CN115805216A - Integrated filler cleaning equipment - Google Patents
Integrated filler cleaning equipment Download PDFInfo
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- CN115805216A CN115805216A CN202211711123.7A CN202211711123A CN115805216A CN 115805216 A CN115805216 A CN 115805216A CN 202211711123 A CN202211711123 A CN 202211711123A CN 115805216 A CN115805216 A CN 115805216A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 154
- 239000000945 filler Substances 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 134
- 239000010865 sewage Substances 0.000 claims abstract description 105
- 238000006243 chemical reaction Methods 0.000 claims abstract description 61
- 238000011010 flushing procedure Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 239000010802 sludge Substances 0.000 claims description 95
- 238000005188 flotation Methods 0.000 claims description 26
- 238000004062 sedimentation Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 229920002401 polyacrylamide Polymers 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 2
- 238000012856 packing Methods 0.000 abstract description 61
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 17
- 238000012545 processing Methods 0.000 description 14
- 238000005189 flocculation Methods 0.000 description 6
- 230000016615 flocculation Effects 0.000 description 6
- 239000002351 wastewater Substances 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 5
- 239000003814 drug Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000011001 backwashing Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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- Treatment Of Sludge (AREA)
Abstract
本发明公开了一种一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置,所述清洗装置包括冲洗水枪、箱体、位于所述箱体上部的清洗框和位于所述清洗框下方的污水槽、对应所述污水槽设置的排污管,所述清洗框用于装填待清洗的填料,所述污水槽用于接收清洗填料时产生的污水;所述排污管延伸至所述污水槽的底部;所述处理装置包括用于接收所述清洗水的第一反应池以及用于接收经所述处理装置处理之后的液体的清水池,所述排污管与第一反应池连通;所述清水池与所述冲洗水枪连通。本发明的一体化填料清洗设备,能够实现水的循环,减少水的使用量。
The invention discloses an integrated packing cleaning device, which comprises a cleaning device for flushing the packing and a treatment device for treating the cleaning water of the packing. The cleaning device includes a flushing water gun, a box body, and a The cleaning frame on the upper part of the box, the sewage tank located below the cleaning frame, and the sewage pipe provided corresponding to the sewage tank, the cleaning frame is used to fill the filler to be cleaned, and the sewage tank is used to receive the cleaning filler. The sewage; the sewage pipe extends to the bottom of the sewage tank; the treatment device includes a first reaction tank for receiving the cleaning water and a clear water tank for receiving the liquid treated by the treatment device, The sewage pipe is communicated with the first reaction tank; the clear water tank is communicated with the flushing water gun. The integrated packing cleaning equipment of the present invention can realize water circulation and reduce water consumption.
Description
技术领域technical field
本发明涉及水处理技术领域,具体涉及一种适用于DMF填料的一体化清洗设备。The invention relates to the technical field of water treatment, in particular to an integrated cleaning device suitable for DMF packing.
背景技术Background technique
DMF(N,N-二甲基甲酰胺)是一种工业上广泛使用的有机溶剂,在石油化学工业中常被用来作为气体吸收剂,具有很好的水溶性。而对于生产中产生的DMF废气,常用废气回收塔来吸附回收DMF。在长期的使用过程中,所用的填料容易污染、堵塞,导致使用效果变差,此时需要对填料进行清洗,由此产生一定量的填料清洗水。DMF (N, N-dimethylformamide) is an organic solvent widely used in industry. It is often used as a gas absorbent in the petrochemical industry and has good water solubility. For the DMF waste gas generated in production, the waste gas recovery tower is often used to absorb and recover DMF. In the long-term use process, the packing used is easy to be polluted and blocked, resulting in poor use effect. At this time, the packing needs to be cleaned, thereby generating a certain amount of packing cleaning water.
目前针对这一部分水,并没有专门的处理技术,一般的企业都是直接排放或者送入厂区自带的污水处理系统,导致环境的污染或者对污水系统造成较大的冲击。At present, there is no special treatment technology for this part of water. Generally, enterprises discharge it directly or send it to the sewage treatment system built in the factory area, resulting in environmental pollution or a greater impact on the sewage system.
