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CN115817563A - Wind regime braking system and rail vehicle - Google Patents

Wind regime braking system and rail vehicle Download PDF

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Publication number
CN115817563A
CN115817563A CN202211566525.2A CN202211566525A CN115817563A CN 115817563 A CN115817563 A CN 115817563A CN 202211566525 A CN202211566525 A CN 202211566525A CN 115817563 A CN115817563 A CN 115817563A
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air
dryer
wind source
air compressor
cabinet
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张宏伟
郝福明
张春利
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CRRC Datong Co Ltd
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CRRC Datong Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Abstract

The invention provides an air source braking system and a railway vehicle, wherein the air source braking system comprises an air source system cabinet, an air compressor, a dryer, a main air cylinder and a braking cabinet; the wind source system cabinet comprises a frame, and the frame divides the wind source system cabinet into an upper layer area and a lower layer area which are arranged in a vertical layered manner; the air compressor is arranged in the upper area and is detachably connected to the frame, and the air compressor is used for compressing air; the dryer is arranged in the upper area and is detachably connected to the frame, the dryer is connected to the air compressor, and the dryer is used for drying the compressed air; the main air cylinder is arranged in the lower layer area and connected to the dryer, and is used for storing the compressed air after drying treatment; the brake cabinet is arranged on the upper layer and detachably connected to the frame through a fastener, the brake cabinet is connected to the main air reservoir, and the brake cabinet can output dry compressed air stored in the main air reservoir according to the braking requirement of the rail vehicle so as to realize the air source braking function of the rail vehicle.

Description

风源制动系统及轨道车辆Wind source braking system and rail vehicles

技术领域technical field

本发明涉及轨道车辆技术领域,尤其涉及一种风源制动系统及轨道车辆。The invention relates to the technical field of rail vehicles, in particular to an air source braking system and a rail vehicle.

背景技术Background technique

在现有轨道车辆的风源制动系统的设计中,制动柜、总风缸、空气压缩机、干燥器、微油过滤器等大型设备通常采用分散布置方式或者个别设备局部集成的布置方式,无法充分利用轨道车辆的机械间在垂直方向上空间,整体占用空间较大,影响整车设备布置,且不便于设备的维护保养。In the design of the air source braking system of existing rail vehicles, large equipment such as brake cabinets, main air cylinders, air compressors, dryers, and micro-oil filters are usually arranged in a decentralized manner or partially integrated with individual equipment. , it is impossible to make full use of the space in the vertical direction of the machinery room of the rail vehicle, and the overall space occupation is relatively large, which affects the layout of the entire vehicle equipment, and is not convenient for equipment maintenance.

发明内容Contents of the invention

本发明的一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种空间利用率较高、安装方便且便于维护保养的风源制动系统。A main purpose of the present invention is to overcome at least one defect of the above-mentioned prior art, and provide an air source braking system with high space utilization rate, convenient installation and maintenance.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

根据本发明的一个方面,提供一种风源制动系统,用于为轨道车辆提供风源制动功能,其中,所述风源制动系统包括风源系统柜、空气压缩机、干燥器、总风缸以及制动柜;所述风源系统柜包括框架,所述框架将所述风源系统柜分为上下分层布置的上层区域和下层区域;所述空气压缩机设置于所述上层区域并经由紧固件可拆装地连接于所述框架,所述空气压缩机用于压缩空气;所述干燥器设置于所述上层区域并经由紧固件可拆装地连接于所述框架,所述干燥器连接于所述空气压缩机,所述干燥器用于对压缩空气进行干燥处理;所述总风缸设置于所述下层区域并连接于所述干燥器,所述总风缸用于储存经由干燥处理后的压缩空气;所述制动柜设置于所述上层区域并经由紧固件可拆装地连接于所述框架,所述制动柜连接于所述总风缸,所述制动柜被配置为:依据所述轨道车辆的制动需要,将所述总风缸储存的干燥压缩空气输出而实现所述轨道车辆的风源制动功能。According to one aspect of the present invention, an air source braking system is provided for providing an air source braking function for rail vehicles, wherein the air source braking system includes an air source system cabinet, an air compressor, a dryer, The main air cylinder and the brake cabinet; the air source system cabinet includes a frame, and the frame divides the air source system cabinet into an upper area and a lower area arranged in layers; the air compressor is arranged on the upper layer area and is detachably connected to the frame via fasteners, and the air compressor is used to compress air; the dryer is arranged in the upper area and is detachably connected to the frame via fasteners , the dryer is connected to the air compressor, and the dryer is used to dry the compressed air; the total air cylinder is arranged in the lower area and connected to the dryer, and the total air cylinder is The compressed air after drying is stored; the brake cabinet is arranged in the upper area and is detachably connected to the frame through fasteners, the brake cabinet is connected to the main air cylinder, and the The brake cabinet is configured to: output the dry compressed air stored in the main air cylinder according to the braking requirements of the rail vehicle to realize the air source braking function of the rail vehicle.

根据本发明的其中一个实施方式,所述空气压缩机连接有独立风道,所述独立风道向上延伸,用于将所述空气压缩机散出的热空气排出。According to one embodiment of the present invention, the air compressor is connected with an independent air duct, and the independent air duct extends upwards for discharging the hot air emitted by the air compressor.

根据本发明的其中一个实施方式,其中:所述空气压缩机为螺杆式空气压缩机;和/或,所述空气压缩机的额定排气压力为8bar~12bar;和/或,所述空气压缩机的额定容积流量大于或者等于1600L/min。According to one embodiment of the present invention, wherein: the air compressor is a screw air compressor; and/or, the rated discharge pressure of the air compressor is 8bar to 12bar; and/or, the air compressor The rated volume flow rate of the machine is greater than or equal to 1600L/min.

根据本发明的其中一个实施方式,所述干燥器包括两个干燥塔,所述干燥器采用双塔交替且连续工作的工作模式。According to one embodiment of the present invention, the dryer includes two drying towers, and the dryer adopts a working mode in which the two towers work alternately and continuously.

