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CN115838925A - A modified zinc alloy whose surface is coated with a zinc phosphate film layer and its preparation method and application - Google Patents

A modified zinc alloy whose surface is coated with a zinc phosphate film layer and its preparation method and application Download PDF

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CN115838925A
CN115838925A CN202211594823.2A CN202211594823A CN115838925A CN 115838925 A CN115838925 A CN 115838925A CN 202211594823 A CN202211594823 A CN 202211594823A CN 115838925 A CN115838925 A CN 115838925A
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zinc
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zinc alloy
zinc phosphate
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肖桂勇
杜春苗
吕宇鹏
黄圣运
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Abstract

本发明属于生物医用金属材料表面改性领域,具体涉及一种表面包覆磷酸锌膜层的改性锌合金及其制备方法和应用。本发明提供一种表面包覆磷酸锌膜层的改性锌合金,包括以锌合金作为基体和附着于锌合金基体表面的磷酸锌化学转化膜;所述磷酸锌化学转化膜主要物相组成为磷酸锌。利用本发明的磷酸锌化学转化膜能够抑制锌合金降解过程中锌离子的过度释放,实现对锌合金基体的有效保护,改善锌合金的生物相容性和抗菌性能,对进一步提高锌合金基体植入体的临床应用效果具有潜在的意义。

Figure 202211594823

The invention belongs to the field of surface modification of biomedical metal materials, and in particular relates to a modified zinc alloy whose surface is coated with a zinc phosphate film layer and a preparation method and application thereof. The invention provides a modified zinc alloy whose surface is coated with a zinc phosphate film layer, which comprises a zinc phosphate chemical conversion film that uses zinc alloy as a substrate and is attached to the surface of the zinc alloy substrate; the main phase composition of the zinc phosphate chemical conversion film is as follows: zinc phosphate. Utilizing the zinc phosphate chemical conversion film of the present invention can inhibit the excessive release of zinc ions in the process of zinc alloy degradation, realize effective protection of the zinc alloy substrate, improve the biocompatibility and antibacterial performance of the zinc alloy, and further improve the zinc alloy substrate implantation. The effect of in vivo clinical application has potential significance.

Figure 202211594823

Description

一种表面包覆磷酸锌膜层的改性锌合金及其制备方法和应用A modified zinc alloy whose surface is coated with a zinc phosphate film layer and its preparation method and application

本申请是申请日为2021年07月13日、申请号为202110789515.4、发明名称为《一种锌合金表面磷酸锌化学转化膜及其制备方法和应用》的分案申请。This application is a divisional application with an application date of July 13, 2021, an application number of 202110789515.4, and an invention title of "A Zinc Phosphate Chemical Conversion Coating on the Surface of a Zinc Alloy and Its Preparation and Application".

技术领域technical field

本发明涉及生物医用金属材料表面改性领域,具体涉及一种表面包覆磷酸锌膜层的改性锌合金及其制备方法和应用。The invention relates to the field of surface modification of biomedical metal materials, in particular to a modified zinc alloy whose surface is coated with a zinc phosphate film layer and a preparation method and application thereof.

背景技术Background technique

公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art.

锌及锌合金因其重要的生理作用和良好的降解性能,目前已经成为一种很有前途的生物可降解金属。锌合金的强度和塑性显著提高,弥补了纯锌在力学性能上的不足。然而,在降解的过程中,由于锌离子的过度释放,影响了锌合金的细胞相容性和抗菌性能。因此,对锌合金进行表面改性赋予其生物功能化表面是进一步提高其细胞相容性和抗菌性能的有效手段。磷酸盐化学转化法可以通过基体金属与溶液界面处发生化学及电化学反应在金属表面生成一层不溶性膜层,该方法制备的膜层主要由磷酸盐相组成,通过设计转化工艺参数,可以得到不同物相、成分及结构组成的膜层体系。Zinc and zinc alloys have become a promising biodegradable metal because of their important physiological functions and good degradation properties. The strength and plasticity of zinc alloy are significantly improved, making up for the lack of pure zinc in mechanical properties. However, during the degradation process, due to the excessive release of zinc ions, the cytocompatibility and antibacterial properties of zinc alloys are affected. Therefore, surface modification of zinc alloys to endow them with biofunctionalized surfaces is an effective means to further improve their cytocompatibility and antibacterial properties. The phosphate chemical conversion method can form an insoluble film on the metal surface through chemical and electrochemical reactions at the interface between the base metal and the solution. The film prepared by this method is mainly composed of phosphate phase. By designing the conversion process parameters, it can be obtained Film layer system composed of different phases, components and structures.

锌是人体的必要元素,能够参与许多重要的生理功能。锌离子能够促进成骨细胞的分化,抑制破骨细胞分化,在刺激骨生长和矿化方面具有重要的作用。此外锌能够抑制细菌感染,还可以通过氧化还原信号通路维持心脏功能。因此在可降解锌合金表面制备含锌的磷酸盐转化膜,能够赋予锌合金生物功能化表面,提高其生物相容性和抗菌性能。材料的表面形貌和结构能够显著影响血液相容性、细胞相容性和抗菌性能,目前已有报道证明微/纳米尺度的包覆结构可以显著提高成骨前细胞和血管内皮细胞的活力、粘附和分化,显著降低血小板和大肠杆菌的粘附,生物功能化膜层能够提高材料生物相容性和抗菌性能以及控制降解速率。Zinc is an essential element in the human body and is involved in many important physiological functions. Zinc ions can promote the differentiation of osteoblasts, inhibit the differentiation of osteoclasts, and play an important role in stimulating bone growth and mineralization. In addition, zinc can inhibit bacterial infection and maintain cardiac function through the redox signaling pathway. Therefore, the preparation of zinc-containing phosphate conversion coatings on the surface of degradable zinc alloys can endow zinc alloys with biofunctional surfaces and improve their biocompatibility and antibacterial properties. The surface morphology and structure of materials can significantly affect blood compatibility, cytocompatibility and antibacterial properties. It has been reported that micro/nano-scale coating structures can significantly improve the viability of preosteogenic cells and vascular endothelial cells, Adhesion and differentiation, significantly reducing the adhesion of platelets and Escherichia coli, and the biofunctionalized film layer can improve the biocompatibility and antibacterial performance of the material and control the degradation rate.

