[go: up one dir, main page]

CN115821093A - Preparation method of multilayer nano-particle reinforced high-strength and high-toughness titanium-based composite material - Google Patents

Preparation method of multilayer nano-particle reinforced high-strength and high-toughness titanium-based composite material Download PDF

Info

Publication number
CN115821093A
CN115821093A CN202211489986.4A CN202211489986A CN115821093A CN 115821093 A CN115821093 A CN 115821093A CN 202211489986 A CN202211489986 A CN 202211489986A CN 115821093 A CN115821093 A CN 115821093A
Authority
CN
China
Prior art keywords
titanium
sintering
based composite
composite material
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202211489986.4A
Other languages
Chinese (zh)
Other versions
CN115821093B (en
Inventor
韩远飞
李劭鹏
吕维洁
魏子超
陈家婧
黄光法
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Jiao Tong University
Original Assignee
Shanghai Jiao Tong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Jiao Tong University filed Critical Shanghai Jiao Tong University
Priority to CN202211489986.4A priority Critical patent/CN115821093B/en
Publication of CN115821093A publication Critical patent/CN115821093A/en
Application granted granted Critical
Publication of CN115821093B publication Critical patent/CN115821093B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Powder Metallurgy (AREA)

Abstract

The invention discloses a preparation method of a multilayer nanoparticle reinforced high-toughness titanium-based composite material, which optimizes the organization of a powder metallurgy titanium-based composite material by pre-implanting a superfine net structure nano reinforcement body in powder and prepares the high-toughness nanoparticle reinforced titanium-based composite material, and relates to the field of metal-based composite materials. The method comprises the following steps: (1) Screening titanium-based composite material powder embedded with a superfine net structure; (2) low-temperature pre-pressing and sintering; (3) high-temperature densification sintering; and (4) aging treatment tissue regulation. Finally, the high-toughness titanium-based composite material with uniform and fine microstructure and multi-level distribution of nano reinforcers in crystal boundary/crystal interior is obtained. The method eliminates coarse widmannstatten structures, synchronously refines matrix grains and the sizes of the reinforcements, realizes the fine regulation and control of the sizes and the distribution of the reinforcements, is beneficial to the near-net forming of high-toughness titanium-based composite materials and components thereof, and has important application value in the field of important equipment such as aerospace and the like.

Description

多层次纳米颗粒增强的高强韧钛基复合材料的制备方法Preparation method of high-strength and tough titanium-based composite material reinforced by multi-layer nanoparticles

技术领域technical field

本发明涉及金属基复合材料领域,具体涉及一种多层次纳米颗粒增强的高强韧钛基复合材料的制备方法,是一种多层次纳米颗粒增强钛基复合材料强韧化方法。The invention relates to the field of metal-based composite materials, in particular to a method for preparing a multi-layered nanoparticle-reinforced high-strength and tough titanium-based composite material, which is a method for strengthening and toughening a multi-layered nano-particle-reinforced titanium-based composite material.

背景技术Background technique

钛基复合材料具有密度低、比强度高、耐腐蚀性能好、抗氧化等优异性能逐渐成为汽车、航空航天等高科技领域最有潜力的候选结构材料之一。通过在钛合金基体中引入如TiB、TiC、Re2O3等高强高模的陶瓷颗粒并优化其尺度和分布,可显著提高钛基复合材料的模量、耐磨性和高温抗氧化性,是目前是提高钛基复合材料综合力学性能和服役温度的有效途径之一。Titanium matrix composites have low density, high specific strength, good corrosion resistance, anti-oxidation and other excellent properties and have gradually become one of the most potential candidate structural materials in high-tech fields such as automobiles and aerospace. By introducing high-strength and high-modulus ceramic particles such as TiB, TiC, Re 2 O 3 into the titanium alloy matrix and optimizing their size and distribution, the modulus, wear resistance and high temperature oxidation resistance of titanium matrix composites can be significantly improved. It is currently one of the effective ways to improve the comprehensive mechanical properties and service temperature of titanium matrix composites.

粉末冶金是制备钛基复合材料的一种净成形方法,与其它基于液相反应的钛基复合材料制备技术相比,该方法具有更强的可控性与可设计性,通过对粉末结构与铺粉工艺的设计,实现对增强体尺寸和分布的调控,构筑“核壳结构”、“层状结构”、“网状结构”等,充分发挥增强体与构型协同强韧化的效果,能够大幅提高复合材料的综合性能,在航空航天、工业、医疗等领域都已有较多的应用。Powder metallurgy is a net-shaping method for preparing titanium-based composites. Compared with other liquid-phase reaction-based preparation technologies for titanium-based composites, this method has stronger controllability and designability. The design of the powder spreading process realizes the control of the size and distribution of the reinforcement, constructs "core-shell structure", "layered structure", "network structure", etc., and fully exerts the synergistic strengthening and toughening effect of the reinforcement and the configuration. It can greatly improve the comprehensive performance of composite materials, and has been widely used in aerospace, industry, medical and other fields.

国内外采用的粉末预处理方式主要包括球磨、静电吸附、流化床气相沉积等。即利用物理方法或化学法在钛合金表面嵌入或吸附增强体反应剂,而后在高温烧结过程中,在钛合金颗粒表面诱发原位反应,从而在颗粒边界自生各类增强体。然而,当增强体引入后,为确保原位反应充分进行并实现材料的致密化,往往需要在材料β相变点以上进行烧结。烧结温度的提高,不可避免地会促进基体晶粒的生长,从而形成包含粗大原始β晶粒的魏氏组织,降低材料的力学性能。为进一步提高复合材料的性能,往往需要在烧结后辅以锻造、轧制等二次热加工途径,大大延长了材料制备的流程,增加了生产成本。因此,如何采用简单有效的方法于高温下抑制基体晶粒长大,实现对基体组织与增强体尺寸分布的调控,从而提高烧结态材料的综合力学性能,已经成为研究者们关注的重点方向之一。The powder pretreatment methods used at home and abroad mainly include ball milling, electrostatic adsorption, fluidized bed vapor deposition, etc. That is to use physical methods or chemical methods to embed or adsorb reinforcement reagents on the surface of titanium alloys, and then induce in-situ reactions on the surface of titanium alloy particles during high-temperature sintering, thereby generating various reinforcements at the particle boundaries. However, when the reinforcement is introduced, in order to ensure the full progress of the in-situ reaction and realize the densification of the material, it is often necessary to sinter above the β-transition point of the material. The increase of sintering temperature will inevitably promote the growth of matrix grains, thereby forming a Widmanstatten structure containing coarse original β grains, and reducing the mechanical properties of the material. In order to further improve the performance of composite materials, it is often necessary to add secondary thermal processing methods such as forging and rolling after sintering, which greatly prolongs the material preparation process and increases production costs. Therefore, how to use a simple and effective method to suppress the growth of matrix grains at high temperature, realize the regulation of matrix structure and reinforcement size distribution, and improve the comprehensive mechanical properties of sintered materials has become one of the key directions of researchers. one.