根据本发明的其中一个实施方式,其中:所述干燥器的压力范围为0~1100kPa;和/或,所述干燥器的额定空气处理量为2.5m3/min~3m3/min;和/或,所述干燥器的管路接口的规格为G11/4”;和/或,所述干燥器的排污口的规格为G1/2”。According to one embodiment of the present invention, wherein: the pressure range of the dryer is 0-1100kPa; and/or, the rated air handling capacity of the dryer is 2.5m 3 /min-3m 3 /min; and/or Or, the specification of the pipeline interface of the dryer is G11/4"; and/or, the specification of the drain outlet of the dryer is G1/2".

根据本发明的其中一个实施方式,所述总风缸包括至少两个风缸,至少两个所述风缸串联连接,且相互连接的两个所述风缸之间的串联管路上设置有逆流止回阀。According to one embodiment of the present invention, the total air cylinder includes at least two air cylinders, at least two of the air cylinders are connected in series, and the series pipeline between the two connected air cylinders is provided with a reverse flow check valve.

根据本发明的其中一个实施方式,所述总风缸包括两个所述风缸,两个所述风缸的容积不相等。According to one embodiment of the present invention, the total air cylinder includes two air cylinders, and the volumes of the two air cylinders are not equal.

根据本发明的其中一个实施方式,其中:所述空气压缩机与所述干燥器之间经由不锈钢管或者波纹软管连接,且连接接头为卡套式接头;和/或,所述干燥器与所述总风缸之间经由不锈钢管或者波纹软管连接,且连接接头为卡套式接头;和/或,所述总风缸与所述制动柜之间经由不锈钢管或者波纹软管连接,且连接接头为卡套式接头。According to one embodiment of the present invention, wherein: the air compressor is connected to the dryer via a stainless steel pipe or a corrugated hose, and the connecting joint is a ferrule joint; and/or, the dryer is connected to the The main air cylinders are connected via stainless steel pipes or corrugated hoses, and the connecting joints are ferrule joints; and/or, the main air cylinders are connected to the brake cabinet via stainless steel pipes or corrugated hoses , and the connecting joint is a ferrule-type joint.

根据本发明的其中一个实施方式,所述风源系统柜的整体尺寸为2800mm×1610mm×1700mm。According to one embodiment of the present invention, the overall size of the air source system cabinet is 2800mm×1610mm×1700mm.

由上述技术方案可知,本发明提出的风源制动系统的优点和积极效果在于:It can be seen from the above technical solution that the advantages and positive effects of the wind source braking system proposed by the present invention are:

本发明提出的风源制动系统包括风源系统柜、空气压缩机、干燥器、总风缸以及制动柜。风源系统柜包括框架,框架将风源系统柜分为上下分层布置的上层区域和下层区域。空气压缩机、干燥器和制动柜分别设置于上层区域并经由紧固件可拆装地连接于框架,总风缸设置于下层区域。通过上述设计,本发明能够实现风源制动系统的高度集成化的布局设计,具有较高的空间利用率,能够有效解决现有轨道车辆的机械间内的设备布置空间紧张、设备布置分散、位置不明确等问题,有利于提升轨道车辆各系统的模块化设计。另外,本发明通过高度集成化的布局设计,还具有安装方便且便于维护保养等优点。The wind source braking system proposed by the present invention includes an air source system cabinet, an air compressor, a dryer, a main air cylinder and a brake cabinet. The air source system cabinet includes a frame, and the frame divides the air source system cabinet into an upper area and a lower area arranged in layers. The air compressor, dryer and brake cabinet are respectively arranged in the upper area and are detachably connected to the frame through fasteners, and the main air cylinder is arranged in the lower area. Through the above design, the present invention can realize the highly integrated layout design of the wind source braking system, has a high space utilization rate, and can effectively solve the problem of tight equipment layout space, scattered equipment layout, Unclear location and other issues are conducive to improving the modular design of various systems of rail vehicles. In addition, the present invention also has the advantages of convenient installation and maintenance through a highly integrated layout design.

本发明的另一个主要目的在于克服上述现有技术的至少一种缺陷,提供一种采用上述风源制动系统的轨道车辆。Another main purpose of the present invention is to overcome at least one defect of the above-mentioned prior art, and provide a rail vehicle using the above-mentioned wind source braking system.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

根据本发明的另一个方面,提供一种轨道车辆,其中,包括本发明提出的并在上述实施方式中所述的风源制动系统。According to another aspect of the present invention, a rail vehicle is provided, which includes the wind source braking system proposed by the present invention and described in the above-mentioned embodiments.

由上述技术方案可知,本发明提出的轨道车辆的优点和积极效果在于:As can be seen from the foregoing technical solutions, the advantages and positive effects of the rail vehicle proposed by the present invention are:

本发明提出的轨道车辆,通过采用本发明提出的风源制动系统,能够减小风源制动系统在机械间内的空间占用,同时具有设备布置集中、位置明确、操作性强、维护方便等优点,有利于提升轨道车辆各系统的模块化设计。The rail vehicle proposed by the present invention, by adopting the wind source braking system proposed by the present invention, can reduce the space occupation of the wind source braking system in the machine room, and at the same time has the advantages of centralized equipment arrangement, clear location, strong operability and convenient maintenance And other advantages, it is beneficial to improve the modular design of various systems of rail vehicles.

附图说明Description of drawings

通过结合附图考虑以下对本发明的优选实施方式的详细说明,本发明的各种目标、特征和优点将变得更加显而易见。附图仅为本发明的示范性图解,并非一定是按比例绘制。在附图中,同样的附图标记始终表示相同或类似的部件。其中:Various objects, features and advantages of the present invention will become more apparent by considering the following detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The drawings are merely exemplary illustrations of the invention and are not necessarily drawn to scale. In the drawings, the same reference numerals designate the same or similar parts throughout. in:

图1是根据一示例性实施方式示出的风源制动系统的立体结构示意图;Fig. 1 is a schematic perspective view of a wind source braking system according to an exemplary embodiment;

图2是图1示出的风源制动系统的气路原理示意图。Fig. 2 is a schematic diagram of the air circuit principle of the wind source braking system shown in Fig. 1 .

