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CN115805216A - Integrated filler cleaning equipment - Google Patents

Integrated filler cleaning equipment Download PDF

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Publication number
CN115805216A
CN115805216A CN202211711123.7A CN202211711123A CN115805216A CN 115805216 A CN115805216 A CN 115805216A CN 202211711123 A CN202211711123 A CN 202211711123A CN 115805216 A CN115805216 A CN 115805216A
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Prior art keywords
tank
cleaning
sewage
sludge
water
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Inventor
贺民强
陈诚
胡刚
王名扬
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Suzhou Yingzhong Environmental Protection Co ltd
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Suzhou Yingzhong Environmental Protection Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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Abstract

本发明公开了一种一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置,所述清洗装置包括冲洗水枪、箱体、位于所述箱体上部的清洗框和位于所述清洗框下方的污水槽、对应所述污水槽设置的排污管,所述清洗框用于装填待清洗的填料,所述污水槽用于接收清洗填料时产生的污水;所述排污管延伸至所述污水槽的底部;所述处理装置包括用于接收所述清洗水的第一反应池以及用于接收经所述处理装置处理之后的液体的清水池,所述排污管与第一反应池连通;所述清水池与所述冲洗水枪连通。本发明的一体化填料清洗设备,能够实现水的循环,减少水的使用量。

Figure 202211711123

The invention discloses an integrated packing cleaning device, which comprises a cleaning device for flushing the packing and a treatment device for treating the cleaning water of the packing. The cleaning device includes a flushing water gun, a box body, and a The cleaning frame on the upper part of the box, the sewage tank located below the cleaning frame, and the sewage pipe provided corresponding to the sewage tank, the cleaning frame is used to fill the filler to be cleaned, and the sewage tank is used to receive the cleaning filler. The sewage; the sewage pipe extends to the bottom of the sewage tank; the treatment device includes a first reaction tank for receiving the cleaning water and a clear water tank for receiving the liquid treated by the treatment device, The sewage pipe is communicated with the first reaction tank; the clear water tank is communicated with the flushing water gun. The integrated packing cleaning equipment of the present invention can realize water circulation and reduce water consumption.

Figure 202211711123

Description

一种一体化填料清洗设备An integrated packing cleaning equipment

技术领域technical field

本发明涉及水处理技术领域,具体涉及一种适用于DMF填料的一体化清洗设备。The invention relates to the technical field of water treatment, in particular to an integrated cleaning device suitable for DMF packing.

背景技术Background technique

DMF(N,N-二甲基甲酰胺)是一种工业上广泛使用的有机溶剂,在石油化学工业中常被用来作为气体吸收剂,具有很好的水溶性。而对于生产中产生的DMF废气,常用废气回收塔来吸附回收DMF。在长期的使用过程中,所用的填料容易污染、堵塞,导致使用效果变差,此时需要对填料进行清洗,由此产生一定量的填料清洗水。DMF (N, N-dimethylformamide) is an organic solvent widely used in industry. It is often used as a gas absorbent in the petrochemical industry and has good water solubility. For the DMF waste gas generated in production, the waste gas recovery tower is often used to absorb and recover DMF. In the long-term use process, the packing used is easy to be polluted and blocked, resulting in poor use effect. At this time, the packing needs to be cleaned, thereby generating a certain amount of packing cleaning water.

目前针对这一部分水,并没有专门的处理技术,一般的企业都是直接排放或者送入厂区自带的污水处理系统,导致环境的污染或者对污水系统造成较大的冲击。At present, there is no special treatment technology for this part of water. Generally, enterprises discharge it directly or send it to the sewage treatment system built in the factory area, resulting in environmental pollution or a greater impact on the sewage system.

由于填料清洗水含有大量悬浮物、溶剂、细菌、藻类、清洗剂,有污染浓度高、周期性产生的特点。随着环境保护的要求越来越高,现在已经对纺织区进行了集中管理,清洗DMF填料的废水已不能直接排放,以前直接清洗排放的方法无法继续适用。Since the filler cleaning water contains a large amount of suspended solids, solvents, bacteria, algae, and cleaning agents, it has the characteristics of high pollution concentration and periodic generation. With the increasing requirements of environmental protection, the textile area has been centralized management now, and the wastewater for cleaning DMF packing can no longer be discharged directly, and the previous method of direct cleaning and discharge cannot continue to be applicable.

