CN115849724A - Method for manufacturing micro-channel on glass surface by using infrared nanosecond laser - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及微流体通道制备技术领域,更具体地说,涉及一种利用红外纳秒激光在玻璃表面制造微通道的方法。The invention relates to the technical field of preparation of microfluidic channels, and more specifically relates to a method for manufacturing microchannels on glass surfaces by using infrared nanosecond lasers.
背景技术Background technique
玻璃由于其透光性、耐腐蚀性、化学稳定性、绝缘性以及耐高温和热冲击性,在微纳米制造、微电子芯片、生物芯片、生物通道、微流体和光电子器件等应用中是非常重要的材料。微流体技术可应用于从生物学,化学到信息技术和光学等各个领域。在透明材料上制备高效的微通道刚好可以满足微流体技术发展的要求,其应用涉及到化学、生物、医学和检测分析等领域。Due to its light transmission, corrosion resistance, chemical stability, insulation, and high temperature and thermal shock resistance, glass is very important in applications such as micro-nano manufacturing, microelectronic chips, biochips, biological channels, microfluidics, and optoelectronic devices. important material. Microfluidics can be applied in fields ranging from biology and chemistry to information technology and optics. The preparation of highly efficient microchannels on transparent materials can just meet the requirements of the development of microfluidic technology, and its applications involve the fields of chemistry, biology, medicine, detection and analysis.
传统的微流道通过光刻和飞秒激光直接烧蚀制备,这些技术要求的设备精密且价格昂贵,制造的时间成本和经济成本都偏高。红外纳秒激光是目前应用最广泛的激光类型之一,但石英玻璃对1064nm的红外纳秒激光吸收率很低,无法实现材料去除。Traditional microfluidic channels are prepared by photolithography and femtosecond laser direct ablation. These technologies require precise and expensive equipment, and the time cost and economic cost of manufacturing are high. Infrared nanosecond laser is one of the most widely used laser types at present, but the absorption rate of quartz glass to 1064nm infrared nanosecond laser is very low, and material removal cannot be achieved.
专利CN111548023B公开了一种利用红光纳秒激光对玻璃表面微细加工的方法,该方法在玻璃材料表面涂敷一层金属辅料,利用辅料吸光率较高的特性,实现激光在涂敷层内部聚焦,有效克服了红光纳秒激光在加工过程中,由于玻璃本身的透光性过高而无法使激光聚焦于表面的缺点。但是,该专利辅料涂敷后要静置48~60小时,加工耗时长,生产周期长,难以满足大批量生产的要求。专利CN110642524B公开了一种二氧化钛纳米颗粒辅助红外纳秒激光在玻璃表面制备微结构的方法,但是,在两片玻璃片之间填充二氧化钛纳米颗粒水凝胶后又分开加工的方法,使得玻璃片表面的二氧化钛层不够均匀,二氧化钛层和玻璃片表面的结合力不够,不利于形成均匀且较深的微槽。此外,纳米粒子和水凝胶的制备比较复杂,工艺要求较高,成本也较高,不适于大批量生产。Patent CN111548023B discloses a method of using red nanosecond laser to finely process the glass surface. In this method, a layer of metal auxiliary material is coated on the surface of the glass material, and the laser is focused inside the coating layer by using the characteristic of high light absorption rate of the auxiliary material. , which effectively overcomes the disadvantage that the laser cannot be focused on the surface due to the high light transmittance of the glass itself during the processing of the red nanosecond laser. However, the patented auxiliary material needs to be left to stand for 48 to 60 hours after coating, and the processing takes a long time, and the production cycle is long, so it is difficult to meet the requirements of mass production. Patent CN110642524B discloses a method for preparing microstructures on the glass surface assisted by titanium dioxide nanoparticles with infrared nanosecond laser. However, the method of filling titanium dioxide nanoparticle hydrogel between