CN115822329A - A large-length extension cabin with a folding floor - Google Patents
A large-length extension cabin with a folding floor Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于扩展舱技术领域,更具体地说,尤其涉及一种具有折叠地板的大长度扩展舱。The invention belongs to the technical field of expansion cabins, and more specifically relates to a large-length expansion cabin with a folding floor.
背景技术Background technique
扩展舱,属于模块化建筑、变形大板方舱技术领域,可做为一种通用承载平台,用于快速车载移动布署的通讯指挥中心、仪表控制中心、会议中心、餐厅、宿营保障中心等场景。The expansion cabin belongs to the technical field of modular buildings and deformed large-slab cabins. It can be used as a general-purpose carrying platform for rapid vehicle-mounted mobile deployment of communication command centers, instrument control centers, conference centers, restaurants, and camping security centers. Scenes.
现有的扩展舱存在以下不足:The existing extension cabin has the following deficiencies:
1.固定舱及扩展舱外表面单纯使用轻量化大板结构,无额外的防护层,在特殊环境下防撞性能欠佳,外表面容易损坏;1. The outer surfaces of the fixed cabin and the extended cabin simply use a lightweight large plate structure without an additional protective layer. The anti-collision performance is not good in special environments, and the outer surface is easily damaged;
2.同类型的产品扩展比小,扩展后的可使用空间不足;2. The expansion ratio of the same type of products is small, and the usable space after expansion is insufficient;
3.方舱扩展长度短(一般不会超过6米),满足不了要求更长扩展长度的场合;3. The extended length of the shelter is short (generally no more than 6 meters), which cannot meet the occasions requiring a longer extended length;
4.要么固定舱部分无法安装设备,要么扩展舱无法安装设备,不同应用场景下的应用布局受限;4. Either part of the fixed cabin cannot be installed with equipment, or the expansion cabin cannot be installed with equipment, and the application layout in different application scenarios is limited;
5.主舱地板和扩展板不在同一个平面上,存在台阶,扩展后使用体验差;5. The floor of the main cabin and the expansion board are not on the same plane, there are steps, and the user experience after expansion is poor;
6.地板折叠顶升存在死点,克服死点的机构不可靠;6. There is a dead point in the floor folding and jacking, and the mechanism to overcome the dead point is unreliable;
因此,亟需一种具有折叠地板的大长度扩展舱解决上述缺陷。Therefore, there is an urgent need for a large-length expansion cabin with a folding floor to solve the above-mentioned defects.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,用于特殊环境下带有防撞功能,拥有大扩展比,且长度长,固定舱部分及扩展舱部分均可安装设备,保证主舱地板和扩展地板齐平,同时优化顶升死点问题,而提出的一种具有折叠地板的大长度扩展舱。The purpose of the present invention is to solve the shortcomings in the prior art. It is used in a special environment with anti-collision function, has a large expansion ratio, and has a long length. Both the fixed cabin and the expansion cabin can be equipped with equipment to ensure the main cabin. The floor and the extended floor are flush, and at the same time, the problem of the jacking dead point is optimized, and a large-length extended cabin with a folded floor is proposed.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种具有折叠地板的大长度扩展舱,包括舱壁以及折叠地板结构的扩展方舱地板;A large-length extension cabin with a folding floor, including a bulkhead and an extension shelter floor of a folding floor structure;
所述舱壁呈四面依次连接的瓦楞板;The bulkhead is a corrugated board connected sequentially on four sides;
所述扩展方舱地板包括依次设置于瓦楞板之间的扩舱底壁、折叠底壁和主舱底壁,所述折叠底壁铰接于扩舱底壁和主舱底壁之间;The expanded shelter floor includes an expanded cabin bottom wall, a folded bottom wall and a main cabin bottom wall arranged sequentially between corrugated boards, and the folded bottom wall is hinged between the expanded cabin bottom wall and the main cabin bottom wall;
所述折叠底壁包括支撑臂和设置于支撑臂之间的第一铰接组件,所述支撑臂一端分别与扩舱底壁、主舱底壁连接位置设置有第二铰接组件;The folding bottom wall includes a support arm and a first hinge assembly arranged between the support arms, and one end of the support arm is respectively provided with a second hinge assembly at the connection position with the expansion bottom wall and the main cabin bottom wall;
所述扩展方舱地板下方设置有顶升组件,所述顶升组件用于对折叠底壁进行折叠驱动,从而折叠扩展舱。A jacking assembly is arranged under the floor of the expansion shelter, and the jacking assembly is used to fold and drive the folding bottom wall, thereby folding the expansion cabin.
