CN115805576A - An anti-deformation construction platform for ship ladder maintenance - Google Patents
An anti-deformation construction platform for ship ladder maintenance Download PDFInfo
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- 238000012423 maintenance Methods 0.000 title claims abstract description 33
- 238000010276 construction Methods 0.000 title claims abstract description 18
- 238000012937 correction Methods 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000008439 repair process Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
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- 238000001125 extrusion Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
本发明公开了一种用于船梯维修的反变形施工平台,包括舷梯和重载滑轨,所述重载滑轨设置有两组,每组所述重载滑轨设置有两个,前后对称的两个所述重载滑轨均共同滑动连接有两个滑块,其中一组前后对称的两个所述滑块的顶部均设置有移动门字架,另一组前后对称的两个所述滑块的顶部均设置有矫正限位门字架,两个所述矫正限位门字架之间固定安装有第一工字钢;多个平台同时使用,形成半自动、部分流水线作业,提高效率,根据维修位置、材质及数量的不同,确定舷梯本体维修的基面,以及反变形量的确定,便于反变形量加放,维修、矫正在同一胎架上作业,减少不必要的驳运,运用舷梯维修反变形施工平台,提供专业胎架供舷梯维修使用。
The invention discloses an anti-deformation construction platform for ship ladder maintenance, which includes a gangway and heavy-duty slide rails. The two symmetrical heavy-duty slide rails are jointly slidably connected with two sliders, and the tops of the two symmetrical sliders in one group are provided with movable door frames, and the other two symmetrical sliders in the front and rear The tops of the sliders are all provided with correction limit door frames, and the first I-beam is fixedly installed between the two correction limit door frames; multiple platforms are used at the same time to form semi-automatic and partial assembly line operations. Improve efficiency, determine the base surface for maintenance of the gangway body and the amount of anti-deformation according to the difference in maintenance location, material and quantity, so as to facilitate the addition of anti-deformation, maintenance and correction work on the same tire frame, and reduce unnecessary transfer , use the anti-deformation construction platform for gangway maintenance, and provide professional tire racks for gangway maintenance.
Description
技术领域technical field
本发明涉及舷梯修理领域,具体是一种用于船梯维修的反变形施工平台。The invention relates to the field of gangway ladder repair, in particular to an anti-deformation construction platform for ship ladder repair.
背景技术Background technique
舷梯是船舶运营期间必须使用的重要设备,是指装于船舶两舷供乘员上下船用的活动扶梯,用木材或金属制成。由上下平台,梯架、梯步、栏杆扶手和吊梯装置等组成。船航行时被吊起,折拢存放于甲板边,使用时放下悬挂于舷侧。是船舶安全管理中的重要内容,而舷梯修理属于船舶维修过程中的重要维修内容之一,存在修理内容零、杂、散的情况,同时存在铁或铝制舷梯不同使用材料。现有的舷梯修理过程中,采用的也是传统的维修工艺和方法,舷梯本体维修后,存在较大变形的缺陷。The gangway is an important equipment that must be used during the operation of the ship. It refers to the movable escalator installed on both sides of the ship for passengers to get on and off the ship. It is made of wood or metal. It consists of upper and lower platforms, ladder frames, ladder steps, railings and hanging ladder devices. When the boat is sailing, it is hoisted, folded and stored on the side of the deck, and lowered and hung on the side when in use. It is an important content in ship safety management, and gangway repair is one of the important maintenance contents in the ship maintenance process. There are cases where the repair content is zero, miscellaneous, and scattered, and there are different materials used for iron or aluminum gangway. In the existing repair process of the gangway ladder, the traditional maintenance techniques and methods are also adopted. After the gangway ladder body is repaired, there is a defect of large deformation.
目前,传统维修方式存在效率低、周转慢的现象,不能形成半自动化作业,因此本申请提出了一种用于船梯维修的反变形施工平台来解决此问题。At present, the traditional maintenance methods have low efficiency and slow turnover, and cannot form semi-automatic operations. Therefore, this application proposes an anti-deformation construction platform for ship ladder maintenance to solve this problem.