现有技术中,有很多在钛及钛合金表面制备化学转化膜的方法。比如,通过对钛基体进行强碱溶液预处理后进行化学转化,最后通过热处理得到了磷酸钛锌化学转化膜;通过施加电流场完成磷酸锌化学转化,在钛表面得到磷酸锌转化膜;将预处理后的基体钛或钛合金与腐蚀电位相对较低的金属进行耦合,耦合后通过化学转化得到钛及钛合金表面化学转化膜。In the prior art, there are many methods for preparing chemical conversion coatings on the surface of titanium and titanium alloys. For example, the titanium substrate is pretreated with a strong alkali solution and then chemically converted, and finally a titanium-zinc phosphate chemical conversion coating is obtained by heat treatment; the chemical conversion of zinc phosphate is completed by applying an electric current field, and a zinc phosphate conversion coating is obtained on the titanium surface; The treated base titanium or titanium alloy is coupled with a metal with a relatively low corrosion potential, and after coupling, a chemical conversion film on the surface of titanium and titanium alloy is obtained through chemical conversion.

目前,在钛及钛合金表面制备化学转化膜的方法已经比较成熟,但是如何在锌合金表面制备磷酸锌化学转化膜还未见报道。At present, the methods for preparing chemical conversion coatings on the surface of titanium and titanium alloys are relatively mature, but how to prepare zinc phosphate chemical conversion coatings on the surface of zinc alloys has not been reported yet.

发明内容Contents of the invention

为了解决现有技术中的问题,本发明提供一种表面包覆磷酸锌膜层的改性锌合金及其制备方法和应用,通过在化学液中添加成膜物质,实现可降解锌合金表面磷酸锌化学转化膜的制备。通过磷酸锌膜层的包覆,进一步提高锌合金基体的生物相容性和抗菌性能,改善其临床应用效果。In order to solve the problems in the prior art, the present invention provides a modified zinc alloy whose surface is coated with a zinc phosphate film layer and its preparation method and application. By adding film-forming substances to the chemical liquid, the phosphoric acid on the surface of the degradable zinc alloy can be realized. Preparation of Zinc Chemical Conversion Coatings. Through the coating of the zinc phosphate film layer, the biocompatibility and antibacterial performance of the zinc alloy matrix are further improved, and its clinical application effect is improved.

为了解决以上技术问题,本发明的技术方案为:In order to solve the above technical problems, the technical solution of the present invention is:

本发明的第一方面,提供一种表面包覆磷酸锌膜层的改性锌合金,包括以锌合金作为基体和附着于锌合金基体表面的磷酸锌化学转化膜;所述磷酸锌化学转化膜主要物相组成为磷酸锌。The first aspect of the present invention provides a modified zinc alloy whose surface is coated with a zinc phosphate film layer, including a zinc phosphate chemical conversion coating that uses a zinc alloy as a substrate and is attached to the surface of the zinc alloy substrate; the zinc phosphate chemical conversion coating The main phase composition is zinc phosphate.

本发明的第二方面,提供一种表面包覆磷酸锌膜层的改性锌合金的制备方法,包括以下步骤:A second aspect of the present invention provides a method for preparing a modified zinc alloy whose surface is coated with a zinc phosphate film layer, comprising the following steps:

配制化学转化液,所述化学转化液包括磷酸溶液、硝酸溶液和促进剂;Prepare chemical conversion liquid, said chemical conversion liquid includes phosphoric acid solution, nitric acid solution and accelerator;

将所述化学转化液进行还原铁粉熟化处理,得到熟化液;subjecting the chemical conversion liquid to slaking treatment of reduced iron powder to obtain a slaking liquid;

将清洗和表面调整后的锌合金基体与铁夹子耦合后浸泡于所述熟化液中进行化学转化处理,在所述锌合金基体表面包覆上磷酸锌化学转化膜,得到所述表面包覆磷酸锌膜层的改性锌合金;Coupling the cleaned and surface-adjusted zinc alloy substrate with iron clips, soaking it in the aging solution for chemical conversion treatment, coating the surface of the zinc alloy substrate with a zinc phosphate chemical conversion film, and obtaining the surface-coated phosphoric acid Modified zinc alloy of zinc film layer;

所述表面调整包括如下步骤:用2-5g/L的胶体钛溶液浸泡20-40s;所述锌合金基体表面调整的温度为20-35℃。The surface adjustment includes the following steps: soaking in 2-5g/L colloidal titanium solution for 20-40s; the temperature of the zinc alloy substrate surface adjustment is 20-35°C.

本发明的第三方面,提供上述表面包覆磷酸锌膜层的改性锌合金或上述制备方法制得的表面包覆磷酸锌膜层的改性锌合金在制备植入体材料中的应用。The third aspect of the present invention provides the application of the above modified zinc alloy coated with zinc phosphate film layer or the modified zinc alloy coated with zinc phosphate film layer prepared by the above preparation method in the preparation of implant materials.