发明内容Contents of the invention

本发明的目的是针对现有技术中存在的问题,提供一种多层次纳米颗粒增强的高强韧钛基复合材料的制备方法。该方法通过筛选不同粒径具有超细网状结构钛基复合材料材料粉体,控制增强体及网状结构的初始尺度,在低温预压烧结过程中提高纳米增强体的稳定性。随后,在β相区致密化烧结材料成块体,通过工艺优化调控基体组织类型及增强体的尺寸及分布。最终,经随炉时效处理控制合金析出相分布,得到具有均匀细小组织,且纳米增强体呈晶界/晶内多层次分布的高强韧钛基复合材料;该方法解决了烧结温度过高造成钛合金组织粗大的问题,避免了粗大魏氏组织的形成,细化了基体晶粒及增强体尺寸,实现了增强体尺寸分布的精确调控,从而大幅提高了烧结态钛基复合材料的强韧性。该方法和技术有助于指导利用粉末冶金方法直接制备高强韧钛基复合材料及其构件,在航空航天等重大装备领域具有重要的应用价值。The purpose of the present invention is to provide a method for preparing a high-strength and tough titanium-based composite material reinforced by multi-layered nanoparticles to solve the problems in the prior art. The method controls the initial size of the reinforcement and the network structure by screening titanium-based composite material powders with different particle sizes and ultra-fine network structure, and improves the stability of the nano-reinforcement during the low-temperature pre-pressing sintering process. Subsequently, the sintered material is densified into a block in the β-phase region, and the matrix structure type and the size and distribution of the reinforcement are regulated through process optimization. Finally, the distribution of alloy precipitates is controlled by furnace aging treatment, and a high-strength and tough titanium-based composite material with uniform and fine structure and multi-level distribution of nano-reinforcements in grain boundaries/intragrains is obtained; this method solves the problem of titanium The problem of coarse alloy structure avoids the formation of coarse Widmanstatten structure, refines the size of matrix grains and reinforcements, and realizes the precise regulation of the size distribution of reinforcements, thereby greatly improving the strength and toughness of sintered titanium matrix composites. The method and technology are helpful to guide the direct preparation of high-strength and tough titanium-based composite materials and their components by powder metallurgy, and have important application value in major equipment fields such as aerospace.

本发明的目的可以通过以下方案来实现:The purpose of the present invention can be achieved through the following schemes:

本发明提供了一种多层次纳米颗粒增强的高强韧钛基复合材料的制备方法,所述制备方法包括以下步骤:The invention provides a method for preparing a multi-layered nanoparticle-reinforced high-strength and tough titanium-based composite material. The preparation method includes the following steps:

A、筛选不同粒径的内嵌超细网状结构的钛基复合材料粉体;A. Screen titanium-based composite powders with embedded ultra-fine network structures of different particle sizes;

B、将筛选后的钛基复合材料粉末加热至材料β相变温度(Tβ)以下20~200℃,进行预压烧结;B. Heat the screened titanium-based composite material powder to 20-200°C below the β phase transition temperature (T β ) of the material, and perform pre-compression sintering;

C、将炉温上升至Tβ以上20~300℃进行致密化烧结;C. Raise the furnace temperature to 20-300°C above Tβ for densification and sintering;

D、烧结后冷至材料设定的时效温度,进行时效处理,即得所述纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, cool to the aging temperature set by the material, and perform aging treatment to obtain a high-strength and tough titanium-based composite material in which the nano-reinforcement body presents grain boundary/intra-grain multi-level distribution in the matrix.

优选的,步骤A中所述的内嵌超细网状结构的钛基复合材料粉体包括钛基和增强体,且增强体在钛基中呈超细网状结构分布;基体包括纯钛及钛合金,增强体包括TiB、TiC、La2O3、Ti5Si3、(Ti,Zr)xSi3(x=5~6)增强体中的一种或多种,优选TiB与其它增强体的组合。该粉体的制备技术为专利CN110340371A,该专利详细描述了粉体的制备方法。Preferably, the titanium-based composite material powder embedded with an ultra-fine network structure described in step A includes a titanium base and a reinforcement, and the reinforcement is distributed in an ultra-fine network structure in the titanium base; the matrix includes pure titanium and Titanium alloy, reinforcements include one or more of TiB, TiC, La 2 O 3 , Ti 5 Si 3 , (Ti, Zr) x Si 3 (x=5~6) reinforcements, preferably TiB and other reinforcements combination of bodies. The preparation technology of the powder is patent CN110340371A, which describes the preparation method of the powder in detail.

优选的,步骤A中所述钛基复合材料粉体的粒径范围为15~53μm、53~100μm、100~150μm、150~225μm中的一种。粉体内增强体体积分数为1~5%,增强体均为纳米尺寸(直径或宽度<100nm),且呈超细网状结构分布。不同粒径的粉体内部网状结构的尺寸不同,一般网状结构尺寸会随增强体体积分数的提高以及粉体粒径的降低而减小,网状结构尺寸会明显减小,单个网格尺寸在2~10μm之间,对应烧结态材料中增强体的长径比和弥散程度越高。Preferably, the particle size range of the titanium-based composite material powder in step A is one of 15-53 μm, 53-100 μm, 100-150 μm, and 150-225 μm. The volume fraction of reinforcements in the powder is 1-5%, and the reinforcements are all in nanometer size (diameter or width < 100nm), and are distributed in an ultrafine network structure. The size of the internal network structure of powders with different particle sizes is different. Generally, the size of the network structure will decrease with the increase of the volume fraction of the reinforcement and the decrease of the particle size of the powder. The size of the network structure will be significantly reduced. The size is between 2 and 10 μm, corresponding to the higher aspect ratio and degree of dispersion of the reinforcement in the sintered material.

优选的,步骤B中所述预压烧结的方式包括热压烧结(HP)、热等静压烧结(HIP)、放电等离子烧结(SPS)中的一种。预压烧结温度范围为:β相变温度(Tβ)以下20~200℃,预压温度不超过900℃,压强范围为:50~300MPa,升温速率为:10℃~200℃/min,保温时间为:5~60min。Preferably, the method of pre-press sintering in step B includes one of hot press sintering (HP), hot isostatic pressing sintering (HIP) and spark plasma sintering (SPS). The pre-pressing sintering temperature range is: 20-200°C below the β phase transition temperature (T β ), the pre-pressing temperature does not exceed 900°C, the pressure range is: 50-300MPa, the heating rate is: 10°C-200°C/min, and the heat preservation The time is: 5-60 minutes.

优选的,步骤C中所述致密化烧结的烧结温度范围为:β相变温度(Tβ)以上20~300℃,压强范围为:50~300MPa,升温速率为:10~200℃/min,保温时间为:5~240min。其中烧结方式包括:热压烧结(HP),热等静压烧结(HIP)和放电等离子烧结(SPS)。一般烧结温度越低、升温速率越快、保温时间越短,材料中基体晶粒尺寸及增强体的尺寸约小,材料的强度越高。但烧结温度过低会导致材料致密性差,材料中存在明显的孔洞等缺陷。Preferably, the sintering temperature range of the densification sintering in step C is: 20-300°C above the β phase transition temperature (T β ), the pressure range is 50-300MPa, and the heating rate is 10-200°C/min, The holding time is: 5~240min. The sintering methods include: hot press sintering (HP), hot isostatic pressing sintering (HIP) and spark plasma sintering (SPS). Generally, the lower the sintering temperature, the faster the heating rate, and the shorter the holding time, the smaller the grain size of the matrix and the size of the reinforcement in the material, and the higher the strength of the material. However, if the sintering temperature is too low, the density of the material will be poor, and there will be defects such as obvious holes in the material.