其中,所述扩舱底壁、折叠底壁和主舱底壁均为空心管结构设置,所述扩舱底壁、折叠底壁和主舱底壁分别与第一铰接组件、第二铰接组件连接位置均固定焊接有加强板。Wherein, the expansion bottom wall, the folding bottom wall and the main cabin bottom wall are all provided with a hollow tube structure, and the expansion bottom wall, the folding bottom wall and the main cabin bottom wall are connected with the first hinge assembly and the second hinge assembly respectively. The connection positions are all fixedly welded with reinforcing plates.
其中,所述第一铰接组件包括两组第一铰接座,所述第一铰接座包括拼接端和安装端,所述安装端固定连接于两组支撑臂一端,所述拼接端内设置有第一胶条,两组所述第一铰接座一侧均设置有第一销接支架,所述第一销接支架内贯穿有销轴。Wherein, the first hinge assembly includes two sets of first hinge seats, the first hinge seats include splicing ends and installation ends, the installation ends are fixedly connected to one end of the two sets of support arms, and the splice ends are provided with a second A rubber strip, first pin joint brackets are provided on one side of the first hinge seats of the two groups, and a pin shaft runs through the first pin joint brackets.
其中,所述第二铰接组件包括第二铰接座,所述第二铰接座包括拼接端和安装端,所述安装端分别固定连接于扩舱底壁、主舱底壁一端,所述拼接端内设置有第二胶条,两组所述第二铰接座一侧均设置有第二销接支架,所述第二销接支架内也贯穿有销轴。Wherein, the second hinge assembly includes a second hinge seat, and the second hinge seat includes a splicing end and an installation end, and the installation end is respectively fixedly connected to one end of the bottom wall of the expanded cabin and the bottom wall of the main cabin, and the splicing end A second rubber strip is arranged inside, and a second pin-connected bracket is arranged on one side of the second hinge seats of the two groups, and a pin shaft is also penetrated in the second pin-connected bracket.
其中,所述扩舱底壁和主舱底壁分别靠近支撑臂一端底部均设置有弹性顶撑组件,所述弹性顶撑组件包括支撑板和弹性连接于支撑板一端的顶杆,所述支撑板一端靠近支撑臂一侧固定安装有空心管,所述顶杆滑动安装于空心管内,所述顶杆下表面和空心管内底面之间设置有压缩弹簧。Wherein, the bottom wall of the expanded cabin and the bottom wall of the main cabin are respectively provided with an elastic support assembly near the bottom of one end of the support arm, and the elastic support assembly includes a support plate and a push rod elastically connected to one end of the support plate. A hollow tube is fixedly installed on one end of the plate close to the side of the support arm, the push rod is slidably installed in the hollow tube, and a compression spring is arranged between the lower surface of the push rod and the inner bottom surface of the hollow tube.
其中,所述支撑板分别和扩舱底壁、主舱底壁的连接位置均设置有垫块,所述垫块和支撑板之间贯穿有调节螺栓,用于在安装调试过程中,拆卸垫块调整支撑板和扩舱底壁、主舱底壁之间的间距。Wherein, the connection positions between the support plate and the bottom wall of the expanded cabin and the bottom wall of the main cabin are respectively provided with pads, and adjusting bolts run through between the pads and the support plate, which are used to disassemble the pad during installation and commissioning. Adjust the spacing between the support plate and the bottom wall of the expanded cabin and the bottom wall of the main cabin.
其中,所述瓦楞板内壁均设置有侧壁,用于增强扩展舱舱壁强度,所述扩舱底壁和侧壁的连接位置均设置有连接矩形管。Wherein, the inner walls of the corrugated boards are all provided with side walls, which are used to enhance the strength of the bulkhead of the expansion cabin, and the connection positions of the bottom wall and the side wall of the expansion cabin are all provided with connecting rectangular pipes.
