CN115821479A - Fabric for radiation detection and imaging and preparation method thereof - Google Patents
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- 238000002360 preparation method Methods 0.000 title claims abstract description 11
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- 238000000034 method Methods 0.000 claims abstract description 26
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- 238000002074 melt spinning Methods 0.000 claims description 11
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- 229920001971 elastomer Polymers 0.000 claims description 3
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- PGAPATLGJSQQBU-UHFFFAOYSA-M thallium(i) bromide Chemical compound [Tl]Br PGAPATLGJSQQBU-UHFFFAOYSA-M 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
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- 101100518501 Mus musculus Spp1 gene Proteins 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- QWUZMTJBRUASOW-UHFFFAOYSA-N cadmium tellanylidenezinc Chemical compound [Zn].[Cd].[Te] QWUZMTJBRUASOW-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本发明属于先进功能纤维与织物制备技术领域,具体涉及一种辐射探测与成像的织物及其制备方法。The invention belongs to the technical field of advanced functional fiber and fabric preparation, and in particular relates to a fabric for radiation detection and imaging and a preparation method thereof.
背景技术Background technique
高能射线如X-射线、γ射线等在医疗诊断与成像、放射治疗、工业检测、安检及核工业等领域具有广泛的应用,对这些射线的探测和研究需要辐射探测器来实现。传统的辐射探测器主要包括半导体探测器和闪烁体探测器,其中半导体能够直接将辐射转化为电信号,常见的半导体探测材料包括非晶硒(Se)、非晶硅(Si)、碲化镉(CdTe)、溴化铊(T1Br)和碲锌镉(Cd(Zn)Te)等。闪烁体可以将高能射线转化为可见光,然后经过光电倍增管后,通过光电转化实现电信号输出。常见的闪烁体可分为有机闪烁体和无机闪烁体两大类。有机闪烁体由于具有较低的密度,导致其对高能射线的吸收较弱,限制了其发展。无机闪烁体的种类繁多,可满足不同的应用场合,常见的无机闪烁体包含闪烁晶体、闪烁玻璃和闪烁陶瓷三种类型。目前,无机闪烁体已广泛应用于辐射探测领域。例如,华南理工大学的Zhou课题组开发了系列稀土离子掺杂的闪烁玻璃及微晶玻璃(如Eu掺杂硅酸盐微晶玻璃、Tb掺杂钨酸盐微晶玻璃等)、透明闪烁陶瓷(如TeO2-Bi2O3-Nb2O5,BaO-Al2O3-LaF3-SiO2等)以及闪烁光纤(如Ce掺杂Lu2SiO5玻璃光纤)等,实现了高效及高灵敏的辐射探测。近年来,钙钛矿类材料,因其强阻性、耐缺陷性、大的可移动寿命、可调谐的带隙和简单的单晶生长等优点,被广泛应用于辐射探测和成像。例如,2019年,浙江大学Yang课题组报道了一种具有类钙钛矿结构的半导体材料(NH4)3Bi2I9(Zhuang R,Wang X,Ma W,et al.Highly sensitive X-raydetector made of layered perovskite-like(NH4)3Bi2I9 single crystal withanisotropic response[J].Nature Photonics,2019,13(9):602-608.),这种材料具有较高的辐射吸收效率和载流子收集效率,可实现高分辨率成像。2017年,华中科技大学Tang课题组报道了一种无铅钙钛矿单晶(Cs2AgBiBr6)X射线探测器(Pan W,Wu H,Luo J,eta1.Cs2AgBiBr6single-crystal X-ray detectors with a low detection limit[J].Nature Photonics,2017,11(11):726-732.),可以探测低剂量的X射线,减少人体的辐照伤害。2018年,西北工业大学的Huang课题组和新加坡国立大学Liu课题组共同报道了一种全无机钙钛矿纳米晶(Chen Q,Wu J,Ou X,et a1.All-inorganic perovskitenanocrystal scintillators[J].Nature,2018,561(7721):88-93.),在X射线检测和成像上有重要应用前景。High-energy rays such as X-rays and γ-rays are widely used in medical diagnosis and imaging, radiation therapy, industrial inspection, security inspection and nuclear industry. The detection and research of these rays require radiation detectors. Traditional radiation detectors mainly include semiconductor detectors and scintillator detectors, in which semiconductors can directly convert radiation into electrical signals. Common semiconductor detection materials include amorphous selenium (Se), amorphous