CN115864978A - Frame, pressing block, photovoltaic module, photovoltaic power generation system and mounting method of photovoltaic power generation system - Google Patents
Frame, pressing block, photovoltaic module, photovoltaic power generation system and mounting method of photovoltaic power generation system Download PDFInfo
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Abstract
本发明公开了一种边框、压块和光伏组件、光伏发电系统及其安装方法,用于光伏组件的边框包括:边框本体包括彼此相连的第一安装部、第二安装部和中空腔,第二安装部和中空腔位于第一安装部的同一侧,第一安装部上形成有第一安装槽,光伏组件的光伏本体的边缘适于配合在第一安装槽内,第二安装部上形成有第二安装槽,第二安装槽的开口方向与第一安装槽的开口方向相反,压块适于配合在第二安装槽内;限位结构设在第二安装部上,限位结构适于防止压块从第二安装槽内脱出。根据本发明的用于光伏组件的边框,简化了光伏本体、压块与边框的装配方式,方便操作,从而可以降低光伏发电系统安装时的人工成本,同时可以防止压块从第二安装槽内脱出。
The invention discloses a frame, a pressing block, a photovoltaic module, a photovoltaic power generation system and an installation method thereof. The frame used for the photovoltaic module includes: the frame body includes a first installation part, a second installation part and a hollow cavity connected to each other; The second installation part and the hollow cavity are located on the same side of the first installation part, and a first installation groove is formed on the first installation part, and the edge of the photovoltaic body of the photovoltaic module is suitable for fitting in the first installation groove, and a first installation groove is formed on the second installation part. There is a second installation groove, the opening direction of the second installation groove is opposite to the opening direction of the first installation groove, and the pressure block is suitable for fitting in the second installation groove; the limit structure is arranged on the second installation part, and the limit structure is suitable for To prevent the pressing block from coming out of the second installation groove. According to the frame used for photovoltaic modules of the present invention, the assembly method of the photovoltaic body, the pressing block and the frame is simplified, and the operation is convenient, so that the labor cost during installation of the photovoltaic power generation system can be reduced, and at the same time, the pressing block can be prevented from falling out of the second installation groove. come out.
Description
技术领域technical field
本发明涉及光伏技术领域,尤其是涉及一种边框、压块和光伏组件、光伏发电系统及其安装方法。The invention relates to the field of photovoltaic technology, in particular to a frame, a pressing block, a photovoltaic module, a photovoltaic power generation system and an installation method thereof.
背景技术Background technique
近年来,光伏发电系统的成本一直处于降低趋势,且由于光伏发电系统的持续、环保、可再生的特性,越来越多的用户有意将光伏发电系统安装在自有建筑的屋顶上。相关技术中,光伏发电系统的安装方式较为复杂,导致光伏发电系统的成本和人工安装成本较高。In recent years, the cost of photovoltaic power generation systems has been on a downward trend, and due to the continuous, environmentally friendly, and renewable characteristics of photovoltaic power generation systems, more and more users intend to install photovoltaic power generation systems on the roofs of their own buildings. In related technologies, the installation method of the photovoltaic power generation system is relatively complicated, resulting in high cost of the photovoltaic power generation system and labor installation costs.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明的第一个目的在于提出一种用于光伏组件的边框,可以降低光伏发电系统安装时的人工成本,提高了光伏发电系统的装配效率。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the first purpose of the present invention is to provide a frame for photovoltaic modules, which can reduce labor costs during installation of photovoltaic power generation systems and improve the assembly efficiency of photovoltaic power generation systems.
本发明的第二个目的在于提出一种采用上述边框的光伏组件。The second purpose of the present invention is to provide a photovoltaic module using the above-mentioned frame.
本发明的第三个目的在于提出一种用于光伏组件的压块。The third object of the present invention is to provide a compact for photovoltaic modules.
本发明的第四个目的在于提出一种采用上述压块和光伏组件的光伏发电系统。The fourth object of the present invention is to provide a photovoltaic power generation system using the above compact and photovoltaic modules.
本发明的第五个目的在于提出一种光伏发电系统安装方法。The fifth object of the present invention is to provide a photovoltaic power generation system installation method.
根据本发明第一方面实施例的用于光伏组件的边框,包括:边框本体,所述边框本体包括彼此相连的第一安装部、第二安装部和中空腔,所述第二安装部和所述中空腔位于所述第一安装部的同一侧,所述第一安装部上形成有第一安装槽,所述光伏组件的光伏本体的边缘适于配合在所述第一安装槽内,所述第二安装部上形成有第二安装槽,所述第二安装槽的横截面形状大体为C形,所述第二安装槽的开口方向与所述第一安装槽的开口方向相反,压块适于配合在所述第二安装槽内;限位结构,所述限位结构设在所述第二安装部上,所述限位结构适于防止所述压块从所述第二安装槽内脱出。The frame for a photovoltaic module according to the embodiment of the first aspect of the present invention includes: a frame body, the frame body includes a first installation part, a second installation part and a hollow cavity connected to each other, the second installation part and the The hollow cavity is located on the same side of the first installation part, and a first installation groove is formed on the first installation part, and the edge of the photovoltaic body of the photovoltaic module is suitable for fitting in the first installation groove. A second installation groove is formed on the second installation part, the cross-sectional shape of the second installation groove is generally C-shaped, and the opening direction of the second installation groove is opposite to the opening direction of the first installation groove. The block is suitable for fitting in the second installation groove; the limit structure, the limit structure is arranged on the second installation part, and the limit structure is suitable to prevent the pressure block from being installed from the second out of the tank.