发明内容Contents of the invention
本发明的目的在于提供一种用于船梯维修的反变形施工平台,以解决上述背景技术中提出的传统维修方式存在效率低、周转慢的现象,不能形成半自动化作业的问题。The purpose of the present invention is to provide an anti-deformation construction platform for ship ladder maintenance to solve the problems of low efficiency, slow turnover and inability to form semi-automatic operations in the traditional maintenance methods proposed in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于船梯维修的反变形施工平台,包括舷梯和重载滑轨,所述重载滑轨设置有两组,每组所述重载滑轨设置有两个,前后对称的两个所述重载滑轨均共同滑动连接有两个滑块,其中一组前后对称的两个所述滑块的顶部均设置有移动门字架,另一组前后对称的两个所述滑块的顶部均设置有矫正限位门字架,两个所述矫正限位门字架之间固定安装有第一工字钢,两个所述移动门字架之间固定安装有第二工字钢,所述舷梯同时位于两个第一工字钢和第二工字钢的顶部,前后对称的两个所述矫正限位门字架的一侧均固定安装有螺纹套,所述螺纹套的内部螺纹连接有螺栓,所述舷梯的顶部且位于前后对称的两个矫正限位门字架一侧设置有挤压板,所述挤压板同时位于两个螺栓的底端,所述重载滑轨的顶部设置有舷梯临时托架,所述舷梯临时托架的顶部与舷梯的底部贴合,所述舷梯的下方设置有小推车,所述小推车包括万向轮、顶板、底板、第一液压缸、把手和第二液压缸,所述底板的底部四个拐角处均固定安装有万向轮,所述底板的顶部对称固定安装有第一液压缸,两个所述第一液压缸的推杆端共同固定安装有顶板,所述底板的底部且位于四个万向轮的一侧均设置有第二液压缸,所述第二液压缸的推杆端与底板固定连接。An anti-deformation construction platform for ship ladder maintenance, including a gangway and heavy-duty slide rails, two sets of heavy-duty slide rails are provided, and two sets of heavy-duty slide rails are provided in each group, and the front and rear symmetrical two The heavy-duty slide rails are jointly slidably connected with two sliders, and the tops of the two symmetrical sliders of one group are provided with movable door frames, and the two sliders of the other group are symmetrical The top of each frame is provided with a correcting limit door frame, a first I-beam is fixedly installed between the two correction limit door frames, and a second I-beam is fixedly installed between the two movable door frames. Steel, the gangway is located at the top of the two first I-beams and the second I-beam at the same time, and one side of the two correction limit door frames that are symmetrical front and back are fixedly installed with threaded sleeves, and the threaded sleeves There are bolts connected to the internal thread of the gangway, and an extruding plate is arranged on the top of the gangway and on one side of the two correcting and limiting door frames symmetrically front and rear, and the extruding plate is located at the bottom of the two bolts at the same time. The top of the slide rail is provided with a temporary bracket for the gangway, and the top of the temporary bracket for the gangway is attached to the bottom of the gangway, and a trolley is arranged below the gangway, and the trolley includes universal wheels, a top plate, The base plate, the first hydraulic cylinder, the handle and the second hydraulic cylinder, universal wheels are fixedly installed at the four corners of the bottom of the base plate, the first hydraulic cylinder is fixedly fixed on the top of the base plate, and the two second hydraulic cylinders The push rod end of a hydraulic cylinder is jointly fixedly installed with the top plate, and the bottom of the bottom plate is provided with a second hydraulic cylinder on one side of the four universal wheels, and the push rod end of the second hydraulic cylinder is fixedly connected with the bottom plate .
作为本发明再进一步的方案:所述底板的顶部一侧固定安装有把手,所述第一液压缸与第二液压缸通过管路与外界液压泵站连接。As a further solution of the present invention: a handle is fixedly installed on one side of the top of the bottom plate, and the first hydraulic cylinder and the second hydraulic cylinder are connected to an external hydraulic pump station through pipelines.
作为本发明再进一步的方案:所述矫正限位门字架和移动门字架的底部均固定安装有安装板,所述安装板通过固定螺栓与滑块固定安装。As a further solution of the present invention: the bottoms of the correcting limit door frame and the movable door frame are fixedly installed with a mounting plate, and the mounting plate is fixedly mounted by fixing bolts and sliders.
作为本发明再进一步的方案:所述舷梯临时托架为100*100*10的角钢,所述舷梯临时托架的两个支撑点之间的距离为700mm。As a further solution of the present invention: the temporary bracket of the gangway is an angle steel of 100*100*10, and the distance between two supporting points of the temporary bracket of the gangway is 700 mm.
作为本发明再进一步的方案:所述重载滑轨的长度为11m,左右对称的两个所述重载滑轨之间的距离为9m。As a further solution of the present invention: the length of the heavy-duty slide rails is 11 m, and the distance between two symmetrical heavy-duty slide rails is 9 m.
作为本发明再进一步的方案:所述第一液压缸为20T油缸。As a further solution of the present invention: the first hydraulic cylinder is a 20T oil cylinder.
作为本发明再进一步的方案:所述顶板的尺寸为700*300mm,所述底板的长度为850mm。As a further solution of the present invention: the size of the top plate is 700*300mm, and the length of the bottom plate is 850mm.