本发明一个或多个实施例具有以下有益效果:One or more embodiments of the present invention have the following beneficial effects:

(1)本发明从锌元素具有的独特生物学功能出发,通过磷酸盐化学转化方法在锌合金表面制备出了由磷酸锌晶体相组成的生物功能性膜层。该化学转化膜赋予锌合金生物功能性表面,改善其生物相容性和抗菌性能。(1) Starting from the unique biological function of zinc element, the present invention prepares a biologically functional film layer composed of zinc phosphate crystal phase on the surface of zinc alloy through a phosphate chemical conversion method. The chemical conversion coating endows the zinc alloy with a biofunctional surface, improving its biocompatibility and antibacterial properties.

(2)本发明赋予了锌合金基体生物功能性表面,制备出来的磷酸锌涂层不仅致密均匀,而且磷酸锌晶体颗粒细小,可以实现对锌合金基体进行有效保护,能够抑制锌离子的过度释放,从而改善锌合金的生物相容性和抗菌性能,对进一步提高锌合金基体植入体的临床应用效果具有潜在的意义。(2) The present invention endows the zinc alloy substrate with a biologically functional surface, and the prepared zinc phosphate coating is not only compact and uniform, but also has fine zinc phosphate crystal particles, which can effectively protect the zinc alloy substrate and inhibit the excessive release of zinc ions , thereby improving the biocompatibility and antibacterial properties of zinc alloys, which has potential significance for further improving the clinical application effect of zinc alloy matrix implants.

(3)本发明的制备方法常温下即可完成,工艺简单、成本低,得到的膜层均匀、完整,晶粒细小致密。(3) The preparation method of the present invention can be completed at normal temperature, the process is simple, the cost is low, the obtained film layer is uniform and complete, and the crystal grains are fine and dense.

(4)本发明中锌离子由锌合金基体提供,无需提供外来锌源,通过调控转化时间,可以在不改变膜层元素及物相组成的前提下,实现连续磷酸锌膜层的制备。(4) In the present invention, the zinc ions are provided by the zinc alloy matrix, and no external zinc source is required. By adjusting the conversion time, the preparation of the continuous zinc phosphate film can be realized without changing the film element and phase composition.

附图说明Description of drawings

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention.

图1为本发明实施例1-4制备的锌合金表面磷酸锌化学转化膜的X射线衍射图。Fig. 1 is an X-ray diffraction pattern of a zinc phosphate chemical conversion coating on the surface of a zinc alloy prepared in Examples 1-4 of the present invention.

图2为本发明实施例1-4制备的锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像;Fig. 2 is the field emission scanning electron microscope image of the zinc phosphate chemical conversion coating on the zinc alloy surface prepared by Examples 1-4 of the present invention;

图2中A为实施例1制备的锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像,A among Fig. 2 is the field emission scanning electron microscope image of the zinc phosphate chemical conversion coating on the surface of the zinc alloy prepared in Example 1,

图2中B为实施例2制备的锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像,Among Fig. 2, B is the field emission scanning electron microscope image of the zinc phosphate chemical conversion coating on the zinc alloy surface prepared in Example 2,

图2中C为实施例3制备的锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像,C among Fig. 2 is the field emission scanning electron microscope image of the zinc phosphate chemical conversion coating on the zinc alloy surface prepared by embodiment 3,

图2中D为实施例4制备的锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像。D in FIG. 2 is a field emission scanning electron microscope image of the zinc phosphate chemical conversion coating on the surface of the zinc alloy prepared in Example 4.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, usually follow the conventional conditions or the conditions suggested by the manufacturer.

除非另行定义,文中所使用的所有专业与科学用语与本领域熟练人员所熟悉的意义相同。此外,任何与所记载内容相似或均等的方法及材料皆可应用于本发明方法中。文中所述的较佳实施方法与材料仅作示范之用。Unless otherwise defined, all professional and scientific terms used herein have the same meanings as commonly understood by those skilled in the art. In addition, any methods and materials similar or equivalent to those described can be applied to the method of the present invention. The preferred implementation methods and materials described herein are for demonstration purposes only.

为了解决锌合金在降解过程中,由于锌离子的过度释放,影响锌合金的细胞相容性和抗菌性能的问题。In order to solve the problem that the zinc alloy's cell compatibility and antibacterial properties are affected due to the excessive release of zinc ions during the degradation process of the zinc alloy.