根据本发明实施例的用于光伏组件的边框,通过使光伏本体的边缘配合在第一安装槽内,压块配合在第二安装槽内,且限位结构设置在第二安装部上。由此,简化了光伏本体、压块与边框的装配方式,方便操作,从而可以降低光伏发电系统安装时的人工成本,提高了光伏发电系统的装配效率,同时可以防止压块从第二安装槽内脱出,保证了光伏发电系统的安装质量。According to the frame for the photovoltaic module in the embodiment of the present invention, the edge of the photovoltaic body is fitted in the first installation groove, the pressure block is fitted in the second installation groove, and the limiting structure is arranged on the second installation part. As a result, the assembly method of the photovoltaic body, the pressing block and the frame is simplified, and the operation is convenient, so that the labor cost during installation of the photovoltaic power generation system can be reduced, the assembly efficiency of the photovoltaic power generation system can be improved, and the pressing block can be prevented from falling out of the second installation slot. The inner protruding ensures the installation quality of the photovoltaic power generation system.
根据本发明的一些实施例,所述限位结构包括:第一限位凸起,所述第一限位凸起设在所述第二安装槽的所述开口处。According to some embodiments of the present invention, the limiting structure includes: a first limiting protrusion, and the first limiting protrusion is arranged at the opening of the second installation groove.
根据本发明的一些实施例,所述第二安装槽的所述开口包括彼此相对的第一侧壁和第二侧壁,所述第一侧壁邻近所述第一安装部设置,所述第一限位凸起设在所述第一侧壁上。According to some embodiments of the present invention, the opening of the second installation groove includes a first side wall and a second side wall opposite to each other, the first side wall is disposed adjacent to the first installation part, and the first side wall is arranged adjacent to the first installation part. A limiting protrusion is arranged on the first side wall.
根据本发明的一些实施例,所述第一限位凸起位于所述第一侧壁的邻近所述第二安装槽中心的一侧。According to some embodiments of the present invention, the first limiting protrusion is located on a side of the first side wall adjacent to the center of the second installation groove.
根据本发明的一些实施例,所述第一侧壁的面向所述第二侧壁的表面从外向内朝向所述第二安装槽中心的方向倾斜延伸。According to some embodiments of the present invention, the surface of the first side wall facing the second side wall extends obliquely from outside to inside toward the center of the second installation groove.
根据本发明的一些实施例,所述第一限位凸起的厚度为t,所述第一限位凸起的高度为h,其中,所述t、h分别满足:t≤1mm,h≤1mm。According to some embodiments of the present invention, the thickness of the first limiting protrusion is t, and the height of the first limiting protrusion is h, wherein, the t and h respectively satisfy: t≤1mm, h≤ 1mm.
根据本发明的一些实施例,所述限位结构包括:至少一个第二限位凸起,所述第二限位凸起设在所述第二安装槽的内壁面上,且所述第二限位凸起朝向远离所述第一安装部的方向倾斜延伸。According to some embodiments of the present invention, the limiting structure includes: at least one second limiting protrusion, the second limiting protrusion is arranged on the inner wall surface of the second installation groove, and the second The limiting protrusion extends obliquely in a direction away from the first installation part.
根据本发明的一些实施例,所述第二限位凸起位于所述第二安装槽内的远离所述第一安装部的一侧。According to some embodiments of the present invention, the second limiting protrusion is located on a side of the second installation groove away from the first installation part.
根据本发明的一些实施例,所述第二限位凸起为多个,多个所述第二限位凸起设在所述第二安装槽的与所述第二安装槽的所述开口相对的内壁面上,相邻两个所述第二限位凸起之间限定出限位凹槽。According to some embodiments of the present invention, there are a plurality of second limiting protrusions, and the plurality of second limiting protrusions are arranged on the opening of the second installation groove and the second installation groove. On the opposite inner wall, a limiting groove is defined between two adjacent second limiting protrusions.
根据本发明第二方面实施例的光伏组件,包括:光伏本体;边框,所述边框为根据本发明上述第一方面实施例的用于光伏组件的边框,所述光伏本体的边缘配合在所述边框的第一安装槽内。The photovoltaic module according to the embodiment of the second aspect of the present invention, comprising: a photovoltaic body; Inside the first installation slot of the frame.
根据本发明第三方面实施例的用于光伏组件的压块,包括:压块本体,所述压块本体的一端设有压块安装部,所述压块安装部适于配合在所述光伏组件的边框的第二安装槽内,所述边框为根据本发明上述第一方面实施例的用于光伏组件的边框。According to the embodiment of the third aspect of the present invention, the pressing block for photovoltaic modules includes: a pressing block body, one end of the pressing block body is provided with a pressing block installation part, and the pressing block installation part is suitable for fitting on the photovoltaic module. In the second installation groove of the frame of the component, the frame is the frame for the photovoltaic component according to the embodiment of the first aspect of the present invention.
根据本发明的一些实施例,所述压块安装部上设有至少一个配合凸起。According to some embodiments of the present invention, at least one matching protrusion is provided on the pressing block installation part.
根据本发明的一些实施例,所述配合凸起设在所述压块安装部的远离所述压块本体的另一端的一侧表面上,且所述配合凸起沿远离所述压块本体的另一端的方向、朝向远离所述压块安装部的自由端的方向倾斜延伸。According to some embodiments of the present invention, the matching protrusion is provided on the side surface of the pressing block installation part away from the other end of the pressing block body, and the matching protrusion is along the direction away from the pressing block body. The direction of the other end of the pressing block extends obliquely towards the direction away from the free end of the pressing block installation part.
根据本发明的一些实施例,所述配合凸起位于所述压块安装部的自由端。According to some embodiments of the present invention, the matching protrusion is located at the free end of the pressing block installation part.