由于填料清洗水含有大量悬浮物、溶剂、细菌、藻类、清洗剂,有污染浓度高、周期性产生的特点。随着环境保护的要求越来越高,现在已经对纺织区进行了集中管理,清洗DMF填料的废水已不能直接排放,以前直接清洗排放的方法无法继续适用。Since the filler cleaning water contains a large amount of suspended solids, solvents, bacteria, algae, and cleaning agents, it has the characteristics of high pollution concentration and periodic generation. With the increasing requirements of environmental protection, the textile area has been centralized management now, and the wastewater for cleaning DMF packing can no longer be discharged directly, and the previous method of direct cleaning and discharge cannot continue to be applicable.
发明内容Contents of the invention
有鉴于此,为了克服现有技术的缺陷,本发明的目的是提供一种一体化填料清洗设备,以实现对填料的清洗以及清洗水的处理和循环。In view of this, in order to overcome the defects of the prior art, the purpose of the present invention is to provide an integrated packing cleaning equipment to realize the cleaning of the packing and the treatment and circulation of the cleaning water.
为了达到上述目的,本发明采用以下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置,所述清洗装置包括冲洗水枪、箱体、位于所述箱体上部的清洗框和位于所述清洗框下方的污水槽、对应所述污水槽设置的排污管,所述清洗框用于装填待清洗的填料,所述污水槽用于接收清洗填料时产生的污水;所述排污管延伸至所述污水槽的底部;所述处理装置包括用于接收所述清洗水的第一反应池以及用于接收经所述处理装置处理之后的液体的清水池,所述排污管与第一反应池连通;所述清水池与所述冲洗水枪连通。An integrated packing cleaning equipment, including a cleaning device for flushing the packing and a treatment device for treating the cleaning water of the packing, the cleaning device includes a flushing water gun, a box, and a water tank located on the upper part of the box The cleaning frame, the sewage tank located below the cleaning frame, and the sewage pipe provided corresponding to the sewage tank, the cleaning frame is used to fill the packing to be cleaned, and the sewage tank is used to receive the sewage generated when cleaning the packing; The sewage pipe extends to the bottom of the sewage tank; the treatment device includes a first reaction tank for receiving the cleaning water and a clear water tank for receiving the liquid treated by the treatment device, and the sewage pipe It communicates with the first reaction tank; the clear water tank communicates with the flushing water gun.
根据本发明的一些优选实施方面,所述处理装置还包括沉淀池、第二反应池、气浮池、中间水池、过滤器、污泥池、中间水泵、污泥处理单元、第一加药单元和第二加药单元,所述第一加药单元、第二加药单元用于向所述第一反应池和/或第二反应池内加药,所述第一反应池、沉淀池、第二反应池、气浮池、中间水池依次设置,所述中间水泵用于将所述中间水池中的液体泵入所述过滤器中,所述清水池用于容纳经所述过滤器过滤后的液体,所述污泥池用于容纳沉淀池和气浮池中产生的污泥,所述污泥处理单元用于对所述污泥池中的污泥进行处理。According to some preferred implementation aspects of the present invention, the treatment device also includes a sedimentation tank, a second reaction tank, an air flotation tank, an intermediate water tank, a filter, a sludge tank, an intermediate water pump, a sludge treatment unit, a first dosing unit and The second dosing unit, the first dosing unit and the second dosing unit are used to add medicine to the first reaction tank and/or the second reaction tank, the first reaction tank, the sedimentation tank, the second A reaction pool, an air flotation pool, and an intermediate pool are arranged in sequence, the intermediate water pump is used to pump the liquid in the intermediate pool into the filter, and the clear water pool is used to accommodate the liquid filtered by the filter, The sludge tank is used to accommodate the sludge produced in the sedimentation tank and the air flotation tank, and the sludge treatment unit is used to treat the sludge in the sludge tank.