本发明的第一方面,提供一种用于在锌合金上形成磷酸锌化学转化膜的化学转化液,化学转化液包括磷酸溶液、硝酸溶液。在钛及钛合金基体表面转化膜的制备过程中,基体表面极易形成致密的氧化膜。由于致密氧化膜的保护作用,钛及钛合金基体仅仅提供了电耦合时的电位差,却并未参与转化反应。发明人发现,可降解锌合金在转化的过程中通过降解可以提供一定量的锌离子,这部分锌离子可以直接参与化学反应形成化学转化膜。本申请的化学转化液不提供锌离子,本申请的磷酸锌化学转化膜,提供锌离子的物质为锌合金基体,无需提供外来锌源。本申请的化学转化液成分简单,可以防止引入其他阳离子参与形成膜层,进而干扰磷酸锌晶体相的生成。硝酸溶液不仅参与成膜,引入的NO-3可以起到促进剂的作用,且不会影响膜层物相组成。The first aspect of the present invention provides a chemical conversion solution for forming a zinc phosphate chemical conversion film on a zinc alloy. The chemical conversion solution includes a phosphoric acid solution and a nitric acid solution. During the preparation process of the conversion coating on the surface of titanium and titanium alloy substrates, a dense oxide film is easily formed on the surface of the substrate. Due to the protective effect of the dense oxide film, the titanium and titanium alloy substrates only provide the potential difference during electrical coupling, but do not participate in the transformation reaction. The inventors found that the degradable zinc alloy can provide a certain amount of zinc ions through degradation during the conversion process, and this part of zinc ions can directly participate in chemical reactions to form a chemical conversion film. The chemical conversion solution of the present application does not provide zinc ions, and the zinc phosphate chemical conversion coating of the present application uses a zinc alloy matrix as the material providing zinc ions, and no external zinc source is required. The composition of the chemical conversion solution of the present application is simple, which can prevent the introduction of other cations to participate in the formation of the film layer, thereby interfering with the formation of the zinc phosphate crystal phase. The nitric acid solution not only participates in the film formation, but the introduced NO-3 can act as an accelerator without affecting the phase composition of the film layer.

在一些实施例中,所述化学转化液还包括促进剂,优选的,所述促进剂为Ca(NO3)2·4H2O、NaClO3、NaNO3、C6H8O7·H2O中的一种或多种;优选的,化学转化液中各物质的浓度为:磷酸0.1-0.3mol/L、硝酸0.3-0.6mol/L、促进剂0.01-0.1mol/L。添加促进剂可以加快反应进程,缩短反应时间,在促进成膜的同时可以提高膜层致密均匀性,实现膜层微观结构的优化。参与成膜的物质为H3PO4和HNO3,提供磷酸根的同时需要避免引入其他阳离子参与膜层形成进而干扰磷酸锌晶体相的生成,Zn离子可参与形膜,Na离子不参与形膜从而不对反应过程形成干扰。In some embodiments, the chemical conversion liquid further includes an accelerator, preferably, the accelerator is Ca(NO 3 ) 2 ·4H 2 O, NaClO 3 , NaNO 3 , C 6 H 8 O 7 ·H 2 One or more of O; preferably, the concentration of each substance in the chemical conversion liquid is: phosphoric acid 0.1-0.3 mol/L, nitric acid 0.3-0.6 mol/L, accelerator 0.01-0.1 mol/L. Adding an accelerator can speed up the reaction process, shorten the reaction time, and improve the density and uniformity of the film layer while promoting the film formation, so as to realize the optimization of the microstructure of the film layer. The substances that participate in the film formation are H 3 PO 4 and HNO 3 . While providing phosphate, it is necessary to avoid introducing other cations to participate in the formation of the film layer and interfere with the formation of the zinc phosphate crystal phase. Zn ions can participate in the formation of the film, and Na ions do not participate in the formation of the film. So as not to interfere with the reaction process.

本发明的第二方面,提供一种锌合金表面磷酸锌转化膜的制备方法,使用上述的化学转化液,利用化学转化法在锌合金表面制备磷酸锌转化膜;The second aspect of the present invention provides a method for preparing a zinc phosphate conversion film on the surface of a zinc alloy, using the above-mentioned chemical conversion liquid to prepare a zinc phosphate conversion film on the surface of a zinc alloy by a chemical conversion method;

优选地,提供磷酸根离子的物质为H3PO4;提供锌离子的物质为锌合金基体。Preferably, the substance providing phosphate ions is H 3 PO 4 ; the substance providing zinc ions is a zinc alloy matrix.

在一些实施例中,将化学转化液进行还原铁粉处理,得到熟化液,将锌合金基体与铁夹子耦合后浸泡于熟化液中进行化学转化处理,得到化学转化膜;In some embodiments, the chemical conversion solution is treated with reduced iron powder to obtain a slaking solution, and the zinc alloy substrate is coupled with iron clips and soaked in the slaking solution for chemical conversion treatment to obtain a chemical conversion film;

优选地,化学转化液进行还原铁粉熟化处理的方法为:向化学转化液中加入还原铁粉1-5g,在20-35℃静置熟化12-24h,即得熟化液;Preferably, the method for slaking the reduced iron powder in the chemical conversion liquid is as follows: add 1-5 g of reduced iron powder to the chemical conversion liquid, and let it stand for slaking at 20-35°C for 12-24 hours to obtain the slaking liquid;

优选地,化学转化处理的温度为20-35℃,转化时间为30s-60min。进一步优选的,转化时间为30s-15min。将化学转化液经过还原铁粉熟化处理后,所得熟化液中含有一定量的亚铁离子。亚铁离子可以起到特定的催化作用,加速化学转化进程,进而能够促进磷酸盐晶体相在锌合金基体表面形成。Preferably, the temperature of the chemical conversion treatment is 20-35° C., and the conversion time is 30 s-60 min. Further preferably, the conversion time is 30s-15min. After aging the chemical conversion liquid through the reduced iron powder, the obtained aging liquid contains a certain amount of ferrous ions. Ferrous ions can play a specific catalytic role, accelerate the chemical transformation process, and then promote the formation of phosphate crystal phase on the surface of the zinc alloy substrate.