优选的,步骤D中所述时效处理方式为随炉冷却至时效温度;时效温度为400~800℃之间,时效时间为0.5~8h。时效温度根据材料的不同控制Preferably, the aging treatment method in step D is furnace cooling to the aging temperature; the aging temperature is between 400-800° C., and the aging time is 0.5-8 hours. Aging temperature is controlled according to different materials

优选的,步骤D中所述的高强韧钛基复合材料具有均匀细小的等轴或近片层组织、增强体为纳米尺度,且在基体中呈晶界/晶内多层次分布。且钛基复合材料的力学性能优异,其强塑性与同类钛基复合材料锻件相当。同时,晶粒及增强体尺寸和分布可以通过烧结温度、保温时间、粉体粒度进行调控,在不同工艺下,其等轴组织尺度范围为5~20μm,增强体尺度范围为100nm~2μm。Preferably, the high-strength and tough titanium-based composite material described in step D has a uniform and fine equiaxed or near-lamellar structure, the reinforcement is nanoscale, and the matrix is distributed in grain boundaries/intra-grain layers. Moreover, the mechanical properties of the titanium-based composite material are excellent, and its strong plasticity is equivalent to that of similar titanium-based composite material forgings. At the same time, the size and distribution of grains and reinforcements can be regulated by sintering temperature, holding time, and powder particle size. Under different processes, the equiaxed structure ranges from 5 to 20 μm, and the reinforcement scale ranges from 100 nm to 2 μm.

优选的,高强韧钛基复合材料还可利用常规热加工技术(如锻造、挤压、轧制等)进行后处理。Preferably, the high-strength and toughness titanium-based composite material can also be post-processed using conventional thermal processing techniques (such as forging, extrusion, rolling, etc.).

综上所述,与现有技术相比,本发明具有如下有益效果:In summary, compared with the prior art, the present invention has the following beneficial effects:

(1)本发明通过筛选不同粒径的钛基复合材料粉体,可以获得不同尺寸的超细网状结构,通过对粉体粒径的筛分获得不用尺寸的网状结构,达到调控超细网状结构的尺寸的目的。首先,粉体内的网状结构突破了传统混粉工艺仅能在粉体颗粒边界引入增强体的局限,同时细化了网状结构的尺寸与增强体的尺寸,保证了复合材料粉末内嵌纳米增强体的分布均匀性;其次,网状结构及增强体的尺寸随粉体粒径的增加而增大,通过粉体筛选可以直接控制增强体尺寸及网状结构尺寸。(1) The present invention can obtain ultra-fine network structures of different sizes by screening titanium-based composite material powders of different particle sizes, and obtain network structures of different sizes by screening the particle sizes of the powders to achieve ultra-fine control. The purpose of the size of the mesh structure. First of all, the network structure in the powder breaks through the limitation that the traditional powder mixing process can only introduce reinforcements at the powder particle boundaries. The distribution uniformity of the reinforcement; secondly, the size of the network structure and the reinforcement increases with the increase of the particle size of the powder, and the size of the reinforcement and the size of the network structure can be directly controlled by powder screening.

(2)在烧结过程中,由于粉体内部已经预先植入超细网状增强体,因此,增强体仅在高温下经历热扩散和长大过程,与传统机械混粉后通过原位反应引入增强体的方法具有本质区别,避免了机械混粉后增强体分布不均匀且容易引入杂质的问题。(2) During the sintering process, since the powder has been pre-implanted with ultra-fine mesh reinforcements, the reinforcements only undergo thermal diffusion and growth at high temperatures, and are introduced by in-situ reaction after mixing with traditional mechanical powders. There is an essential difference in the method of reinforcement, which avoids the problem of uneven distribution of reinforcement and easy introduction of impurities after mechanical powder mixing.

(3)纳米增强体的热稳定性较差,对于粉体中的纳米增强体而言,其热稳定性温度控制在900℃以下,通过预压烧结可以促进纳米增强体的稳定化,减少高温烧结过程中增强体的粗化。(3) The thermal stability of the nano-reinforcement is poor. For the nano-reinforcement in the powder, the thermal stability temperature is controlled below 900°C. The stability of the nano-reinforcement can be promoted by pre-pressing and sintering, and the high temperature can be reduced. Coarsening of the reinforcement during sintering.

(4)本发明主要适用于温度在Tβ以上的烧结过程,只有当烧结温度高于材料β相变点时,粉体中预制的超细网状结构才能发挥明显的组织调控效果,在保证所得的材料具有较高的致密度的同时,显著细化晶粒,抑制了粗大魏氏组织的形成。同时,通过烧结工艺的优化,能够精准调控增强体在基体组织中的分布形式,使纳米增强体在基体中呈晶界/晶内多层次分布。(4) The present invention is mainly applicable to the sintering process with a temperature above Tβ. Only when the sintering temperature is higher than the β phase transition point of the material can the prefabricated ultra-fine network structure in the powder exert an obvious effect of tissue regulation, ensuring that the obtained While the material has high density, the crystal grains are significantly refined, and the formation of coarse Widmanstatten structure is suppressed. At the same time, through the optimization of the sintering process, the distribution form of the reinforcements in the matrix structure can be precisely regulated, so that the nano-reinforcements are distributed in grain boundaries/intragranular layers in the matrix.

(5)本发明利用粉末冶金法制备出的烧结态纳米颗粒增强钛基复合材料具有优异的力学性能,在不经过二次热变形加工的情况下,其强塑性可以与同类锻态钛基复合材料相当;(5) The sintered nanoparticle-reinforced titanium-based composite material prepared by the powder metallurgy method of the present invention has excellent mechanical properties, and its strong plasticity can be composited with similar wrought titanium-based composite materials without secondary thermal deformation processing The material is equivalent;

(6)本发明适用于含有TiB的各类单元增强钛基复合材料,以及含有TiB增强体与其它增强体混杂增强的钛基复合材料,如TiB+TiC、TiB+Ti5Si3、TiB+La2O3及其他TiB+RexOy及TiB+TiC+RexOy等混杂增强系列;(6) The present invention is applicable to various types of unit-reinforced titanium-based composite materials containing TiB, and titanium-based composite materials containing TiB reinforcement mixed with other reinforcements, such as TiB+TiC, TiB+Ti 5 Si 3 , TiB+ La 2 O 3 and other hybrid enhancement series such as TiB+Re x O y and TiB+TiC+Re x O y ;

(7)本发明适用于纯钛或钛合金基体,包括Ti-6Al-4V和IMI834等,适用范围广;(7) The present invention is suitable for pure titanium or titanium alloy substrates, including Ti-6Al-4V and IMI834, etc., and has a wide range of applications;

(8)本发明适用于热压烧结,热等静压烧结,等离子放电烧结等多种在高温高压下,实现粉末成型的制备工艺体系;(8) The present invention is applicable to hot pressing sintering, hot isostatic pressing sintering, plasma discharge sintering and other preparation process systems that realize powder molding under high temperature and high pressure;