附图标记说明如下:The reference signs are explained as follows:

100.框架;100. Framework;

101.上层区域;101. Upper area;

102.下层区域;102. Lower area;

200.空气压缩机;200. Air compressors;

300.干燥器;300. Dryer;

310.干燥塔;310. Drying tower;

400.总风缸;400. Main air cylinder;

410.第一风缸;410. The first air cylinder;

420.第二风缸;420. The second air cylinder;

430.逆流止回阀;430. Backflow check valve;

500.制动柜;500. Brake cabinet;

X.长度方向;X. Length direction;

Y.宽度方向;Y. Width direction;

Z.高度方向。Z. Height direction.

具体实施方式Detailed ways

体现本发明特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施例上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及附图在本质上是作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and that the description and drawings therein are illustrative in nature and not intended to limit the present invention. invention.

在对本发明的不同示例性实施方式的下面描述中,参照附图进行,所述附图形成本发明的一部分,并且其中以示例方式显示了可实现本发明的多个方面的不同示例性结构、系统和步骤。应理解的是,可以使用部件、结构、示例性装置、系统和步骤的其他特定方案,并且可在不偏离本发明范围的情况下进行结构和功能性修改。而且,虽然本说明书中可使用术语“之上”、“之间”、“之内”等来描述本发明的不同示例性特征和元件,但是这些术语用于本文中仅出于方便,例如根据附图中所述的示例的方向。本说明书中的任何内容都不应理解为需要结构的特定三维方向才落入本发明的范围内。In the following description of various exemplary embodiments of the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of example different exemplary structures, systems, and embodiments in which aspects of the invention may be implemented and steps. It is to be understood that other specific arrangements of components, structures, exemplary devices, systems and steps may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Moreover, although the terms "on," "between," "in," etc. may be used in this specification to describe various exemplary features and elements of the invention, these terms are used herein for convenience only, for example, according to The directions of the examples described in the attached drawings. Nothing in this specification should be construed as requiring a particular three-dimensional orientation of structures in order to fall within the scope of this invention.

参阅图1,其代表性地示出了本发明提出的风源制动系统的立体结构示意图。在该示例性实施方式中,本发明提出的风源制动系统是以应用于电力机车为例进行说明的。本领域技术人员容易理解的是,为将本发明的相关设计应用于其他类型的轨道车辆中,而对下述的具体实施方式做出多种改型、添加、替代、删除或其他变化,这些变化仍在本发明提出的风源制动系统的原理的范围内。Referring to FIG. 1 , it representatively shows a three-dimensional structure diagram of the wind source braking system proposed by the present invention. In this exemplary embodiment, the wind source braking system proposed by the present invention is described by taking an application to an electric locomotive as an example. Those skilled in the art will easily understand that, in order to apply the relevant design of the present invention to other types of rail vehicles, various modifications, additions, substitutions, deletions or other changes are made to the following specific embodiments, these Variations are still within the scope of the principles of the wind source braking system proposed by the present invention.

如图1所示,在本发明的一实施方式中,本发明提出的风源制动系统用于为轨道车辆提供风源制动功能,且该风源制动系统包括风源系统柜、空气压缩机200、干燥器300、总风缸400以及制动柜500。配合参阅图2,图2中代表性地示出了能够体现本发明原理的风源制动系统的气路原理示意图。以下将结合上述附图,对本发明提出的风源制动系统的各主要组成部分的结构、连接方式和功能关系进行详细说明。As shown in Figure 1, in one embodiment of the present invention, the wind source braking system proposed by the present invention is used to provide the wind source braking function for rail vehicles, and the wind source braking system includes an air source system cabinet, an air Compressor 200 , dryer 300 , main air cylinder 400 and brake cabinet 500 . With reference to FIG. 2 , FIG. 2 typically shows a schematic diagram of the air circuit principle of the air source braking system that can embody the principle of the present invention. The structure, connection mode and functional relationship of each main component of the wind source braking system proposed by the present invention will be described in detail below in conjunction with the above-mentioned drawings.

如图1和图2所示,在本发明的一实施方式中,该风源系统柜包括框架100,该框架100将风源系统柜分为上下分层布置的上层区域101和下层区域102。在此基础上,该空气压缩机200设置于该上层区域101,且空气压缩机200是经由紧固件(例如但不限于螺栓)可拆装地连接于框架100。空气压缩机200用于压缩空气。该干燥器300设置于上层区域101,且干燥器300是经由紧固件(例如但不限于螺栓)可拆装地连接于框架100。干燥器300的进气口连接于空气压缩机200,干燥器300用于对压缩空气进行干燥处理,去除压缩空气中的水分。该总风缸400设置于该下层区域102,且总风缸400连接于干燥器300的出气口,总风缸400用于储存经由干燥器300干燥处理后的压缩空气。该制动柜500设置于上层区域101,且制动柜500是经由紧固件(例如但不限于螺栓)可拆装地连接于框架100,制动柜500连接于总风缸400。其中,制动柜500能够依据轨道车辆的制动需要,将总风缸400储存的干燥压缩空气输出而实现轨道车辆的风源制动功能。通过上述设计,本发明能够实现风源制动系统的高度集成化的布局设计,具有较高的空间利用率,能够有效解决现有轨道车辆的机械间内的设备布置空间紧张、设备布置分散、位置不明确等问题,有利于提升轨道车辆各系统的模块化设计。另外,本发明通过高度集成化的布局设计,还具有安装方便且便于维护保养等优点。As shown in FIG. 1 and FIG. 2 , in an embodiment of the present invention, the air source system cabinet includes a frame 100 , which divides the air source system cabinet into an upper area 101 and a lower area 102 arranged in layers. On this basis, the air compressor 200 is disposed in the upper area 101 , and the air compressor 200 is detachably connected to the frame 100 via fasteners (such as but not limited to bolts). The air compressor 200 is used to compress air. The dryer 300 is disposed on the upper area 101 , and the dryer 300 is detachably connected to the frame 100 via fasteners (such as but not limited to bolts). The air inlet of the dryer 300 is connected to the air compressor 200, and the dryer 300 is used for drying the compressed air to remove moisture in the compressed air. The main air cylinder 400 is disposed in the lower area 102 , and the main air cylinder 400 is connected to the air outlet of the dryer 300 , and the main air cylinder 400 is used to store the compressed air dried by the dryer 300 . The brake cabinet 500 is disposed in the upper area 101 , and the brake cabinet 500 is detachably connected to the frame 100 via fasteners (such as but not limited to bolts), and the brake cabinet 500 is connected to the main air cylinder 400 . Wherein, the brake cabinet 500 can output the dry compressed air stored in the main air cylinder 400 according to the braking requirements of the rail vehicle to realize the air source braking function of the rail vehicle. Through the above design, the present invention can realize the highly integrated layout design of the wind source braking system, has a high space utilization rate, and can effectively solve the problem of tight equipment layout space, scattered equipment layout, Unclear location and other issues are conducive to improving the modular design of various systems of rail vehicles. In addition, the present invention also has the advantages of convenient installation and maintenance through a highly integrated layout design.