其中,所述顶升组件包括驱动齿轮和齿条,所述驱动齿轮和齿条啮合设置,所述齿条固定安装于扩舱底壁一侧,所述扩舱底壁外侧过固定安装有支撑架,所述驱动齿轮转动安装于支撑架内,且驱动齿轮一侧传动连接有电机。Wherein, the jacking assembly includes a driving gear and a rack, and the driving gear and the rack are meshed. The rack is fixedly installed on one side of the bottom wall of the expansion, and a support is fixedly installed on the outside of the bottom wall of the expansion. frame, the drive gear is rotatably installed in the support frame, and one side of the drive gear is connected to the motor through transmission.
其中,所述扩展舱采用钢结构的主框架,舱体壁板使用复合大板粘接结构,内外蒙皮涂胶后与骨架及隔热芯材经过加热、加压成形,可以有效保证舱体平整度及强度要求;外表面增加额外的瓦楞板作为保护层,所述瓦楞板为耐候钢板SPH瓦楞板,在特殊环境下防撞性能优越,外表面不容易损坏。Among them, the expansion cabin adopts the main frame of steel structure, and the panel of the cabin body is bonded with large composite panels. Flatness and strength requirements; additional corrugated boards are added to the outer surface as a protective layer. The corrugated boards are weather-resistant steel SPH corrugated boards, which have excellent anti-collision performance in special environments, and the outer surface is not easily damaged.
与现有技术相比,本发明的技术效果和优点:Compared with prior art, technical effect and advantage of the present invention:
1.本发明提供的扩展舱,该扩展方舱的结构型式,扩展比大,扩展后主舱和扩舱空间均可被充分使用;1. The expansion cabin provided by the present invention has a structural type of the expansion shelter, and the expansion ratio is large, and the space of the main cabin and the expansion cabin can be fully used after expansion;
2.本发明提供的扩展舱,该扩展方舱扩展长度长,长度可以超过7.5米,能够满足需要更长扩展长度的场合要求;2. The extension cabin provided by the present invention has a long extension length, and the length can exceed 7.5 meters, which can meet the requirements of occasions that require a longer extension length;
3.本发明提供的扩展舱,该扩展方舱地板为折叠地板结构形式,主舱中间部分地板和侧舱侧边部分地板为固定地板,其它单侧为两块可折叠地板,固定舱部分及扩展舱部分均可安装设备,以满足不同应用场景下的应用布局要求;3. In the expansion cabin provided by the present invention, the floor of the expansion shelter is a foldable floor structure, the floor of the middle part of the main cabin and the side part of the side cabin are fixed floors, and the other sides are two foldable floors. Equipment can be installed in the extension cabin to meet the application layout requirements in different application scenarios;
4.本发明提供的扩展舱,该扩展方舱主舱地板和扩展地板完全齐平在同一个平面上,不存在台阶,扩展后使用体验优越;4. In the extension cabin provided by the present invention, the floor of the main cabin of the extension shelter and the extension floor are completely flush on the same plane, there are no steps, and the user experience after expansion is superior;
5.本发明提供的扩展舱,底部设置有弹性顶撑组件和顶升组件相互配合,配合使用合理可靠的顶升机构,有效解决死点问题。5. In the expansion cabin provided by the present invention, the bottom is provided with an elastic supporting component and a jacking component to cooperate with each other, and a reasonable and reliable jacking mechanism is used in conjunction with it to effectively solve the dead point problem.
附图说明Description of drawings
图1为本发明的收缩状态主视结构示意图;Fig. 1 is the schematic diagram of the front view structure of the contracted state of the present invention;
图2为本发明的扩展状态主视结构示意图;Fig. 2 is a schematic structural diagram of the main view of the expanded state of the present invention;
图3为本发明的图2中A部分放大结构示意图;Fig. 3 is a schematic diagram of the enlarged structure of part A in Fig. 2 of the present invention;
图4为本发明的图2中B部分放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure of part B in Fig. 2 of the present invention;
图5为本发明的弹性顶撑组件的主视剖视结构示意图;Fig. 5 is a front view sectional structural schematic diagram of the elastic support assembly of the present invention;
图6为本发明的第三铰接型材的主视剖视结构示意图。Fig. 6 is a front view sectional structural schematic diagram of a third hinged profile of the present invention.