根据本发明的一些实施例,所述配合凸起为多个,多个所述配合凸起沿朝向远离所述压块本体的方向依次布置。According to some embodiments of the present invention, there are a plurality of matching protrusions, and the plurality of matching protrusions are arranged in sequence along a direction away from the pressing block body.
根据本发明的一些实施例,所述压块安装部的自由端的端面具有第一避让面,所述第一避让面沿朝向所述压块本体的另一端的方向、朝向远离所述压块安装部的与所述压块本体相连的一端的方向倾斜延伸。According to some embodiments of the present invention, the end surface of the free end of the pressing block installation part has a first avoidance surface, and the first avoiding surface is installed away from the pressing block along the direction toward the other end of the pressing block body. The direction of the end connected to the briquetting block body extends obliquely.
根据本发明的一些实施例,所述第一避让面与水平面之间的夹角为α,其中,所述α满足:α≤30°。According to some embodiments of the present invention, the included angle between the first avoidance surface and the horizontal plane is α, wherein the α satisfies: α≤30°.
根据本发明的一些实施例,所述压块本体的厚度方向上的两侧表面分别为第一表面和第二表面,所述压块安装部从所述压块本体的所述另一端沿所述压块本体的厚度方向、朝向远离所述第一表面的方向延伸,所述压块安装部与所述压块本体的连接处具有避让缺口,所述避让缺口位于所述第一表面所在的一侧。According to some embodiments of the present invention, the two side surfaces in the thickness direction of the briquetting body are respectively a first surface and a second surface, and the briquetting installation part extends from the other end of the briquetting body along the The thickness direction of the briquetting body extends in a direction away from the first surface, and the connection between the briquetting installation part and the briquetting body has a gap for avoiding, and the gap for avoiding is located where the first surface is located. side.
根据本发明的一些实施例,所述避让缺口在所述压块安装部与所述压块本体的连接处形成第二避让面,所述第二避让面沿朝向远离所述压块本体的另一端的方向、朝向所述压块安装部中心的方向倾斜延伸。According to some embodiments of the present invention, the avoidance notch forms a second avoidance surface at the connection between the briquetting block installation part and the briquetting block body, and the second avoidance surface is directed toward the other side away from the briquetting block body. The direction of one end extends obliquely toward the center of the press block mounting part.
根据本发明的一些实施例,所述第一表面上形成有凹槽,所述凹槽邻近所述避让缺口设置。According to some embodiments of the present invention, a groove is formed on the first surface, and the groove is disposed adjacent to the escape notch.
根据本发明的一些实施例,所述压块安装部与所述压块本体的连接处设有凸起,所述凸起朝向远离所述压块本体的另一端的方向延伸。According to some embodiments of the present invention, a protrusion is provided at the connection between the pressing block installation part and the pressing block body, and the protrusion extends toward a direction away from the other end of the pressing block body.
根据本发明的一些实施例,所述压块本体的另一端设有压紧部,所述压紧部与所述压块安装部分别位于所述压块本体的厚度方向上的两侧。According to some embodiments of the present invention, the other end of the briquetting body is provided with a pressing part, and the pressing part and the briquetting installation part are respectively located on both sides of the briquetting body in the thickness direction.
根据本发明的一些实施例,所述压块进一步包括:螺纹紧固件,所述螺纹紧固件设在所述压块本体上;所述压块本体上形成有用于容纳所述螺纹紧固件的头部的限位槽。According to some embodiments of the present invention, the briquetting block further includes: a threaded fastener provided on the briquetting block body; The limiting slot on the head of the piece.
根据本发明的一些实施例,所述压块本体上设有卡扣件,所述压紧部的面向所述卡扣件的一侧表面上设有扣部,所述卡扣件、所述压紧部和所述扣部之间共同限定出所述限位槽。According to some embodiments of the present invention, a buckle is provided on the body of the pressing block, and a buckle is provided on the side surface of the pressing part facing the buckle. The buckle, the buckle The limiting groove is jointly defined between the pressing part and the buckle part.
根据本发明第四方面实施例的光伏发电系统,包括:多个光伏组件,每个所述光伏组件为根据本发明上述第二方面实施例的光伏组件;多个压块,每个所述压块为根据本发明上述第三方面实施例的用于光伏组件的压块,每个所述压块的压块安装部配合在对应的所述光伏组件的边框的第二安装槽内。The photovoltaic power generation system according to the embodiment of the fourth aspect of the present invention includes: a plurality of photovoltaic modules, each of which is the photovoltaic module according to the embodiment of the second aspect of the present invention; a plurality of pressing blocks, each of which is The block is a pressing block for a photovoltaic module according to the embodiment of the third aspect of the present invention, and the pressing block installation part of each pressing block fits in the second installation groove of the frame of the corresponding photovoltaic module.