发明内容Contents of the invention

有鉴于此,为了克服现有技术的缺陷,本发明的目的是提供一种一体化填料清洗设备,以实现对填料的清洗以及清洗水的处理和循环。In view of this, in order to overcome the defects of the prior art, the purpose of the present invention is to provide an integrated packing cleaning equipment to realize the cleaning of the packing and the treatment and circulation of the cleaning water.

为了达到上述目的,本发明采用以下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置,所述清洗装置包括冲洗水枪、箱体、位于所述箱体上部的清洗框和位于所述清洗框下方的污水槽、对应所述污水槽设置的排污管,所述清洗框用于装填待清洗的填料,所述污水槽用于接收清洗填料时产生的污水;所述排污管延伸至所述污水槽的底部;所述处理装置包括用于接收所述清洗水的第一反应池以及用于接收经所述处理装置处理之后的液体的清水池,所述排污管与第一反应池连通;所述清水池与所述冲洗水枪连通。An integrated packing cleaning equipment, including a cleaning device for flushing the packing and a treatment device for treating the cleaning water of the packing, the cleaning device includes a flushing water gun, a box, and a water tank located on the upper part of the box The cleaning frame, the sewage tank located below the cleaning frame, and the sewage pipe provided corresponding to the sewage tank, the cleaning frame is used to fill the packing to be cleaned, and the sewage tank is used to receive the sewage generated when cleaning the packing; The sewage pipe extends to the bottom of the sewage tank; the treatment device includes a first reaction tank for receiving the cleaning water and a clear water tank for receiving the liquid treated by the treatment device, and the sewage pipe It communicates with the first reaction tank; the clear water tank communicates with the flushing water gun.

根据本发明的一些优选实施方面,所述处理装置还包括沉淀池、第二反应池、气浮池、中间水池、过滤器、污泥池、中间水泵、污泥处理单元、第一加药单元和第二加药单元,所述第一加药单元、第二加药单元用于向所述第一反应池和/或第二反应池内加药,所述第一反应池、沉淀池、第二反应池、气浮池、中间水池依次设置,所述中间水泵用于将所述中间水池中的液体泵入所述过滤器中,所述清水池用于容纳经所述过滤器过滤后的液体,所述污泥池用于容纳沉淀池和气浮池中产生的污泥,所述污泥处理单元用于对所述污泥池中的污泥进行处理。According to some preferred implementation aspects of the present invention, the treatment device also includes a sedimentation tank, a second reaction tank, an air flotation tank, an intermediate water tank, a filter, a sludge tank, an intermediate water pump, a sludge treatment unit, a first dosing unit and The second dosing unit, the first dosing unit and the second dosing unit are used to add medicine to the first reaction tank and/or the second reaction tank, the first reaction tank, the sedimentation tank, the second A reaction pool, an air flotation pool, and an intermediate pool are arranged in sequence, the intermediate water pump is used to pump the liquid in the intermediate pool into the filter, and the clear water pool is used to accommodate the liquid filtered by the filter, The sludge tank is used to accommodate the sludge produced in the sedimentation tank and the air flotation tank, and the sludge treatment unit is used to treat the sludge in the sludge tank.

清洗填料的清洗水到达处理装置后依次经过第一反应池、沉淀池、第二反应池、中间水池、过滤器的处理,最后到达清水池,在清水池中等待重新回到清洗装置中进行循环利用。同时,处理过程中产生的污泥进入污泥池,并在污泥处理单元的作用下进行处理。After the cleaning water for cleaning packing arrives at the treatment device, it passes through the first reaction tank, the sedimentation tank, the second reaction tank, the intermediate tank, and the filter, and finally reaches the clean water tank, where it waits to return to the cleaning device for circulation use. At the same time, the sludge generated during the treatment process enters the sludge tank and is treated under the action of the sludge treatment unit.

根据本发明的一些优选实施方面,所述污泥处理单元包括污泥脱水叠螺机以及污泥泵,所述污泥泵用于将所述污泥池中的污泥输送至所述污泥脱水叠螺机中。污泥脱水叠螺机对应的滤液出口与第一反应池连通。污泥脱水叠螺机将污泥进行压滤,得到的压滤液重新回到第一反应池中,和清洗装置输送过来的污水一起进行处理。According to some preferred implementation aspects of the present invention, the sludge treatment unit includes a sludge dewatering screw stacker and a sludge pump, and the sludge pump is used to transport the sludge in the sludge tank to the sludge Dehydration screw stacker. The filtrate outlet corresponding to the sludge dewatering screw stacker is connected with the first reaction tank. The sludge dewatering screw stacker press-filters the sludge, and the obtained filtrate is returned to the first reaction tank for treatment together with the sewage delivered by the cleaning device.

