CN115822933A - A piezoelectric jet pump - Google Patents
A piezoelectric jet pump Download PDFInfo
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Abstract
本发明涉及一种压电喷流泵,包括:泵体、柔性隔膜、入口通道、压电振子、泵腔、螺钉、阀门、出口通道、圆锥销。其中,入口通道设置在压电振子压力节点处;出口通道设置在泵体上部的压力最大处;压电振子粘接在柔性隔膜上;阀门采用微阀阵列的方式提高固有频率。所述一种压电喷流泵利用声流效应驱动流体,其原理如下:根据声流效应,即压电振子振动产生超声波在流体中传播时,声压会沿声束传播方向上梯度变化,从而形成从压电振子流向出口通道的射流,实现流体的泵送。使用柔性隔膜优化声压场,提高泵的输出性能。使用高横纵比喇叭型的泵腔增强声流效应,产生更大的射流。使用高响应的阀门整流,实现更好的泵送。发挥出压电材料高能量密度的优势。
The invention relates to a piezoelectric jet flow pump, comprising: a pump body, a flexible diaphragm, an inlet channel, a piezoelectric vibrator, a pump cavity, screws, a valve, an outlet channel, and a conical pin. Among them, the inlet channel is set at the pressure node of the piezoelectric vibrator; the outlet channel is set at the upper part of the pump body where the pressure is the highest; the piezoelectric vibrator is bonded to the flexible diaphragm; the valve uses a microvalve array to increase the natural frequency. The piezoelectric jet pump uses the acoustic flow effect to drive the fluid, and its principle is as follows: According to the acoustic flow effect, that is, when the piezoelectric vibrator vibrates to generate ultrasonic waves that propagate in the fluid, the sound pressure will change in gradient along the sound beam propagation direction, In this way, a jet flowing from the piezoelectric vibrator to the outlet channel is formed to realize the pumping of the fluid. The use of a flexible diaphragm optimizes the sound pressure field and increases the output performance of the pump. The trumpet-shaped pump cavity with high aspect ratio is used to enhance the acoustic flow effect and generate larger jet flow. Better pumping with highly responsive valve rectification. Take advantage of the high energy density of piezoelectric materials.
Description
技术领域technical field
本发明涉及微流体驱动领域,具体涉及一种压电喷流泵。The invention relates to the field of microfluid drive, in particular to a piezoelectric jet pump.
背景技术Background technique
微流体控制系统在微型化学分析系统、电子冷却系统和便携式医疗系统等领域有着广泛的应用。设计强大的微流体控制系统,需要使其具备高效且可靠的流体输送机制。随着科技的发展,人类对微型流体控制设备提出了小型化、构造简单、对流体样品具有独立性无干扰、可以持续稳定输出以及对流量进行精确控制等要求,传统的泵则无法满足上述的要求,例如,基于电磁电机的传统的空气冷却系统,它们体积庞大、消耗能量大、效率低下以及工作时产生高噪音,这就需要更有效的冷却系统来处理散热问题,从而提高器件的性能,满足人类生活的需求。而根据逆压电效应制作的压电泵具有构造简单、体积小、对流体样品具有独立无干扰性、成本低等优点,可以很好的满足人类生活的需求,在医疗器械、计算机芯片散热、电池燃料运送、辅助人工心脏泵、航空电子设备等领域应用广泛。Microfluidic control systems are widely used in the fields of microchemical analysis systems, electronic cooling systems, and portable medical systems. Designing robust microfluidic control systems requires efficient and reliable fluid delivery mechanisms. With the development of science and technology, human beings have put forward requirements for miniaturized fluid control equipment, simple structure, independence and no interference to fluid samples, continuous and stable output, and precise control of flow. Traditional pumps cannot meet the above requirements. Requirements, for example, traditional air cooling systems based on electromagnetic motors, which are bulky, consume a lot of energy, are inefficient and produce high noise during operation, which requires a more efficient cooling system to deal with the heat dissipation problem, thereby improving the performance of the device, meet the needs of human life. The piezoelectric pump made according to the inverse piezoelectric effect has the advantages of simple structure, small size, independent and non-interference to fluid samples, and low cost. It can well meet the needs of human life. It is used in medical equipment, computer chip heat dissipation, Applications include battery fuel delivery, assisted artificial heart pumps, avionics, and more.
现有大部分压电泵的输出性能受到阀门的限制,且工作频率较低。由于阀门的工作频率较低,高频状态工作时阀门易损坏且存在滞后性,导致了压电泵在高频状态下工作时性能表现并不优越,未能把压电材料高能量密度的优势发挥出来。并且压电泵在低频状态下工作存在不可避免的脉动问题和噪声问题。The output performance of most existing piezoelectric pumps is limited by the valve, and the operating frequency is low. Due to the low operating frequency of the valve, the valve is easily damaged and has hysteresis when working in a high-frequency state, which leads to the poor performance of the piezoelectric pump when working in a high-frequency state, and fails to take advantage of the high energy density of piezoelectric materials. play out. Moreover, the piezoelectric pump has unavoidable pulsation and noise problems when it works in a low-frequency state.