清洗填料的清洗水到达处理装置后依次经过第一反应池、沉淀池、第二反应池、中间水池、过滤器的处理,最后到达清水池,在清水池中等待重新回到清洗装置中进行循环利用。同时,处理过程中产生的污泥进入污泥池,并在污泥处理单元的作用下进行处理。After the cleaning water for cleaning packing arrives at the treatment device, it passes through the first reaction tank, the sedimentation tank, the second reaction tank, the intermediate tank, and the filter, and finally reaches the clean water tank, where it waits to return to the cleaning device for circulation use. At the same time, the sludge generated during the treatment process enters the sludge tank and is treated under the action of the sludge treatment unit.
根据本发明的一些优选实施方面,所述污泥处理单元包括污泥脱水叠螺机以及污泥泵,所述污泥泵用于将所述污泥池中的污泥输送至所述污泥脱水叠螺机中。污泥脱水叠螺机对应的滤液出口与第一反应池连通。污泥脱水叠螺机将污泥进行压滤,得到的压滤液重新回到第一反应池中,和清洗装置输送过来的污水一起进行处理。According to some preferred implementation aspects of the present invention, the sludge treatment unit includes a sludge dewatering screw stacker and a sludge pump, and the sludge pump is used to transport the sludge in the sludge tank to the sludge Dehydration screw stacker. The filtrate outlet corresponding to the sludge dewatering screw stacker is connected with the first reaction tank. The sludge dewatering screw stacker press-filters the sludge, and the obtained filtrate is returned to the first reaction tank for treatment together with the sewage delivered by the cleaning device.
根据本发明的一些优选实施方面,所述第一加药单元用于向所述第一反应池和/或第二反应池中加入聚合氯化铝(PAC);所述第二加药单元用于向所述第一反应池和/或第二反应池中加入聚丙烯酰胺(PAM)。在污泥脱水叠螺机处理污泥时,第一加药单元和/或第二加药单元还可向污泥脱水叠螺机中进行加药,以更好的对污泥进行处理。According to some preferred implementation aspects of the present invention, the first dosing unit is used to add polyaluminum chloride (PAC) to the first reaction tank and/or the second reaction tank; Then add polyacrylamide (PAM) into the first reaction pool and/or the second reaction pool. When the sludge dewatering screw stacker is treating sludge, the first dosing unit and/or the second dosing unit can also add medicine to the sludge dewatering screw stacker to better treat the sludge.
根据本发明的一些优选实施方面,包括反冲水泵,所述反冲水泵连通在所述清水池和过滤器之间。反冲水泵用于使用清水池中的水对过滤器进行反洗排污,反洗排污的水也进入污泥池中等待处理。According to some preferred implementation aspects of the present invention, a backwash water pump is included, and the backwash water pump is connected between the clear water tank and the filter. The backwash water pump is used to use the water in the clear water tank to backwash the filter and discharge the sewage, and the water from the backwash sewage also enters the sludge tank for treatment.
根据本发明的一些优选实施方面,包括位于所述气浮池和中间水池之间的浮渣槽,所述气浮池内设置有刮泥板,所述刮泥板用于将气浮池内的浮渣刮入所述浮渣槽内。According to some preferred implementation aspects of the present invention, it includes a scum tank located between the air flotation tank and the intermediate water tank, and a mud scraper is arranged in the air flotation tank, and the mud scraper is used to remove the scum in the air flotation tank Scrape into the scum tank.
根据本发明的一些优选实施方面,所述沉淀池、气浮池、浮渣槽的底部均设置有连通所述污泥池的管道和阀门,以将污泥和浮渣排入污泥池中。According to some preferred implementation aspects of the present invention, the bottoms of the sedimentation tank, the air flotation tank and the scum tank are all provided with pipes and valves communicating with the sludge tank to discharge the sludge and scum into the sludge tank.
根据本发明的一些优选实施方面,所述排污管和第一反应池之间设置有第一输送管道和排污泵,所述排污泵设置在所述箱体上,排污泵用于通过排污管、第一输送管道将所述污水槽中的污水泵入所述第一反应池。According to some preferred implementation aspects of the present invention, a first conveying pipe and a sewage pump are arranged between the sewage pipe and the first reaction tank, the sewage pump is arranged on the box body, and the sewage pump is used to pass through the sewage pipe, the second A delivery pipeline pumps the sewage in the sewage tank into the first reaction tank.