silicon (Si), cadmium telluride (CdTe), thallium bromide (T1Br) and cadmium zinc telluride (Cd(Zn)Te), etc. The scintillator can convert high-energy rays into visible light, and then pass through the photomultiplier tube to realize the output of electrical signals through photoelectric conversion. Common scintillators can be divided into two categories: organic scintillators and inorganic scintillators. Due to the low density of organic scintillators, their absorption of high-energy rays is weak, which limits their development. There are many kinds of inorganic scintillators, which can meet different application occasions. The common inorganic scintillators include three types of scintillator crystals, scintillator glass and scintillator ceramics. At present, inorganic scintillators have been widely used in the field of radiation detection. For example, Zhou’s research group at South China University of Technology has developed a series of scintillation glasses and glass-ceramics doped with rare earth ions (such as Eu-doped silicate glass-ceramics, Tb-doped tungstate glass-ceramics, etc.), transparent scintillation ceramics (such as TeO 2 -Bi 2 O 3 -Nb 2 O 5 , BaO-Al 2 O 3 -LaF 3 -SiO 2 , etc.) and scintillation fiber (such as Ce-doped Lu 2 SiO 5 glass fiber), etc., have achieved high efficiency and Highly sensitive radiation detection. In recent years, perovskite-like materials have been widely used in radiation detection and imaging due to their strong resistance, defect tolerance, large mobile lifetime, tunable bandgap, and simple single crystal growth. For example, in 2019, the Yang research group of Zhejiang University reported a semiconductor material (NH 4 ) 3 Bi 2 I 9 with a perovskite-like structure (Zhuang R, Wang X, Ma W, et al. Highly sensitive X-ray detector made of layered perovskite-like(NH 4 ) 3 Bi 2 I 9 single crystal with anisotropic response[J].Nature Photonics, 2019, 13(9):602-608.), this material has high radiation absorption efficiency and High carrier collection efficiency, enabling high-resolution imaging. In 2017, the Tang research group of Huazhong University of Science and Technology reported a lead-free perovskite single crystal (Cs 2 AgBiBr 6 ) X-ray detector (Pan W, Wu H, Luo J, eta1.Cs 2 AgBiBr 6 single-crystal X -ray detectors with a low detection limit[J].Nature Photonics, 2017, 11(11):726-732.), can detect low-dose X-rays and reduce radiation damage to the human body. In 2018, Huang's research group from Northwestern Polytechnical University and Liu's research group from the National University of Singapore jointly reported an all-inorganic perovskite nanocrystal (Chen Q, Wu J, Ou X, et a1.All-inorganic perovskitenanocrystal scintillators[J] .Nature, 2018, 561(7721): 88-93.), has important application prospects in X-ray detection and imaging.
目前,虽然各种类型的射线探测器被广泛开发,但大部分器件是呈刚性的,难以与柔性电子器件兼容,开发柔性辐射探测器迫在眉睫。At present, although various types of radiation detectors have been widely developed, most of them are rigid and difficult to be compatible with flexible electronic devices. It is imminent to develop flexible radiation detectors.