在本发明的一实施方式中,空气压缩机200可以连接有独立风道,该独立风道向上延伸,独立风道用于将空气压缩机200散出的热空气排出,即空气压缩机200采用风冷上排风的设计。另外,当空气压缩机200采用独立风道散热时,安装空气压缩机200的外部独立通风道后,独立风道的安装高度可以根据列车的高度进行适应性调整,满足设计要求。通过上述设计,本发明能够利用独立风道实现空气压缩机200的热空气的排放,同时能够利用独立风道实现导引空气流向的功能,并满足散热所需的空气流量及流速要求,据此保证空气压缩机200的良好工作状态,同时避免与其他设备共用通道而造成不良影响,解决了空气压缩机200在狭小空间内的通风散热问题。In one embodiment of the present invention, the air compressor 200 can be connected with an independent air channel, which extends upwards, and the independent air channel is used to discharge the hot air emitted by the air compressor 200, that is, the air compressor 200 uses Air-cooled upper exhaust design. In addition, when the air compressor 200 adopts an independent air channel for heat dissipation, after the external independent air channel of the air compressor 200 is installed, the installation height of the independent air channel can be adaptively adjusted according to the height of the train to meet the design requirements. Through the above design, the present invention can use the independent air channel to realize the discharge of hot air from the air compressor 200, and at the same time can use the independent air channel to realize the function of guiding the air flow direction and meet the air flow and flow velocity requirements for heat dissipation. The good working condition of the air compressor 200 is ensured, and adverse effects caused by sharing channels with other equipment are avoided, and the problem of ventilation and heat dissipation of the air compressor 200 in a narrow space is solved.

在本发明的一实施方式中,空气压缩机200可以选用螺杆式空气压缩机200。在一些实施方式中,空气压缩机200亦可选用其他类似的设备,并不以本实施方式为限。In an embodiment of the present invention, the air compressor 200 may be a screw air compressor 200 . In some implementations, the air compressor 200 can also use other similar devices, and the present implementation is not limited thereto.

在本发明的一实施方式中,空气压缩机200的额定排气压力可以为8bar~12bar,例如8bar、9bar、11bar、12bar等。通过上述设计,本发明能够避免因干燥器300的空气压缩机200的额定排气压力过小而导致难以满足用气量需求,同时能够避免因空气压缩机200的额定排气压力过大而造成功率浪费。在一些实施方式中,对于不同型号的轨道车辆,或者根据不同的供气需求,空气压缩机200的额定排气压力亦可小于8bar,或可大于12bar,例如7bar、12.5bar等,并不以本实施方式为限。In an embodiment of the present invention, the rated discharge pressure of the air compressor 200 may be 8bar˜12bar, such as 8bar, 9bar, 11bar, 12bar and so on. Through the above-mentioned design, the present invention can avoid that the rated discharge pressure of the air compressor 200 of the dryer 300 is too small to meet the demand for air consumption, and at the same time, it can avoid the power loss due to the excessive rated discharge pressure of the air compressor 200. waste. In some embodiments, for different types of rail vehicles, or according to different air supply requirements, the rated discharge pressure of the air compressor 200 can also be less than 8bar, or can be greater than 12bar, such as 7bar, 12.5bar, etc. This embodiment is limited.

基于空气压缩机200的额定排气压力为8bar~12bar的设计,在本发明的一实施方式中,空气压缩机200的额定排气压力可以具体为10bar。Based on the design that the rated discharge pressure of the air compressor 200 is 8bar˜12bar, in an embodiment of the present invention, the rated discharge pressure of the air compressor 200 may specifically be 10bar.

在本发明的一实施方式中,空气压缩机200的额定容积流量可以大于或者等于1600L/min,例如1600L/min、1800L/min、2000L/min、2500L/min等。通过上述设计,本发明能够避免空气压缩机200的额定容积流量过小而无法满足轨道车辆的气源制动功能的用气量需求,同时能够避免空气压缩机200的额定容积流量过大而造成功率浪费。在一些实施方式中,对于不同型号的轨道车辆,或者根据不同的供气需求,空气压缩机200的额定容积流量亦可小于1600L/min,例如1550L/min等,并不以本实施方式为限。In an embodiment of the present invention, the rated volumetric flow rate of the air compressor 200 may be greater than or equal to 1600L/min, such as 1600L/min, 1800L/min, 2000L/min, 2500L/min and so on. Through the above design, the present invention can avoid that the rated volume flow rate of the air compressor 200 is too small to meet the air consumption demand of the air source braking function of the rail vehicle, and can avoid the excessively large rated volume flow rate of the air compressor 200 from causing power failure. waste. In some embodiments, for different types of rail vehicles, or according to different air supply requirements, the rated volumetric flow rate of the air compressor 200 may also be less than 1600L/min, such as 1550L/min, etc., and is not limited to this embodiment .

