得到环氧聚硅氧烷改性明胶溶液。将正离子化处理的钛片放置于溶液2中,于50℃下沉积10min,然后将其在丙酮中提拉20次,用高纯氮气吹干后置于氮气中保存,得到涂层。该涂层的接触角为118.5°。A coating material, add 5g of gelatin, add water, stir and heat to 50°C, after the gelatin is completely dissolved, add sodium hydroxide to adjust the reaction pH to 10.0 to obtain a gelatin solution with a mass concentration of 5%, then add lauryl sulfate Sodium (SDS) was used as an emulsifier, and the stirring was continued until completely dissolved, and the concentration of SDS in the solution was 8.32 (6% wt) mmol/L. Then add 56 mg epoxy polysiloxane (Mw=1000) continuously or in batches, react for 24 hours, stop stirring and heating to obtain epoxy polysiloxane modified gelatin solution. The positively ionized titanium sheet was placed in solution 2, deposited at 50°C for 10 min, then pulled in
1、航空电磁屏蔽涂层的表面润湿性测定1. Determination of surface wettability of aeronautical electromagnetic shielding coatings
对膜样品采用DSA-100型光学接触角测量仪(Kruss公司,德国)在室温下测量水接触角(CA)。使用自动分配控制器将2mL去离子水滴到样品上,并使用Laplace-Young拟合算法自动确定CA。通过在五个不同位置测量样本获得平均CA值,并用数码相机(日本索尼有限公司)拍摄图像,结果如图1所示。The water contact angle (CA) of the film samples was measured at room temperature using a DSA-100 optical contact angle meter (Kruss, Germany). 2 mL of deionized water was dropped onto the sample using an automatic dispensing controller, and the CA was automatically determined using the Laplace-Young fitting algorithm. The average CA value was obtained by measuring samples at five different positions, and the images were taken with a digital camera (Sony Co., Ltd., Japan). The results are shown in Figure 1.
2、接枝后膜表面元素分析2. Elemental analysis of the membrane surface after grafting
XPS能清晰地给出薄膜表面的成分信息,还可以高分辨解析出元素的化学状态。水接触角大小给样品的亲疏水性以直观印象,且接触角大小与薄膜表面成分密切相关。使用XPS(ESCALABXi+,美国)对G-SDS6%wt-(PDMS-E1000)的化学组成进行了直接分析。XPS can clearly give the composition information on the surface of the film, and can also analyze the chemical state of the elements with high resolution. The size of the water contact angle gives an intuitive impression of the hydrophilicity and hydrophobicity of the sample, and the size of the contact angle is closely related to the surface composition of the film. The chemical composition of G-SDS 6% wt - (PDMS-E 1000 ) was directly analyzed using XPS (ESCALABXi+, USA).
图2展示了G-SDS6%wt接枝PDMS-E1000后前后表面元素变化情况,Blank指的是:G-SDS6%wt(Blank),G-M1000指的是G-SDS6%wt-(PDMS-E1000),401eV处为-NH2的峰。可以看出,在接枝反应之前,多肽单层膜样品中含有一定的N元素,环氧聚硅氧烷接枝后则能明显看出Si元素的增加和N元素的减少。Figure 2 shows the change of surface elements before and after G-SDS 6%wt grafted with PDMS-E1000, Blank refers to: G-SDS 6%wt (Blank), G-M1000 refers to G-SDS 6%wt - (PDMS-E 1000 ), the peak at 401eV is -NH 2 . It can be seen that before the grafting reaction, the polypeptide monolayer film sample contains a certain amount of N elements, and after the grafting of epoxy polysiloxane, the increase of Si elements and the decrease of N elements can be clearly seen.
3、耐辐射性能测试3. Radiation resistance performance test
将样品G-SDS6%wt-(PDMS-E1000)放置在超声、微波条件下进行实验0h,0.5h,1h,后用光学显微镜在100X、400X下进行拍照对比,最后用石英晶体微天平对质量进行精确称量。Place the sample G-SDS 6%wt -(PDMS-E 1000 ) under ultrasonic and microwave conditions for 0h, 0.5h, 1h, and then use an optical microscope to take pictures at 100X and 400X for comparison, and finally use a quartz crystal microbalance Accurately weigh the mass.