图中:1、瓦楞板;2、扩舱底壁;3、折叠底壁;301、支撑臂;4、主舱底壁;401、第三铰接型材;4011、支撑安装面;4012、第一安装面;4013、第一密封平面;5、第一铰接组件;501、第一铰接座;5011、第一拼接端;5012、第一安装端;502、第一胶条;503、第一销接支架;504、销轴;6、第二铰接组件;601、第二铰接座;6011、第二拼接端;6012、第二安装端;602、第二胶条;603、第二销接支架;7、顶升组件;701、驱动齿轮;702、齿条;703、支撑架;704、电机;8、加强板;9、弹性顶撑组件;901、支撑板;902、顶杆;903、空心管;904、压缩弹簧;905、垫块;10、连接矩形管。In the figure: 1. Corrugated board; 2. Bottom wall of cabin expansion; 3. Folding bottom wall; 301. Support arm; 4. Bottom wall of main cabin; 401. Third hinged profile; 4011. Support installation surface; Installation surface; 4013, the first sealing plane; 5, the first hinge assembly; 501, the first hinge seat; 5011, the first splicing end; 5012, the first installation end; 502, the first rubber strip; 503, the
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据说明书具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to the specific conditions of the specification.
本发明提供了如图1-6的一种具有折叠地板的大长度扩展舱,包括舱壁以及折叠地板结构的扩展方舱地板,用于特殊环境下带有防撞功能,拥有大扩展比,且长度长,固定舱部分及扩展舱部分均可安装设备,保证主舱地板和扩展地板齐平,同时优化顶升死点问题;The present invention provides a large-length expansion cabin with a folding floor as shown in Figures 1-6, including a bulkhead and an expansion cabin floor with a folding floor structure, which is used in a special environment with anti-collision function and has a large expansion ratio. And the length is long, the fixed cabin part and the extended cabin part can be installed with equipment to ensure that the floor of the main cabin and the extended floor are flush, and at the same time optimize the dead point of jacking;
所述扩展舱采用钢结构的主框架,舱体壁板使用复合大板粘接结构,内外蒙皮涂胶后与骨架及隔热芯材经过加热、加压成形,可以有效保证舱体平整度及强度要求;所述舱壁呈四面依次连接的瓦楞板1,外表面增加额外的瓦楞板1作为保护层,所述瓦楞板1为耐候钢板SPH瓦楞板,在特殊环境下防撞性能优越,外表面不容易损坏,所述瓦楞板1内壁均设置有侧壁101,用于增强扩展舱舱壁强度,所述扩舱底壁2和侧壁101的连接位置均设置有连接矩形管10,利用空心矩形管10作为框架的支撑和连接部件,不仅可以提供足够的支承作用,同时可以减轻机构自重,折叠或者扩展时,无需大功率的电动驱动。The expansion cabin adopts the main frame of the steel structure, and the panel of the cabin body adopts a composite large plate bonding structure. After the inner and outer skins are glued, the skeleton and the heat insulation core material are heated and pressurized to form, which can effectively ensure the flatness of the cabin body. and strength requirements; the bulkhead is a