在一些实施例中,一种可降解锌合金表面磷酸锌化学转化膜及其制备方法,包括如下步骤:In some embodiments, a zinc phosphate chemical conversion film on the surface of a degradable zinc alloy and a preparation method thereof include the following steps:

配制化学转化液,将含磷化合物及促进剂等进行混合得到化学转化液;Preparation of chemical conversion liquid, mixing phosphorus-containing compounds and accelerators to obtain chemical conversion liquid;

将上述化学转化液进行还原铁粉熟化处理,得到熟化液;Subjecting the above chemical conversion liquid to a reduced iron powder slaking treatment to obtain a slaking liquid;

将清洗打磨的锌合金基体与铁夹子耦合后进行表面调整;Coupling the cleaned and polished zinc alloy substrate with iron clips for surface adjustment;

将处理后的上述锌合金基体浸泡于熟化液中进行化学转化处理,得到化学转化膜。通过在转化液中添加成膜物质及促进剂,实现可降解锌合金表面磷酸锌化学转化膜的制备。The treated zinc alloy substrate is soaked in a curing solution for chemical conversion treatment to obtain a chemical conversion film. The zinc phosphate chemical conversion coating on the surface of the degradable zinc alloy is realized by adding film-forming substances and accelerators to the conversion solution.

在一些实施例中,将清洗和表面调整后的锌合金基体浸泡于熟化液中;In some embodiments, the cleaned and surface-adjusted zinc alloy substrate is soaked in a curing solution;

优选得,锌合金基体的清洗方法,包括如下步骤:将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10-15min;然后用去离子水洗净,即可;Preferably, the method for cleaning the zinc alloy substrate includes the following steps: ultrasonically clean the polished zinc alloy substrate with acetone, ethanol, and deionized water at room temperature for 10-15 minutes; then clean it with deionized water;

优选得,锌合金基体的表面调整方法,包括如下步骤:用2-5g/L的胶体钛溶液浸泡20-40s;Preferably, the method for adjusting the surface of the zinc alloy substrate includes the following steps: soaking in 2-5g/L colloidal titanium solution for 20-40s;

优选得,锌合金基体表面调整的温度为20-35℃。Preferably, the adjusted temperature on the surface of the zinc alloy substrate is 20-35°C.

在一些实施例中,化学转化处理之前,用磷酸或氢氧化钠溶液调节熟化液的pH值为2-3。In some embodiments, before the chemical conversion treatment, the pH of the aging solution is adjusted to 2-3 with phosphoric acid or sodium hydroxide solution.

在一些实施例中,化学转化处理在超声场条件下进行;In some embodiments, the chemical conversion treatment is performed under ultrasonic field conditions;

优选得,超声功率为120-300W。Preferably, the ultrasonic power is 120-300W.

在一些实施例中,还包括对产物进行清洗干燥的步骤,清洗为用去离子水冲洗,干燥的温度为20-40℃。温度过低时干燥缓慢,温度过高时膜层迅速干燥,可能导致膜层产生部分微裂纹。In some embodiments, the step of washing and drying the product is also included, the washing is rinsing with deionized water, and the drying temperature is 20-40°C. When the temperature is too low, the drying is slow, and when the temperature is too high, the film layer dries rapidly, which may cause some microcracks in the film layer.

本发明公开了一种可降解锌合金表面磷酸锌化学转化膜及其制备方法,包括如下步骤:配制化学转化液,其中含有磷酸根离子、硝酸根离子和促进剂;将上述化学转化液进行铁粉熟化处理,得到熟化液;将清洗和表面活化后的锌合金基体与铁夹子耦合后浸泡于熟化液中进行化学转化处理,得到化学转化膜。通过设计转化时间,实现了可降解锌合金表面磷酸锌膜层的制备。磷酸锌化学转化膜能够抑制锌合金降解过程中锌离子的过度释放,实现对锌合金基体的有效保护,改善锌合金的生物相容性和抗菌性能,对进一步提高锌合金基体植入体的临床应用效果具有潜在的意义。The invention discloses a zinc phosphate chemical conversion film on the surface of a degradable zinc alloy and a preparation method thereof, which comprises the following steps: preparing a chemical conversion solution containing phosphate ions, nitrate ions and accelerators; powder aging treatment to obtain a curing solution; the cleaned and surface-activated zinc alloy substrate is coupled with iron clips and soaked in the curing solution for chemical conversion treatment to obtain a chemical conversion film. By designing the conversion time, the preparation of the zinc phosphate film on the surface of the degradable zinc alloy was realized. Zinc phosphate chemical conversion coating can inhibit the excessive release of zinc ions during the degradation process of zinc alloy, realize effective protection of zinc alloy matrix, improve the biocompatibility and antibacterial performance of zinc alloy, and further improve the clinical application of zinc alloy matrix implants. Applied effects are potentially meaningful.

本发明的第三方面,提供一种锌合金表面磷酸锌化学转化膜,主要物相组成为磷酸锌(Hopeite,Zn3(PO4)2·4H2O);优选的,通过上述方法制备得到。The third aspect of the present invention provides a zinc phosphate chemical conversion coating on the surface of zinc alloy, the main phase composition is zinc phosphate (Hopeite, Zn 3 (PO 4 ) 2 ·4H 2 O); preferably, it is prepared by the above method .

本发明的第四方面,提供一种表面改性锌合金,包括锌合金基体和附着于锌合金基体表面的磷酸锌化学转化膜。The fourth aspect of the present invention provides a surface-modified zinc alloy, comprising a zinc alloy substrate and a zinc phosphate chemical conversion coating attached to the surface of the zinc alloy substrate.

本发明的第五方面,提供上述表面改性锌合金作为植入体材料的应用。The fifth aspect of the present invention provides the application of the above-mentioned surface-modified zinc alloy as an implant material.