two glass sheets and then processing them separately makes the surface of the glass sheets The titanium dioxide layer is not uniform enough, and the bonding force between the titanium dioxide layer and the surface of the glass sheet is not enough, which is not conducive to the formation of uniform and deep microgrooves. In addition, the preparation of nanoparticles and hydrogels is relatively complicated, the process requirements are high, and the cost is high, so they are not suitable for mass production.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的缺点和不足,提供一种利用红外纳秒激光在玻璃表面制造微通道的方法。为了达到上述目的,本发明通过下述技术方案予以实现:The purpose of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a method for manufacturing microchannels on the glass surface by using infrared nanosecond laser. In order to achieve the above object, the present invention is achieved through the following technical solutions:
一种利用红外纳秒激光在玻璃上制造微通道的方法,其特征在于,包括以下步骤:A kind of method utilizing infrared nanosecond laser to make microchannel on glass, it is characterized in that, comprises the following steps:
步骤1:将待加工的透明玻璃片覆盖在金属靶材上方,保证玻璃片与靶材之间有一定间隙;Step 1: Cover the transparent glass sheet to be processed on the metal target to ensure that there is a certain gap between the glass sheet and the target;
步骤2:激光照射在金属靶材上,在玻璃片的下表面形成金属沉积层;Step 2: The laser is irradiated on the metal target to form a metal deposition layer on the lower surface of the glass sheet;
步骤3:将玻璃片翻转,带有沉积层的一面朝上,用激光在玻璃表面的沉积层上烧蚀制备微通道;Step 3: Turn the glass sheet over, with the side with the deposition layer facing up, and use a laser to ablate the deposition layer on the glass surface to prepare microchannels;
步骤4:将玻璃表面的沉积层浸泡在酸液中,随后清洗并干燥处理。Step 4: Soak the deposited layer on the glass surface in acid solution, then wash and dry it.
优选地,步骤1中,玻璃片与金属靶材之间的间隙为20~100μm。Preferably, in step 1, the gap between the glass sheet and the metal target is 20-100 μm.
优选地,所述金属靶材为铜、钛、钛合金中的一种或两种以上。Preferably, the metal target is one or more of copper, titanium and titanium alloy.
优选地,步骤1中,所述透明玻璃片是成分为硅酸盐复盐的玻璃片或石英玻璃片。Preferably, in step 1, the transparent glass sheet is a glass sheet or a quartz glass sheet whose composition is a silicate double salt.
优选地,步骤2中,所述激光波长为1064nm,脉宽为7ns,扫描速度为50~300mm/s,平均功率为16~20w,频率为20~50kHz,扫描线间距为0.005-0.05mm,扫描次数为1次,激光焦点位置控制在金属靶材上表面。Preferably, in
优选地,步骤2中所得金属沉积层的厚度为5~8μm。Preferably, the metal deposition layer obtained in
优选地,步骤3中,所述激光扫描速度为0.5~20mm/s,平均功率为16~20w,频率为20~50kHz,扫描次数为1次,激光焦点位置控制在步骤2得到的沉积层表面。Preferably, in step 3, the scanning speed of the laser is 0.5-20mm/s, the average power is 16-20w, the frequency is 20-50kHz, the number of scans is 1, and the laser focus position is controlled on the surface of the deposited layer obtained in
优选地,步骤4中,所述酸液为氢氟酸溶液或硝酸溶液,酸液的质量分数为5%-20%,浸泡时间为1-10min。Preferably, in step 4, the acid solution is hydrofluoric acid solution or nitric acid solution, the mass fraction of the acid solution is 5%-20%, and the soaking time is 1-10min.
优选地,步骤4中,酸液的质量分数为10%,浸泡时间为2-3min。Preferably, in step 4, the mass fraction of the acid solution is 10%, and the soaking time is 2-3min.
优选地,步骤4中,清洗步骤为用清水冲洗后放在无水乙醇中清洗。Preferably, in step 4, the cleaning step is cleaning in absolute ethanol after rinsing with water.