根据本发明的一些优选实施方面,所述第一加药单元用于向所述第一反应池和/或第二反应池中加入聚合氯化铝(PAC);所述第二加药单元用于向所述第一反应池和/或第二反应池中加入聚丙烯酰胺(PAM)。在污泥脱水叠螺机处理污泥时,第一加药单元和/或第二加药单元还可向污泥脱水叠螺机中进行加药,以更好的对污泥进行处理。According to some preferred implementation aspects of the present invention, the first dosing unit is used to add polyaluminum chloride (PAC) to the first reaction tank and/or the second reaction tank; Then add polyacrylamide (PAM) into the first reaction pool and/or the second reaction pool. When the sludge dewatering screw stacker is treating sludge, the first dosing unit and/or the second dosing unit can also add medicine to the sludge dewatering screw stacker to better treat the sludge.

根据本发明的一些优选实施方面,包括反冲水泵,所述反冲水泵连通在所述清水池和过滤器之间。反冲水泵用于使用清水池中的水对过滤器进行反洗排污,反洗排污的水也进入污泥池中等待处理。According to some preferred implementation aspects of the present invention, a backwash water pump is included, and the backwash water pump is connected between the clear water tank and the filter. The backwash water pump is used to use the water in the clear water tank to backwash the filter and discharge the sewage, and the water from the backwash sewage also enters the sludge tank for treatment.

根据本发明的一些优选实施方面,包括位于所述气浮池和中间水池之间的浮渣槽,所述气浮池内设置有刮泥板,所述刮泥板用于将气浮池内的浮渣刮入所述浮渣槽内。According to some preferred implementation aspects of the present invention, it includes a scum tank located between the air flotation tank and the intermediate water tank, and a mud scraper is arranged in the air flotation tank, and the mud scraper is used to remove the scum in the air flotation tank Scrape into the scum tank.

根据本发明的一些优选实施方面,所述沉淀池、气浮池、浮渣槽的底部均设置有连通所述污泥池的管道和阀门,以将污泥和浮渣排入污泥池中。According to some preferred implementation aspects of the present invention, the bottoms of the sedimentation tank, the air flotation tank and the scum tank are all provided with pipes and valves communicating with the sludge tank to discharge the sludge and scum into the sludge tank.

根据本发明的一些优选实施方面,所述排污管和第一反应池之间设置有第一输送管道和排污泵,所述排污泵设置在所述箱体上,排污泵用于通过排污管、第一输送管道将所述污水槽中的污水泵入所述第一反应池。According to some preferred implementation aspects of the present invention, a first conveying pipe and a sewage pump are arranged between the sewage pipe and the first reaction tank, the sewage pump is arranged on the box body, and the sewage pump is used to pass through the sewage pipe, the second A delivery pipeline pumps the sewage in the sewage tank into the first reaction tank.

根据本发明的一些优选实施方面,所述清水池与冲洗水枪之间设置有第二输送管道,所述第二输送管道用于将所述清水池中的液体输送至所述冲洗水枪中以用于清洗填料。即通过排污泵和排污管将清洗水送入处理装置中进行处理,处理后的水通过第二输送管道送回清洗装置中进行填料的冲洗。According to some preferred implementation aspects of the present invention, a second conveying pipeline is provided between the clear water tank and the flushing water gun, and the second conveying pipeline is used to transport the liquid in the clear water tank to the flushing water gun for use for cleaning packing. That is, the cleaning water is sent to the treatment device through the sewage pump and the sewage pipe for treatment, and the treated water is sent back to the cleaning device through the second delivery pipeline for flushing of the packing.

根据本发明的一些优选实施方面,所述清洗框与所述箱体的内壁之间设置供人行走的走道板,所述走道板与所述清洗框的底面位于同一水平面上。According to some preferred implementation aspects of the present invention, a walkway board for people to walk is arranged between the cleaning frame and the inner wall of the box body, and the walkway board and the bottom surface of the cleaning frame are located on the same horizontal plane.

根据本发明的一些优选实施方面,所述清洗框的底部为多孔板,所述多孔板的孔径小于所述填料的直径;所述清洗框的侧部为挡板。According to some preferred implementation aspects of the present invention, the bottom of the cleaning frame is a porous plate, and the hole diameter of the porous plate is smaller than the diameter of the filler; the side of the cleaning frame is a baffle.