作为本发明再进一步的方案:所述移动门字架为150*150H钢,前后对称的两个移动门字架之间的距离为850mm。As a further solution of the present invention: the movable gate frame is 150*150H steel, and the distance between two symmetrical movable gate frames is 850 mm.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、多个平台同时使用,形成半自动、部分流水线作业,提高效率。1. Multiple platforms are used at the same time to form semi-automatic and partial assembly line operations to improve efficiency.
2、根据维修位置、材质及数量的不同,确定舷梯本体维修的基面,以及反变形量的确定,便于反变形量加放。2. According to the difference in maintenance location, material and quantity, determine the base surface for maintenance of the gangway body and the determination of the amount of anti-deformation, which is convenient for adding the amount of anti-deformation.
3、维修、矫正在同一胎架上作业,减少不必要的驳运。3. Maintenance and correction work on the same tire frame to reduce unnecessary transfer.
4、运用舷梯维修反变形施工平台,提供专业胎架供舷梯维修使用。4. Use the gangway to repair the anti-deformation construction platform, and provide professional tire racks for gangway maintenance.
附图说明Description of drawings
图1为本发明中的结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明中的移动门字架的结构示意图。Fig. 2 is a structural schematic diagram of the movable door frame in the present invention.
图3为本发明中的矫正限位门字架的结构示意图。Fig. 3 is a structural schematic diagram of the correcting limit door frame in the present invention.
图4为本发明中舷梯临时托架的结构示意图。Fig. 4 is a structural schematic diagram of the temporary bracket of the gangway in the present invention.
图5为本发明中小推车的结构示意图。Fig. 5 is a structural schematic diagram of the small and medium-sized trolley of the present invention.
图6为本发明实施例2中小推车的结构示意图。Fig. 6 is a schematic structural view of the trolley in
1、舷梯;2、重载滑轨;3、舷梯临时托架;4、小推车;41、万向轮;42、顶板;43、底板;44、第一液压缸;45、把手;46、第二液压缸;5、矫正限位门字架;6、移动门字架;7、滑块;8、螺栓;9、挤压板;10、第一工字钢;11、安装板;12、螺纹套;13、垫块;14、第二工字钢。1. Gangway; 2. Heavy-duty slide rail; 3. Temporary bracket of gangway; 4. Small trolley; 41. Universal wheel; 42. Top plate; 43. Bottom plate; 44. First hydraulic cylinder; 45. Handle; 46 , the second hydraulic cylinder; 5, the correction limit door frame; 6, the movable door frame; 7, the slider; 8, the bolt; 9, the extruded plate; 10, the first I-beam; 12. Thread sleeve; 13. Spacer; 14. Second I-beam.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1~6,本发明实施例1中,一种用于船梯维修的反变形施工平台,包括舷梯 1和重载滑轨2,重载滑轨2设置有两组,每组重载滑轨2设置有两个,前后对称的两个重载滑轨2均共同滑动连接有两个滑块7,其中一组前后对称的两个滑块7的顶部均设置有移动门字架6,另一组前后对称的两个滑块7的顶部均设置有矫正限位门字架5,两个矫正限位门字架5之间固定安装有第一工字钢10,两个移动门字架6之间固定安装有第二工字钢14,舷梯1同时位于两个第一工字钢10和第二工字钢14的顶部,前后对称的两个矫正限位门字架5的一侧均固定安装有螺纹套12,螺纹套12的内部螺纹连接有螺栓8,舷梯1的顶部且位于前后对称的两个矫正限位门字架5一侧设置有挤压板9,挤压板9同时位于两个螺栓8的底端,重载滑轨2的顶部设置有舷梯临时托架3,舷梯临时托架3的顶部与舷梯1的底部贴合,舷梯1的下方设置有小推车4,小推车4包括万向轮41、顶板 42、底板43、第一液压缸44、把手45和第二液压缸46,底板43的底部四个拐角处均固定安装有万向轮41,底板43的顶部对称固定安装有第一液压缸44,两个第一液压缸44 的推杆端共同固定安装有顶板42,底板43的底部且位于四个万向轮41的一侧均设置有第二液压缸46,第二液压缸46的推杆端与底板43固定连接。Please refer to Figures 1 to 6, in
底板43的顶部一侧固定安装有把手45,第一液压缸44与第二液压缸46通过管路与外界液压泵站连接。A
矫正限位门字架5和移动门字架6的底部均固定安装有安装板11,安装板11通过固定螺栓与滑块7固定安装。The bottoms of the correction limit
舷梯临时托架3为100*100*10的角钢,舷梯临时托架3的两个支撑点之间的距离为700mm。The