根据本发明第五方面实施例的光伏发电系统安装方法,所述光伏发电系统包括多个光伏组件、多个压块和多个夹具,每个所述光伏组件的外周侧设有边框,所述边框包括第一安装部,所述第一安装部上形成有第一安装槽,所述光伏组件的光伏本体的边缘配合在所述第一安装槽内,每个所述边框的至少一部分包括第二安装部,所述第二安装部上形成有第二安装槽,每个所述压块包括压块本体和螺纹紧固件,所述压块本体的一端设有压块安装部,所述压块安装部配合在所述第二安装槽内,所述压块本体的另一端设有压紧部,所述螺纹紧固件穿设在所述压块本体上且位于所述压块安装部和所述压紧部之间,所述压块本体通过所述螺纹紧固件安装在对应的所述夹具上;According to the photovoltaic power generation system installation method of the embodiment of the fifth aspect of the present invention, the photovoltaic power generation system includes a plurality of photovoltaic modules, a plurality of pressing blocks and a plurality of clamps, and a frame is provided on the outer peripheral side of each of the photovoltaic modules, and the The frame includes a first installation part, and a first installation groove is formed on the first installation part, and the edge of the photovoltaic body of the photovoltaic module fits in the first installation groove, and at least a part of each frame includes a first installation groove. Two mounting parts, the second mounting part is formed with a second mounting groove, each of the briquetting blocks includes a briquetting block body and a threaded fastener, one end of the briquetting block body is provided with a briquetting block mounting part, the The briquetting installation part fits in the second installation groove, the other end of the briquetting body is provided with a pressing part, and the threaded fastener is passed through the briquetting body and is located on the briquetting installation. Between the part and the pressing part, the briquetting body is installed on the corresponding clamp through the threaded fastener;
所述安装方法包括以下步骤:The installation method includes the following steps:
S1、将所述压块本体通过所述螺纹紧固件预装在对应的所述夹具上;S1. Pre-install the briquetting body on the corresponding fixture through the threaded fastener;
S2、将步骤S1中的预装有所述夹具的所述压块的所述压块安装部配合在相邻两个光伏组件中的其中一个的所述边框的所述第二安装槽内,并沿所述第二安装槽的长度方向调整所述压块和所述夹具的位置;S2. Fitting the pressing block mounting portion of the pressing block pre-installed with the clamp in step S1 into the second mounting groove of the frame of one of the two adjacent photovoltaic modules, and adjusting the positions of the pressure block and the clamp along the length direction of the second installation groove;
S3、将相邻两个所述光伏组件中的另一个的所述边框置于所述压块的所述压紧部的下方;S3. Place the frame of the other of the two adjacent photovoltaic modules under the pressing part of the pressing block;
S4、拧紧所述螺纹紧固件以使所述压紧部压紧相邻两个所述光伏组件中的所述另一个的所述边框。S4. Tighten the threaded fastener so that the pressing portion presses the frame of the other of the two adjacent photovoltaic modules.
根据本发明的一些实施例,所述压块安装部上设有至少一个配合凸起,所述第二安装槽的内壁面上形成有至少一个限位凹槽,所述配合凸起配合在所述限位凹槽内;According to some embodiments of the present invention, at least one matching protrusion is provided on the mounting portion of the pressing block, at least one limiting groove is formed on the inner wall surface of the second mounting groove, and the matching protrusion fits on the inside the limit groove;
所述压块本体的一侧表面形成有凹槽,所述第二安装部上设有第一限位凸起,所述第一限位凸起配合在所述凹槽内;A groove is formed on one side surface of the briquetting body, and a first limiting protrusion is provided on the second mounting part, and the first limiting protrusion fits in the groove;
步骤S2具体包括:Step S2 specifically includes:
S21、将所述压块安装部的一端伸入相邻两个所述光伏组件中的所述其中一个的所述边框的所述第二安装槽内的一侧,且所述压块安装部的所述配合凸起配合在所述第二安装槽的所述限位凹槽内;S21. Extend one end of the pressing block mounting part into one side of the second mounting groove of the frame of one of the adjacent two photovoltaic modules, and the pressing block mounting part The matching protrusion of the second mounting groove is fitted into the limiting groove of the second installation groove;
S22、将所述压块安装部的另一端伸入相邻两个所述光伏组件中的所述其中一个的所述边框的所述第二安装槽内的另一侧,且所述边框的第一限位凸起配合在所述压块的所述凹槽内。S22. Insert the other end of the pressing block mounting part into the other side of the second mounting groove of the frame of one of the adjacent two photovoltaic modules, and the frame The first limiting protrusion fits in the groove of the pressure block.
根据本发明的一些实施例,在步骤S3中,所述压紧部相对于相邻两个所述光伏组件中的所述另一个的正面的摆动角度范围为β,其中,所述β满足:-10°≤β≤10°。According to some embodiments of the present invention, in step S3, the swing angle range of the pressing part relative to the front of the other of the two adjacent photovoltaic modules is β, wherein the β satisfies: -10°≤β≤10°.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的两个边框、压块、螺纹紧固件和夹具的装配示意图;Fig. 1 is an assembly schematic diagram of two frames, a pressing block, a threaded fastener and a clamp according to an embodiment of the present invention;
图2是图1中所示的两个边框、压块、螺纹紧固件和夹具的装配主视图;Fig. 2 is an assembled front view of the two frames, pressing blocks, threaded fasteners and clamps shown in Fig. 1;
图3是根据本发明实施例的两个边框、压块和螺纹紧固件的装配示意图;Fig. 3 is an assembly schematic diagram of two frames, a pressing block and a threaded fastener according to an embodiment of the present invention;
图4是图3中所示的两个边框、压块和螺纹紧固件的装配主视图;Fig. 4 is an assembly front view of the two frames shown in Fig. 3, the pressing block and the threaded fastener;
图5是根据本发明实施例的一个边框、压块和螺纹紧固件的装配示意图;Fig. 5 is an assembly schematic diagram of a frame, a pressing block and a threaded fastener according to an embodiment of the present invention;
图6是图5中所示的一个边框、压块和螺纹紧固件的装配主视图;Fig. 6 is an assembly front view of a frame shown in Fig. 5, a pressing block and a threaded fastener;
图7是根据本发明实施例的边框的示意图;Fig. 7 is a schematic diagram of a frame according to an embodiment of the present invention;
图8是图7中所示的边框的主视图;Figure 8 is a front view of the frame shown in Figure 7;
图9是根据本发明实施例的压块的示意图;Fig. 9 is a schematic diagram of a compact according to an embodiment of the present invention;
图10是图9中所示的压块的主视图;Figure 10 is a front view of the compact shown in Figure 9;
图11是根据本发明实施例的压块和螺纹紧固件的装配示意图;Fig. 11 is an assembly diagram of a briquetting block and a threaded fastener according to an embodiment of the present invention;
图12是图11中所示的压块和螺纹紧固件的装配主视图。Fig. 12 is an assembled front view of the pressure block and threaded fastener shown in Fig. 11 .