根据本发明的一些优选实施方面,所述清水池与冲洗水枪之间设置有第二输送管道,所述第二输送管道用于将所述清水池中的液体输送至所述冲洗水枪中以用于清洗填料。即通过排污泵和排污管将清洗水送入处理装置中进行处理,处理后的水通过第二输送管道送回清洗装置中进行填料的冲洗。According to some preferred implementation aspects of the present invention, a second conveying pipeline is provided between the clear water tank and the flushing water gun, and the second conveying pipeline is used to transport the liquid in the clear water tank to the flushing water gun for use for cleaning packing. That is, the cleaning water is sent to the treatment device through the sewage pump and the sewage pipe for treatment, and the treated water is sent back to the cleaning device through the second delivery pipeline for flushing of the packing.
根据本发明的一些优选实施方面,所述清洗框与所述箱体的内壁之间设置供人行走的走道板,所述走道板与所述清洗框的底面位于同一水平面上。According to some preferred implementation aspects of the present invention, a walkway board for people to walk is arranged between the cleaning frame and the inner wall of the box body, and the walkway board and the bottom surface of the cleaning frame are located on the same horizontal plane.
根据本发明的一些优选实施方面,所述清洗框的底部为多孔板,所述多孔板的孔径小于所述填料的直径;所述清洗框的侧部为挡板。According to some preferred implementation aspects of the present invention, the bottom of the cleaning frame is a porous plate, and the hole diameter of the porous plate is smaller than the diameter of the filler; the side of the cleaning frame is a baffle.
根据本发明的一些优选实施方面,所述清洗框的下方设置有两个污水槽,每个所述污水槽的截面为倒梯形;两个所述污水槽的底部均设置有排污管,所述箱体的外壁上对应设置有两个所述排污泵。According to some preferred implementation aspects of the present invention, two sewage tanks are arranged below the cleaning frame, and the cross-section of each of the sewage tanks is an inverted trapezoid; sewage pipes are arranged at the bottom of the two sewage tanks, and the Two sewage pumps are correspondingly arranged on the outer wall of the box body.
根据本发明的一些优选实施方面,所述箱体的外壁上对应所述走道板的端部设置有外爬梯;所述清洗框的底部开设有进入所述污水槽的人孔,所述人孔的下方设置有内爬梯。According to some preferred implementation aspects of the present invention, an external ladder is provided on the outer wall of the box corresponding to the end of the walkway plate; a manhole for entering the sewage tank is opened at the bottom of the cleaning frame, and the manhole There is an internal ladder below.
根据本发明的一些优选实施方面,包括位于箱体内的放置框,所述放置框用于临时放置已经清洗好的填料,所述箱体上对应所述清洗框和/或放置框设置有卸料口,所述卸料口贯穿所述箱体的壁厚方向。According to some preferred implementation aspects of the present invention, it includes a placement frame located in the box, the placement frame is used to temporarily place the cleaned filler, and the box body is provided with a discharge material corresponding to the cleaning frame and/or the placement frame. The discharge port runs through the wall thickness direction of the box body.
根据本发明的一些优选实施方面,所述清洗装置和处理装置集成在一个平台上,如集成在一个车厢上,能够实现整个设备的移动,方便客户的现场处理,适用范围更广。According to some preferred implementation aspects of the present invention, the cleaning device and the processing device are integrated on a platform, such as a carriage, which can realize the movement of the entire equipment, facilitate on-site processing by customers, and have a wider application range.