所述扩展方舱地板包括依次设置于瓦楞板1之间的扩舱底壁2、折叠底壁3和主舱底壁4,所述折叠底壁3铰接于扩舱底壁2和主舱底壁4之间,底面依次通过设置的瓦楞板1之间的扩舱底壁2、折叠底壁3和主舱底壁4,增大扩展比,使得扩展后主舱和扩舱空间均可被充分使用。The expanded shelter floor includes an expanded cabin
所述折叠底壁3包括支撑臂301和设置于支撑臂301之间的第一铰接组件5,所述支撑臂301一端分别与扩舱底壁2、主舱底壁4连接位置设置有第二铰接组件6,所述扩舱底壁2、折叠底壁3和主舱底壁4均为空心管结构设置,所述扩舱底壁2、折叠底壁3和主舱底壁4分别与第一铰接组件5、第二铰接组件6连接位置均固定焊接有加强板8,通过第一铰接组件5、第二铰接组件6分别对扩舱底壁2和折叠底壁3连接,折叠底壁3和主舱底壁4之间连接,从而保证折叠效果。The folding
所述扩展方舱地板下方设置有顶升组件7,所述顶升组件7用于对折叠底壁3进行折叠驱动,从而折叠扩展舱,所述顶升组件7包括驱动齿轮701和齿条702,所述驱动齿轮701和齿条702啮合设置,所述齿条702固定安装于扩舱底壁2一侧,所述扩舱底壁2外侧过固定安装有支撑架703,所述驱动齿轮701转动安装于支撑架703内,且驱动齿轮701一侧传动连接有电机703,初始折叠状态下,启动电机703带动驱动齿轮701旋转,因为电机703和驱动齿轮701被固定于支撑架703内,因此,齿轮的旋转,可以带动齿条702行走,齿条702动作带动两组扩舱底壁2向远离主舱底壁4的方向移动,从而使得折叠状态下的折叠底壁3张开,完成扩展舱的扩展操作。A jacking assembly 7 is arranged under the floor of the expansion shelter, and the jacking assembly 7 is used to fold and drive the folding
所述第一铰接组件5包括两组第一铰接座501,所述第一铰接座501包括第一拼接端5011和第一安装端5012,所述第一安装端5012固定连接于两组支撑臂301一端,所述第一拼接端5011内设置有第一胶条502,两组所述第一铰接座501一侧均设置有第一销接支架503,所述第一销接支架503内贯穿有销轴504,在两组支撑臂301展开时,相对设置于第一拼接端5011一侧的第一胶条502,被第一拼接端5011的端面挤压,相对作用下,保证支撑臂301展开后拼接面之间实施一定的支撑力,且同时减少展开合并后的碰撞。The
所述第二铰接组件6包括第二铰接座601,所述第二铰接座601包括第二拼接端6011和第二安装端6012,所述第二安装端6012分别固定连接于扩舱底壁2、主舱底壁4一端,所述第二拼接端6011内设置有第二胶条602,两组所述第二铰接座601一侧均设置有第二销接支架603,所述第二销接支架603内也贯穿有销轴504,第二铰接组件6使用的原理和目的与第一铰接座501同理,但是由于第二铰接组件6作用于框架底部。The
所述扩舱底壁2和主舱底壁4分别靠近支撑臂301一端底部均设置有弹性顶撑组件9,所述弹性顶撑组件9包括支撑板901和弹性连接于支撑板901一端的顶杆902,所述支撑板901一端靠近支撑臂301一侧固定安装有空心管903,所述顶杆902滑动安装于空心管903内,所述顶杆902下表面和空心管903内底面之间设置有压缩弹簧904,所述支撑板901分别和扩舱底壁2、主舱底壁4的连接位置均设置有垫块905,所述垫块905和支撑板901之间贯穿有调节螺栓,用于在安装调试过程中,拆卸垫块905调整支撑板901和扩舱底壁2、主舱底壁4之间的间距,设置弹性顶撑组件9用于支撑在扩舱底壁2和主舱底壁4底部且靠近支撑臂301一侧,当顶升组件7动作对扩展舱进行收缩操作时,施加一定的顶撑力,避免顶升死点对扩展舱收缩时的干涉。The
所述主舱底壁4两端设置有第三铰接型材401,所述第三铰接型材401上部设有用于安装铰接件的第一安装面4012,所述第一安装面4012的一侧设有第一密封平面4013,所述第三铰接型材401一侧分别设置有用于支撑安装主舱底壁板的支撑安装面4011,所述支撑安装面4011为水平方向设置,所述第三铰接型材401利用支撑安装面4011与主舱底壁板可拆卸式的固定连接从而形成主舱底壁总成。所述第一密封平面4013的下方设有用于限位安装与之铰接折叠底壁板的限位面4014。The two ends of the main cabin
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
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