本发明提供的方法原理为:(1)激光诱导等离子体辅助烧蚀实现玻璃表面金属化:当激光照射在靶材上,靶材会吸收激光的能量,从而发生熔化、气化并产生等离子体,一方面激光诱导产生的等离子羽流会对玻璃基体产生烧蚀作用,从而使玻璃表面粗化,利于金属粒子附着。而另一方面,在烧蚀靶材的过程中,会产生金属粒子溅射并且沉积在玻璃表面,选择合适的激光加工参数就能在玻璃表面得到沉积层。(2)直接激光烧蚀间接加工玻璃:利用高能量密集度的激光光束直接辐射在靶材的表面,激光能量被靶材吸收后转变为热能,从而直接实现靶材的熔融和气化,达到去除材料的目的。由于透明玻璃材料对纳秒脉冲激光不吸收,所以通过直接激光烧蚀沉积层,沉积层发生熔化和气化,对玻璃产生烧蚀和去除,从而间接加工玻璃。(3)化学清洗去除沉积层:利用化学溶液与沉积层物质发生化学反应,化学溶液浓度越高反应速度越快,在较短时间内可以有效去除多余的沉积层且对玻璃基体几乎没有损伤。The principle of the method provided by the present invention is: (1) Laser-induced plasma-assisted ablation to realize glass surface metallization: when the laser is irradiated on the target, the target will absorb the energy of the laser, thereby melting, gasifying and generating plasma On the one hand, the plasma plume induced by the laser will ablate the glass substrate, thereby roughening the glass surface and facilitating the attachment of metal particles. On the other hand, during the ablation process of the target, metal particles will be sputtered and deposited on the glass surface, and a deposited layer can be obtained on the glass surface by selecting appropriate laser processing parameters. (2) Direct laser ablation and indirect glass processing: the high-energy-intensity laser beam is used to directly irradiate the surface of the target, and the laser energy is absorbed by the target and converted into heat energy, thereby directly realizing the melting and gasification of the target to achieve removal purpose of the material. Since the transparent glass material does not absorb nanosecond pulsed laser light, the deposited layer is directly ablated by laser, and the deposited layer is melted and gasified, and the glass is ablated and removed, thereby indirectly processing the glass. (3) Chemical cleaning to remove the deposit layer: use the chemical solution to chemically react with the deposit layer material, the higher the concentration of the chemical solution, the faster the reaction speed, the excess deposit layer can be effectively removed in a short period of time and there is almost no damage to the glass substrate.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)加工方法耗时短、成本低、尺寸精度高、参数可控,且设计迭代更改无需制模,可以节省大量的设计成本,符合现代的低生产周期、低生产成本和大批量生产的要求,同时符合微流体技术的发展需求,具有广阔的应用前景。(1) The processing method is short in time, low in cost, high in dimensional accuracy, and controllable in parameters, and design iterative changes do not require mold making, which can save a lot of design costs and meet the modern requirements of low production cycle, low production cost and mass production Requirements, at the same time meet the development needs of microfluidic technology, has broad application prospects.
(2)本发明采用激光诱导沉积的方法制得的金属沉积层薄且均匀,与玻璃片有一定结合力,可以加工出均匀且较深的微通道,微通道深度可达20μm。(2) The metal deposition layer prepared by the method of laser-induced deposition in the present invention is thin and uniform, has a certain bonding force with the glass sheet, and can process uniform and deep microchannels, and the depth of the microchannels can reach 20 μm.
(3)本发明采用激光烧蚀较薄的金属沉积层间接加工玻璃,可以有效避免等离子体屏蔽效应对加工的负面影响,使得加工出的微通道均匀性较好。(3) The present invention adopts laser ablation of thinner metal deposition layer to process glass indirectly, which can effectively avoid the negative influence of plasma shielding effect on processing, so that the uniformity of processed microchannels is better.
附图说明Description of drawings
图1是本发明制备微通道的步骤示意图,其中,1为靶材、2为玻璃、3为激光束、4为步骤2的扫描路径、5为沉积层、6为步骤3的扫描路径、7为微通道、8为氢氟酸溶液。Fig. 1 is the schematic diagram of the step of preparing microchannel of the present invention, wherein, 1 is target material, 2 is glass, 3 is laser beam, 4 is the scanning path of
图2是制备得到的微通道示意图,2为玻璃,7为微通道。Fig. 2 is a schematic diagram of the prepared microchannel, 2 is glass, and 7 is a microchannel.
图3为制备的微通道的局部形貌图。Figure 3 is a partial topography of the prepared microchannel.