本发明将闪烁体与热塑性弹性体通过两种方法(即热拉法和熔融纺丝法)制备出柔性辐射探测与成像纤维及织物,所制备的纤维和织物具有优异的辐射探测和成像功能,并且容易批量制备,所得辐射探测织物在辐射探测与防护、柔性X射线成像、医疗监测等领域有广泛应用前景。In the present invention, flexible radiation detection and imaging fibers and fabrics are prepared by two methods (ie thermal drawing method and melt spinning method) with scintillators and thermoplastic elastomers. The prepared fibers and fabrics have excellent radiation detection and imaging functions. And it is easy to prepare in batches, and the obtained radiation detection fabric has broad application prospects in the fields of radiation detection and protection, flexible X-ray imaging, medical monitoring and the like.
发明内容Contents of the invention
为了克服现有技术的缺点和不足,本发明的目的在于提供一种辐射探测与成像的织物及其制备方法。本发明的制备工艺简单,易于实现,所制备的柔性织物具有优异的辐射探测和成像功能,并且可以批量制备。In order to overcome the disadvantages and deficiencies of the prior art, the object of the present invention is to provide a fabric for radiation detection and imaging and a preparation method thereof. The preparation process of the invention is simple and easy to implement, and the prepared flexible fabric has excellent radiation detection and imaging functions, and can be prepared in batches.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种辐射探测与成像的织物的制备方法,包括以下步骤:将闪烁体材料与热塑性弹性体颗粒混合并制备成纤维状或纤维网状,然后将纤维编织成织物或将纤维网状制备成无纺布,从而获得具有辐射探测与成像功能的柔性材料即辐射探测与成像的织物。A method for preparing a fabric for radiation detection and imaging, comprising the following steps: mixing scintillator material with thermoplastic elastomer particles and preparing it into a fiber or a fiber network, and then weaving the fiber into a fabric or preparing the fiber network into a non-woven fabric Spinning fabrics to obtain flexible materials with radiation detection and imaging functions, that is, radiation detection and imaging fabrics.
所述方法具体包括热拉法和熔融纺丝法,The method specifically includes thermal drawing method and melt spinning method,
其中热拉法步骤如下:将闪烁体材料与热塑性弹性体颗粒进行混炼,热压成型,热拉,获得纤维,然后将纤维编织成织物。The steps of the hot drawing method are as follows: kneading scintillator material and thermoplastic elastomer particles, forming by hot pressing, and hot drawing to obtain fibers, and then weaving the fibers into fabrics.
熔融纺丝法步骤如下:(1)将闪烁体材料与热塑性弹性体颗粒进行混合,置于挤出机中进行熔融纺丝,获得纤维或无纺布。The steps of the melt spinning method are as follows: (1) Mix scintillator material and thermoplastic elastomer particles, put them in an extruder for melt spinning, and obtain fibers or nonwoven fabrics.
具体是:(1)将闪烁体材料与热塑性弹性体颗粒进行混合,并置入挤出机中进行熔融,获得聚合物熔融液;(2)将聚合物熔融液通过喷丝板挤出,然后冷却,得到纤维;或者将聚合物熔融液通过喷丝板挤出,然后室内抽丝,经过织带和轧制步骤,获得无纺布。Specifically: (1) mixing the scintillator material with thermoplastic elastomer particles, and putting them into an extruder for melting to obtain a polymer melt; (2) extruding the polymer melt through a spinneret, and then Cool to obtain fibers; or extrude the polymer melt through the spinneret, and then draw in the room, and go through the steps of ribbon and rolling to obtain non-woven fabrics.
所述热塑性弹性体颗粒为SEBS、COCE(环烯烃共聚物弹性体)、PP中一种以上;The thermoplastic elastomer particles are more than one of SEBS, COCE (cycloolefin copolymer elastomer), and PP;
所述闪烁体材料为Gd2O2S:Tb、ZnS:Cu、Gd2O2S:Ce中一种以上。The scintillator material is at least one of Gd 2 O 2 S:Tb, ZnS:Cu, and Gd 2 O 2 S:Ce.