发明内容Contents of the invention
为了解决目前压电泵存在的脉动、噪声问题,提高泵的性能,本发明提出了一种压电喷流泵。基于驻波共振原理,使用柔性隔膜优化声压场,提高泵的输出性能。通过高横纵比的喇叭型的泵腔对压电振子产生的超声波进行聚焦,在泵腔内形成高声压,增强声流效应;使用微阀阵列的阀门进行整流,实现更好的泵送;所述一种压电喷流泵利用声流效应驱动流体,将泵的工作频率提升到的超声范围,发挥出压电材料高能量密度的优势,解决脉动、噪声问题,实现快响应、无声。In order to solve the pulsation and noise problems existing in the current piezoelectric pump and improve the performance of the pump, the present invention proposes a piezoelectric jet pump. Based on the principle of standing wave resonance, the flexible diaphragm is used to optimize the sound pressure field and improve the output performance of the pump. The horn-shaped pump cavity with high aspect ratio focuses the ultrasonic wave generated by the piezoelectric vibrator, forming a high sound pressure in the pump cavity and enhancing the acoustic flow effect; the valves of the microvalve array are used for rectification to achieve better pumping ; The piezoelectric jet pump uses the acoustic flow effect to drive the fluid, and the working frequency of the pump is raised to the ultrasonic range, and the advantages of the high energy density of the piezoelectric material are brought into play, the problems of pulsation and noise are solved, and fast response and no sound are realized. .
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种压电喷流泵,包括:泵体(1)、柔性隔膜(2)、入口通道(3)、压电振子(4)、泵腔(5)、螺钉(6)、阀门(7)、出口通道(8)、圆锥销(9)。其中,所述压电振子(4)粘在柔性隔膜(2)上;所述入口通道(3)设置在压电振子(4)压力节点处;所述出口通道(8)设置在泵体(1)上部的压力最大处;所述阀门(7)采用微阀阵列的方式提高固有频率,由入口层、阀瓣层、出口层组成,出口层中间凹陷,中间与阀瓣层有一点的间隙,以便阀瓣的开闭;所述阀门(7)由圆锥销(9)安装在泵体(1)压力最大处,可快速响应压力变化;所述泵腔(5)呈高横纵比喇叭型,由泵体(1)和柔性隔膜(2)通过螺钉(6)连接而成,可对压电振子(4)产生的超声波进行聚焦。A piezoelectric jet pump, comprising: a pump body (1), a flexible diaphragm (2), an inlet channel (3), a piezoelectric vibrator (4), a pump chamber (5), screws (6), and a valve (7) , outlet channel (8), tapered pin (9). Wherein, the piezoelectric vibrator (4) is glued on the flexible diaphragm (2); the inlet passage (3) is arranged at the pressure node of the piezoelectric vibrator (4); the outlet passage (8) is arranged at the pump body ( 1) The upper part has the highest pressure; the valve (7) adopts a microvalve array to increase the natural frequency, and is composed of an inlet layer, a disc layer, and an outlet layer. The middle of the outlet layer is depressed, and there is a little gap between the middle and the disc layer , so as to open and close the valve clack; the valve (7) is installed on the pump body (1) with the highest pressure by a conical pin (9), which can quickly respond to pressure changes; the pump chamber (5) is a horn with a high aspect ratio The pump body (1) and the flexible diaphragm (2) are connected by screws (6), which can focus the ultrasonic waves generated by the piezoelectric vibrator (4).
工作时,压电振子(4)振动产生超声波,超声波在流体中传播时会产生声流效应,即沿声束传播方向上产生声压的梯度变化,从而形成从压电振子(4)流向出口通道(8)的射流,实现流体的泵送。基于驻波共振原理,使用柔性隔膜(2)优化声压场,提高泵的输出性能。由于超声波在流体内的衰减随传播距离增加而减小,使用高横纵比喇叭型的泵腔(5)增强声流效应,产生更大的射流。使用高响应的阀门(7)整流,实现更好的泵送,并且可以通过调节输入声压幅度调节流体的泵送速率。When working, the piezoelectric vibrator (4) vibrates to generate ultrasonic waves. When the ultrasonic wave propagates in the fluid, it will produce an acoustic flow effect, that is, a gradient change of sound pressure will be generated along the propagation direction of the sound beam, thereby forming a flow from the piezoelectric vibrator (4) to the outlet. The jet flow of the channel (8) realizes the pumping of the fluid. Based on the principle of standing wave resonance, the flexible diaphragm (2) is used to optimize the sound pressure field and improve the output performance of the pump. Since the attenuation of ultrasonic waves in the fluid decreases with the increase of the propagation distance, the horn-shaped pump chamber (5) with a high aspect ratio is used to enhance the acoustic flow effect and generate larger jet flow. The high-response valve (7) is used for rectification to achieve better pumping, and the pumping rate of the fluid can be adjusted by adjusting the amplitude of the input sound pressure.