实施例1Example 1

(1)量取HNO330ml,H3PO417ml,NaClO32g,Ca(NO3)2·4H2O5g,C6H8O7·H2O5g,溶于1L去离子水中混合均匀,得到化学转化基础液;(1) Measure 30ml of HNO 3 , 17ml of H 3 PO 4 , 2g of NaClO 3 , 5g of Ca(NO 3 ) 2 4H 2 O, 5g of C 6 H 8 O 7 .H 2 O, dissolve in 1L of deionized water and mix well. Obtain chemical conversion base liquid;

(2)称取还原铁粉1g,用7%v/vH3PO4酸洗5min后加入到化学转化基础液中,于室温下静置熟化24h,过滤取上清液后得到熟化液;(2) Weigh 1 g of reduced iron powder, pickle it with 7% v/v H 3 PO 4 for 5 minutes, add it to the chemical conversion base solution, let it stand at room temperature for aging for 24 hours, filter and take the supernatant to obtain the aging solution;

(3)用10wt%H3PO4或5mol/LNaOH溶液调节熟化液pH值为2.5;(3) Use 10wt% H 3 PO 4 or 5mol/L NaOH solution to adjust the pH value of the aging solution to 2.5;

(4)将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10min,水洗后置于3g/L的胶体钛溶液中在室温下调整处理30s;(4) Clean the polished zinc alloy substrate sequentially with acetone, ethanol, and deionized water at room temperature for 10 minutes, and place it in a 3 g/L colloidal titanium solution for 30 seconds at room temperature after washing;

(5)将步骤(4)处理后的锌合金基体与铁夹子耦合,然后浸泡于熟化液中,常温下于300W超声场环境中处理1min;(5) Coupling the zinc alloy substrate treated in step (4) with iron clips, then soaking in the curing solution, and treating it in a 300W ultrasonic field environment for 1min at room temperature;

(6)将步骤(5)所得产物用去离子水冲洗数次,常温下干燥1h,得到锌合金表面磷酸锌化学转化膜。(6) Rinse the product obtained in step (5) with deionized water for several times, and dry at room temperature for 1 hour to obtain a zinc phosphate chemical conversion coating on the surface of the zinc alloy.

实施例2Example 2

(1)量取HNO330ml,H3PO417ml,NaClO32g,Ca(NO3)2·4H2O5g,C6H8O7·H2O5g,溶于1L去离子水中混合均匀,得到化学转化基础液;(1) Measure 30ml of HNO 3 , 17ml of H 3 PO 4 , 2g of NaClO 3 , 5g of Ca(NO 3 ) 2 4H 2 O, 5g of C 6 H 8 O 7 .H 2 O, dissolve in 1L of deionized water and mix well. Obtain chemical conversion base fluid;

(2)称取还原铁粉1g,用7%v/vH3PO4酸洗5min后加入到化学转化基础液中,于室温下静置熟化24h,过滤取上清液后得到熟化液;(2) Weigh 1 g of reduced iron powder, pickle it with 7% v/v H 3 PO 4 for 5 minutes, add it to the chemical conversion base solution, let it stand at room temperature for aging for 24 hours, filter and take the supernatant to obtain the aging solution;

(3)用10wt%H3PO4或5mol/LNaOH溶液调节熟化液pH值为2.5;(3) Use 10wt% H 3 PO 4 or 5mol/L NaOH solution to adjust the pH value of the aging solution to 2.5;

(4)将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10min,水洗后置于3g/L的胶体钛溶液中在室温下调整处理30s;(4) Clean the polished zinc alloy substrate sequentially with acetone, ethanol, and deionized water at room temperature for 10 minutes, and place it in a 3 g/L colloidal titanium solution for 30 seconds at room temperature after washing;

(5)将步骤(4)处理后的锌合金基体与铁夹子耦合,然后浸泡于熟化液中,常温下于300W超声场环境中处理5min;(5) Coupling the zinc alloy substrate treated in step (4) with iron clips, then soaking in the curing solution, and treating it in a 300W ultrasonic field environment for 5 minutes at room temperature;

(6)将步骤(5)所得产物用去离子水冲洗数次,常温下干燥1h,得到锌合金表面磷酸锌化学转化膜。(6) Rinse the product obtained in step (5) with deionized water for several times, and dry at room temperature for 1 hour to obtain a zinc phosphate chemical conversion coating on the surface of the zinc alloy.

实施例3Example 3

(1)量取HNO330ml,H3PO417ml,NaClO32g,Ca(NO3)2·4H2O5g,C6H8O7·H2O5g,溶于1L去离子水中混合均匀,得到化学转化基础液;(1) Measure 30ml of HNO 3 , 17ml of H 3 PO 4 , 2g of NaClO 3 , 5g of Ca(NO 3 ) 2 4H 2 O, 5g of C 6 H 8 O 7 .H 2 O, dissolve in 1L of deionized water and mix well. Obtain chemical conversion base fluid;

(2)称取还原铁粉1g,用7%v/vH3PO4酸洗5min后加入到化学转化基础液中,于室温下静置熟化24h,过滤取上清液后得到熟化液;(2) Weigh 1 g of reduced iron powder, pickle it with 7% v/v H 3 PO 4 for 5 minutes, add it to the chemical conversion base solution, let it stand at room temperature for aging for 24 hours, filter and take the supernatant to obtain the aging solution;

(3)用10wt%H3PO4或5mol/LNaOH溶液调节熟化液pH值为2.5;(3) Use 10wt% H 3 PO 4 or 5mol/L NaOH solution to adjust the pH value of the aging solution to 2.5;