(9)本发明在粉末中预制的超细网状结构在烧结时可有效阻碍晶粒长大,具有显著的细晶化效果,消除了由烧结温度过高导致材料组织粗大的问题。通过粉体改性制备的钛基复合材料微观组织,展现出均匀细小的等轴或近片层组织形貌,且增强体为纳米尺度,且在基体中呈晶界/晶内多层次分布,能够充分发挥增强体的协同强化效果。相较于同工艺下制备的合金及其它复合材料,组织得到了明显的优化,所制备的复合材料无各向异性,组织均匀且力学性能优异。(9) The ultra-fine network structure prefabricated in the powder of the present invention can effectively hinder the grain growth during sintering, has a remarkable effect of fine crystallization, and eliminates the problem of coarse material structure caused by excessive sintering temperature. The microstructure of titanium-based composites prepared by powder modification shows a uniform and fine equiaxed or near-lamellar structure, and the reinforcement is nanoscale, and it is distributed in grain boundaries/intragranular layers in the matrix. It can give full play to the synergistic strengthening effect of the reinforcing body. Compared with alloys and other composite materials prepared under the same process, the structure has been significantly optimized. The prepared composite material has no anisotropy, uniform structure and excellent mechanical properties.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为实施例1采用气雾化法制备的1.2vol.%TiB+La2O3/IMI834耐热钛基复合材料粉末剖面组织图;其中a为粉体表面形貌,b为粉体截面组织特征;Figure 1 is a cross-sectional structure diagram of 1.2vol.%TiB+La 2 O 3 /IMI834 heat-resistant titanium-based composite powder prepared by gas atomization method in Example 1; where a is the surface morphology of the powder, and b is the cross-section of the powder organizational characteristics;

图2为实施例1制备的1.2vol.%TiB+La2O3/IMI834钛基复合材料微观组织形貌图(a)和实施例2制备的2.4vol.%TiB+La2O3增/IMI834钛基复合材料微观组织形貌图(b);Figure 2 is the microstructure and morphology of the 1.2vol.% TiB+La 2 O 3 /IMI834 titanium matrix composite prepared in Example 1 (a) and the 2.4vol.%TiB+La 2 O 3 prepared in Example 2. IMI834 titanium matrix composite microstructure topography (b);

图3为实施例1烧结态1.2vol.%TiB+La2O3/IMI834复合材料中,位于晶界/晶内的纳米增强体示意图;3 is a schematic diagram of the nano-reinforcement located at the grain boundary/in the sintered 1.2vol.% TiB+La 2 O 3 /IMI834 composite material in Example 1;

图4为实施例2所得的钛基复合材料(b)与同工艺下基体合金(a)的EBSD组织对比图;Fig. 4 is the EBSD structure comparison diagram of the titanium-based composite material (b) obtained in Example 2 and the matrix alloy (a) under the same process;

图5为实施例1和2制备的纳米TiB+La2O3/IMI834钛基复合材料的室温拉伸性能。Fig. 5 shows the tensile properties at room temperature of the nano-TiB+La 2 O 3 /IMI834 titanium-based composites prepared in Examples 1 and 2.

具体实施方式Detailed ways

以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进,这些都属于本发明的保护范围。下面结合具体实施例对本发明进行详细说明:The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. Those of ordinary skill in the art can make several changes and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. The present invention is described in detail below in conjunction with specific embodiment:

一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:A method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, comprising the following steps:

A、筛选不同粒径内嵌超细网状结构的钛基复合材料粉体;A. Screen titanium-based composite powders with different particle sizes and embedded ultra-fine network structures;

B、将筛选后不同粒径的钛基复合材料粉末装填入模具中,并在烧结炉中随炉加热至材料β相变温度以下20~200℃,进行预压烧结;B. Fill the titanium-based composite material powder with different particle sizes after screening into the mold, and heat it in the sintering furnace to 20-200 °C below the β phase transition temperature of the material, and perform pre-pressing sintering;

C、将炉温上升至Tβ以上20~300℃,进行致密化烧结;C. Raise the furnace temperature to 20-300°C above T β for densification and sintering;

D、烧结后炉冷至材料设定的时效温度,进行时效处理。即得所述纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to the aging temperature set by the material for aging treatment. That is, a high-strength and tough titanium-based composite material in which the nano-reinforcement exhibits grain boundary/intra-grain multi-level distribution in the matrix is obtained.

钛基复合材料粉体通过以下方法制备:Titanium-based composite powders are prepared by the following methods:

以TiB+La2O3/IMI834复合材料粉末为例Taking TiB+La 2 O 3 /IMI834 composite powder as an example

步骤一、以海绵钛、海绵锆、铝丝以及铝钼(Al-Mo)、钛锡(Ti-Sn)、铝铌(Al-Nb)等中间合金为合金原料、六硼化镧(LaB6)粉末为增强体原料,以2.5kg每份称取,其中控制增强体体积分数分别为1.2vol.%和2.4vol.%,倒入模具中,用机械压制为自耗电极;Step 1. Using intermediate alloys such as sponge titanium, sponge zirconium, aluminum wire, aluminum molybdenum (Al-Mo), titanium tin (Ti-Sn), aluminum niobium (Al-Nb) as alloy raw materials, lanthanum hexaboride (LaB 6 ) powder is the raw material of the reinforcement, weighed in 2.5kg each, wherein the volume fraction of the reinforcement is controlled to be 1.2vol.% and 2.4vol.%, poured into a mold, and pressed mechanically to form a consumable electrode;

步骤二、将电极放入真空自耗电弧炉中进行第一次真空熔炼,控制熔炼电流为1kA,真空度为5×10-3Pa,该熔炼过程重复进行三次,保证铸锭成分均匀,原位反应进行完全,得到三次锭;Step 2. Put the electrode into a vacuum consumable electric arc furnace for the first vacuum melting, control the melting current to 1kA, and the vacuum degree to 5×10 -3 Pa. Repeat the melting process three times to ensure that the composition of the ingot is uniform. The in situ reaction was carried out completely, and three ingots were obtained;

步骤三、将所得的三次锭1100℃下进行锻造拔长,得到粗坯棒料,外径55mm,长度450mm,机加工车光为规整圆棒,外径50mm,长度500mm;Step 3, forging and elongating the obtained third ingot at 1100°C to obtain a rough billet bar with an outer diameter of 55mm and a length of 450mm, which is machined into a regular round bar with an outer diameter of 50mm and a length of 500mm;

步骤四、采用电极感应熔炼气雾化制粉设备,用感应线圈将棒料电极加热至2000℃,熔体经漏孔自由向下流入气体雾化炉,雾化压力为2.5MPa,采用的气体为氩气,合金熔体破碎为细小液滴,经过快速冷却得到钛基复合材料粉末,并被收集起来;Step 4: Use electrode induction melting gas atomization powder making equipment, heat the bar electrode to 2000°C with an induction coil, and the melt flows freely downward through the leak hole into the gas atomization furnace, the atomization pressure is 2.5MPa, and the gas used For argon, the alloy melt is broken into fine droplets, and the titanium-based composite material powder is obtained after rapid cooling, which is collected;

步骤五、制得的钛基复合材料粉末经过筛分,按照0~53μm、53~150μm和150μm以上三种粒径分布进行,得到15~53μm粉末占比32%,53~100μm粉末占比41%,100~150μm粉末占比22%,150μm以上粉末占比5%。Step 5. The obtained titanium-based composite material powder is sieved according to the three particle size distributions of 0-53 μm, 53-150 μm and 150 μm or more, and the powder of 15-53 μm accounts for 32%, and the powder of 53-100 μm accounts for 41%. %, 100-150 μm powder accounted for 22%, and powder above 150 μm accounted for 5%.