把手45的底端固定安装有垫块13,垫块13的底部与底板43固定连接。The bottom end of the
重载滑轨2的长度为11m,左右对称的两个重载滑轨2之间的距离为9m。The length of the heavy-
第一液压缸44为20T油缸。The first
顶板42的尺寸为700*300mm,底板43的长度为850mm。The size of the
移动门字架6为150*150H钢,前后对称的两个移动门字架6之间的距离为850mm。The
本发明实施例2中,一种用于船梯维修的反变形施工平台,包括舷梯1和重载滑轨2,重载滑轨2设置有两组,每组重载滑轨2设置有两个,前后对称的两个重载滑轨2均共同滑动连接有两个滑块7,其中一组前后对称的两个滑块7的顶部均设置有移动门字架6,另一组前后对称的两个滑块7的顶部均设置有矫正限位门字架5,两个矫正限位门字架5 之间固定安装有第一工字钢10,两个移动门字架6之间固定安装有第二工字钢14,舷梯1 同时位于两个第一工字钢10和第二工字钢14的顶部,前后对称的两个矫正限位门字架5 的一侧均固定安装有螺纹套12,螺纹套12的内部螺纹连接有螺栓8,舷梯1的顶部且位于前后对称的两个矫正限位门字架5一侧设置有挤压板9,挤压板9同时位于两个螺栓8 的底端,重载滑轨2的顶部设置有舷梯临时托架3,舷梯临时托架3的顶部与舷梯1的底部贴合,舷梯1的下方设置有小推车4,小推车4包括万向轮41、顶板42、底板43、第一液压缸44、把手45和第二液压缸46,底板43的底部四个拐角处均固定安装有万向轮 41,底板43的顶部对称固定安装有第一液压缸44,两个第一液压缸44的推杆端共同固定安装有顶板42,底板43的底部且位于四个万向轮41的一侧均设置有第二液压缸46,第二液压缸46的推杆端与底板43固定连接。In
底板43的顶部一侧固定安装有把手45,第一液压缸44与第二液压缸46通过管路与外界液压泵站连接。A
矫正限位门字架5和移动门字架6的底部均固定安装有安装板11,安装板11通过固定螺栓与滑块7固定安装。The bottoms of the correction limit
舷梯临时托架3为100*100*10的角钢,舷梯临时托架3的两个支撑点之间的距离为700mm。The
把手45的底端固定安装有安装垫块13。The bottom end of the
重载滑轨2的长度为11m,左右对称的两个重载滑轨2之间的距离为9m。The length of the heavy-
第一液压缸44为20T油缸。The first
顶板42的尺寸为700*300mm,底板43的长度为850mm。The size of the
移动门字架6为150*150H钢,前后对称的两个移动门字架6之间的距离为850mm。The
本发明的工作原理是:The working principle of the present invention is:
两最外侧工字钢立柱为两点式舷梯修理胎架支架,需维修舷梯吊装上胎,两中间侧立柱可根据舷梯维修位置的不一样进行位置调整,立柱上侧各设置一可调节的上限位,将舷梯固定在胎架上,可移动小车为反变形顶升机构,设置小车下支撑避免小车轮子受力,顶升机构采用电动液压小车的形式,在舷梯的需维修位置进行反变形的顶升上述机构均为极易可拆卸式,极大方便舷梯的上下胎制作专用胎架,采用两点式面接触的形式,支撑待维修舷梯,同时根据舷梯本体维修位置的不一样,设置采用面接触的两点式上限位,将舷梯固定在胎架上,在需维修位置,采用小车移位的方式,设置顶升式液压顶升机构,将舷梯本体顶升至需放置反变形的量,维修完成后,将顶升机构拆除,松开上限位即可实施舷梯吊离胎架作业。The two outermost I-beam columns are two-point repair tire frame brackets for gangway ladders, and the tires need to be hoisted by the gangway for maintenance. The two middle side columns can be adjusted according to the different repair positions of the gangway. An adjustable upper limit is set on each column Fix the gangway on the tire frame, the movable trolley is the anti-deformation lifting mechanism, set the support under the trolley to avoid the force on the trolley wheels, the jacking mechanism adopts the form of electro-hydraulic trolley, and perform anti-deformation at the position where the gangway needs to be repaired The above-mentioned jacking mechanisms are all easily detachable, which is very convenient for making special tire racks for the upper and lower tires of the gangway. It adopts the form of two-point surface contact to support the gangway to be repaired. At the same time, according to the different maintenance positions of the gangway body, the setting adopts The two-point upper limit of surface contact fixes the gangway on the tire frame. At the position where maintenance is required, a jack-up hydraulic jacking mechanism is installed to lift the gangway body to the amount required for anti-deformation. After the maintenance is completed, the jacking mechanism is removed, and the upper limit is released to carry out the operation of lifting the gangway from the tire frame.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
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