附图标记:Reference signs:
10:边框;101:第一安装部;1011:第一安装槽;102:第二安装部;10: frame; 101: first installation part; 1011: first installation slot; 102: second installation part;
1021:第二安装槽;1022:开口;1023:第一侧壁;1024:第二侧壁;1021: second installation groove; 1022: opening; 1023: first side wall; 1024: second side wall;
1025:内壁;103:中空腔;104:第一限位凸起;105:第二限位凸起;1025: inner wall; 103: hollow cavity; 104: first limiting protrusion; 105: second limiting protrusion;
1051:限位凹槽;20:压块;201:压块本体;2011:第一表面;1051: limit groove; 20: briquetting block; 201: briquetting block body; 2011: first surface;
2012:第二表面;2013:凹槽;202:压块安装部;2021:配合凸起;2012: second surface; 2013: groove; 202: pressing block installation part; 2021: mating protrusion;
2022:第一避让面;2023:第二避让面;203:凸起;204:压紧部;2022: the first avoidance surface; 2023: the second avoidance surface; 203: protrusion; 204: pressing part;
2041:第一压紧段;2042:第二压紧段;2043:扣部;205:限位槽;2041: first compression section; 2042: second compression section; 2043: buckle; 205: limit slot;
206:卡扣件;207:避让缺口;30:螺纹紧固件;40:夹具。206: buckle; 207: avoidance gap; 30: threaded fastener; 40: fixture.
具体实施方式Detailed ways
下面参考图1-图12描述根据本发明第一方面实施例的用于光伏组件的边框10。光伏组件可以应用于光伏发电系统。在本申请下面的描述中,以光伏组件应用于光伏发电系统为例进行说明。A
如图1-图8所示,根据本发明第一方面实施例的用于光伏组件的边框10,包括边框本体和限位结构。As shown in FIGS. 1-8 , the
具体而言,边框本体包括彼此相连的第一安装部101、第二安装部102和中空腔103,第二安装部102和中空腔103位于第一安装部101的同一侧,第一安装部101上形成有第一安装槽1011,光伏组件的光伏本体的边缘适于配合在第一安装槽1011内,第二安装部102上形成有第二安装槽1021,第二安装槽1021的横截面形状大体为C形,第二安装槽1021的开口方向与第一安装槽1011的开口方向相反,压块20适于配合在第二安装槽1021内。限位结构设在第二安装部102上,限位结构适于防止压块20从第二安装槽1021内脱出。Specifically, the frame body includes a first mounting
例如,在图1-图8的示例中,第二安装部102和中空腔103连接在第一安装部101的厚度方向的同一侧,且第二安装部102和中空腔103沿第一安装部101的宽度方向(例如,图8中的左右方向)排布。通过在边框10上设有中空腔103可以减少边框10的材料用量,从而可以降低边框10的成本。结合图8,第一安装槽1011的开口方向可以朝向右,第二安装槽1021的开口方向可以朝向左,限位结构设在第二安装槽1021内。安装时,光伏本体的边缘可以沿从右到左的方向伸入到第一安装槽1011内,第一安装部101可以对光伏本体起到保护作用,可以避免光伏本体在运输或安装时受损,压块20可以沿从左到右的方向伸入到第二安装槽1021内以形成光伏发电系统。由此,与传统的光伏发电系统相比,光伏本体、压块20与边框10的装配方式简单,方便操作,从而可以降低光伏发电系统安装时的人工成本,同时C形的第二安装槽1021和限位结构可以相互配合以防止压块20从第二安装槽1021内脱出,保证了光伏发电系统的安装质量。For example, in the examples shown in FIGS. 1-8 , the second mounting
另外,通过将第二安装槽1021的开口方向设置成与第一安装槽1011的开口方向相反,可以避免安装时光伏组件与压块20发生干涉,从而可以提高光伏发电系统的装配效率。In addition, by setting the opening direction of the
根据本发明实施例的用于光伏组件的边框10,通过使光伏本体的边缘配合在第一安装槽1011内,压块20配合在第二安装槽1021内,且限位结构设置在第二安装部102上。由此,简化了光伏本体、压块20与边框10的装配方式,方便操作,从而可以降低光伏发电系统安装时的人工成本,提高了光伏发电系统的装配效率,同时可以防止压块20从第二安装槽1021内脱出,保证了光伏发电系统的安装质量。According to the
根据本发明的一些实施例,限位结构包括第一限位凸起104,第一限位凸起104设在第二安装槽1021的开口1022处。参照图7和图8,第一限位凸起104设在第二安装槽1021的开口1022的一端,且第一限位凸起104沿朝向第二安装槽1021中心的方向延伸。压块20安装到位后,第一限位凸起104可以限定压块20沿远离第二安装槽1021的开口1022的方向的运动,以使压块20可以稳定地配合在第二安装槽1021内。According to some embodiments of the present invention, the limiting structure includes a first limiting
进一步地,第二安装槽1021的开口1022包括彼此相对的第一侧壁1023和第二侧壁1024,第一侧壁1023邻近第一安装部101设置,第一限位凸起104设在第一侧壁1023上。如图7和图8所示,第二安装槽1021还包括内壁1025,第一侧壁1023和第二侧壁1024分别连接在内壁1025的长度方向(例如,图7中所示的前后方向)的两端,第一限位凸起104可以位于第一侧壁1023的邻近第二安装槽1021中心的一侧。由此,第一限位凸起104可以对压块20起到限位作用,保证压块20可以稳定地配合在第二安装槽1021内,防止压块20从第二安装槽1021内脱出。Furthermore, the