(1)超声处理(1) Ultrasonic treatment
将样品(实施例1、对比例1、对比例2)放在25mL空烧杯中,后放置在超声清洗器(KQ-250B型超声波清洗器,昆山市超声仪器有限公司,电源电压220v,容量10mL,功率650W)下进行0h,0.5h,1h处理,超声机里面的溶剂为自来水,后用光学显微镜在100X、400X下进行拍照对比,最后用石英晶体微天平对(实施例1、对比例1、对比例2)质量进行精确称量。Sample (embodiment 1, comparative example 1, comparative example 2) is placed in the empty beaker of 25mL, is placed in ultrasonic cleaner (KQ-250B type ultrasonic cleaner, Kunshan Ultrasonic Instrument Co., Ltd., power supply voltage 220v, capacity 10mL , power 650W) under 0h, 0.5h, 1h processing, the solvent in the ultrasonic machine is tap water, then use an optical microscope to take pictures at 100X and 400X for comparison, and finally use a quartz crystal microbalance to (embodiment 1, comparative example 1 , Comparative example 2) mass is accurately weighed.
表1.涂层超声处理不同时间后的质量变化表Table 1. The mass change of the coating after ultrasonic treatment for different times
从上述光学显微镜图像中可以看出,经过超声处理后的的涂层表面变化很小,且表面均匀,又通过石英晶体微天平对超声处理后的样品质量进行了精确称量,从表1中可以看出,实施例1的质量变化很小,对比例1和对比例2处理前后质量变化较大,进一步可以反映出超声处理后对G(SDS6%wt)-(PDMS-E1000)涂层几乎没有影响。It can be seen from the above optical microscope images that the surface of the coating after ultrasonic treatment has little change and the surface is uniform. The quality of the sample after ultrasonic treatment was accurately weighed by a quartz crystal microbalance, from Table 1 It can be seen that the mass change of Example 1 is very small, and the mass change of Comparative Example 1 and Comparative Example 2 is relatively large before and after treatment, which can further reflect the effect on G(SDS 6%wt )-(PDMS-E 1000 ) coating after ultrasonic treatment Layers have little effect.
(2)微波处理(2) Microwave treatment
将样品(实施例1、对比例1、对比例2)放在25mL空烧杯中,后放置在微波炉(美的江苏美地桠专卖店,型号:M1-L202B,额定电压:220V,额定频率:50Hz,微波功率为700W)中进行0h,0.5h,1h处理,后用光学显微镜在100X、400X下进行拍照对比,最后用石英晶体微天平对(实施例1、对比例1、对比例2)质量进行精确称量。Samples (Example 1, Comparative Example 1, Comparative Example 2) are placed in a 25mL empty beaker, and then placed in a microwave oven (Midea Jiangsu Meidixia Specialty Store, model: M1-L202B, rated voltage: 220V, rated frequency: 50Hz , microwave power is 700W) and carry out 0h, 0.5h, 1h treatment, then take pictures with optical microscope under 100X, 400X for comparison, finally use quartz crystal microbalance to (embodiment 1, comparative example 1, comparative example 2) quality Weigh accurately.
表2.涂层不同微波处理时间后的质量变化表Table 2. Mass change table of coating after different microwave treatment time
从上述光学显微镜图像中可以看出,经过微波处理后的的涂层表面变化很小,且表面均匀,又通过石英晶体微天平对微波处理后的样品质量进行了精确称量,从表2中可以看出,实施例1的质量变化很小,对比例1和对比例2处理前后质量变化较大,进一步可以反映出微波处理后对G(SDS6%wt)-(PDMS-E1000)涂层几乎没有影响。由以上结果可以看出,本发明通过将明胶制备成多肽单层膜后,再与环氧聚硅氧烷进行接枝反应,不仅可以控制膜的厚度在纳米级别,还能提高其耐辐射性能。说明多肽单层膜与明胶聚合物相比,其结构、性能均发生了一定程度改变,其与季铵盐接枝后,膜的性能产生了预料不到的变化。另外,先对明胶进行改性后接枝的方法接枝率不易控制,所得涂层中有未接枝成功的环氧聚硅氧烷,对膜的厚度、附着稳固性、化学稳定性等均有不利影响。It can be seen from the above optical microscope images that the surface of the coating after microwave treatment has little change and the surface is uniform. The quality of the sample after microwave treatment was accurately weighed by a quartz crystal microbalance. From Table 2 It can be seen that the mass change of Example 1 is very small, and the mass change of Comparative Example 1 and Comparative Example 2 is relatively large before and after treatment, which can further reflect that G(SDS 6%wt )-(PDMS-E 1000 ) coated Layers have little effect. It can be seen from the above results that the present invention can not only control the thickness of the film at the nanometer level, but also improve its radiation resistance by preparing gelatin into a polypeptide monolayer film and then grafting it with epoxy polysiloxane. . It shows that compared with the gelatin polymer, the structure and performance of the polypeptide monolayer membrane have changed to a certain extent. After grafting with the quaternary ammonium salt, the performance of the membrane has an unexpected change. In addition, the grafting rate of gelatin is not easy to control after first modifying the gelatin, and there are ungrafted epoxy polysiloxanes in the obtained coating, which has great influence on the film thickness, adhesion stability, chemical stability, etc. have adverse effects.