与现有技术相比,本发明的有益之处在于:本发明的一体化填料清洗设备,通过设置清洗装置和处理装置,对填料进行冲洗的清洗水进入处理装置中进行处理,得到的处理清水后再反馈至清洗装置中继续进行冲洗,进而实现水的循环,减少水的使用量。Compared with the prior art, the present invention is beneficial in that: the integrated packing cleaning equipment of the present invention, by setting a cleaning device and a processing device, the cleaning water for washing the packing enters the processing device for treatment, and the obtained treated clean water Then it is fed back to the cleaning device to continue flushing, thereby realizing water circulation and reducing water consumption.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本发明的优选实施例中一体化填料清洗设备的结构示意图;Fig. 1 is the structural representation of integrated packing cleaning equipment in the preferred embodiment of the present invention;
图2是本发明的优选实施例中一体化填料清洗设备的处理流程示意图;Fig. 2 is a schematic diagram of the processing flow of the integrated packing cleaning equipment in a preferred embodiment of the present invention;
图3是本发明的优选实施例中清洗装置的俯视结构示意图;Fig. 3 is a schematic view of the top view of the cleaning device in a preferred embodiment of the present invention;
图4是本发明的优选实施例中清洗装置的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the cleaning device in a preferred embodiment of the present invention;
图5是本发明的优选实施例中清洗装置的侧视结构示意图;Fig. 5 is a side view structural representation of the cleaning device in a preferred embodiment of the present invention;
图6是本发明的优选实施例中处理装置的俯视结构示意图;Fig. 6 is a schematic top view of a processing device in a preferred embodiment of the present invention;
其中,附图标记包括:1-走道板,2-填料清洗框,3-放置框,4-人孔,5-内爬梯,6-外爬梯,7-排污管,8-隔板,9-排污泵,10-挡板,11-污水槽,12-填料卸料口,13-箱体,14-第一反应池,15-沉淀池,16-第二反应池,17-气浮池,18-浮渣槽,19-中间水池,20-多介质过滤器,21-反冲水泵,22-清水池,23-污泥池,24-中间水泵,25-污泥泵,26-溶气罐,27-污泥脱水叠螺机,28-第一加药单元,29-第二加药单元,30-电控箱,31-空气压缩机,32-刮泥板,33-排泥阀,34-操作台,35-第一输送管道,36-第二输送管道。Among them, the reference signs include: 1-walkway plate, 2-packing cleaning frame, 3-placement frame, 4-manhole, 5-inner ladder, 6-outer ladder, 7-drainage pipe, 8-baffle, 9- Sewage pump, 10-baffle plate, 11-sewage tank, 12-filler discharge port, 13-cabinet, 14-first reaction tank, 15-sedimentation tank, 16-second reaction tank, 17-air flotation tank, 18 -Scum Tank, 19-Intermediate Pool, 20-Multimedia Filter, 21-Backwash Pump, 22-Clean Water Pool, 23-Sludge Tank, 24-Intermediate Water Pump, 25-Sludge Pump, 26-Dissolved Air Tank , 27-sludge dehydration screw stacker, 28-first dosing unit, 29-second dosing unit, 30-electric control box, 31-air compressor, 32-scraper, 33-sludge valve, 34-operating platform, 35-first delivery pipeline, 36-second delivery pipeline.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described implementation Examples are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
参照图1-6所示,本实施例中的一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置。清洗装置和处理装置的部分部件相互连通,对填料进行冲洗的清洗水进入处理装置中进行处理,得到的处理清水后再反馈至清洗装置中对填料进行冲洗,进而实现水的循环,减少水的使用量。且本实施例中,清洗装置和处理装置各是集成式的箱式装置,同时,优选将清洗装置和处理装置集成在一个平台上,如集成在一个车厢上,能够实现整个设备的移动,方便客户的现场处理,适用范围更广。Referring to Figures 1-6, the integrated packing cleaning equipment in this embodiment includes a cleaning device for washing the packing and a treatment device for treating the cleaning water of the packing. Parts of the cleaning device and the processing device are connected to each other, and the cleaning water used to wash the packing enters the processing device for treatment, and the treated clean water obtained is fed back to the cleaning device to rinse the packing, thereby realizing water circulation and reducing water waste. Usage amount. And in this embodiment, the cleaning device and the processing device are each an integrated box-type device. At the same time, it is preferable to integrate the cleaning device and the processing device on a platform, such as on a carriage, so that the movement of the entire equipment can be realized, which is convenient. The customer's on-site processing has a wider scope of application.