根据本发明的一些优选实施方面,所述清洗框的下方设置有两个污水槽,每个所述污水槽的截面为倒梯形;两个所述污水槽的底部均设置有排污管,所述箱体的外壁上对应设置有两个所述排污泵。According to some preferred implementation aspects of the present invention, two sewage tanks are arranged below the cleaning frame, and the cross-section of each of the sewage tanks is an inverted trapezoid; sewage pipes are arranged at the bottom of the two sewage tanks, and the Two sewage pumps are correspondingly arranged on the outer wall of the box body.

根据本发明的一些优选实施方面,所述箱体的外壁上对应所述走道板的端部设置有外爬梯;所述清洗框的底部开设有进入所述污水槽的人孔,所述人孔的下方设置有内爬梯。According to some preferred implementation aspects of the present invention, an external ladder is provided on the outer wall of the box corresponding to the end of the walkway plate; a manhole for entering the sewage tank is opened at the bottom of the cleaning frame, and the manhole There is an internal ladder below.

根据本发明的一些优选实施方面,包括位于箱体内的放置框,所述放置框用于临时放置已经清洗好的填料,所述箱体上对应所述清洗框和/或放置框设置有卸料口,所述卸料口贯穿所述箱体的壁厚方向。According to some preferred implementation aspects of the present invention, it includes a placement frame located in the box, the placement frame is used to temporarily place the cleaned filler, and the box body is provided with a discharge material corresponding to the cleaning frame and/or the placement frame. The discharge port runs through the wall thickness direction of the box body.

根据本发明的一些优选实施方面,所述清洗装置和处理装置集成在一个平台上,如集成在一个车厢上,能够实现整个设备的移动,方便客户的现场处理,适用范围更广。According to some preferred implementation aspects of the present invention, the cleaning device and the processing device are integrated on a platform, such as a carriage, which can realize the movement of the entire equipment, facilitate on-site processing by customers, and have a wider application range.

与现有技术相比,本发明的有益之处在于:本发明的一体化填料清洗设备,通过设置清洗装置和处理装置,对填料进行冲洗的清洗水进入处理装置中进行处理,得到的处理清水后再反馈至清洗装置中继续进行冲洗,进而实现水的循环,减少水的使用量。Compared with the prior art, the present invention is beneficial in that: the integrated packing cleaning equipment of the present invention, by setting a cleaning device and a processing device, the cleaning water for washing the packing enters the processing device for treatment, and the obtained treated clean water Then it is fed back to the cleaning device to continue flushing, thereby realizing water circulation and reducing water consumption.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是本发明的优选实施例中一体化填料清洗设备的结构示意图;Fig. 1 is the structural representation of integrated packing cleaning equipment in the preferred embodiment of the present invention;

图2是本发明的优选实施例中一体化填料清洗设备的处理流程示意图;Fig. 2 is a schematic diagram of the processing flow of the integrated packing cleaning equipment in a preferred embodiment of the present invention;

图3是本发明的优选实施例中清洗装置的俯视结构示意图;Fig. 3 is a schematic view of the top view of the cleaning device in a preferred embodiment of the present invention;

图4是本发明的优选实施例中清洗装置的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the cleaning device in a preferred embodiment of the present invention;

图5是本发明的优选实施例中清洗装置的侧视结构示意图;Fig. 5 is a side view structural representation of the cleaning device in a preferred embodiment of the present invention;

图6是本发明的优选实施例中处理装置的俯视结构示意图;Fig. 6 is a schematic top view of a processing device in a preferred embodiment of the present invention;