所述一种压电喷流泵具备脉动小、无噪声、体积小、流量大、压力高等优点,在微流体、声化学、电子冷却和混合等领域具有很高的应用潜力。The piezoelectric jet pump has the advantages of small pulsation, no noise, small volume, large flow rate, high pressure, etc., and has high application potential in the fields of microfluidics, sonochemistry, electronic cooling and mixing.
附图说明Description of drawings
图1为一种压电喷流泵的等轴测试图;Fig. 1 is an isometric test diagram of a piezoelectric jet pump;
图2为一种压电喷流泵的结构示意图;Fig. 2 is a structural schematic diagram of a piezoelectric jet pump;
图3为一种微阀阵列阀门的结构爆炸图;Fig. 3 is a structural explosion diagram of a microvalve array valve;
图4为一种压电喷流泵的工作原理图。Fig. 4 is a working principle diagram of a piezoelectric jet pump.
附图标记说明:1—泵体,2—柔性隔膜,3—入口通道,4—压电振子,5—泵腔,6—螺钉,7—阀门,7—1—入口层,7—2—阀瓣层,7—2—1—阀瓣单元,7—3—出口层,8—出口通道,9—圆锥销。Description of reference signs: 1—pump body, 2—flexible diaphragm, 3—inlet channel, 4—piezoelectric vibrator, 5—pump chamber, 6—screw, 7—valve, 7—1—inlet layer, 7—2— Disc layer, 7-2-1-disc unit, 7-3-exit layer, 8-exit channel, 9-taper pin.
具体实施方式Detailed ways
为使本发明的技术方案和技术效果更加清楚明白,下面结合附图,通过具体实施方式对本发明进行进一步详细说明。In order to make the technical solution and technical effect of the present invention clearer, the present invention will be further described in detail through specific implementation methods below in conjunction with the accompanying drawings.
下面参考图1—图4描述本发明实施例的一种压电喷流泵的具体结构与工作原理。The specific structure and working principle of a piezoelectric jet pump according to an embodiment of the present invention will be described below with reference to FIGS. 1-4 .
参照图1—2,一种压电喷流泵,其特征在于:由泵体1、柔性隔膜2、入口通道3、压电振子4、泵腔5、螺钉6、阀门7、出口通道8以及圆锥销9组成。压电振子4粘贴在柔性隔膜2上;压电振子4压力节点处开有孔口,作为入口通道3;带阀门7的出口通道8设置在泵体1上部的压力最大处;泵腔5呈高横纵比喇叭型,由泵体1和柔性隔膜2通过螺钉6连接而成,可对压电振子4产生的超声波进行聚焦。Referring to Figure 1-2, a piezoelectric jet pump is characterized in that it consists of a pump body 1, a flexible diaphragm 2, an
参照图3,一种压电喷流泵,其特征在于:采用微阀阵列的方式提高的阀门7的固有频率;用圆锥销9将阀门7安装在泵体1上部的压力最大处;微阀阵列的阀门7由入口通道层、阀瓣层、出口通道层组成,出口通道层中间凹陷,并且与阀瓣层有一定的间隙,以便阀瓣层的开闭。阀门7可快速响应压差的变化,不限制泵的性能。所述阀门7材料可为镍、镍钛合金、不锈钢、聚酯等弹性强的薄片。With reference to Fig. 3, a kind of piezoelectric jet pump is characterized in that: adopt the natural frequency of the valve 7 that the mode of microvalve array improves; Valve 7 is installed in the pressure maximum place of pump body 1 top with conical pin 9; Microvalve The valves 7 of the array are composed of an inlet channel layer, a valve disc layer and an outlet channel layer. The middle of the outlet channel layer is depressed, and there is a certain gap with the valve disc layer to facilitate the opening and closing of the valve disc layer. Valve 7 responds quickly to changes in differential pressure without limiting pump performance. The material of the valve 7 can be thin sheets with strong elasticity such as nickel, nickel-titanium alloy, stainless steel, polyester, etc.
参照图4,工作时,对压电振子4施加正弦信号,压电振子4振动产生超声波,超声波在流体中传播时会产生声流效应,即沿声束传播方向上产生声压的梯度变化,从而形成从压电振子4流向出口通道8的射流,实现流体的泵送。基于驻波共振原理,使用柔性隔膜2优化声压场,提高泵的输出性能。由于超声波在流体内的衰减随传播距离增加而减小,使用高横纵比喇叭型的泵腔5增强声流效应,产生更大的射流。使用高响应的阀门7整流,实现更好的泵送,并且可以通过调节输入声压幅度调节流体的泵送速率。Referring to Fig. 4, when working, a sinusoidal signal is applied to the
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