清洗装置产生的污水通过第一输送管道35输送至处理装置中,经过处理装置处理后的水通过第二输送管道36输送至清洗装置中循环利用。以下详细介绍清洗装置和处理装置的具体结构:The sewage generated by the cleaning device is transported to the treatment device through the
参照图3-5,本实施例中的清洗装置包括冲洗水枪、箱体13、位于箱体13内的清洗框2、污水槽11、放置框3、走道板1和排污机构。箱体13内具有隔板8,将清洗框2和放置框3分隔设置,放置框3、清洗框2位于污水槽11的上方。清洗框2用于装填待清洗的填料,污水槽11用于接收清洗填料时产生的污水,放置框3用于临时放置清洗好的填料。Referring to Figures 3-5, the cleaning device in this embodiment includes a flushing water gun, a
清洗框2和放置框3的底部底板为多孔板,以方便清洗和渗水。多孔板的孔径小于填料。清洗框2的侧面挡板10能够避免清洗时飞溅的填料水淋到操作人员身上,减少了对人体的危害。The bottom bottom plate of the
本实施例中的底部污水槽11,能够更好的收集污泥和填料清洗水,方便回收,避免污染。排污机构用于将污泥与水排出,防止污泥沉积,其包括排污泵9和排污管7,排污管7与排污泵9连通,排污泵9设置在箱体13上,排污管7由排污泵9延伸至污水槽11的底部。清洗框2的下方设置有两个污水槽11,每个污水槽11的截面为倒梯形。两个污水槽11的底部均设置有排污管7,箱体13的外壁上对应设置有两个排污泵9。排污泵9连通第一输送管道35和排污管7,排污管7和排污泵9用于将污水槽11中的污水通过第一输送管道35输送至处理装置中进行处理。冲洗水枪与第二输送管道36连通,用于将处理后的水通过第二输送管道36送回清洗装置中进行填料的冲洗。The
走道板1供人行走,设置在清洗框2与箱体13的内壁之间,走道板1与清洗框2的底面位于同一水平面上。本实施例中的清洗框2设置在箱体13宽度方向的中间位置,清洗框2的两侧均设置有走道板1。The
本实施例中箱体13的外壁上对应走道板1的端部设置有外爬梯6。清洗框2的底部开设有进入污水槽11中的人孔4,人孔4的下方设置有内爬梯5,方便后续维护与保养。箱体13上对应放置框3设置有卸料口12,卸料口12贯穿箱体13的壁厚方向,方便填料清洗完后的装卸。In this embodiment, an
优选地,在清洗装置的箱体上设置有透明的观察窗或者液位计,用于观察填料清洗水的水位以便根据其液位调整排污泵9打入处理装置的速度。Preferably, a transparent observation window or a liquid level gauge is provided on the tank of the cleaning device for observing the water level of the filler cleaning water so as to adjust the speed at which the
参照图1和6,本实施例中的处理装置包括第一反应池14、沉淀池15、第二反应池16、气浮池17、浮渣槽18、中间水池19、过滤器20、清水池22、污泥池23、中间水泵24、反冲水泵21、污泥处理单元、第一加药单元28和第二加药单元29。第一加药单元28、第二加药单元29用于向第一反应池14和第二反应池16内加药,第一反应池14、沉淀池15、第二反应池16、气浮池17、浮渣槽18、中间水池19依次设置,中间水泵24用于将中间水池19中的液体泵入过滤器20中,清水池22用于容纳经过滤器20过滤后的液体,污泥池23用于容纳沉淀池15和气浮池17、浮渣槽18中产生的污泥,污泥处理单元用于对污泥池23中的污泥进行处理。即排污泵通过第一输送管道35与第一反应池14连通,第一反应池14用于接收清洗装置输送过来的清洗水,清水池22用于接收经处理装置处理之后的液体,冲洗水枪通过第二输送管道36与清水池22连通。With reference to Fig. 1 and 6, the treatment device among the present embodiment comprises
处理清洗水时,清洗填料的清洗水到达处理装置后依次经过第一反应池14、沉淀池15、第二反应池16、气浮池17、中间水池19、过滤器20的处理,最后到达清水池22,在清水池22中等待重新回到清洗装置中进行循环利用。同时,处理过程中产生的污泥进入污泥池23,并在污泥处理单元的作用下进行处理。When the cleaning water is treated, the cleaning water for cleaning the filler reaches the treatment device and then passes through the