其中,附图标记包括:1-走道板,2-填料清洗框,3-放置框,4-人孔,5-内爬梯,6-外爬梯,7-排污管,8-隔板,9-排污泵,10-挡板,11-污水槽,12-填料卸料口,13-箱体,14-第一反应池,15-沉淀池,16-第二反应池,17-气浮池,18-浮渣槽,19-中间水池,20-多介质过滤器,21-反冲水泵,22-清水池,23-污泥池,24-中间水泵,25-污泥泵,26-溶气罐,27-污泥脱水叠螺机,28-第一加药单元,29-第二加药单元,30-电控箱,31-空气压缩机,32-刮泥板,33-排泥阀,34-操作台,35-第一输送管道,36-第二输送管道。Among them, the reference signs include: 1-walkway plate, 2-packing cleaning frame, 3-placement frame, 4-manhole, 5-inner ladder, 6-outer ladder, 7-drainage pipe, 8-baffle, 9- Sewage pump, 10-baffle plate, 11-sewage tank, 12-filler discharge port, 13-cabinet, 14-first reaction tank, 15-sedimentation tank, 16-second reaction tank, 17-air flotation tank, 18 -Scum Tank, 19-Intermediate Pool, 20-Multimedia Filter, 21-Backwash Pump, 22-Clean Water Pool, 23-Sludge Tank, 24-Intermediate Water Pump, 25-Sludge Pump, 26-Dissolved Air Tank , 27-sludge dehydration screw stacker, 28-first dosing unit, 29-second dosing unit, 30-electric control box, 31-air compressor, 32-scraper, 33-sludge valve, 34-operating platform, 35-first delivery pipeline, 36-second delivery pipeline.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described implementation Examples are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

参照图1-6所示,本实施例中的一体化填料清洗设备,包括用于对填料进行冲洗的清洗装置和用于对填料的清洗水进行处理的处理装置。清洗装置和处理装置的部分部件相互连通,对填料进行冲洗的清洗水进入处理装置中进行处理,得到的处理清水后再反馈至清洗装置中对填料进行冲洗,进而实现水的循环,减少水的使用量。且本实施例中,清洗装置和处理装置各是集成式的箱式装置,同时,优选将清洗装置和处理装置集成在一个平台上,如集成在一个车厢上,能够实现整个设备的移动,方便客户的现场处理,适用范围更广。Referring to Figures 1-6, the integrated packing cleaning equipment in this embodiment includes a cleaning device for washing the packing and a treatment device for treating the cleaning water of the packing. Parts of the cleaning device and the processing device are connected to each other, and the cleaning water used to wash the packing enters the processing device for treatment, and the treated clean water obtained is fed back to the cleaning device to rinse the packing, thereby realizing water circulation and reducing water waste. Usage amount. And in this embodiment, the cleaning device and the processing device are each an integrated box-type device. At the same time, it is preferable to integrate the cleaning device and the processing device on a platform, such as on a carriage, so that the movement of the entire equipment can be realized, which is convenient. The customer's on-site processing has a wider scope of application.

清洗装置产生的污水通过第一输送管道35输送至处理装置中,经过处理装置处理后的水通过第二输送管道36输送至清洗装置中循环利用。以下详细介绍清洗装置和处理装置的具体结构:The sewage generated by the cleaning device is transported to the treatment device through the first delivery pipe 35 , and the water treated by the treatment device is transported to the cleaning device through the second delivery pipe 36 for recycling. The specific structure of the cleaning device and the processing device is introduced in detail as follows:

参照图3-5,本实施例中的清洗装置包括冲洗水枪、箱体13、位于箱体13内的清洗框2、污水槽11、放置框3、走道板1和排污机构。箱体13内具有隔板8,将清洗框2和放置框3分隔设置,放置框3、清洗框2位于污水槽11的上方。清洗框2用于装填待清洗的填料,污水槽11用于接收清洗填料时产生的污水,放置框3用于临时放置清洗好的填料。Referring to Figures 3-5, the cleaning device in this embodiment includes a flushing water gun, a casing 13, a cleaning frame 2 located in the casing 13, a sewage tank 11, a placement frame 3, a walkway plate 1 and a sewage discharge mechanism. There is a partition 8 inside the box body 13 , and the cleaning frame 2 and the placement frame 3 are separately arranged, and the placement frame 3 and the cleaning frame 2 are located above the sewage tank 11 . The cleaning frame 2 is used to fill the filler to be cleaned, the sewage tank 11 is used to receive the sewage generated when cleaning the filler, and the placement frame 3 is used to temporarily place the cleaned filler.

清洗框2和放置框3的底部底板为多孔板,以方便清洗和渗水。多孔板的孔径小于填料。清洗框2的侧面挡板10能够避免清洗时飞溅的填料水淋到操作人员身上,减少了对人体的危害。The bottom bottom plate of the cleaning frame 2 and the placement frame 3 is a porous plate to facilitate cleaning and water seepage. The pores of the perforated plate are smaller than the packing. The side baffles 10 of the cleaning frame 2 can prevent the filler water from splashing on the operator during cleaning, thereby reducing the harm to the human body.