评价标准及方法:Evaluation criteria and methods:

1、粉末组织形貌--内部TiB、TiC、La2O3等增强体呈网络结构分布,实现了增强体的内嵌;烧结态复合材料组织-经粉体改性后材料组织得到了明显细化,呈现均匀的等轴组织,同时增强体以微纳双尺度均匀分布在基体中;1. Morphology of powder structure--internal TiB, TiC, La 2 O 3 and other reinforcements are distributed in a network structure, which realizes the embedding of reinforcements; sintered composite material structure-the material structure is obviously improved after powder modification Refinement, showing a uniform equiaxed structure, while the reinforcement is evenly distributed in the matrix in a micro-nano dual-scale;

测试方法为:在TASCAN RISE-MAGNA上设置5kV电压观察微观组织。The test method is: set 5kV voltage on TASCAN RISE-MAGNA to observe the microstructure.

2、拉伸性能测试--抗拉强度、延伸率;2. Tensile performance test--tensile strength, elongation;

测试方法为:在Zwick Z100万能试验机上进行力学性能测试,试样为片状拉伸试样,采用引伸计来测定延伸率。The test method is as follows: the mechanical performance test is carried out on a Zwick Z100 universal testing machine, the sample is a sheet tensile sample, and the elongation is measured by an extensometer.

实施例1Example 1

本实施例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:This embodiment provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, including the following steps:

A、选用气雾化方法制备得到的0.91vol.%TiB+0.29vol.%La2O3增强IMI834复合材料粉末(1.2vol.%TiB+La2O3/IMI834),通过振动筛分,筛选出粒径为53~100μm的粉末;A. Select the 0.91vol.% TiB+0.29vol.% La 2 O 3 reinforced IMI834 composite material powder (1.2vol.% TiB+La 2 O 3 /IMI834) prepared by the gas atomization method, through vibrating sieving, screening Produce powder with a particle size of 53-100 μm;

B、将筛选后不同粒径的钛基复合材料粉末装填如模具中,并在热压烧结炉中进行预压烧结。预压烧结温度范围为:900℃,压强范围为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。B. Fill the screened titanium-based composite material powders with different particle sizes into a mold, and perform pre-press sintering in a hot-press sintering furnace. The pre-pressing sintering temperature range is: 900°C, the pressure range is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

C、预压烧结完成后随炉升温至1200℃进行致密化烧结,其烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。C. After the pre-pressing sintering is completed, the furnace temperature is raised to 1200°C for densification sintering. The sintering pressure is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

D、烧结后炉冷至700℃进行时效处理,保温2h后炉冷至室温。即得所述具备均匀细小组织且纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to 700°C for aging treatment, and after holding for 2 hours, the furnace is cooled to room temperature. That is to say, the high-strength and tough titanium-based composite material with a uniform fine structure and nano-reinforcement in the matrix presents grain boundary/intra-grain multi-level distribution.

图1为粉末组织形貌,可见内部TiB与La2O3增强体呈网络结构分布,实现了增强体的内嵌。图2(a)为烧结组织示意图,从材料组织中并未观测到粗大的原始β晶及魏氏组织,材料呈现均匀细小的近片层组织。图3为制得的1.2vol.%TiB+La2O3/IMI834耐热钛基复合材料增强体形貌及分布示意图,可以看出TiB与La2O3均保持为纳米尺寸,且在晶界/晶内程多层次分布。图5为拉伸性能测试结果,对于1.2vol.%的复合材料其抗拉强度达到了1100MPa,且保持10%以上的延伸率,与同工艺下制备的基体合金相比,在不损失强度的前提下,延伸率提高了5倍。Figure 1 shows the morphology of the powder structure. It can be seen that the internal TiB and La 2 O 3 reinforcements are distributed in a network structure, realizing the embedding of the reinforcements. Figure 2(a) is a schematic diagram of the sintered structure. The coarse original β-crystal and Widmanstatten structure were not observed in the material structure, and the material showed a uniform and fine near-lamellar structure. Figure 3 is a schematic diagram of the morphology and distribution of the 1.2vol.%TiB+La 2 O 3 /IMI834 heat-resistant titanium-based composite reinforcement. It can be seen that both TiB and La 2 O 3 are kept in nanometer size, and the Multi-level distribution within the boundaries/grains. Figure 5 shows the test results of tensile properties. For 1.2vol.% composite material, its tensile strength reaches 1100MPa, and maintains an elongation of more than 10%. Compared with the matrix alloy prepared under the same process, it does not lose strength. Under the premise, the elongation rate increased by 5 times.

实施例2Example 2

本实施例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:This embodiment provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, including the following steps:

A、选用气雾化方法制备得到的2.4vol TiB+La2O3/IMI834,通过振动筛分,筛选出粒径为53~100μm的粉末;A. Select 2.4vol TiB+La 2 O 3 /IMI834 prepared by the gas atomization method, and screen the powder with a particle size of 53-100 μm through vibratory screening;

B、将筛选后不同粒径的钛基复合材料粉末装填如模具中,并在热压烧结炉中进行预压烧结。预压烧结温度范围为:900℃,压强范围为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。B. Fill the screened titanium-based composite material powders with different particle sizes into a mold, and perform pre-press sintering in a hot-press sintering furnace. The pre-pressing sintering temperature range is: 900°C, the pressure range is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

C、预压烧结完成后随炉升温至1100℃进行致密化烧结,其烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。C. After the pre-pressing sintering is completed, the furnace temperature is raised to 1100°C for densification sintering. The sintering pressure is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

D、烧结后炉冷至700℃进行时效处理,保温2h后炉冷至室温。即得所述具备均匀细小组织且纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to 700°C for aging treatment, and after holding for 2 hours, the furnace is cooled to room temperature. That is to say, the high-strength and tough titanium-based composite material with a uniform fine structure and nano-reinforcement in the matrix presents grain boundary/intra-grain multi-level distribution.

本实施例制得的材料中,微观组织形貌与实施例1相似,粉体中均形成了网状结构,此外从图2(b)的组织照片中可以看出,增强体体积分数的提高促进了对基体的细化作用,将基体进一步细化为细小的等轴组织,达到了组织调控的目的。图4为所得2.4vol.%TiB+La2O3/IMI834耐热钛基复合材料与同工艺下IMI834基体合金的EBSD组织对比图,发现复合材料粉体中的超细网状结构在细化晶粒,调控基体组织中发挥的作用。图5为拉伸性能测试,2.4vol.%TiB+La2O3增强复合材料,其抗拉强度达到了1181MPa以上,且延伸率高于3.5%,与同工艺下制备的基体合金相比,强度和塑性同时得到了提高。In the material prepared in this example, the microstructure is similar to that in Example 1, and a network structure is formed in the powder. In addition, it can be seen from the photo of the structure in Figure 2(b) that the volume fraction of the reinforcement increases It promotes the refinement of the matrix, further refines the matrix into fine equiaxed tissues, and achieves the purpose of tissue regulation. Figure 4 is the EBSD structure comparison of the obtained 2.4vol.%TiB+La 2 O 3 /IMI834 heat-resistant titanium-based composite material and the IMI834 matrix alloy under the same process. It is found that the ultra-fine network structure in the composite material powder is being refined Grains play a role in regulating the matrix organization. Figure 5 shows the tensile performance test. The 2.4vol.%TiB+La 2 O 3 reinforced composite material has a tensile strength above 1181MPa and an elongation higher than 3.5%. Compared with the matrix alloy prepared under the same process, Both strength and plasticity are improved.