污泥处理单元包括污泥脱水叠螺机27以及污泥泵25,污泥泵25用于将污泥池23中的污泥输送至污泥脱水叠螺机27。污泥脱水叠螺机27对应的滤液出口与第一反应池14连通。污泥脱水叠螺机27将污泥进行压滤,得到的压滤液重新回到第一反应池14中,和清洗装置输送过来的污水一起进行处理。The sludge treatment unit includes a sludge
第一加药单元28用于向第一反应池14和第二反应池16中加入聚合氯化铝(PAC);第二加药单元29用于向第一反应池14和第二反应池16中加入聚丙烯酰胺(PAM)。同时,在污泥脱水叠螺机27处理污泥时,第二加药单元29还可向污泥脱水叠螺机27中进行PAM加药,以更好的对污泥进行处理。The
本实施例在清水池22和过滤器20之间设置有反冲水泵21,其用于使用清水池22中的水对过滤器20进行反洗排污,反洗排污的水也进入污泥池23中等待处理。即多介质过滤器20可进行正洗和反洗,通过阀门进行切换。其中正洗是利用中间水泵24将中间水池19中的水打入过滤器20进行过滤后送往清水池22,而反洗则利用反冲水泵21将清水池22的水打入过滤器20清洗后排入污泥池23。通过增加气浮池17和多介质过滤器20使DMF填料清洗水能被处理得更干净。In this embodiment, a
气浮池17内设置有刮泥板32,刮泥板32用于将气浮池17内的浮渣刮入浮渣槽18内。沉淀池15、气浮池17、浮渣槽18的底部均设置有连通污泥池23的管道和排泥阀33,以将污泥和浮渣排入污泥池23中。本实施例中的处理装置还对应设置有溶气罐26和空气压缩机31,空气压缩机31通过管道供气给第一反应池14、斜管沉淀池15、第二反应池16、气浮池17等以进行搅拌,并通过管道供气给溶气罐26维持气浮池17的运行,每个管道上均有球阀供调节供气大小。A
以下简述本实施例中清洗设备的工作过程:Briefly describe the working process of the cleaning equipment in the present embodiment below:
清洗装置的清洗过程:清洗过程分为填料清洗、填料沥干回收和填料清洗水回收等步骤:The cleaning process of the cleaning device: the cleaning process is divided into packing cleaning, packing draining recovery and packing cleaning water recovery and other steps:
(1)填料清洗:填料清洗装置运行时,填料通过叉车叉至填料清洗框2,操作人员站于两侧走道板1,隔着清洗框2的两侧挡板10使用高压水枪对填料进行强烈冲洗。因为填料清洗框2底部设置有多孔板,并且孔径小于填料,所以填料表面污垢和废水会从孔流至下部污水槽11,而填料不会。轻微污染时,用清水循环冲洗可以恢复填料表面的清洁度,有利于填料的回用,延长填料的寿命。(1) Packing cleaning: when the packing cleaning device is running, the packing will go to the
(2)填料沥干回收:当填料清洗完成后,操作人员可以将填料移至临时放置框3中,待沥干水分后,如果清洗效果不理想,则可以放回填料清洗框2,或者直接将放置框3充当清洗框2继续进行反复冲洗,待完全洗净再沥干回收,通过填料卸料口12将清洗干净的填料装袋备用。这样可以延长填料的使用寿命,避免浪费。即箱体13上方的两个框可以视情况充当清洗框2或放置框3。(2) Drain the filler and recycle: After the filler is cleaned, the operator can move the filler to the
(3)填料清洗水回收:填料清洗时,表面污垢与填料清洗水从填料清洗框2底部多孔板流入污水槽11,污水槽11底部设有排污管7,通过排污泵9的运行,将污泥与废水输出至处理装置。(3) Packing cleaning water recovery: when the packing is cleaned, surface dirt and packing cleaning water flow into the
参照图1-2和6,处理装置的处理过程:Referring to Figures 1-2 and 6, the treatment process of the treatment device:
填料在清洗时产生的清洗污水,通过第一输送管道35进入到第一反应池14中,在进行PAC、PAM加药后,进行絮凝反应,絮凝反应后的出水进入斜管沉淀池15进行沉淀分离。沉淀物通过排泥管道进入污泥池23,含有少量悬浮物的上清液进入气浮池17前端的第二反应池16,再次加药并进行絮凝反应,絮凝反应的混合液进入气浮池17,气浮池17中大量上浮的小气泡与悬浮物接触后带着悬浮物上浮,形成浮渣。气浮池17中的刮泥板32不断循环运行进行刮渣动作使得浮渣进入浮渣槽18,浮渣槽18连通污泥池23最终使得浮渣进入污泥池23中聚集,而气浮的出水进入中间水池19。中间水池19对应设置有中间水泵24,中间水泵24将水送入多介质过滤器20,多介质过滤器20通过不同的滤料形成的滤层可拦截更细小的悬浮物,使出水得到深度净化。清水多介质过滤器20的产水进入清水池22,清水池22的水通过第二输送管道36直接供给冲洗水枪,实现水的循环使用。The cleaning sewage generated during the cleaning of the filler enters the
多介质过滤器20的运行过程中需定期清洗,反洗水由反冲水泵21从清水池22抽取,产生的反洗排污水进入污泥池23中。污泥池23对应设置有污泥泵25,污泥泵25将污泥池23中底部沉积的污泥送入叠螺脱水机的絮凝反应槽,同时通过加药单元向叠螺脱水机的絮凝反应槽内加入PAM并搅拌,形成污泥絮体。絮体经过叠螺脱水机压榨为泥饼,外运处置,压榨出的压滤液输送至第一反应池14进行二次处理。The
通过上述设备和步骤,使得得到的清水回用于生产,整个工艺得到的最终产物只有泥饼。Through the above-mentioned equipment and steps, the obtained clear water is reused for production, and the final product obtained in the whole process is only mud cake.
本实施例中的清洗装置设有填料清洗框2,其底部为多孔板,清洗时填料废水经多孔板小孔进入污水槽11,污水槽11与排污泵9由排污管7连接,污泥与废水经排污管7由排污泵9输出,排污泵9端部上设有调节阀门。清洗框2两侧为挡板10和走道板1。本实施例的清洗装置,填料清洗方便,并且清洗、分离、收集全过程置于一体,为操作人员清洗提供了极大的便利,同时也解决了填料清洗水无组织排放,导致环境污染的问题。该装置可有效清洗填料,同时可做到填料清洗水的收集,便于后续的处理,可以避免填料清洗水随意乱排。清洗设备使用时,需先将清水池22灌满以便后续清洗填料使用,清洗填料开始后,需将清洗装置中的污水池灌满后再通过排污泵和第一输送管道35输送至第一反应池14,待进入的水足够循环起来即可。通过多介质过滤器20能将中间水池19中的水过滤为较干净的水并输送至清水池22,之后清水池22的水再用于清洗填料,形成循环。由于污泥池23的泥会堆积,还需将污泥池23的泥水混合物压入污泥脱水叠螺机27出泥。The cleaning device in the present embodiment is provided with packing
本申请的一体化填料清洗设备能更有针对性地处理好DMF填料清洗废水,能将清洗填料的水收集利用形成循环,操作简便,运行稳定,节约水资源,减少环境污染的风险,达到环保要求;集成式设计,方便运输,便于管理,能很好地适应现场清洗需求。The integrated packing cleaning equipment of the present application can treat DMF packing cleaning waste water in a more targeted manner, and can collect and utilize the water for cleaning packing to form a cycle. It is easy to operate, stable in operation, saves water resources, reduces the risk of environmental pollution, and achieves environmental protection. Requirements; integrated design, convenient transportation, easy management, and can well meet the needs of on-site cleaning.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention. Equivalent changes or modifications made in the spirit shall fall within the protection scope of the present invention.
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CN219702781U (en) * | 2022-12-29 | 2023-09-19 | 苏州赢众环保有限公司 | Belt cleaning device suitable for filling balls |
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