本实施例中的底部污水槽11,能够更好的收集污泥和填料清洗水,方便回收,避免污染。排污机构用于将污泥与水排出,防止污泥沉积,其包括排污泵9和排污管7,排污管7与排污泵9连通,排污泵9设置在箱体13上,排污管7由排污泵9延伸至污水槽11的底部。清洗框2的下方设置有两个污水槽11,每个污水槽11的截面为倒梯形。两个污水槽11的底部均设置有排污管7,箱体13的外壁上对应设置有两个排污泵9。排污泵9连通第一输送管道35和排污管7,排污管7和排污泵9用于将污水槽11中的污水通过第一输送管道35输送至处理装置中进行处理。冲洗水枪与第二输送管道36连通,用于将处理后的水通过第二输送管道36送回清洗装置中进行填料的冲洗。The bottom sewage tank 11 in this embodiment can better collect sludge and filler cleaning water, facilitate recycling and avoid pollution. The sewage discharge mechanism is used to discharge sludge and water to prevent sludge deposition. It includes a sewage pump 9 and a sewage pipe 7. The sewage pipe 7 is connected to the sewage pump 9. The sewage pump 9 is arranged on the box 13. The sewage pipe 7 is connected by the sewage The pump 9 extends to the bottom of the sump 11 . Two sewage tanks 11 are arranged below the cleaning frame 2, and the cross section of each sewage tank 11 is an inverted trapezoid. Bottoms of the two sewage tanks 11 are provided with sewage pipes 7 , and two sewage pumps 9 are correspondingly provided on the outer wall of the box body 13 . The sewage pump 9 communicates with the first conveying pipe 35 and the sewage pipe 7, and the sewage pipe 7 and the sewage pump 9 are used to transport the sewage in the sewage tank 11 to the treatment device through the first conveying pipe 35 for treatment. The flushing water gun communicates with the second delivery pipe 36 and is used for sending the treated water back to the cleaning device through the second delivery pipe 36 for flushing of the filler.

走道板1供人行走,设置在清洗框2与箱体13的内壁之间,走道板1与清洗框2的底面位于同一水平面上。本实施例中的清洗框2设置在箱体13宽度方向的中间位置,清洗框2的两侧均设置有走道板1。The walkway plate 1 is for people to walk on, and is arranged between the cleaning frame 2 and the inner wall of the casing 13, and the bottom surface of the walkway plate 1 and the cleaning frame 2 are located on the same horizontal plane. The cleaning frame 2 in this embodiment is arranged at the middle position in the width direction of the box body 13 , and both sides of the cleaning frame 2 are provided with aisle plates 1 .

本实施例中箱体13的外壁上对应走道板1的端部设置有外爬梯6。清洗框2的底部开设有进入污水槽11中的人孔4,人孔4的下方设置有内爬梯5,方便后续维护与保养。箱体13上对应放置框3设置有卸料口12,卸料口12贯穿箱体13的壁厚方向,方便填料清洗完后的装卸。In this embodiment, an outer ladder 6 is provided on the outer wall of the box body 13 corresponding to the end of the walkway plate 1 . The bottom of the cleaning frame 2 is provided with a manhole 4 that enters the sewage tank 11, and an inner ladder 5 is provided below the manhole 4 to facilitate follow-up maintenance and maintenance. The box body 13 is provided with a discharge port 12 corresponding to the placement frame 3, and the discharge port 12 runs through the wall thickness direction of the box body 13, which facilitates the loading and unloading of the filler after cleaning.

优选地,在清洗装置的箱体上设置有透明的观察窗或者液位计,用于观察填料清洗水的水位以便根据其液位调整排污泵9打入处理装置的速度。Preferably, a transparent observation window or a liquid level gauge is provided on the tank of the cleaning device for observing the water level of the filler cleaning water so as to adjust the speed at which the sewage pump 9 enters the treatment device according to the liquid level.