承上所述,在符合本发明的设计构思的各种可能的实施方式中,为了选择合适的空气压缩机200,根据列车的牵引能力,综合考虑列车制动系统容积、列车空气消耗量、总风缸400的容积与压力范围、干燥器300再生耗气率、总体布置的可行性以及列车设计任务等影响影响因素,通过计算列车耗风量和空气压缩机200排量,可以确定空气压缩机200的选型参数。As mentioned above, in various possible implementations consistent with the design concept of the present invention, in order to select a suitable air compressor 200, according to the traction capacity of the train, the volume of the train brake system, the train air consumption, and the total The volume and pressure range of the air cylinder 400, the regenerative air consumption rate of the drier 300, the feasibility of the overall layout, and the design tasks of the train and other influencing factors, by calculating the air consumption of the train and the displacement of the air compressor 200, the air compressor 200 can be determined. selection parameters.

如图1所示,在本发明的一实施方式中,干燥器300可以包括两个干燥塔310,在此基础上,干燥器300是采用双塔交替且连续工作的工作模式。通过上述设计,本发明能够进一步优化干燥器300对压缩空气的干燥效果和处理效率,进一步保证输送并储存于总风缸400中的压缩空气符合使用要求。As shown in FIG. 1 , in an embodiment of the present invention, the dryer 300 may include two drying towers 310 , on this basis, the dryer 300 adopts a working mode in which the two towers work alternately and continuously. Through the above design, the present invention can further optimize the drying effect and processing efficiency of the dryer 300 on compressed air, and further ensure that the compressed air transported and stored in the main air cylinder 400 meets the usage requirements.

在本发明的一实施方式中,干燥器300的压力范围可以为0~1100kPa,即干燥器300能够在0~1100kPa的压力范围内工作,以及干燥器300的工作压力上限为1100kPa。通过上述设计,本发明能够保证干燥器300满足各种工作环境中的压力条件。在一些实施方式中,干燥器300的工作压力上限亦可大于1100kPa,例如1200kPa、1500kPa等,并不以本实施方式为限。In one embodiment of the present invention, the pressure range of the dryer 300 can be 0-1100kPa, that is, the dryer 300 can work within the pressure range of 0-1100kPa, and the upper limit of the working pressure of the dryer 300 is 1100kPa. Through the above design, the present invention can ensure that the dryer 300 meets the pressure conditions in various working environments. In some embodiments, the upper limit of the working pressure of the dryer 300 may also be greater than 1100 kPa, such as 1200 kPa, 1500 kPa, etc., and is not limited to this embodiment.

在本发明的一实施方式中,干燥器300的额定空气处理量可以为2.5m3/min~3m3/min,例如2.5m3/min、2.6m3/min、2.8m3/min、3m3/min等。通过上述设计,本发明能够避免因干燥器300的额定空气处理量过小而导致难以满足用气量需求,同时能够避免因干燥器300的额定空气处理量过大而造成功率浪费。在一些实施方式中,对于不同型号的轨道车辆,或者根据不同的供气需求,干燥器300的额定空气处理量亦可小于2.5m3/min,或可大于3m3/min,例如2.4m3/min、3.1m3/min等,并不以本实施方式为限。In one embodiment of the present invention, the rated air handling capacity of the dryer 300 can be 2.5m 3 /min~3m 3 /min, such as 2.5m 3 /min, 2.6m 3 /min, 2.8m 3 /min, 3m 3 /min etc. Through the above-mentioned design, the present invention can avoid difficulty in meeting air demand due to too small rated air handling capacity of the dryer 300 , and can avoid power waste caused by too large rated air handling capacity of the dryer 300 . In some embodiments, for different types of rail vehicles, or according to different air supply requirements, the rated air handling capacity of the dryer 300 may also be less than 2.5m 3 /min, or greater than 3m 3 /min, such as 2.4m 3 /min, 3.1m 3 /min, etc. are not limited to this embodiment.

基于干燥器300的额定空气处理量为2.5m3/min~3m3/min的设计,在本发明的一实施方式中,干燥器300的额定空气处理量可以具体为2.7m3/min。Based on the design that the rated air handling capacity of the dryer 300 is 2.5m 3 /min-3m 3 /min, in an embodiment of the present invention, the rated air handling capacity of the dryer 300 may be specifically 2.7m 3 /min.

在本发明的一实施方式中,干燥器300的管路接口的规格可以为G11/4”,该管路接口可以理解为干燥器300与空气压缩机200的连接侧的管路接口以及干燥器300与总风缸400的连接侧的管路接口。In one embodiment of the present invention, the specification of the pipeline interface of the dryer 300 can be G11/4", which can be understood as the pipeline interface on the connection side of the dryer 300 and the air compressor 200 and the dryer 300 and the pipeline interface of the connection side of the total air cylinder 400.

在本发明的一实施方式中,干燥器300的排污口的规格可以为G1/2”。In one embodiment of the present invention, the specification of the blowdown outlet of the dryer 300 may be G1/2".

在本发明的一实施方式中,以满足某型电力机车的机械间的布置规格为例,根据图1示出的长度方向X、宽度方向Y和高度方向Z,干燥器300的尺寸规格(长度×宽度×高度)可以为965mm×484mm×347mm。In one embodiment of the present invention, as an example to meet the layout specifications of the mechanical room of a certain type of electric locomotive, according to the length direction X, width direction Y and height direction Z shown in Figure 1, the size specification (length ×width×height) can be 965mm×484mm×347mm.