在一些可选的实施例中,第一侧壁1023的面向第二侧壁1024的表面从外向内朝向第二安装槽1021中心的方向倾斜延伸。如此设置,压块20安装时,第一侧壁1023的面向第二侧壁1024的表面可以起到导向作用,以使压块20能够快速地安装至第二安装槽1021内,可以进一步提高光伏发电系统的装配效率。In some optional embodiments, the surface of the
在一些可选的实施例中,如图8所示,第一限位凸起104的厚度为t,第一限位凸起104的高度为h,其中,t、h分别满足:t≤1mm,h≤1mm。当t>1mm时,第一限位凸起104的厚度较厚,从而会降低第一限位凸起104的弹性,进而会增加将压块20安装至第二安装槽1021的难度,影响光伏发电系统的装配效率。当h>1mm时,第一限位凸起104的高度较高,会减小第一限位凸起104和第二侧壁1024之间的距离,从而不便将压块20安装至第二安装槽1021内。由此,通过使t、h分别满足:t≤1mm,h≤1mm,第一限位凸起104的厚度和高度均合理,且可以保证第一限位凸起104的弹性,从而可以将压块20快速安装至第二安装槽1021内。In some optional embodiments, as shown in FIG. 8 , the thickness of the first limiting
根据本发明的一些实施例,限位结构包括至少一个第二限位凸起105,第二限位凸起105设在第二安装槽1021的内壁面上,且第二限位凸起105朝向远离第一安装部101的方向倾斜延伸。参照图7和图8并结合图5和图6,第二限位凸起105位于第二安装槽1021内的远离第一安装部101的一侧,且第二限位凸起105设在第二安装槽1021的内壁1025上,第二限位凸起105沿远离第一安装部101的方向倾斜向下延伸。如此设置,第一限位凸起104和第二限位凸起105可以对压块20起到双重限位作用,以使压块20能够稳定地配合在第二安装槽1021内。According to some embodiments of the present invention, the limiting structure includes at least one second limiting
根据本发明的一些具体实施例,第二限位凸起105为多个,多个第二限位凸起105设在第二安装槽1021的与第二安装槽1021的开口1022相对的内壁面上,相邻两个第二限位凸起105之间限定出限位凹槽1051。在本发明的描述中,“多个”的含义是两个或两个以上。例如,在图7和图8的示例中,多个第二限位凸起105构成锯齿结构。压块20上可以形成有多个配合凸起2021,多个配合凸起2021分别配合在对应的限位凹槽1051内。由此,可以进一步保证压块20在第二安装槽1021内的稳定性。According to some specific embodiments of the present invention, there are multiple second position-limiting
可选地,第二限位凸起105的形状可以为三角形,且第二限位凸起105的自由端形成有倒角,其中,倒角半径小于0.3mm。Optionally, the shape of the second limiting
根据本发明第二方面实施例的光伏组件,包括光伏本体和边框10,边框10为根据本发明上述第一方面实施例的用于光伏组件的边框10,光伏本体的边缘配合在边框10的第一安装槽1011内。The photovoltaic assembly according to the embodiment of the second aspect of the present invention includes a photovoltaic body and a
根据本发明实施例的光伏组件,通过将光伏本体的边缘配合到第一安装槽1011内,可以对光伏本体起到保护作用,避免光伏本体受损,同时采用上述边框10,可以使压块20快速地安装在边框10上,提高光伏发电系统的安装效率。According to the photovoltaic module of the embodiment of the present invention, by fitting the edge of the photovoltaic body into the
如图9-图12所示,根据本发明第三方面实施例的用于光伏组件的压块20,包括压块本体201,压块本体201的一端设有压块安装部202,压块安装部202适于配合在光伏组件的边框10的第二安装槽1021内,边框10为根据本发明上述第一方面实施例的用于光伏组件的边框10。As shown in Figures 9-12, the
例如,在图9-图12的示例中,压块安装部202设在压块本体201的长度方向的一端,压块20可以通过压块安装部202安装至光伏组件的边框10的第二安装槽1021内,安装方式简单,从而可以提高光伏发电系统的安装效率。For example, in the examples shown in FIGS. 9-12 , the pressure
根据本发明实施例的用于光伏组件的压块20,通过将压块20的压块安装部202配合在光伏组件的边框10的第二安装槽1021内,简化了边框10和压块20的安装方式,可以提高光伏发电系统的装配效率,降低人工成本。According to the
根据本发明的一些实施例,压块安装部202上设有至少一个配合凸起2021。如图9-图12所示,配合凸起2021设在压块安装部202的远离压块本体201的另一端的一侧表面上,且配合凸起2021沿远离压块本体201的另一端的方向、朝向远离压块安装部202的自由端的方向倾斜延伸。其中,配合凸起2021的延伸方向与第二限位凸起105的延伸方向相反。例如,配合凸起2021的自由端可以沿朝向压块本体201的方向倾斜向上延伸,第二限位凸起105的自由端可以沿远离第一安装部101的方向倾斜向下延伸。安装后,配合凸起2021和第二限位凸起105沿压块安装部202的高度方向排布,从而可以限定压块安装部202沿朝向第一安装部101的方向的运动,保证了压块安装部202的位置的稳定。According to some embodiments of the present invention, at least one
在一些可选的实施例中,配合凸起2021位于压块安装部202的自由端。如此设置,便于与边框10的限位凹槽1051配合,且方便配合凸起2021的加工。In some optional embodiments, the
根据本发明的一些具体实施例,如图9和图10所示,配合凸起2021为多个,多个配合凸起2021沿朝向远离压块本体201的方向依次布置。安装时,多个配合凸起2021可以以顺齿的方向卡入多个限位凹槽1051内,以使多个第二限位凸起105和多个配合凸起2021形成逆齿结构,可以保证压块安装部202在第二安装槽1021内的位置的稳定。According to some specific embodiments of the present invention, as shown in FIG. 9 and FIG. 10 , there are multiple