参照图1和6,本实施例中的处理装置包括第一反应池14、沉淀池15、第二反应池16、气浮池17、浮渣槽18、中间水池19、过滤器20、清水池22、污泥池23、中间水泵24、反冲水泵21、污泥处理单元、第一加药单元28和第二加药单元29。第一加药单元28、第二加药单元29用于向第一反应池14和第二反应池16内加药,第一反应池14、沉淀池15、第二反应池16、气浮池17、浮渣槽18、中间水池19依次设置,中间水泵24用于将中间水池19中的液体泵入过滤器20中,清水池22用于容纳经过滤器20过滤后的液体,污泥池23用于容纳沉淀池15和气浮池17、浮渣槽18中产生的污泥,污泥处理单元用于对污泥池23中的污泥进行处理。即排污泵通过第一输送管道35与第一反应池14连通,第一反应池14用于接收清洗装置输送过来的清洗水,清水池22用于接收经处理装置处理之后的液体,冲洗水枪通过第二输送管道36与清水池22连通。With reference to Fig. 1 and 6, the treatment device among the present embodiment comprises first reaction tank 14, sedimentation tank 15, second reaction tank 16, air flotation tank 17, scum tank 18, intermediate pool 19, filter 20, clear water tank 22 , sludge tank 23, intermediate water pump 24, backwash water pump 21, sludge treatment unit, first dosing unit 28 and second dosing unit 29. The first dosing unit 28 and the second dosing unit 29 are used to add medicine to the first reaction tank 14 and the second reaction tank 16, the first reaction tank 14, the sedimentation tank 15, the second reaction tank 16, the air flotation tank 17 , scum tank 18, and intermediate pool 19 are arranged in sequence, and the intermediate water pump 24 is used to pump the liquid in the intermediate pool 19 into the filter 20, and the clear water pool 22 is used to accommodate the liquid filtered by the filter 20, and the sludge pool 23 is used To accommodate the sludge produced in the sedimentation tank 15 , the air flotation tank 17 , and the scum tank 18 , the sludge treatment unit is used to treat the sludge in the sludge tank 23 . That is, the sewage pump communicates with the first reaction tank 14 through the first delivery pipe 35, the first reaction tank 14 is used to receive the cleaning water delivered by the cleaning device, the clean water tank 22 is used to receive the liquid treated by the treatment device, and the flushing water gun passes through The second delivery pipe 36 communicates with the clean water tank 22 .

处理清洗水时,清洗填料的清洗水到达处理装置后依次经过第一反应池14、沉淀池15、第二反应池16、气浮池17、中间水池19、过滤器20的处理,最后到达清水池22,在清水池22中等待重新回到清洗装置中进行循环利用。同时,处理过程中产生的污泥进入污泥池23,并在污泥处理单元的作用下进行处理。When the cleaning water is treated, the cleaning water for cleaning the filler reaches the treatment device and then passes through the first reaction tank 14, the sedimentation tank 15, the second reaction tank 16, the air flotation tank 17, the intermediate tank 19, and the filter 20, and finally reaches the clean water tank 22. Wait in the clean water pool 22 to return to the cleaning device for recycling. At the same time, the sludge generated during the treatment process enters the sludge tank 23 and is treated under the action of the sludge treatment unit.

污泥处理单元包括污泥脱水叠螺机27以及污泥泵25,污泥泵25用于将污泥池23中的污泥输送至污泥脱水叠螺机27。污泥脱水叠螺机27对应的滤液出口与第一反应池14连通。污泥脱水叠螺机27将污泥进行压滤,得到的压滤液重新回到第一反应池14中,和清洗装置输送过来的污水一起进行处理。The sludge treatment unit includes a sludge dewatering screw stacker 27 and a sludge pump 25 , and the sludge pump 25 is used to transport the sludge in the sludge pool 23 to the sludge dewatering screw stacker 27 . The filtrate outlet corresponding to the sludge dewatering screw stacker 27 communicates with the first reaction tank 14 . The sludge dewatering screw stacker 27 performs press filtration on the sludge, and the obtained press filtrate returns to the first reaction tank 14, and is treated together with the sewage delivered by the cleaning device.

第一加药单元28用于向第一反应池14和第二反应池16中加入聚合氯化铝(PAC);第二加药单元29用于向第一反应池14和第二反应池16中加入聚丙烯酰胺(PAM)。同时,在污泥脱水叠螺机27处理污泥时,第二加药单元29还可向污泥脱水叠螺机27中进行PAM加药,以更好的对污泥进行处理。The first dosing unit 28 is used to add polyaluminum chloride (PAC) in the first reaction tank 14 and the second reaction tank 16; Add polyacrylamide (PAM) to it. At the same time, when the sludge dewatering screw stacker 27 is processing sludge, the second dosing unit 29 can also add PAM to the sludge dewatering screw stacker 27 to better treat the sludge.