承上所述,在符合本发明的设计构思的各种可能的实施方式中,为了选择合适的干燥器300,可以根据空气压缩机200排气量,进行合理匹配,最终确定干燥器300的选型参数。As mentioned above, in various possible implementations consistent with the design concept of the present invention, in order to select a suitable dryer 300, a reasonable match can be made according to the displacement of the air compressor 200, and the selection of the dryer 300 can be finally determined. type parameter.

如图1所示,在本发明的一实施方式中,总风缸400可以包括至少两个风缸,这些风缸串联连接,且相互连接的两个风缸之间的串联管路上可以设置有逆流止回阀430。通过上述设计,本发明能够使得制动柜500能够灵活选择至少两个风缸中的至少其中一个或者全部的风缸进行供气,据此满足不同功能的供气需要。并且,当部分风缸的管路损坏时,本发明还能够利用逆流止回阀430防止总体风量的快速流失。在一些实施方式中,总风缸400亦可仅包括一个风缸,并不以本实施方式为限。As shown in Figure 1, in one embodiment of the present invention, the total air cylinder 400 may include at least two air cylinders, these air cylinders are connected in series, and the series pipeline between the two connected air cylinders may be provided with Reverse flow check valve 430 . Through the above design, the present invention enables the brake cabinet 500 to flexibly select at least one or all of the at least two air cylinders for air supply, thereby meeting the air supply requirements of different functions. Moreover, when the pipelines of some air cylinders are damaged, the present invention can also use the reverse flow check valve 430 to prevent the rapid loss of the overall air volume. In some implementations, the total air cylinder 400 may only include one air cylinder, which is not limited to this embodiment.

如图1所示,基于总风缸400包括至少两个风缸的设计,在本发明的一实施方式中,总风缸400可以具体包括两个风缸,且这两个风缸的容积不相等。具体而言,定义容积不相等的两个风缸分别为第一风缸410和第二风缸420,该第一风缸410的容积可以为480L,且该第二风缸420的容积可以为320L。在一些实施方式中,对于不同型号的轨道车辆,或者根据不同的供气需求,当总风缸400包括容积不同的第一风缸410和第二风缸420时,第一风缸410和第二风缸420的容积亦可分别灵活选择。另外,当总风缸400包括至少两个风缸时,这些风缸的容积亦可相等,均不以本实施方式为限。As shown in FIG. 1 , based on the design that the total air cylinder 400 includes at least two air cylinders, in an embodiment of the present invention, the total air cylinder 400 may specifically include two air cylinders, and the volumes of these two air cylinders are not the same. equal. Specifically, two air cylinders with unequal volumes are defined as the first air cylinder 410 and the second air cylinder 420 respectively, the volume of the first air cylinder 410 may be 480L, and the volume of the second air cylinder 420 may be 320L. In some embodiments, for different types of rail vehicles, or according to different air supply requirements, when the total air cylinder 400 includes the first air cylinder 410 and the second air cylinder 420 with different volumes, the first air cylinder 410 and the second air cylinder 420 The volumes of the two air cylinders 420 can also be flexibly selected respectively. In addition, when the total air cylinder 400 includes at least two air cylinders, the volumes of these air cylinders may also be equal, which is not limited to this embodiment.

在本发明的一实施方式中,空气压缩机200与干燥器300之间可以经由不锈钢管连接,并且,空气压缩机200与干燥器300之间存在相对位移的位置还可以经由波纹软管连接,以此能够进一步保证本发明的工艺性。另外,空气压缩机200和干燥器300与上述管路的连接接头可以为卡套式接头,据此能够具有良好的可靠性和安全性。In one embodiment of the present invention, the air compressor 200 and the dryer 300 can be connected via a stainless steel pipe, and the position where there is a relative displacement between the air compressor 200 and the dryer 300 can also be connected via a corrugated hose, In this way, the manufacturability of the present invention can be further ensured. In addition, the connecting joints between the air compressor 200 and the dryer 300 and the above-mentioned pipelines can be ferrule-type joints, which can have good reliability and safety.

在本发明的一实施方式中,干燥器300与总风缸400之间可以经由不锈钢管连接,并且,干燥器300与总风缸400之间存在相对位移的位置还可以经由波纹软管连接,以此能够进一步保证本发明的工艺性。另外,干燥器300和总风缸400与上述管路的连接接头可以为卡套式接头,据此能够具有良好的可靠性和安全性。In one embodiment of the present invention, the dryer 300 and the main air cylinder 400 can be connected via stainless steel pipes, and the position where there is a relative displacement between the dryer 300 and the main air cylinder 400 can also be connected via a corrugated hose, In this way, the manufacturability of the present invention can be further ensured. In addition, the connection joints between the dryer 300 and the main air cylinder 400 and the above-mentioned pipelines can be ferrule joints, which can have good reliability and safety.

在本发明的一实施方式中,总风缸400与制动柜500之间可以经由不锈钢管连接,并且,总风缸400与制动柜500之间存在相对位移的位置还可以经由波纹软管连接,以此能够进一步保证本发明的工艺性。另外,总风缸400和制动柜500与上述管路的连接接头可以为卡套式接头,据此能够具有良好的可靠性和安全性。In one embodiment of the present invention, the main air cylinder 400 and the brake cabinet 500 can be connected via a stainless steel pipe, and the position where there is a relative displacement between the main air cylinder 400 and the brake cabinet 500 can also be connected via a corrugated hose connection, which can further ensure the manufacturability of the present invention. In addition, the connection joints between the main air cylinder 400 and the brake cabinet 500 and the above-mentioned pipelines may be ferrule-type joints, thereby having good reliability and safety.