(4)将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10min,水洗后置于3g/L的胶体钛溶液中在室温下调整处理30s;(4) Clean the polished zinc alloy substrate sequentially with acetone, ethanol, and deionized water at room temperature for 10 minutes, and place it in a 3 g/L colloidal titanium solution for 30 seconds at room temperature after washing;

(5)将步骤(4)处理后的锌合金基体与铁夹子连接,然后浸泡于熟化液中,常温下于300W超声场环境中处理10min;(5) Connect the zinc alloy substrate treated in step (4) with iron clips, then soak in the curing solution, and treat it in a 300W ultrasonic field environment for 10 minutes at room temperature;

(6)将步骤(5)所得产物用去离子水冲洗数次,常温下干燥1h,得到锌合金表面磷酸锌化学转化膜。(6) Rinse the product obtained in step (5) with deionized water for several times, and dry at room temperature for 1 hour to obtain a zinc phosphate chemical conversion coating on the surface of the zinc alloy.

实施例4Example 4

(1)量取HNO330ml,H3PO417ml,NaClO32g,Ca(NO3)2·4H2O5g,C6H8O7·H2O5g,溶于1L去离子水中混合均匀,得到化学转化基础液;(1) Measure 30ml of HNO 3 , 17ml of H 3 PO 4 , 2g of NaClO 3 , 5g of Ca(NO 3 ) 2 4H 2 O, 5g of C 6 H 8 O 7 .H 2 O, dissolve in 1L of deionized water and mix well. Obtain chemical conversion base liquid;

(2)称取还原铁粉1g,用7%v/vH3PO4酸洗5min后加入到化学转化基础液中,于室温下静置熟化24h,过滤取上清液后得到熟化液;(2) Weigh 1 g of reduced iron powder, pickle it with 7% v/v H 3 PO 4 for 5 minutes, add it to the chemical conversion base solution, let it stand at room temperature for aging for 24 hours, filter and take the supernatant to obtain the aging solution;

(3)用10wt%H3PO4或5mol/LNaOH溶液调节熟化液pH值为2.5;(3) Use 10wt% H 3 PO 4 or 5mol/L NaOH solution to adjust the pH value of the aging solution to 2.5;

(4)将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10min,水洗后置于3g/L的胶体钛溶液中在室温下调整处理30s;(4) Clean the polished zinc alloy substrate sequentially with acetone, ethanol, and deionized water at room temperature for 10 minutes, and place it in a 3 g/L colloidal titanium solution for 30 seconds at room temperature after washing;

(5)将步骤(4)处理后的锌合金基体与铁夹子耦合,然后浸泡于熟化液中,常温下于300W超声场环境中处理15min;(5) Coupling the zinc alloy substrate treated in step (4) with iron clips, then soaking in the curing solution, and treating it in a 300W ultrasonic field environment for 15 minutes at room temperature;

(6)将步骤(5)所得产物用去离子水冲洗数次,常温下干燥1h,得到锌合金表面磷酸锌化学转化膜。(6) Rinse the product obtained in step (5) with deionized water for several times, and dry at room temperature for 1 hour to obtain a zinc phosphate chemical conversion coating on the surface of the zinc alloy.

图1描述了锌合金表面磷酸锌化学转化膜的X射线衍射图谱。由图谱分析可知,实施例1-4中(即转化液中转化时间不同条件下)得到的转化膜物相组成都为磷酸锌晶体相(Hopeite,Zn3(PO4)2·4H2O)。Figure 1 describes the X-ray diffraction pattern of the zinc phosphate chemical conversion coating on the surface of the zinc alloy. It can be seen from the spectrum analysis that the phase composition of the conversion film obtained in Examples 1-4 (that is, under the conditions of different conversion times in the conversion liquid) is zinc phosphate crystal phase (Hopeite, Zn 3 (PO 4 ) 2 ·4H 2 O) .

图2为锌合金表面磷酸锌化学转化膜的场发射扫描电镜图像。其中图2.A、图2.B、图2.C、图2.D分别对应实施例1、实施例2、实施例3、实施例4得到的磷酸锌转化膜形貌特征。由图中可知,当转化时间较短时,磷酸锌转化膜可均匀覆盖锌合金基体表面,晶粒细小均匀,膜层致密完整。随着反应时间延长到10min,膜层变厚,部分区域膜层掉落。但是在此期间,转化时间的改变对磷酸锌转化膜的形貌影响不大。当反应时间为15min后,磷酸锌膜层的形貌发生变化,此时膜层可将锌合金基体严密包覆,但是部分区域依旧存在膜层掉落的现象。以上现象表明在较短时间内便可以实现锌合金基体表面磷酸锌化学转化膜的制备。Fig. 2 is a field emission scanning electron microscope image of a zinc phosphate chemical conversion film on the surface of a zinc alloy. Figure 2.A, Figure 2.B, Figure 2.C, and Figure 2.D correspond to the morphology characteristics of the zinc phosphate conversion coating obtained in Example 1, Example 2, Example 3, and Example 4, respectively. It can be seen from the figure that when the conversion time is short, the zinc phosphate conversion film can evenly cover the surface of the zinc alloy substrate, the grains are fine and uniform, and the film layer is dense and complete. As the reaction time was extended to 10min, the film layer became thicker, and some areas of the film layer fell off. But during this period, the change of conversion time has little effect on the morphology of zinc phosphate conversion coating. When the reaction time was 15 minutes, the morphology of the zinc phosphate film changed. At this time, the film could tightly cover the zinc alloy substrate, but the film still fell off in some areas. The above phenomena indicate that the preparation of the zinc phosphate chemical conversion coating on the surface of the zinc alloy substrate can be realized in a relatively short period of time.