实施例3Example 3

本实施例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:This embodiment provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, including the following steps:

A、选用气雾化方法制备得到的2.5vol.%TiB/IMI834,通过振动筛分,筛选出粒径为15~53μm的粉末;A. Select 2.5vol.% TiB/IMI834 prepared by gas atomization method, and screen out the powder with a particle size of 15-53 μm through vibratory screening;

B、将筛选后不同粒径的钛基复合材料粉末装填入模具中,并在热压烧结炉中进行预压烧结。预压烧结温度范围为:900℃,压强范围为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。B. Fill the titanium-based composite material powder with different particle sizes after screening into the mold, and perform pre-press sintering in a hot-press sintering furnace. The pre-pressing sintering temperature range is: 900°C, the pressure range is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

C、预压烧结完成后随炉升温至1200℃进行致密化烧结,其烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。C. After the pre-pressing sintering is completed, the furnace temperature is raised to 1200°C for densification sintering. The sintering pressure is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

D、烧结后炉冷至700℃进行时效处理,保温2h后炉冷至室温。即得所述具备均匀细小组织且纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to 700°C for aging treatment, and after holding for 2 hours, the furnace is cooled to room temperature. That is to say, the high-strength and tough titanium-based composite material with a uniform fine structure and nano-reinforcement in the matrix presents grain boundary/intra-grain multi-level distribution.

本实施例制得的材料中,微观组织形貌与实施例2相似,粉体中均形成了网状结构,且烧结钛合金呈现均匀细小的等轴组织。In the material prepared in this example, the microstructure morphology is similar to that of Example 2, a network structure is formed in the powder, and the sintered titanium alloy presents a uniform and fine equiaxed structure.

实施例4Example 4

本实施例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:This embodiment provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, including the following steps:

A、选用气雾化方法制备得到的4vol.%TiB+1vol.%TiC增强的TC4复合材料粉体,通过振动筛分,筛选出粒径为53~100μm的粉末;A. Select the 4vol.%TiB+1vol.%TiC reinforced TC4 composite material powder prepared by the gas atomization method, and screen the powder with a particle size of 53-100 μm through vibratory screening;

B、将筛选后不同粒径的钛基复合材料粉末装填如模具中,并在热压烧结炉中进行预压烧结。预压烧结温度范围为:800℃,压强范围为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。B. Fill the screened titanium-based composite material powders with different particle sizes into a mold, and perform pre-press sintering in a hot-press sintering furnace. The pre-pressing sintering temperature range is: 800°C, the pressure range is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

C、预压烧结完成后随炉升温至1200℃进行致密化烧结,其烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。C. After the pre-pressing sintering is completed, the furnace temperature is raised to 1200°C for densification sintering. The sintering pressure is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

D、烧结后炉冷至600℃进行时效处理,保温2h后炉冷至室温。即得所述具备均匀细小组织且TiB和TiC两种纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to 600°C for aging treatment, and after 2 hours of heat preservation, the furnace is cooled to room temperature. That is to say, the high-strength and tough titanium-based composite material with a uniform and fine structure and two kinds of nano-reinforcements of TiB and TiC presenting multi-level distribution in the grain boundary/intra-grain in the matrix is obtained.

本实施例制得的材料中,基体的微观组织形貌与实施例2相同,均为细小的等轴组织。但随着TiC的加入,烧结态组织得到进一步的细化,TiB与TiC纳米增强体在晶界/晶内呈现多层次分布。In the material prepared in this example, the microstructure of the matrix is the same as that in Example 2, which is a fine equiaxed structure. However, with the addition of TiC, the sintered microstructure is further refined, and the TiB and TiC nano-reinforcements present multi-level distribution at the grain boundary/intra-grain.

实施例5Example 5

本实施例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,包括以下步骤:This embodiment provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials, including the following steps:

A、选用气雾化方法制备得到的2.5vol.%TiB+2.5vol.%TiC增强的TC4复合材料粉体,通过振动筛分,筛选出粒径为15~53μm的粉末;A. Select the 2.5vol.% TiB+2.5vol.% TiC reinforced TC4 composite material powder prepared by the gas atomization method, and screen out the powder with a particle size of 15-53 μm through vibratory screening;

B、将筛选后不同粒径的钛基复合材料粉末装填如模具中,并在热压烧结炉中进行预压烧结。预压烧结温度范围为:800℃,压强范围为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。B. Fill the screened titanium-based composite material powders with different particle sizes into a mold, and perform pre-press sintering in a hot-press sintering furnace. The pre-pressing sintering temperature range is: 800°C, the pressure range is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

C、预压烧结完成后随炉升温至1200℃进行致密化烧结,其烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:60min,真空度大于5×10-2Pa。C. After the pre-pressing sintering is completed, the furnace temperature is raised to 1200°C for densification sintering. The sintering pressure is: 50MPa, the heating rate is: 10°C/min, the holding time is: 60min, and the vacuum degree is greater than 5×10 -2 Pa.

D、烧结后炉冷至600℃进行时效处理,保温2h后炉冷至室温。即得所述具备均匀细小组织且TiB和TiC两种纳米增强体在基体中呈现晶界/晶内多层次分布的高强韧钛基复合材料。D. After sintering, the furnace is cooled to 600°C for aging treatment, and after 2 hours of heat preservation, the furnace is cooled to room temperature. That is to say, the high-strength and tough titanium-based composite material with a uniform and fine structure and two kinds of nano-reinforcements of TiB and TiC presenting multi-level distribution in the grain boundary/intra-grain in the matrix is obtained.

本实施例制得的材料中,烧结态材料的微观组织形貌与实施例2类似,证实了该方法可以适用于不同的钛合金体系,且可以适用于高体积分数的复合材料。In the material prepared in this example, the microstructure of the sintered material is similar to Example 2, which proves that the method can be applied to different titanium alloy systems, and can be applied to composite materials with high volume fraction.

对比例1Comparative example 1

本对比例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,其步骤与实施例1基本相同,不同之处仅在于:未进行预压烧结,在1100~1200℃进行致密化烧结,烧结压强为:50MPa,升温速率为:10℃/min,保温时间为:120min,真空度大于5×10-2Pa。This comparative example provides a multi-layered nanoparticle-reinforced titanium-based composite material strengthening and toughening method, the steps of which are basically the same as in Example 1, the only difference is that no pre-compression sintering is carried out, and the densification is carried out at 1100-1200 °C Sintering, sintering pressure: 50MPa, heating rate: 10°C/min, holding time: 120min, vacuum degree greater than 5×10 -2 Pa.