根据本发明的一些实施例,压块安装部202的自由端的端面具有第一避让面2022,第一避让面2022沿朝向压块本体201的另一端的方向、朝向远离压块安装部202的与压块本体201相连的一端的方向倾斜延伸。参照图10,第一避让面2022形成在压块安装部202的自由端的端面的邻近压块本体201的一侧,第一避让面2022沿远离压块本体201的方向倾斜向下延伸。由此,当压块安装部202的自由端伸入第二安装槽1021时,可以避免压块安装部202的自由端与第二安装部102发生干涉,以使压块安装部202的自由端能够快速伸入第二安装槽1021内,提高了光伏发电系统的装配效率。According to some embodiments of the present invention, the end surface of the free end of the pressure
在一些可选的实施例中,如图10所示,第一避让面2022与水平面之间的夹角为α,其中,α满足:α≤30°。当α>30°时,第一避让面2022与水平面之间的夹角过大,可能会影响压块安装部202的结构强度,使得压块安装部202安装时容易发生形变。由此,当α满足α≤30°时,可以保证压块安装部202的结构强度,便于压块安装部202的安装。In some optional embodiments, as shown in FIG. 10 , the angle between the
根据本发明的一些实施例,如图9-图12所示,压块本体201的厚度方向上的两侧表面分别为第一表面2011和第二表面2012,压块安装部202从压块本体201的上述另一端沿压块本体201的厚度方向、朝向远离第一表面2011的方向延伸,压块安装部202与压块本体201的连接处具有避让缺口207,避让缺口207位于第一表面2011所在的一侧。当压块20应用于光伏发电系统时,在压块20的安装过程中,可以先将压块安装部202的远离避让缺口207的一端配合在光伏组件的边框10的第二安装槽1021内,之后再将压块安装部202的设有避让缺口207的一端配合在边框10的第二安装槽1021内,避让缺口207可以避免压块20与第一限位凸起104安装时发生干涉,且压块20与边框10的安装方式简单,可以提高光伏发电系统的装配效率,从而可以降低光伏发电系统安装时的人工成本。According to some embodiments of the present invention, as shown in Fig. 9-Fig. The above-mentioned other end of 201 extends along the thickness direction of the
进一步地,参照图9和图10,避让缺口207在压块安装部202与压块本体201的连接处形成第二避让面2023,第二避让面2023沿朝向远离压块本体201的另一端的方向、朝向压块安装部202中心的方向倾斜延伸。如此设置,安装时,可以避免压块安装部202与第一限位凸起104发生干涉,以使压块安装部202可以快速安装至边框10的第二安装槽1021内,从而可以提高光伏发电系统的装配效率。Further, referring to FIG. 9 and FIG. 10 , the
根据本发明的一些实施例,第一表面2011上形成有凹槽2013,凹槽2013邻近避让缺口207设置。如图9和图10所示,凹槽2013形成在压块本体201的邻近避让缺口207的一端。安装时,边框10的第一限位凸起104可以卡设在凹槽2013内,从而可以防止压块20从第二安装槽1021内脱出,且将压块20预装于边框10时压块20不会发生倾倒,进而可以将压块20牢靠地固定在第二安装槽1021内,保证了光伏组件的边框10与压块20的连接可靠性。According to some embodiments of the present invention, a
进一步地,压块安装部202与压块本体201的连接处设有凸起203,凸起203朝向远离压块本体201的另一端的方向延伸。参照图9,沿从第一表面2011到第二表面2012的方向、凸起203沿朝向远离压块本体201的方向倾斜向下延伸,凸起203的邻近第一表面2011的一端与第一表面2011共同限定出凹槽2013。由此,通过设置凸起203可以使压块20与边框10通过过盈配合卡紧,从而压块20可以牢靠地固定在光伏组件的边框10上,且在卡紧前压块20与边框10不会发生干涉。Further, a
根据本发明的一些实施例,参照图9和图10,压块本体201的另一端设有压紧部204,压紧部204与压块安装部202分别位于压块本体201的厚度方向上的两侧。具体地,压紧部204包括第一压紧段2041和第二压紧段2042,第一压紧段2041的一端与压块本体201的上述另一端相连,第一压紧段2041与压块本体201垂直。第二压紧段2042的一端与第一压紧段2041的另一端相连,第二压紧段2042的另一端朝向远离安装块的方向延伸。结合图1和图2,安装时,可以将压块20安装在相邻两个光伏组件之间,其中,压块20的压块安装部202可以配合在相邻两个光伏组件中的其中一个的边框10的第二安装槽1021内,压块20的压紧部204可以压紧在相邻两个光伏组件中的另一个边框10上。由此,可以减少相邻两个光伏组件之间的间距,以使相同面积的光伏发电系统可以设置更多数量的光伏组件,提高了光伏发电系统的单位面积的发电量,同时可以减少光伏发电系统中压块20的使用数量,从而可以降低光伏发电系统的成本。According to some embodiments of the present invention, referring to FIG. 9 and FIG. 10 , the other end of the
进一步地,如图11和图12所示,压块20进一步包括螺纹紧固件30,螺纹紧固件30设在压块本体201上,压块本体201上形成有用于容纳螺纹紧固件30的头部的限位槽205。由此,光伏发电系统安装时,可以先将螺纹紧固件30预装在限位槽205内,之后将压块20的压块安装部202配合在相邻两个光伏组件中的其中一个的边框10的第二安装槽1021内并调整压块20的位置,然后将相邻两个光伏组件中的另一个边框10伸入压块20的压紧部204下,最后将螺纹紧固件30拧紧在光伏发电系统的夹具40上,从而可以将光伏组件固定在用户所需的位置处,且简化了光伏发电系统的安装步骤,方便操作,可以降低光伏发电系统安装时的人工成本。Further, as shown in FIG. 11 and FIG. 12 , the
更进一步地,压块本体201上设有卡扣件206,压紧部204的面向卡扣件206的一侧表面上设有扣部2043,卡扣件206、压紧部204和扣部2043之间共同限定出限位槽205。例如,在图9-图12的示例中,压紧部204的邻近压块安装部202的一侧设有卡扣件206,卡扣件206和扣部2043可以将螺纹紧固件30例如螺钉卡设在限位槽205内,从而当螺纹紧固件30预装在压块20时,可以避免螺纹紧固件30从限位槽205内脱出。Furthermore, a