4、相图测试4. Phase diagram test
在原子力显微镜(AFM)系统中,微小探针和被测物体之间的相互作用力被用来表示被测物体表面的物理特性。本发明使用轻敲模式AFM对样品进行相图表征。In an atomic force microscope (AFM) system, the interaction force between a tiny probe and a measured object is used to represent the physical properties of the measured object surface. The present invention uses tapping mode AFM to characterize the phase diagram of the sample.
相图可以提供样品表面涂层的形状,尺寸大小以及不同物质在样品表面的分布情况,从上图可以看出,相图显示涂层的明暗区域分布比较均匀,这是由于环氧聚硅氧烷与胶原多肽分子链段之间具有强的相互作用,胶原多肽分子链段对环氧聚硅氧烷链断具有束缚作用,可以限制环氧聚硅氧烷的聚集,从而使得环氧聚硅氧烷可以均匀的分布。相图可以看环氧聚硅氧烷可以均匀的分布于涂层表面。The phase diagram can provide the shape, size and distribution of different substances on the surface of the sample. As can be seen from the above figure, the phase diagram shows that the distribution of light and dark areas of the coating is relatively uniform, which is due to the epoxy polysiloxane There is a strong interaction between the alkane and the collagen polypeptide molecular chain, and the collagen polypeptide molecular chain has a binding effect on the chain break of the epoxy polysiloxane, which can limit the aggregation of the epoxy polysiloxane, so that the epoxy polysiloxane Oxane can be evenly distributed. It can be seen from the phase diagram that epoxy polysiloxane can be evenly distributed on the coating surface.
由以上结果可以看出,本发明通过将明胶在浓度为8.32mmol/L的二四烷基硫酸钠(SDS)存在下制备成多肽单层膜后,再与分子量为1000环氧聚硅氧烷进行接枝反应,不仅可以控制膜的厚度在纳米级别,还能提高材料的耐辐射性能。说明多肽单层膜与明胶聚合物相比,其结构、性能均发生了一定程度改变,其与环氧聚硅氧烷接枝后,膜的性能产生了预料不到的变化。另外,先对明胶进行改性后接枝的方法接枝率不易控制,所得涂层中有未接枝成功的环氧聚硅氧烷,部分易在洗脱过程中溶出,对膜的稳固性即附着性能造成影响,未溶出部分在后续使用过程中,易溶解渗出、化学稳定性差。As can be seen from the above results, the present invention is prepared into a polypeptide monolayer film by gelatin in the presence of 8.32mmol/L sodium ditetraalkyl sulfate (SDS), and then with molecular weight is 1000 epoxy polysiloxane Carrying out the grafting reaction can not only control the thickness of the film at the nanometer level, but also improve the radiation resistance of the material. It shows that compared with the gelatin polymer, the structure and performance of the polypeptide monolayer film have changed to a certain extent. After it is grafted with epoxy polysiloxane, the performance of the film has an unexpected change. In addition, it is not easy to control the grafting rate of gelatin modified first and then grafted. There are ungrafted epoxy polysiloxanes in the obtained coating, and some of them are easy to dissolve during the elution process, which affects the stability of the film. That is, the adhesion performance is affected, and the undissolved part is easy to dissolve and ooze out during subsequent use, and has poor chemical stability.
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