在本发明的一实施方式中,以满足某型电力机车的机械间的布置规格为例,根据图1示出的长度方向X、宽度方向Y和高度方向Z,风源系统柜的整体尺寸规格(长度×宽度×高度)可以为2800mm×1610mm×1700mm。据此,本发明通过合理布置各部件,实现了风源制动系统各部件之间的高度集成,节省了机械间设备布置空间。In one embodiment of the present invention, as an example to meet the layout specifications of the mechanical room of a certain type of electric locomotive, according to the length direction X, width direction Y and height direction Z shown in Figure 1, the overall size specification of the air source system cabinet (Length x Width x Height) can be 2800mm x 1610mm x 1700mm. Accordingly, the present invention realizes high integration among the components of the wind source braking system by rationally arranging the components, and saves the equipment layout space in the machine room.

在本发明的一实施方式中,制动柜500可以是主要由骨架、电空控制单元(例如包括滤清器模块、列车管控制模块、单独控制模块、制动缸控制模块、空气制动阀模块、电源模块、辅助功能模块)、接口箱模块、主压缩机启停控制模块、撒砂控制模块、停放制动控制模块、停放风缸、制动机总风缸400等部件组成。In one embodiment of the present invention, the brake cabinet 500 can be mainly composed of a skeleton, an electro-pneumatic control unit (such as including a filter module, a train pipe control module, a separate control module, a brake cylinder control module, an air brake valve Module, power supply module, auxiliary function module), interface box module, main compressor start-stop control module, sand spreading control module, parking brake control module, parking air cylinder, brake master air cylinder 400 and other components.

在本发明的一实施方式中,可以根据标准GB/T 21563《轨道交通机车车辆设备冲击和振动试验》和EN 12663《铁道应用—轨道车身的结构要求》,对风源系统柜的框架100进行疲劳强度和结构强度计算,以此实现对框架100强度的优化设计。In one embodiment of the present invention, the frame 100 of the air source system cabinet can be tested according to the standards GB/T 21563 "Shock and Vibration Tests for Rail Transit Rolling Stock Equipment" and EN 12663 "Railway Applications - Structural Requirements for Rail Body" Fatigue strength and structural strength are calculated, so as to realize the optimal design of the strength of the frame 100 .

在此应注意,附图中示出而且在本说明书中描述的风源制动系统仅仅是能够采用本发明原理的许多种风源制动系统中的几个示例。应当清楚地理解,本发明的原理绝非仅限于附图中示出或本说明书中描述的风源制动系统的任何细节或任何部件。It should be noted at this point that the air source braking systems shown in the drawings and described in this specification are but a few examples of the many types of air source braking systems that can employ the principles of the present invention. It should be clearly understood that the principles of the present invention are by no means limited to any details or any components of the wind source braking system shown in the drawings or described in this specification.

综上所述,本发明提出的风源制动系统包括风源系统柜、空气压缩机200、干燥器300、总风缸400以及制动柜500。风源系统柜包括框架100,框架100将风源系统柜分为上下分层布置的上层区域101和下层区域102。空气压缩机200、干燥器300和制动柜500分别设置于上层区域101并经由紧固件可拆装地连接于框架100,总风缸400设置于下层区域102。通过上述设计,本发明能够实现风源制动系统的高度集成化的布局设计,具有较高的空间利用率,能够有效解决现有轨道车辆的机械间内的设备布置空间紧张、设备布置分散、位置不明确等问题,有利于提升轨道车辆各系统的模块化设计。另外,本发明通过高度集成化的布局设计,还具有安装方便且便于维护保养等优点。In summary, the air source braking system proposed by the present invention includes an air source system cabinet, an air compressor 200 , a dryer 300 , a main air cylinder 400 and a brake cabinet 500 . The air source system cabinet includes a frame 100 which divides the air source system cabinet into an upper layer area 101 and a lower layer area 102 which are layered up and down. The air compressor 200 , the dryer 300 and the brake cabinet 500 are respectively arranged in the upper area 101 and detachably connected to the frame 100 via fasteners, and the main air cylinder 400 is arranged in the lower area 102 . Through the above design, the present invention can realize the highly integrated layout design of the wind source braking system, has a high space utilization rate, and can effectively solve the problem of tight equipment layout space, scattered equipment layout, Unclear location and other issues are conducive to improving the modular design of various systems of rail vehicles. In addition, the present invention also has the advantages of convenient installation and maintenance through a highly integrated layout design.

基于上述对本发明提出的风源制动系统的几个示例性实施方式的详细说明,以下将对本发明提出的轨道车辆的一示例性实施方式进行说明。Based on the above detailed description of several exemplary embodiments of the wind source braking system proposed by the present invention, an exemplary embodiment of the rail vehicle proposed by the present invention will be described below.

在本发明的一实施方式中,本发明提出的轨道车辆包括本发明提出的并在上述实施方式中详细说明的风源制动系统。In one embodiment of the present invention, the rail vehicle proposed by the present invention includes the wind source braking system proposed by the present invention and described in detail in the above embodiments.

在此应注意,附图中示出而且在本说明书中描述的轨道车辆仅仅是能够采用本发明原理的许多种轨道车辆中的几个示例。应当清楚地理解,本发明的原理绝非仅限于附图中示出或本说明书中描述的轨道车辆的任何细节或任何部件。It should be noted at this point that the rail vehicles shown in the drawings and described in this specification are but a few examples of the many types of rail vehicles in which the principles of the invention can be employed. It should be clearly understood that the principles of the present invention are in no way limited to any detail or any component of the rail vehicle shown in the drawings or described in this specification.

综上所述,本发明提出的轨道车辆,通过采用本发明提出的风源制动系统,能够减小风源制动系统在机械间内的空间占用,同时具有设备布置集中、位置明确、操作性强、维护方便等优点,有利于提升轨道车辆各系统的模块化设计。To sum up, the rail vehicle proposed by the present invention, by adopting the wind source braking system proposed by the present invention, can reduce the space occupation of the wind source braking system in the mechanical room, and at the same time has the advantages of centralized equipment layout, clear location, and easy operation. It has the advantages of strong performance and convenient maintenance, which is conducive to improving the modular design of various systems of rail vehicles.