根据本发明第四方面实施例的光伏发电系统(图未示出),包括多个光伏组件和多个压块20,每个压块20的压块安装部202配合在对应的光伏组件的边框10的第二安装槽1021内。每个光伏组件为根据本发明上述第二方面实施例的光伏组件。每个压块20为根据本发明上述第三方面实施例的用于光伏组件的压块20。The photovoltaic power generation system (not shown) according to the embodiment of the fourth aspect of the present invention includes a plurality of photovoltaic modules and a plurality of pressing
根据本发明实施例的光伏发电系统,通过采用上述光伏组件和压块20,可以提高光伏发电系统的装配效率,降低光伏发电系统安装时的人工成本。According to the photovoltaic power generation system of the embodiment of the present invention, by using the above photovoltaic module and the
根据本发明第五方面实施例的光伏发电系统安装方法,光伏发电系统还包括多个夹具40,每个边框10的至少一部分包括第二安装部102,压块本体201通过螺纹紧固件30安装在对应的夹具40上。According to the photovoltaic power generation system installation method of the embodiment of the fifth aspect of the present invention, the photovoltaic power generation system further includes a plurality of
安装方法包括以下步骤:The installation method includes the following steps:
S1、压块本体201通过螺纹紧固件30预装在对应的夹具40上。S1. The
S2、将步骤S1中预装有夹具40的压块20的压块安装部202配合在相邻两个光伏组件中的其中一个的边框10的第二安装槽1021内,并沿第二安装槽1021的长度方向调整压块20和夹具40的位置。通过该步骤可以压块20的压块安装部202预装在光伏组件的边框10中,且可以保证压块20不因重心问题而发生倾倒,且将压块20和夹具40整体沿第二安装槽1021的长度方向滑动以将压块20和夹具40调整至合适位置,从而方便后续安装步骤的执行。S2. Fit the pressure
S3、将相邻两个光伏组件中的另一个的边框10置于压块20的压紧部204的下方。通过该步骤可以将相邻两个光伏组件安装在同一个压块20上,可以减少光伏发电系统中压块20的使用数量,降低光伏发电系统的成本。S3 , placing the
S4、拧紧螺纹紧固件30以使压紧部204压紧相邻两个光伏组件中的另一个的边框10。由此,可以将压块20牢靠地固定在相邻两个光伏组件之间。S4. Tighten the threaded
根据本发明实施例的光伏发电系统安装方法,通过上述步骤S1至步骤S4,简化了光伏发电系统的安装方式和安装步骤,可以提高光伏发电系统的装配效率,从而可以减少安装光伏发电系统的工期,进而可以减低人工成本。According to the photovoltaic power generation system installation method of the embodiment of the present invention, through the above steps S1 to S4, the installation method and installation steps of the photovoltaic power generation system are simplified, the assembly efficiency of the photovoltaic power generation system can be improved, and the construction period for installing the photovoltaic power generation system can be reduced. , thereby reducing labor costs.
根据本发明的一些实施例,步骤S2具体包括:According to some embodiments of the present invention, step S2 specifically includes:
S21、将压块安装部202的一端伸入相邻两个光伏组件中的上述其中一个的边框10的第二安装槽1021内的一侧,且压块安装部202的配合凸起2021配合在第二安装槽1021的限位凹槽1051内。S21. Extend one end of the pressure
S22、将压块安装部202的另一端伸入相邻两个光伏组件中的上述其中一个的边框10的第二安装槽1021内的另一侧,且边框10的第一限位凸起104配合在压块20的凹槽2013内。S22. Extend the other end of the pressure
由此,通过步骤S21和步骤S22,使配合凸起2021配合在限位凹槽1051内,第一限位凸起104配合在凹槽2013内,可以同时对压块安装部202的两端进行限位,从而可以限制压块安装部202沿第二安装部102的高度方向(例如,图2中的上下方向)的运动,进而可以将压块安装部202稳定地预装在第二安装槽1021内,保证了压块安装部202的稳定性。Thus, through steps S21 and S22, the
根据本发明的一些实施例,在步骤S3中,压紧部204相对于相邻两个光伏组件中的上述另一个的正面的摆动角度范围为β,其中,β满足:-10°≤β≤10°。由此,通过使β满足:-10°≤β≤10°,可以保证压紧部204和相邻两个光伏组件中的上述另一个的正面之间存在一定间隙,从而可以更方便调整压紧部204的位置,进而可以将相邻两个光伏组件稳定地安装在压块20上。According to some embodiments of the present invention, in step S3, the swing angle range of the
根据本发明实施例的光伏发电系统的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the photovoltaic power generation system according to the embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
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