热拉法中闪烁体材料与热塑性弹性体颗粒的质量比为1:100~70:100,热压成型的温度为140~220℃,热拉的温度为230~290℃,所得纤维的直径>50μm;In the thermal drawing method, the mass ratio of scintillator material to thermoplastic elastomer particles is 1:100~70:100, the temperature of hot pressing is 140~220°C, the temperature of hot drawing is 230~290°C, and the diameter of the obtained fiber is > 50μm;
熔融纺丝法中闪烁体材料与弹性体颗粒的质量比为1∶100~10∶100,挤出机中的温度为230~260℃,质量流量为10~30g/min,压力为3~6MPa;In the melt spinning method, the mass ratio of scintillator material to elastomer particles is 1:100~10:100, the temperature in the extruder is 230~260°C, the mass flow rate is 10~30g/min, and the pressure is 3~6MPa ;
熔融纺丝法中,纤维的制备中冷却的温度为10~30℃、相对湿度为65%~90%,拉丝速度为80~100m/min;制成无纺布时,拉丝速度为200~400m/min;得到纤维的直径50~500μm。In the melt spinning method, the cooling temperature in the preparation of the fiber is 10-30°C, the relative humidity is 65%-90%, and the drawing speed is 80-100m/min; when it is made into a non-woven fabric, the drawing speed is 200-400m /min; the diameter of the obtained fiber is 50-500 μm.
所述辐射探测与成像的织物用于柔性辐射探测、X射线柔性成像等领域。The radiation detection and imaging fabric is used in the fields of flexible radiation detection, X-ray flexible imaging and the like.
与现有技术相比,本发明具有以下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明首次将闪烁体材料复合到弹性体纤维和织物中,得到兼具柔性和弹性的辐射探测纤维及织物,并实现可穿戴辐射探测与柔性X射线成像。(1) For the first time, the present invention combines scintillator materials into elastomeric fibers and fabrics to obtain flexible and elastic radiation detection fibers and fabrics, and realizes wearable radiation detection and flexible X-ray imaging.
(2)本发明的辐射探测纤维及织物可以大批量制备,并且制备流程短、工艺简单、成本较低,且无环境污染。(2) The radiation detection fiber and fabric of the present invention can be produced in large quantities, and the production process is short, the process is simple, the cost is low, and there is no environmental pollution.
附图说明Description of drawings
图1为实施例1制备的织物(A)及其在明场(B)和暗场(C)条件下的X射线探测图;所采用的放射源为低剂量的X射线管;Fig. 1 is the fabric (A) prepared by embodiment 1 and its X-ray detection figure under bright field (B) and dark field (C) conditions; The radioactive source that adopts is the X-ray tube of low dosage;
图2为实施例1制备的弹性织物的X射线成像图(B),所采用的成像样品是电动车智能钥匙(A);Fig. 2 is the X-ray imaging diagram (B) of the elastic fabric prepared in embodiment 1, and the imaging sample adopted is electric vehicle smart key (A);
图3为实施例2制备的无纺布(A)及其在明场(B)和暗场(C)条件下的X射线探测图;Fig. 3 is the non-woven fabric (A) prepared by embodiment 2 and its X-ray detection figure under bright field (B) and dark field (C) conditions;
图4为实施例2制备的无纺布的X射线成像图(B),所采用的成像样品是电动车智能钥匙(A)。Fig. 4 is the X-ray imaging diagram (B) of the nonwoven fabric prepared in Example 2, and the imaging sample adopted is an electric vehicle smart key (A).