相较于两步烧结工艺,一步烧结工艺虽然得到致密化的块体材料,但是由于纳米增强体在高温下热稳定性较差,未经过低温稳定化处理的材料增强体尺寸粗化明显,大多生长为微米尺寸的增强体,导致材料强度和塑性同时下降,利用一步致密化烧结的材料较两步烧结的材料强度降低30~50MPa,延伸率降低1~3%。Compared with the two-step sintering process, although the one-step sintering process obtains a densified bulk material, due to the poor thermal stability of the nano-reinforcement at high temperature, the size of the material reinforcement without low-temperature stabilization treatment is obviously coarsened, and most Growth into micron-sized reinforcements leads to a decrease in material strength and plasticity at the same time. Compared with two-step sintering, the strength of the material sintered by one-step densification is reduced by 30-50 MPa, and the elongation is reduced by 1-3%.

对比例2Comparative example 2

本对比例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,其步骤与实施例1基本相同,不同之处仅在于:步骤A中采用常规等量的TiB2、La2O3增强体反应剂与球形钛合金粉体混合,并在步骤C中利用高温原位反应得到钛基复合材料。This comparative example provides a multi-layered nanoparticle-reinforced titanium-based composite material strengthening and toughening method, the steps of which are basically the same as in Example 1, the only difference is that in step A, conventional equivalents of TiB 2 and La 2 O are used 3. The reinforcement reactant is mixed with the spherical titanium alloy powder, and in step C, a high-temperature in-situ reaction is used to obtain a titanium-based composite material.

该工艺与专利CN101333607中公开的方法类似,其本质区别在于:(1)本方法采用的钛基复合材料粉体在烧结前已经实现了增强体的均匀化复合,无需经过球磨等均匀化或表面包覆工艺,缩短了制备流程,并避免了杂质引入;(2)对比工艺需要利用高温下的反应剂与基体的原位反应引入增强体,一般烧结致密化所需温度较高,使增强体与基体明显粗化,一般增强体尺寸为>5μm,且基体呈粗大的片层组织,本发明制备得到的材料具有细小的等轴组织,且增强体均为纳米尺度,具有更好的室温强塑性;(3)对比工艺增强体反应剂一般会附着在球形钛合金粉表面,在烧结后在颗粒边界形成直径约50~150μm的网状结构,而本发明得到的材料纳米增强体在晶界/晶内呈多层次分布,弥散程度更高,在组织特征上具有明显的差别。This process is similar to the method disclosed in the patent CN101333607, and its essential difference lies in: (1) The titanium-based composite material powder used in this method has realized the homogenization and compounding of the reinforcement before sintering, and does not need to be homogenized or surface-treated by ball milling. The coating process shortens the preparation process and avoids the introduction of impurities; (2) the comparison process needs to use the in-situ reaction between the reactant and the matrix at high temperature to introduce the reinforcement. Generally, the temperature required for sintering and densification is higher, so that the reinforcement The size of the reinforcement is obviously coarsened with the matrix, and the size of the reinforcement is generally >5 μm, and the matrix is a coarse lamellar structure. The material prepared by the present invention has a fine equiaxed structure, and the reinforcements are all nanoscale, and have better room temperature strength. Plasticity; (3) The reactive agent of the reinforcement in the comparative process generally adheres to the surface of the spherical titanium alloy powder, and forms a network structure with a diameter of about 50-150 μm at the particle boundary after sintering, while the material nano-reinforcement obtained in the present invention is at the grain boundary The / grain is distributed in multiple layers, the degree of dispersion is higher, and there are obvious differences in organizational characteristics.

对比例3Comparative example 3

本对比例提供了一种多层次纳米颗粒增强钛基复合材料强韧化方法,其步骤与实施例1基本相同,不同之处仅在于:步骤C中的致密化烧结温度分别为950℃和1000℃,低于β相变温度。低的烧结温度虽然可以显著细化晶粒尺寸,但是材料致密度分别仅为91.6%和96.3%远低于实施例1的99.3%,材料的微观组织中存在大量的微孔,使得材料表现出明显的室温脆性,延伸率分别为1.1%和4.3%远低于实施例1,因此本发明优选的制备参数是材料组织调控及综合性能提升重要的依据。This comparative example provides a method for strengthening and toughening multi-layer nanoparticle-reinforced titanium-based composite materials. The steps are basically the same as in Example 1, except that the densification and sintering temperatures in Step C are 950°C and 1000°C respectively. °C, lower than the β phase transition temperature. Although the low sintering temperature can significantly refine the grain size, the density of the material is only 91.6% and 96.3%, which is far lower than the 99.3% of Example 1. There are a large number of micropores in the microstructure of the material, which makes the material exhibit The obvious room temperature brittleness and elongation are 1.1% and 4.3%, respectively, which are far lower than that of Example 1. Therefore, the preferred preparation parameters of the present invention are an important basis for material structure regulation and comprehensive performance improvement.

以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.

Claims (10)

1. A preparation method of a multilayer nanoparticle reinforced high-toughness titanium-based composite material is characterized by comprising the following steps:
A. screening titanium-based composite material powder embedded with a superfine mesh structure with different particle sizes;
B. heating the screened titanium-based composite material powder to 20-200 ℃ below the beta phase transition temperature of the material, and performing pre-pressing sintering;
C. raising the furnace temperature to 20-300 ℃ above the beta phase transition temperature for densification sintering;
D. and cooling to the set aging temperature of the material after sintering, and performing aging treatment to obtain the high-toughness titanium-based composite material with the nano reinforcement in which the nano reinforcement is distributed in a crystal boundary/intragranular multilayer manner in the matrix.
2. The method according to claim 1, wherein in step A, the titanium-based composite powder embedded with the ultrafine mesh structure comprises titanium-based materials and reinforcing bodies, and the reinforcing bodies are distributed in the ultrafine mesh structure in the titanium-based materials.
3. The method of claim 2, wherein the matrix comprises pure titanium and titanium alloy, and the reinforcement comprises TiB, tiC, la 2 O 3 、Ti 5 Si 3 、(Ti,Zr) x Si 3 One or more of the reinforcement bodies, wherein x is 5-6.
4. The preparation method of claim 2, wherein the volume fraction of the reinforcement in the powder is 1-5%, and the reinforcement is nano-sized, has a diameter or width less than 100nm, and is distributed in a superfine network structure.
5. The preparation method according to claim 1, wherein in the step a, the particle size of the titanium-based composite material powder is in one of the ranges of 15 to 53 μm, 53 to 100 μm, 100 to 150 μm, and 150 to 225 μm.
6. The method of claim 1, wherein the pre-press sintering in step B comprises one of hot press sintering, hot isostatic pressing sintering, and spark plasma sintering.
7. The preparation method according to claim 1, wherein in the step B, the pre-pressing sintering temperature is 20-200 ℃ below the beta phase transition temperature, the pressure is 50-300 MPa, the temperature rising rate is 10-200 ℃/min, and the holding time is 5-60 min.
8. The method according to claim 1, wherein the vacuum sintering in step C comprises: hot pressing sintering, hot isostatic pressing sintering and spark plasma sintering.
9. The preparation method according to claim 1, wherein the sintering temperature of the densification sintering in the step C is 20-300 ℃ above the beta transformation temperature, the pressure is 50-300 MPa, the heating rate is 10-200 ℃/min, and the holding time is 5-240 min.
10. The method according to claim 1, wherein the aging treatment in step D is furnace cooling to an aging temperature; the aging temperature is 400-800 ℃, and the aging time is 0.5-8 h.
CN202211489986.4A 2022-11-25 2022-11-25 Preparation method of multi-level nanoparticle reinforced high-strength and tough titanium-based composite material Active CN115821093B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211489986.4A CN115821093B (en) 2022-11-25 2022-11-25 Preparation method of multi-level nanoparticle reinforced high-strength and tough titanium-based composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211489986.4A CN115821093B (en) 2022-11-25 2022-11-25 Preparation method of multi-level nanoparticle reinforced high-strength and tough titanium-based composite material