以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still fall within the scope of the present invention.

Claims (9)

1.一种表面包覆磷酸锌膜层的改性锌合金,包括以锌合金作为基体和包覆于锌合金基体表面的磷酸锌化学转化膜;1. A modified zinc alloy whose surface is coated with a zinc phosphate film layer, comprising a zinc alloy as a substrate and a zinc phosphate chemical conversion coating coated on the surface of the zinc alloy substrate; 所述磷酸锌化学转化膜主要物相组成为磷酸锌。The main phase composition of the zinc phosphate chemical conversion coating is zinc phosphate. 2.一种表面包覆磷酸锌膜层的改性锌合金的制备方法,包括以下步骤:2. a preparation method of a modified zinc alloy whose surface is coated with a zinc phosphate film layer, comprising the following steps: 配制化学转化液,所述化学转化液包括磷酸溶液、硝酸溶液和促进剂;Prepare chemical conversion liquid, said chemical conversion liquid includes phosphoric acid solution, nitric acid solution and accelerator; 将所述化学转化液进行还原铁粉熟化处理,得到熟化液;subjecting the chemical conversion liquid to slaking treatment of reduced iron powder to obtain a slaking liquid; 将清洗和表面调整后的锌合金基体与铁夹子耦合后浸泡于所述熟化液中进行化学转化处理,在所述锌合金基体表面包覆上磷酸锌化学转化膜,得到所述表面包覆磷酸锌膜层的改性锌合金;Coupling the cleaned and surface-adjusted zinc alloy substrate with iron clips, soaking it in the aging solution for chemical conversion treatment, coating the surface of the zinc alloy substrate with a zinc phosphate chemical conversion film, and obtaining the surface-coated phosphoric acid Modified zinc alloy of zinc film layer; 所述表面调整包括如下步骤:用2-5g/L的胶体钛溶液浸泡20-40s;所述锌合金基体表面调整的温度为20-35℃。The surface adjustment includes the following steps: soaking in 2-5g/L colloidal titanium solution for 20-40s; the temperature of the zinc alloy substrate surface adjustment is 20-35°C. 3.根据权利要求2所述的制备方法,其特征在于,所述促进剂为Ca(NO3)2·4H2O、NaClO3、NaNO3和C6H8O7·H2O中的一种或多种;3. The preparation method according to claim 2, characterized in that, the accelerator is Ca(NO 3 ) 2 ·4H 2 O, NaClO 3 , NaNO 3 and C 6 H 8 O 7 ·H 2 O one or more; 所述化学转化液中各物质的浓度为:磷酸0.1-0.3mol/L、硝酸0.3-0.6mol/L、促进剂0.01-0.1mol/L。The concentration of each substance in the chemical conversion liquid is: phosphoric acid 0.1-0.3 mol/L, nitric acid 0.3-0.6 mol/L, accelerator 0.01-0.1 mol/L. 4.根据权利要求2所述的制备方法,其特征在于,所述熟化处理为:向化学转化液中加入还原铁粉1-5g,在20~35℃静置熟化12-24h,即得熟化液;4. The preparation method according to claim 2, characterized in that, the aging treatment is as follows: adding 1-5g of reduced iron powder to the chemical conversion liquid, standing and aging at 20-35°C for 12-24h to obtain aging liquid; 所述化学转化处理的温度为20-35℃,转化时间为30s-60min。The temperature of the chemical conversion treatment is 20-35°C, and the conversion time is 30s-60min. 5.根据权利要求2所述的制备方法,其特征在于,所述清洗包括如下步骤:将打磨好的锌合金基体依次用丙酮、乙醇、去离子水于室温下超声清洗10-15min;然后用去离子水洗净,即可。5. The preparation method according to claim 2, wherein said cleaning comprises the steps of: ultrasonically cleaning the polished zinc alloy substrate with acetone, ethanol, and deionized water at room temperature for 10-15min successively; Rinse with deionized water. 6.根据权利要求2所述的制备方法,其特征在于,化学转化处理之前,用磷酸或氢氧化钠溶液调节所述熟化液的pH值为2-3。6. The preparation method according to claim 2, characterized in that, before the chemical conversion treatment, the pH value of the aging solution is adjusted to 2-3 with phosphoric acid or sodium hydroxide solution. 7.根据权利要求2所述的制备方法,其特征在于,所述化学转化处理后还包括对得到的产品进行清洗干燥的步骤,清洗为用去离子水冲洗,干燥的温度为20-40℃。7. The preparation method according to claim 2, characterized in that, after the chemical conversion treatment, it also includes the step of cleaning and drying the obtained product, the cleaning is rinsing with deionized water, and the drying temperature is 20-40°C . 8.根据权利要求2所述的制备方法,其特征在于,所述化学转化处理在超声场条件下进行;所述超声场的功率为120-300W。8. The preparation method according to claim 2, characterized in that, the chemical conversion treatment is carried out under the condition of an ultrasonic field; the power of the ultrasonic field is 120-300W. 9.权利要求1所述表面包覆磷酸锌膜层的改性锌合金或权利要求2~8任一项所述制备方法制得的表面包覆磷酸锌膜层的改性锌合金在制备植入体材料中的应用。9. the modified zinc alloy of the surface coating zinc phosphate film layer described in claim 1 or the modified zinc alloy of the surface coating zinc phosphate film layer that the preparation method described in any one of claim 2~8 makes Applications in body materials.
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