以上详细地描述和/或图示了本发明提出的风源制动系统及轨道车辆的示例性实施方式。但本发明的实施方式不限于这里所描述的特定实施方式,相反,每个实施方式的组成部分和/或步骤可与这里所描述的其它组成部分和/或步骤独立和分开使用。一个实施方式的每个组成部分和/或每个步骤也可与其它实施方式的其它组成部分和/或步骤结合使用。在介绍这里所描述和/或图示的要素/组成部分/等时,用语“一个”、“一”和“上述”等用以表示存在一个或多个要素/组成部分/等。术语“包含”、“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等。此外,权利要求书及说明书中的术语“第一”和“第二”等仅作为标记使用,不是对其对象的数字限制。Exemplary implementations of the wind source braking system and the rail vehicle proposed by the present invention are described and/or illustrated in detail above. However, the embodiments of the present invention are not limited to the specific embodiments described herein, rather, the components and/or steps of each embodiment can be used independently and separately from other components and/or steps described herein. Each component and/or each step of one embodiment may also be used in combination with other components and/or steps of other embodiments. When referring to elements/components/etc. described and/or illustrated herein, the terms "a", "an" and "aforementioned" etc. are used to mean that there are one or more elements/components/etc. The terms "comprising", "including" and "having" are used in an open inclusive sense and mean that there may be additional elements/components/etc. besides the listed elements/components/etc. In addition, the terms "first" and "second" in the claims and the specification are used only as signs and do not limit the number of objects.

虽然已根据不同的特定实施例对本发明提出的风源制动系统及轨道车辆进行了描述,但本领域技术人员将会认识到可在权利要求的精神和范围内对本发明的实施进行改动。While the proposed wind source braking system and rail vehicle of the present invention have been described in terms of various specific embodiments, those skilled in the art will recognize that changes may be made in the practice of the invention within the spirit and scope of the claims.

Claims (10)

1. A wind source braking system for providing a wind source braking function for a rail vehicle, the wind source braking system comprising:
the wind source system cabinet comprises a frame, wherein the frame divides the wind source system cabinet into an upper layer area and a lower layer area which are arranged in a vertical layered manner;
an air compressor disposed in the upper area and removably connected to the frame via fasteners, the air compressor configured to compress air;
a dryer disposed in the upper area and removably connected to the frame via fasteners, the dryer being connected to the air compressor, the dryer being configured to dry compressed air;
a main reservoir disposed in the lower region and connected to the dryer, the main reservoir being configured to store compressed air after drying treatment; and
a brake cabinet disposed in the upper zone and removably connected to the frame via fasteners, the brake cabinet connected to the main reservoir, the brake cabinet configured to: and outputting the dry compressed air stored in the main air reservoir according to the braking requirement of the railway vehicle so as to realize the wind source braking function of the railway vehicle.
2. The wind source brake system of claim 1, wherein a separate air duct is connected to the air compressor, the separate air duct extending upwardly for discharging hot air dissipated by the air compressor.
3. The wind source braking system of claim 1, wherein:
the air compressor is a screw air compressor; and/or
The rated exhaust pressure of the air compressor is 8-12 bar; and/or
The rated volume flow of the air compressor is larger than or equal to 1600L/min.
4. The wind source brake system of claim 1, wherein the dryer comprises two drying towers, the dryer operating in a dual-tower alternating and continuous mode of operation.
5. The wind source braking system of claim 1, wherein:
the pressure range of the dryer is 0-1100 kPa; and/or
The rated air handling capacity of the dryer is 2.5m 3 /min~3m 3 Min; and/or
The specification of the pipeline interface of the dryer is G11/4'; and/or
The specification of the drain outlet of the dryer is G1/2'.
6. The wind source braking system of claim 1, wherein the total reservoir comprises at least two reservoirs connected in series, and a reverse flow check valve is disposed on a series line between the two interconnected reservoirs.
7. The wind source braking system of claim 6, wherein the total reservoir comprises two of the reservoirs, the volumes of the two reservoirs being unequal.
8. The wind source braking system according to any one of claims 1 to 7, characterized in that:
the air compressor is connected with the dryer through a stainless steel pipe or a corrugated hose, and the connecting joint is a cutting sleeve type joint; and/or
The dryer is connected with the main air cylinder through a stainless steel pipe or a corrugated hose, and the connecting joint is a ferrule type joint; and/or
The main air cylinder is connected with the brake cabinet through a stainless steel pipe or a corrugated hose, and the connecting joint is a ferrule type joint.
9. The wind source brake system of any one of claims 1 to 7, wherein the overall dimensions of the wind source system cabinet are 2800mm x 1610mm x 1700mm.
10. A rail vehicle comprising a wind source brake system according to any one of claims 1 to 9.
CN202211566525.2A 2022-12-07 2022-12-07 Wind regime braking system and rail vehicle Pending CN115817563A (en)

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Citations (6)

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CN203937685U (en) * 2014-05-21 2014-11-12 中国北车集团大同电力机车有限责任公司 A kind of wind regime cabinet
CN207826224U (en) * 2017-12-06 2018-09-07 中车大连机车车辆有限公司 Locomotive air source dry filtration system
CN111907333A (en) * 2019-06-17 2020-11-10 中车大同电力机车有限公司 Electric locomotive and wind source equipment thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100100158A (en) * 2009-03-05 2010-09-15 현대로템 주식회사 Lower assembly module for railway vehicle
CN103419810A (en) * 2012-05-24 2013-12-04 中国北车集团大同电力机车有限责任公司 Pneumatic cabinet
RU146791U1 (en) * 2014-04-02 2014-10-20 Совместное предприятие в форме общества с ограниченной ответственностью "ОРЕЛКОМПРЕССОРМАШ" SCREW COMPRESSOR UNIT FOR BRAKE SYSTEMS OF RAILWAY COMPOSITION OF RAILWAY TRANSPORT
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