Publications (2)

Publication Number Publication Date
CN115821093A true CN115821093A (en) 2023-03-21
CN115821093B CN115821093B (en) 2024-07-26

Family

ID=85531539

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211489986.4A Active CN115821093B (en) 2022-11-25 2022-11-25 Preparation method of multi-level nanoparticle reinforced high-strength and tough titanium-based composite material

Country Status (1)

Country Link
CN (1) CN115821093B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117966052A (en) * 2024-02-26 2024-05-03 哈尔滨工业大学 Preparation method of titanium-based composite material with high strength and toughness and service performance at 700 DEG C

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011074720A1 (en) * 2009-12-15 2011-06-23 한국기계연구원 Production method and production device for a composite metal powder using the gas spraying method
CN104263984A (en) * 2014-10-14 2015-01-07 哈尔滨工业大学(威海) Preparation method of TiBw/Ti-6Al-4V composite bar adopting quasi-continuous reticular structure
CN107262729A (en) * 2017-07-04 2017-10-20 中南大学 It is a kind of to strengthen the preparation method of mutually equally distributed particulate reinforced metal-based complex spherical powder material
CN107385250A (en) * 2017-07-18 2017-11-24 湘潭大学 A kind of preparation method of TiC enhancings Ultra-fine Grained β titanium niobium based composites
CN107760933A (en) * 2017-09-11 2018-03-06 南京航空航天大学 A kind of 3D printing strengthens Al alloy powder and preparation method thereof with in-situ nano complex phase ceramic
CN110340371A (en) * 2019-08-06 2019-10-18 上海交通大学 A kind of preparation method of powder for additive manufacturing of particle-reinforced titanium-based composite material
CN111151746A (en) * 2019-12-31 2020-05-15 上海交通大学 Additive manufacturing method of titanium matrix composites for self-generated ultrafine mesh structure reinforcements

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011074720A1 (en) * 2009-12-15 2011-06-23 한국기계연구원 Production method and production device for a composite metal powder using the gas spraying method
CN104263984A (en) * 2014-10-14 2015-01-07 哈尔滨工业大学(威海) Preparation method of TiBw/Ti-6Al-4V composite bar adopting quasi-continuous reticular structure
CN107262729A (en) * 2017-07-04 2017-10-20 中南大学 It is a kind of to strengthen the preparation method of mutually equally distributed particulate reinforced metal-based complex spherical powder material
CN107385250A (en) * 2017-07-18 2017-11-24 湘潭大学 A kind of preparation method of TiC enhancings Ultra-fine Grained β titanium niobium based composites
CN107760933A (en) * 2017-09-11 2018-03-06 南京航空航天大学 A kind of 3D printing strengthens Al alloy powder and preparation method thereof with in-situ nano complex phase ceramic
CN110340371A (en) * 2019-08-06 2019-10-18 上海交通大学 A kind of preparation method of powder for additive manufacturing of particle-reinforced titanium-based composite material
CN111151746A (en) * 2019-12-31 2020-05-15 上海交通大学 Additive manufacturing method of titanium matrix composites for self-generated ultrafine mesh structure reinforcements

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
SHAOPENG LI、XIAOYAN WANG等: "Simultaneously improving the strength and ductility of the as-sintered (TiB+La2O3)/Ti composites by in-situ planting ultra-fine networks into the composite powder", SCRIPTA MATERIALIA, vol. 218, pages 1 - 7 *
SHAOPENG LI、XIAOYAN WANG等: "Towards high strengthening efficiency by in-situ planting nano-TiB networks into titanium matrix composites", COMPOSITES PART B, vol. 245, 4 August 2022 (2022-08-04), pages 1 - 13 *
SHAOPENG LI、XIAOYAN WANG等: "Towards high strengthening efficiency by in-situ planting nano-TiB networks into titanium matrix composites", COMPOSITES PART B, vol. 245, pages 1 - 13 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117966052A (en) * 2024-02-26 2024-05-03 哈尔滨工业大学 Preparation method of titanium-based composite material with high strength and toughness and service performance at 700 DEG C
CN117966052B (en) * 2024-02-26 2025-03-07 哈尔滨工业大学 Preparation method of titanium-based composite material with high strength and toughness and 700 ℃ service performance

Also Published As

Publication number Publication date
CN115821093B (en) 2024-07-26

Similar Documents

Publication Publication Date Title
CN112391556B (en) High-strength high-conductivity Cu-Cr-Nb alloy reinforced by double-peak grain size and double-scale nanophase
CN110340371B (en) A kind of preparation method of powder for additive manufacturing of particle reinforced titanium matrix composite material
Huang et al. In situ preparation of TiB nanowires for high-performance Ti metal matrix nanocomposites
Saheb et al. Spark plasma sintering of metals and metal matrix nanocomposites: a review
US20170130302A1 (en) Atomized picoscale composition aluminum alloy and method thereof
CN111151746B (en) Additive manufacturing method of titanium matrix composites with in-situ embedded ultra-fine mesh structure reinforcements
CN108080644A (en) A kind of method for preparing powder metallurgy of high Strengthening and Toughening metal-base composites
WO2008050099A1 (en) Metal matrix composite material
CN105154702A (en) Aluminum-based amorphous/high-entropy alloy composite and preparation method thereof
CN113061779A (en) Additive manufacturing method of nanoparticle reinforced titanium-based composite material based on selective electron beam melting
CN110846538A (en) Ti2AlC reinforced aluminum-based composite material and preparation method thereof
CN118751932B (en) Friction extrusion deposition solid-phase additive aluminum alloy and preparation method thereof
CN113403517B (en) Heterostructure CrCoNi-Al 2 O 3 Nano composite material and preparation method thereof
JP2014019945A (en) Titanium alloy and method for producing the same
Zhang et al. Effect of SiC nanoparticle on microstructure and mechanical properties of graphene nanosheet (GNS) reinforced aluminum composites
CN115821093B (en) Preparation method of multi-level nanoparticle reinforced high-strength and tough titanium-based composite material
Song et al. Nearly dense Ti–6Al–4V/TiB composites manufactured via hydrogen assisted BEPM
Song et al. Synthesis of Ti/TiB composites via hydrogen-assisted blended elemental powder metallurgy
WO2013058338A1 (en) Nickel-based intermetallic compound composite sintered material, and method for producing same
CN103990792B (en) A kind of method of preparing particle strengthening metal-base nanometer composite material
Zhang et al. Enhanced strength-ductility synergy of homogeneous isomeric Al–Cu–Mg sheet prepared by powder metallurgy
CN1718792A (en) Preparation method of magnesium-based composite material reinforced with titanium particles
CN116037931A (en) A customized construction method for bimodal structure of high-strength and tough titanium-based composites
Ammisetti et al. A review on reinforcements, fabrication methods, and mechanical and wear properties of titanium metal matrix composites
Ayodele et al. Spark plasma sintering of titanium-based materials

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant