CN115849950A - Lightweight aggregate, preparation process and application thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明属于建筑材料领域,具体涉及一种轻质骨料、制备工艺及其应用。The invention belongs to the field of building materials, and in particular relates to a lightweight aggregate, a preparation process and an application thereof.
背景技术Background technique
骨料是在混泥土中起骨架或填充作用的粒状松散材料,主要应用于水泥混泥土、沥青混泥土、道路基础、砂浆等领域,是一种在建筑中非常重要的原料。而轻质骨料作为一种新型骨料越来越受到青睐,同时由于其密度小、保温性好、抗震性好,可用于高层及大跨度建筑,使用范围原料越广。Aggregate is a granular loose material that acts as a skeleton or filling in concrete. It is mainly used in cement concrete, asphalt concrete, road foundation, mortar and other fields. It is a very important raw material in construction. As a new type of aggregate, lightweight aggregate is becoming more and more popular. At the same time, due to its low density, good thermal insulation, and good earthquake resistance, it can be used in high-rise and long-span buildings, and the wider the range of materials used.
轻质骨料的种类较多,包括天然轻骨料(浮石、火山渣等)、工业废料(粉煤灰陶粒,膨胀矿渣珠等)和人造轻骨料(页岩陶粒、粘土陶粒、膨胀珍珠岩等)。随着天然轻质骨料的消耗,使用废料制备的人造轻骨料逐渐增多,而同时由于人们日益生活水平的提高,对居住环境要求也越来越高,使用单一种类的轻质骨料或直接使用废弃物制备骨料的安全性要求已经无法满足当今社会需求。There are many types of lightweight aggregates, including natural lightweight aggregates (pumice, volcanic slag, etc.), industrial waste (fly ash ceramsite, expanded slag beads, etc.) and artificial lightweight aggregates (shale ceramsite, clay ceramsite, etc.) , expanded perlite, etc.). With the consumption of natural lightweight aggregates, artificial lightweight aggregates prepared from waste materials are gradually increasing. At the same time, due to the improvement of people's living standards, the requirements for living environment are also getting higher and higher. Using a single type of lightweight aggregate or The safety requirements of directly using waste to prepare aggregates can no longer meet the needs of today's society.
CN108585568B公开了一种污泥制备高质量轻质骨料及方法,将污泥、植物纤维、生石灰和水玻璃混合均匀,微波加热制球,然后在污泥球上喷涂防水剂后用包覆材料对污泥球进行包覆,干燥即得。该现有技术虽然充分利用了污泥及秸秆废弃物,但是由于污泥成分复杂,不仅含有大量重金属,同时还含有大量有机质,同样秸秆中也含有大量有机质,若吸水未及时干燥容易腐烂变质等散发异味,且容易使得该轻质骨料后续稳定性变差。CN111943542B公开了一种利用生物材料制备铝钛渣轻质骨料的方法,将铝钛渣、高活性氧化钙、高铝矾土熟料、生物有机造孔剂,分别破碎至100目以下,得到铝钛渣粉、高活性氧化钙粉、高铝矾土熟料粉、生物有机造孔剂粉,按比例混合并细磨,然后放入造球机,加入水得到铝钛渣球料,置室温下养护12-24h,再鼓干燥,得到钛铝渣球料置于回转窑内高温烧结,得到铝钛渣轻质骨料。该现有技术虽然利用了部分生物有机质,但是其含量少,仍然以工业材料为主,且密度仍有1.45g/cm3,达不到轻质骨料要求。CN108585568B discloses a method for preparing high-quality lightweight aggregates from sludge. Mix sludge, plant fibers, quicklime and water glass evenly, heat them with microwaves to make balls, and then spray water-repellent on the sludge balls and cover them with coating materials. Sludge balls are coated and dried. Although this prior art makes full use of sludge and straw waste, due to the complex composition of sludge, it not only contains a large amount of heavy metals, but also contains a large amount of organic matter. Similarly, straw also contains a large amount of organic matter. If it is not dried in time after absorbing water, it will easily rot and deteriorate. Odor is emitted, and the subsequent stability of the lightweight aggregate is easily deteriorated. CN111943542B discloses a method for preparing aluminum-titanium slag lightweight aggregate by using biological materials. The aluminum-titanium slag, high-activity calcium oxide, high-alumina bauxite clinker, and bio-organic pore-forming agent are respectively crushed to below 100 meshes to obtain Aluminum-titanium slag powder, high-activity calcium oxide powder, high-alumina bauxite clinker powder, and bio-organic pore-forming agent powder are mixed in proportion and finely ground, then put into a pelletizer, add water to obtain aluminum-titanium slag pellets, and place Curing at room temperature for 12-24 hours, and then drum drying to obtain titanium-aluminum slag pellets and sintering at high temperature in a rotary kiln to obtain aluminum-titanium slag lightweight aggregate. Although this prior art utilizes some bio-organic matter, its content is small, and it is still dominated by industrial materials, and its density is still 1.45g/cm 3 , which cannot meet the requirements of lightweight aggregate.
有鉴于此,如何通过利用废弃物得到质轻、强度高且安全的新型轻质骨料是当前需要解决的问题。In view of this, how to obtain new lightweight aggregates with light weight, high strength and safety by using waste is a problem that needs to be solved at present.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种轻质骨料、制备工艺及其应用,该轻质骨料以农业废弃物及工业废弃物为主要原料,通过优化组分配比,设计制备工艺,得到的轻质骨料堆积密度小、强度高,防水性、稳定性、安全性好,可作为轻质骨料混泥土的原料,用于高层建筑非承重墙、外墙、大跨度墙体等领域。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a lightweight aggregate, a preparation process and its application. The lightweight aggregate uses agricultural waste and industrial waste as the main raw materials. By optimizing the distribution ratio of the components, the design The preparation process, the obtained lightweight aggregate has low bulk density, high strength, good water resistance, stability, and safety, and can be used as a raw material for lightweight aggregate concrete for non-load-bearing walls, exterior walls, and long-span buildings of high-rise buildings. walls etc.
为实现上述目的,本发明提供一种轻质骨料,所述轻质骨料包括以下原料组分:秸秆炭纤维,工业污泥,无机材料,有机凝胶材料,有机硅;In order to achieve the above object, the present invention provides a lightweight aggregate, which includes the following raw material components: straw charcoal fiber, industrial sludge, inorganic material, organic gel material, organic silicon;
所述有机凝胶材料的重量为所述工业污泥重量的5-8%;The weight of the organogel material is 5-8% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1-2%;The weight of the organosilicon is 1-2% of the weight of the industrial sludge;
所述秸秆纤维、工业污泥、无机材料的质量比为20-25:60-70:5-10。The mass ratio of the straw fiber, industrial sludge and inorganic material is 20-25:60-70:5-10.
本技术方案中通过以秸秆炭纤维和工业污泥为主要原料,利用秸秆炭纤维具不规则骨架结构、质轻的特性,与工业污泥配合、同时进一步通过有机凝胶材料制造孔洞,无机材料增加强度,最后在所得到轻质骨粒内部及外表面吸附一层有机硅,得到的轻质骨粒具有堆积密度效、强度高、稳定性防水性好等特性。In this technical solution, straw charcoal fiber and industrial sludge are used as main raw materials, and straw charcoal fiber has an irregular skeleton structure and light weight characteristics, and is combined with industrial sludge, and at the same time, holes are further made by organic gel materials, inorganic materials Increase the strength, and finally absorb a layer of organic silicon on the inside and outside surface of the obtained lightweight bone particles, and the obtained lightweight bone particles have the characteristics of high packing density, high strength, good stability and water resistance.
进一步地,上述技术方案中,所述秸秆炭纤维为秸秆烘干后,粉碎,在制炭设备中经干燥、干馏、冷却后获得,所述秸秆炭纤维的粒径为100-120目。具体地,秸秆炭化工艺选用常规工艺即可。本发明以秸秆炭化纤维为轻质骨料的轻质材料,通过炭化后的秸秆中得蛋白等物质被破坏,孔隙被进一步释放,硬度加强,质轻,后续吸水也不会变质,且实现了秸秆的资源化利用。Further, in the above technical solution, the straw charcoal fiber is obtained by drying straw, crushing, drying, dry distillation, and cooling in a charcoal making equipment, and the particle diameter of the straw charcoal fiber is 100-120 mesh. Specifically, the straw carbonization process can be a conventional process. In the present invention, the carbonized straw fiber is used as a lightweight material for lightweight aggregate. After carbonization, the protein and other substances in the straw are destroyed, the pores are further released, the hardness is strengthened, the weight is light, and the subsequent water absorption will not deteriorate, and it is realized. Resource utilization of straw.
进一步地,上述技术方案中,所述工业污泥为大型工业污水站经过除重处理后的污泥,其水分含量为70-75%。工业污泥是目前面临的一大固废处理难题,经过去除重金属的污泥,安全性好,主要含有二氧化硅、三氧化二铝、三氧化二铁、氧化钙、氧化镁、氧化钛、氧化钾、氧化钠、二氧化锰等成分,将其用于建筑材料,能大大缓解污泥固废处理问题,实现资源化利用。Further, in the above technical solution, the industrial sludge is sludge after heavy removal treatment in a large industrial sewage station, and its moisture content is 70-75%. Industrial sludge is currently a major problem in solid waste treatment. After removing heavy metals, the sludge is safe and mainly contains silica, aluminum oxide, ferric oxide, calcium oxide, magnesium oxide, titanium oxide, Potassium oxide, sodium oxide, manganese dioxide and other components, used in building materials, can greatly alleviate the problem of sludge solid waste treatment and realize resource utilization.
进一步地,上述技术方案中,所述无机胶凝材料为硅酸盐水泥与氧化铝任意比例的混合物。Further, in the above technical solution, the inorganic cementitious material is a mixture of Portland cement and alumina in any proportion.
进一步地,上述技术方案中,所述有机胶凝材料为聚乙烯醇、聚丙烯酰胺、聚氨酯中的一种或几种。Further, in the above technical solution, the organic gelling material is one or more of polyvinyl alcohol, polyacrylamide, and polyurethane.
本发明还提供一种轻质骨料的制备工艺,包括以下具体步骤:The present invention also provides a preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒,快速烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the ratio, granulate, and dry quickly to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1-3h,采用圆盘造粒,最后将无机材料裹覆在最外层,养护1-3h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1-3 hours, use a disc to granulate, and finally wrap the inorganic material on the outermost layer for curing 1-3h, get the aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,冷却后,与有机硅混合,并置于密闭负压状态下处理0.5-1h,得到轻质骨料。S3. Put the aggregate particles obtained in S2 into a rotary kiln for drying and calcining. After cooling, mix them with organic silicon, and place them in a closed negative pressure state for 0.5-1h to obtain lightweight aggregates.
本技发明中先将秸秆炭纤维与一定的工业污泥混合、造粒,得到以纤维为骨架的污泥纤维粒,其中部分炭纤维孔隙被污泥填充,同时由于污泥中含有大量水分,经过高温快速烘干,内部水蒸汽快速冲出形成孔隙,进一步增多污泥纤维粒的孔隙,同时污泥的部分填充可加大秸秆炭纤维的强度,增加骨料的稳定性;将剩余工业污泥与有机凝胶混合后加入污泥纤维粒,可在污泥纤维粒表面包裹一层污泥有机凝胶混合物,在圆盘造粒的过程中,将无机材料裹覆在最外层,在放入回转窑干燥、煅烧的过程中,由于有机凝胶材料的沸点低经过高温后挥发,在污泥层留下大量孔洞,而由于具有外层无机材料的存在,其强度并不受影响。In the present invention, the straw carbon fiber is first mixed with a certain amount of industrial sludge and granulated to obtain sludge fiber particles with fibers as the skeleton, in which some carbon fiber pores are filled with sludge, and because the sludge contains a large amount of water, After high-temperature rapid drying, the internal water vapor quickly rushes out to form pores, further increasing the pores of sludge fiber particles, and at the same time, the partial filling of sludge can increase the strength of straw carbon fibers and increase the stability of aggregates; After mud and organic gel are mixed, sludge fiber particles are added, and a layer of sludge organic gel mixture can be wrapped on the surface of sludge fiber particles. In the process of disc granulation, inorganic materials are coated on the outermost layer. In the process of drying and calcining in the rotary kiln, due to the low boiling point of the organic gel material, it volatilizes after high temperature, leaving a large number of holes in the sludge layer, and due to the existence of the outer layer of inorganic materials, its strength is not affected.
进一步地,上述技术方案中,S1中,造粒粒径为0.5-2mm,烘干温度为100-120℃;S2中,造粒粒径为2-6mm。Further, in the above technical solution, in S1, the granulated particle size is 0.5-2mm, and the drying temperature is 100-120°C; in S2, the granulated particle size is 2-6mm.
进一步地,上述技术方案中,S3中,回转窑分两阶段升温,第一阶段从室温开始升温至100℃,升温20-30min,转速为1-2r/min;第二阶段从100℃升温至1050℃,升温时间为30-40min,转速控制在3-4r/min。本技术方案中通过分阶段升温,第一阶段低温干燥可将骨料粒中的污泥和无机材料预固化,第二阶段高温煅烧,可将有机凝胶材料烧除,在骨料粒污泥层形成大量孔洞,同时经过高温煅烧提高骨料粒整体强度,得到的轻质骨料密度低,强度高。Further, in the above technical scheme, in S3, the temperature of the rotary kiln is raised in two stages, the first stage starts from room temperature to 100°C, the temperature rises for 20-30min, and the rotation speed is 1-2r/min; the second stage heats up from 100°C to 1050°C, the heating time is 30-40min, and the speed is controlled at 3-4r/min. In this technical solution, by heating up in stages, the first stage of low-temperature drying can pre-solidify the sludge and inorganic materials in the aggregate granules, and the second stage of high-temperature calcination can burn off the organic gel material, and the sludge in the aggregate granules A large number of holes are formed in the layer, and at the same time, the overall strength of the aggregate particles is improved through high-temperature calcination, and the obtained lightweight aggregate has low density and high strength.
进一步地,上述技术方案中,S3中,密闭负压状态的压力为负的200-500kPa。本技术方案中在密闭负压状态下加入少量有机硅,通过负压的作用将有机硅渗入到轻质骨料内部及表面,增加了疏水性能。Further, in the above technical solution, in S3, the pressure in the airtight negative pressure state is negative 200-500kPa. In this technical solution, a small amount of organic silicon is added in a closed negative pressure state, and the organic silicon is infiltrated into the interior and surface of the lightweight aggregate through the effect of negative pressure, thereby increasing the hydrophobicity.
本发明还提供一种由上述轻质骨料在高层建筑、外墙、大跨度墙体中的应用。The present invention also provides an application of the above-mentioned lightweight aggregate in high-rise buildings, exterior walls and long-span walls.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
本发明通过以秸秆炭纤维和工业污泥为主要原料,利用秸秆炭纤维具不规则骨架结构、质轻的特性,与工业污泥配合,通过优化组分配比及制备工艺设计,得到的轻质骨粒具有堆积密度小、强度高、稳定性防水性好、安全性高等特性;在实现废弃物的资源化利用的同时,可减少天然骨料的消耗,具有广泛的市场应用前景。The invention uses straw charcoal fiber and industrial sludge as main raw materials, utilizes straw charcoal fiber with irregular skeleton structure and light weight characteristics, cooperates with industrial sludge, optimizes component distribution ratio and preparation process design, and obtains light weight Bone pellets have the characteristics of low bulk density, high strength, good stability and water resistance, and high safety; while realizing the resource utilization of waste, they can reduce the consumption of natural aggregates and have broad market application prospects.
本发明制备工艺通过先将秸秆炭纤维与部分污泥混合、造粒,并高温快速干燥,得到具有高孔隙度、高强度的污泥纤维粒,然后加入到混有有机凝胶材料的污泥中进行包覆,再其表面包覆一层强度高的无机材料,通过高温煅烧后有机凝胶材料、水分挥发出形成孔洞,在污泥层形成孔隙结构,且可进一步提高材料的强度,最后在所得到轻质骨粒内部及外表面吸附一层有机硅,提高材料的防水、耐温、耐候性能,得到的材料可作为轻质骨料混泥土的原料,可用于高层建筑非承重墙、外墙、大跨度墙体等领域。The preparation process of the present invention firstly mixes straw charcoal fiber with part of sludge, granulates, and quickly dries at high temperature to obtain sludge fiber granules with high porosity and high strength, and then adds them to the sludge mixed with organic gel material The surface is coated with a layer of high-strength inorganic material. After high-temperature calcination, the organic gel material and water volatilize to form pores, and form a pore structure in the sludge layer, which can further increase the strength of the material. Finally Adsorb a layer of organic silicon on the inside and outside surface of the obtained lightweight bone particles to improve the waterproof, temperature resistance and weather resistance of the material. The obtained material can be used as a raw material for lightweight aggregate concrete, and can be used for non-load-bearing walls of high-rise buildings, External walls, large-span walls and other fields.
具体实施方式Detailed ways
下述实施例中的实验方法,如无特别说明,均为常规方法。下述实施例涉及的原料若无特别说明,均为普通市售品,皆可通过市场购买获得。下面结合实施例对本发明作进一步详细描述:The experimental methods in the following examples are conventional methods unless otherwise specified. Unless otherwise specified, the raw materials involved in the following examples are commercially available and can be purchased from the market. Below in conjunction with embodiment the present invention is described in further detail:
实施例1Example 1
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 1 hour to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 30min, the speed is controlled at 4r/min, the material is discharged, cooled, mixed with organic silicon, and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
实施例2Example 2
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为1mm,在110℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 1mm, and dry at 110°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护2h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护2h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 2 hours, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 2 hours to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温25min,转速为2r/min;第二阶段从100℃升温至1050℃,升温时间为35min,转速控制在3r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的400kPa负压状态下处理0.8h,得到轻质骨料。S3. Put the aggregate pellets obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 25 minutes at a speed of 2r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 35 minutes, the rotation speed is controlled at 3r/min, after discharging and cooling, it is mixed with organic silicon, and placed in a negative airtight pressure of 400kPa for 0.8h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的8%;Wherein, the weight of the organogel material is 8% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1.5%;The weight of described organosilicon is 1.5% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为22:65:8。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 22:65:8.
实施例3Example 3
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为2mm,在120℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 2mm, and dry at 120°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护3h,采用圆盘造粒,粒径为6mm,最后将无机材料裹覆在最外层,养护3h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 3 hours, use a disc to granulate, the particle size is 6mm, and finally wrap the inorganic material on the outermost layer, cured for 3 hours to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温30min,转速为2r/min;第二阶段从100℃升温至1050℃,升温时间为40min,转速控制在3r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的500kPa负压状态下处理0.5h,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 30 minutes at a speed of 2r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 40min, and the speed is controlled at 3r/min. After discharging and cooling, it is mixed with organic silicon, and placed in a negative airtight pressure of 500kPa for 0.5h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的6%;Wherein, the weight of the organogel material is 6% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的2%;The weight of described organosilicon is 2% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分75%)、无机材料的质量比为25:70:10。The mass ratio of the straw fiber, industrial sludge (moisture 75%), and inorganic material is 25:70:10.
对比例1Comparative example 1
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 1 hour to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 30min, the speed is controlled at 4r/min, the material is discharged, cooled, mixed with organic silicon, and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的10%;Wherein, the weight of the organogel material is 10% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
对比例2Comparative example 2
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 1 hour to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 30min, the speed is controlled at 4r/min, the material is discharged, cooled, mixed with organic silicon, and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的2%;Wherein, the weight of the organogel material is 2% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
对比例3Comparative example 3
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 1 hour to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 30min, the speed is controlled at 4r/min, and the lightweight aggregate is obtained after discharging and cooling.
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
对比例4Comparative example 4
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.将工业污泥先与有机凝胶材料混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S1. Mix the industrial sludge with the organic gel material evenly, maintain for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, and maintain for 1 hour to obtain aggregate particles;
S2.将S1得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S2. Put the aggregate obtained in S1 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and the temperature is raised The time is 30min, the speed is controlled at 4r/min, the material is discharged, cooled, mixed with organic silicon, and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述工业污泥(水分70%)、无机材料的质量比为60:5。The mass ratio of the industrial sludge (70% moisture) to the inorganic material is 60:5.
对比例5Comparative example 5
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,养护1h,得到骨料粒;S2. First mix the remaining industrial sludge with the organic gel material evenly, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and cure for 1 hour to obtain aggregate particles;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,第一阶段从室温开始升温至100℃,升温20min,转速为1r/min;第二阶段从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S3. Put the aggregate obtained in S2 into a rotary kiln for drying and calcination. In the first stage, the temperature is raised from room temperature to 100°C for 20 minutes at a speed of 1r/min; in the second stage, the temperature is raised from 100°C to 1050°C and The time is 30min, the speed is controlled at 4r/min, the material is discharged, cooled, mixed with organic silicon, and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)的质量比为20:60。The mass ratio of the straw fiber to industrial sludge (moisture 70%) is 20:60.
对比例6Comparative example 6
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维、工业污泥、有机凝胶材料、无机材料、有机硅混合均匀,造粒粒径为4mm,得到骨料粒;S1. Mix straw charcoal fiber, industrial sludge, organic gel material, inorganic material, and organic silicon according to the proportion, and the granulation particle size is 4mm to obtain aggregate granules;
S2.将S1得到的骨料粒放入回转窑内干燥、煅烧,温度从100℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,得到轻质骨料。S2. Put the aggregate pellets obtained in S1 into a rotary kiln for drying and calcination. The temperature is raised from 100°C to 1050°C. The heating time is 30min, and the speed is controlled at 4r/min. After discharging and cooling, lightweight aggregate is obtained. .
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
对比例7Comparative example 7
一种轻质骨料的制备工艺,包括以下具体步骤:A preparation process of lightweight aggregate, comprising the following specific steps:
S1.按配比将秸秆炭纤维与1/3的工业污泥混合均匀,造粒粒径为0.5mm,在100℃下烘干,得到具有孔隙的污泥纤维粒;S1. Mix the straw carbon fiber with 1/3 of the industrial sludge evenly according to the proportion, the granulation particle size is 0.5mm, and dry at 100°C to obtain the sludge fiber granules with pores;
S2.将剩余工业污泥先与有机凝胶材料混合均匀,然后加入S1所得污泥纤维粒混合均匀,养护1h,采用圆盘造粒,粒径为4mm,最后将无机材料裹覆在最外层,养护1h,得到骨料粒;S2. Mix the remaining industrial sludge with the organic gel material first, then add the sludge fiber particles obtained in S1 and mix evenly, cure for 1 hour, use a disc to granulate, the particle size is 4mm, and finally wrap the inorganic material on the outermost layer, cured for 1 hour to obtain aggregate pellets;
S3.将S2得到的骨料粒放入回转窑内干燥、煅烧,温度直接从400℃升温至1050℃,升温时间为30min,转速控制在4r/min,出料、冷却后,与有机硅混合,并置于密闭压力为负的200kPa负压状态下处理1h,得到轻质骨料。S3. Put the aggregate particles obtained in S2 into a rotary kiln for drying and calcination. The temperature is directly raised from 400°C to 1050°C. The heating time is 30min, and the speed is controlled at 4r/min. After discharging and cooling, mix with organic silicon , and placed in a negative airtight pressure of 200kPa negative pressure for 1h to obtain lightweight aggregate.
其中,所述有机凝胶材料的重量为所述工业污泥重量的5%;Wherein, the weight of the organogel material is 5% of the weight of the industrial sludge;
所述有机硅的重量为所述工业污泥重量的1%;The weight of described organosilicon is 1% of described industrial sludge weight;
所述秸秆纤维、工业污泥(水分70%)、无机材料的质量比为20:60:5。The mass ratio of the straw fiber, industrial sludge (moisture 70%), and inorganic material is 20:60:5.
对各实施例和对比例所制备的轻质骨料性能进行检测,采用GB/T17431-2010《轻集料及其试验方法》中方法进行检测,结果如表1所示。The properties of the lightweight aggregates prepared in each example and comparative example were tested using the method in GB/T17431-2010 "Lightweight Aggregate and Its Test Methods", and the results are shown in Table 1.
表1轻质骨料性能测试结果Table 1 Lightweight aggregate performance test results
从表1的结果可以看出,采用本发明制备工艺得到的轻质骨料其堆积密在0.58-0.63g/cm3之间,强度到达8.5MPa以上,吸水率较低,气孔率高达68.4%,说明得到轻质骨料结构疏松,质轻,强度高、稳定性好。As can be seen from the results in Table 1, the lightweight aggregate obtained by the preparation process of the present invention has a packing density of 0.58-0.63g/ cm3 , a strength of more than 8.5MPa, a low water absorption rate, and a porosity of up to 68.4%. , indicating that the obtained lightweight aggregate has loose structure, light weight, high strength and good stability.
对比例1中有机凝胶材料使用量达到工业污泥的10%,相对于实施例1其气孔率增加,堆积密度虽然有所下降,但是其强度也大大降低,同时其吸水率提高,不利于后续使用性能的稳定。对比例2中有机凝胶材料使用量只有工业污泥的2%,虽然强度有所提升,但是其气孔率显著下降,堆积密度也大大增加,说明其孔隙度不够。In Comparative Example 1, the amount of organic gel material used reached 10% of the industrial sludge. Compared with Example 1, its porosity increased, and although the bulk density decreased, its strength also decreased greatly, and its water absorption increased, which was not conducive to The stability of subsequent use performance. In comparative example 2, the amount of organogel material used is only 2% of that of industrial sludge. Although the strength has been improved, the porosity has decreased significantly, and the bulk density has also greatly increased, indicating that the porosity is not enough.
对比例3中未添加有机硅,其它性能影响不大,但是其吸水率大大提高,不利于后续使用性能的稳定。In comparative example 3, no silicone was added, and other properties were not greatly affected, but its water absorption rate was greatly improved, which was not conducive to the stability of subsequent use performance.
对比例4中未添加秸秆炭纤维,其堆积密度、强度大大提高,但是气孔率低,也就是结构不够疏松,达不到轻质骨料的要求。In Comparative Example 4, no straw carbon fiber was added, and the bulk density and strength were greatly improved, but the porosity was low, that is, the structure was not loose enough to meet the requirements of lightweight aggregate.
对比例5中未添加无机材料,虽然其气孔率、堆积密度及吸水率性能较优,但是其强度显著降低,不利于后续使用。In Comparative Example 5, no inorganic material was added, although its porosity, bulk density and water absorption performance were better, but its strength was significantly reduced, which was not conducive to subsequent use.
对比例6中将所有原料一次性混合,气孔率下降,堆积密度变大,很可能是一次性混合无法形成层状结构,秸秆炭纤维孔隙被完全填充。对比例7中在后续回转窑煅烧过程中,直接高温煅烧,由于温度都超过有机凝胶的沸点,表面无机材料都未固化有机凝胶就直接大量挥发冲出,大大破坏了表面结构,直接影响骨料的强度。In Comparative Example 6, all raw materials were mixed at one time, the porosity decreased, and the bulk density increased. It is likely that the one-time mixing failed to form a layered structure, and the pores of straw carbon fibers were completely filled. In comparative example 7, in the subsequent rotary kiln calcination process, direct high-temperature calcination, because the temperature exceeds the boiling point of the organic gel, the surface inorganic materials are directly volatilized and washed out in large quantities without curing the organic gel, which greatly destroys the surface structure and directly affects The strength of the aggregate.
将实施例1-3所得轻质骨料按照GB5085.3《危险废物鉴别标准浸出毒性鉴别》标准做有害离子浸出试验,检测结果如表2所示。检测方法为:取10g所得轻质骨料样品放入100mL蒸馏水中震荡搅拌24h后,过滤,采用原子吸收光谱法对该过滤液进行有害离子检测。The lightweight aggregate obtained in Examples 1-3 was subjected to a harmful ion leaching test according to the GB5085.3 "Identification Standard for Hazardous Waste Leach Toxicity Identification", and the test results are shown in Table 2. The detection method is as follows: take 10 g of the obtained lightweight aggregate sample and put it into 100 mL of distilled water for 24 hours, shake and stir for 24 hours, then filter, and use atomic absorption spectrometry to detect harmful ions in the filtrate.
表2有害离子浸出试验结果Table 2 Harmful ion leaching test results
从表2的结果可以看出,本发明以废弃物为原料所制得的轻质骨料中有害离子浸出数据完全符合GB5085.3要求,安全,可以替换天然优质骨料,具有市场应用价值。From the results in Table 2, it can be seen that the leaching data of harmful ions in the lightweight aggregate prepared from wastes in the present invention fully meets the requirements of GB5085.3, is safe, can replace natural high-quality aggregate, and has market application value.
最后需要强调的是,以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种变化和更改,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be emphasized that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the principles and principles shall be included within the protection scope of the present invention.
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