具体实施方式Detailed ways
下面结合实施例,对本发明作进一步地详细说明,但本发明的实施方式不限于此。The present invention will be described in further detail below in conjunction with the examples, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
(1)首先称取42g Gd2O2S:Tb粉料(本实施例的闪烁材料中Tb的掺杂量为1mol%)和18g SEBS颗粒(生产厂家Kraton;型号G1657),将粉料与SEBS颗粒混合均匀,然后通过密炼机在160℃下熔融混合10min;然后将混合物在热压机上热压(180℃,10MPa)成方形预制棒;(1) First weigh 42g of Gd 2 O 2 S:Tb powder (the doping amount of Tb in the scintillation material of this embodiment is 1mol%) and 18g of SEBS particles (manufacturer Kraton; model G1657), and mix the powder with The SEBS particles are mixed evenly, and then melted and mixed at 160°C for 10 minutes by an internal mixer; then the mixture is hot-pressed (180°C, 10MPa) on a hot press to form a square preform;
(2)将步骤(1)中制备的预制棒固定在光纤拉丝塔上,在260℃下拉制成纤维,然后将所得纤维编织成织物,即可得到辐射探测纤维和织物。(2) Fix the prefabricated rod prepared in step (1) on an optical fiber drawing tower, pull it down at 260°C to make fibers, and then weave the obtained fibers into fabrics to obtain radiation detection fibers and fabrics.
图1为实施例1制备的织物(A)及其在明场(B)和暗场(C)条件下的X射线探测图。Figure 1 is the fabric (A) prepared in Example 1 and its X-ray detection diagrams under bright field (B) and dark field (C) conditions.
图2为实施例1制备的弹性织物的X射线成像图(B),所采用的成像样品是电动车智能钥匙(A)(弹性织物包裹在成像样品的表面)。Fig. 2 is the X-ray imaging diagram (B) of the elastic fabric prepared in Example 1, and the imaging sample adopted is an electric vehicle smart key (A) (the elastic fabric is wrapped on the surface of the imaging sample).
实施例2Example 2
(1)首先称取100g Gd2O2S:Tb粉料(本实施例的闪烁材料中Tb的掺杂量为1mol%)和4900g SEBS颗粒(生产厂家Kraton;型号G1657),并混合均匀;(1) First weigh 100g of Gd 2 O 2 S:Tb powder (the doping amount of Tb in the scintillation material of this example is 1mol%) and 4900g of SEBS particles (manufacturer Kraton; model G1657), and mix them evenly;
(2)采用直径为25mm、长径比为30、四区控制系统的单螺杆挤出机对混合物进行熔融和加压,其中螺杆挤出温度在240℃,质量流量为25g/min,压力为4.5MPa,获得聚合物熔融液;(2) Use a single-screw extruder with a diameter of 25mm, an aspect ratio of 30, and a four-zone control system to melt and pressurize the mixture, wherein the screw extrusion temperature is 240°C, the mass flow rate is 25g/min, and the pressure is 4.5MPa, to obtain polymer melt;
(3)聚合物熔融液通过60孔喷丝板(每孔直径0.5mm)挤出,然后在温度为20℃、相对湿度为70%的冷却系统中冷却,并以100m/min的速度滚到辊上,得到多丝;(3) The polymer melt is extruded through a 60-hole spinneret (0.5mm in diameter per hole), then cooled in a cooling system with a temperature of 20°C and a relative humidity of 70%, and rolled to on the roll to get multi-filament;
(4)或者将聚合物熔融液通过喷丝板挤出,然后在空气温度为30℃、速度为300m/min的室内抽丝,经过织带和轧制步骤,制备得到无纺布。(4) Alternatively, the polymer melt is extruded through a spinneret, and then drawn in a room with an air temperature of 30° C. and a speed of 300 m/min, and the non-woven fabric is prepared through ribbon and rolling steps.
图3为实施例2制备的无纺布(A)及其在明场(B)和暗场(C)条件下的X射线探测图。Fig. 3 is the non-woven fabric (A) prepared in Example 2 and its X-ray detection diagram under bright field (B) and dark field (C) conditions.
图4为实施例2制备的无纺布的X射线成像图(B),所采用的成像样品是电动车智能钥匙(A)(弹性织物包裹在成像样品的表面)。Fig. 4 is the X-ray imaging diagram (B) of the nonwoven fabric prepared in Example 2, and the imaging sample adopted is an electric vehicle smart key (A) (the elastic fabric is wrapped on the surface of the imaging sample).
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