图4为制备的微通道的局部三维形貌图。Fig. 4 is a local three-dimensional topography diagram of the prepared microchannel.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
如图1所示,本发明提出了一种在玻璃表面制造微通道的新工艺方法,包括以下步骤:As shown in Figure 1, the present invention proposes a kind of new process method of making microchannel on glass surface, comprises the following steps:
步骤1:将靶材放置在水平工作台上,将待加工的透明玻璃片覆盖靶材上方,保证与靶材之间有一定间隙(50μm)。靶材选用钛及其合金,玻璃选用石英玻璃。Step 1: Place the target on the horizontal workbench, cover the target with the transparent glass sheet to be processed, and ensure that there is a certain gap (50 μm) between the target and the target. The target material is made of titanium and its alloys, and the glass is made of quartz glass.
本实施例需要对石英玻璃片和钛靶进行预处理:首先对靶材进行打磨,使其表面较为平整。然后使用去离子水冲洗石英玻璃片和靶材,再自然晾干。In this embodiment, the quartz glass sheet and the titanium target need to be pretreated: firstly, the target is polished to make its surface relatively smooth. Then rinse the quartz glass plate and target with deionized water, and then dry it naturally.
步骤2:采用合适的激光加工参数照射在靶材上,在玻璃片的下表面制备金属化合物沉积层;Step 2: irradiate the target with appropriate laser processing parameters, and prepare a metal compound deposition layer on the lower surface of the glass sheet;
步骤2中,采用的激光器是波长为1064nm、脉宽为7ns的光纤激光器;所述激光器的激光扫描速度为200mm/s,平均功率为20w,频率为20kHz,扫描线间距为0.01mm,扫描次数为1次;所述激光器的激光焦点位置控制在靶材上表面。激光诱导制备沉积层的方法简单高效成本很低,沉积层与玻璃的结合度高,牢固且均匀性好,沉积层厚度为6μm。In
步骤3:将玻璃片翻转,带有沉积层的一面朝上,采用合适的激光参数,在玻璃表面的沉积层上烧蚀制备微通道;Step 3: Turn the glass sheet over, with the side with the deposition layer facing up, and use appropriate laser parameters to ablate the deposition layer on the glass surface to prepare microchannels;
步骤3中,所述激光器的激光扫描速度为1mm/s,平均功率为20w,频率为20kHz,扫描次数为1次;所述激光器的激光焦点位置控制在步骤2得到的沉积层表面。In step 3, the laser scanning speed of the laser is 1mm/s, the average power is 20w, the frequency is 20kHz, and the number of scans is 1; the laser focus position of the laser is controlled on the surface of the deposited layer obtained in
步骤4:将适量氢氟酸溶液滴在玻璃表面的沉积层上,几分钟后用清水冲洗,然后放在无水乙醇中清洗,并干燥处理。Step 4: Drop an appropriate amount of hydrofluoric acid solution on the deposition layer on the glass surface, rinse it with water after a few minutes, then clean it in absolute ethanol, and dry it.
步骤4中,氢氟酸质量分数为10%,浸泡时间为3min,用于去除玻璃表面的沉积层。In step 4, the mass fraction of hydrofluoric acid is 10%, and the soaking time is 3 minutes, which is used to remove the deposited layer on the glass surface.
图4为制备的微通道的局部三维图,取样面积为长2mm,宽1.2mm,制备的微通道深度可达22μm。Fig. 4 is a partial three-dimensional view of the prepared microchannel, the sampling area is 2mm long and 1.2mm wide, and the prepared microchannel has a depth of up to 22 μm.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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CN112975139A (en) * | 2021-02-09 | 2021-06-18 | 杭州电子科技大学 | Laser engraving processing method of transparent glass surface microstructure |
CN113099620A (en) * | 2021-03-29 | 2021-07-09 | 华南理工大学 | Method for preparing metal circuit on glass by utilizing laser plasma sputtering |
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CN110331402A (en) * | 2019-07-05 | 2019-10-15 | 大连理工大学 | Extreme wetability patterning method is prepared to transfer after a kind of induced with laser |
CN111548023A (en) * | 2020-05-12 | 2020-08-18 | 大连交通大学 | A method for micromachining glass surface using red nanosecond laser |
CN112939487A (en) * | 2021-01-28 | 2021-06-11 | 佛山科学技术学院 | Sandwich type glass microfluidic chip double-sided laser processing device and method |
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