本实施例在清水池22和过滤器20之间设置有反冲水泵21,其用于使用清水池22中的水对过滤器20进行反洗排污,反洗排污的水也进入污泥池23中等待处理。即多介质过滤器20可进行正洗和反洗,通过阀门进行切换。其中正洗是利用中间水泵24将中间水池19中的水打入过滤器20进行过滤后送往清水池22,而反洗则利用反冲水泵21将清水池22的水打入过滤器20清洗后排入污泥池23。通过增加气浮池17和多介质过滤器20使DMF填料清洗水能被处理得更干净。In this embodiment, a backwash water pump 21 is provided between the clear water tank 22 and the filter 20, which is used to use the water in the clear water tank 22 to backwash the filter 20 for blowdown, and the water for backwash blowdown also enters the sludge tank 23 pending processing. That is, the multimedia filter 20 can perform forward washing and backwashing, which can be switched through valves. Forward washing is to use the intermediate water pump 24 to pump the water in the intermediate pool 19 into the filter 20 for filtering and then send it to the clear water pool 22, while backwashing uses the backwash water pump 21 to drive the water in the clear water pool 22 into the filter 20 for cleaning Discharge into the sludge tank 23 afterward. By adding the air flotation tank 17 and the multi-media filter 20, the DMF filler cleaning water can be treated more cleanly.

气浮池17内设置有刮泥板32,刮泥板32用于将气浮池17内的浮渣刮入浮渣槽18内。沉淀池15、气浮池17、浮渣槽18的底部均设置有连通污泥池23的管道和排泥阀33,以将污泥和浮渣排入污泥池23中。本实施例中的处理装置还对应设置有溶气罐26和空气压缩机31,空气压缩机31通过管道供气给第一反应池14、斜管沉淀池15、第二反应池16、气浮池17等以进行搅拌,并通过管道供气给溶气罐26维持气浮池17的运行,每个管道上均有球阀供调节供气大小。A mud scraper 32 is arranged in the air flotation tank 17 , and the mud scraper 32 is used to scrape the scum in the air flotation tank 17 into the scum tank 18 . The bottoms of the settling tank 15 , the air flotation tank 17 and the scum tank 18 are all provided with a pipeline and a sludge discharge valve 33 communicating with the sludge tank 23 to discharge the sludge and scum into the sludge tank 23 . The treatment device in the present embodiment is also correspondingly provided with dissolving tank 26 and air compressor 31, and air compressor 31 supplies air to the first reaction tank 14, the inclined tube sedimentation tank 15, the second reaction tank 16, and the air flotation tank through pipelines. 17 etc. to stir, and supply gas to the dissolving tank 26 through the pipeline to maintain the operation of the air flotation tank 17, and each pipeline has a ball valve for adjusting the size of the gas supply.

以下简述本实施例中清洗设备的工作过程:Briefly describe the working process of the cleaning equipment in the present embodiment below:

清洗装置的清洗过程:清洗过程分为填料清洗、填料沥干回收和填料清洗水回收等步骤:The cleaning process of the cleaning device: the cleaning process is divided into packing cleaning, packing draining recovery and packing cleaning water recovery and other steps:

(1)填料清洗:填料清洗装置运行时,填料通过叉车叉至填料清洗框2,操作人员站于两侧走道板1,隔着清洗框2的两侧挡板10使用高压水枪对填料进行强烈冲洗。因为填料清洗框2底部设置有多孔板,并且孔径小于填料,所以填料表面污垢和废水会从孔流至下部污水槽11,而填料不会。轻微污染时,用清水循环冲洗可以恢复填料表面的清洁度,有利于填料的回用,延长填料的寿命。(1) Packing cleaning: when the packing cleaning device is running, the packing will go to the packing cleaning frame 2 through the forklift, and the operator will stand on the aisle plate 1 on both sides, and use a high-pressure water gun to strongly clean the packing through the baffles 10 on both sides of the cleaning frame 2. rinse. Because the bottom of the packing cleaning frame 2 is provided with a perforated plate, and the aperture is smaller than the packing, so the packing surface dirt and waste water will flow from the holes to the lower sewage tank 11, but the packing will not. In the case of slight pollution, the cleanliness of the packing surface can be restored by rinsing with clean water, which is conducive to the reuse of the packing and prolongs the life of the packing.

(2)填料沥干回收:当填料清洗完成后,操作人员可以将填料移至临时放置框3中,待沥干水分后,如果清洗效果不理想,则可以放回填料清洗框2,或者直接将放置框3充当清洗框2继续进行反复冲洗,待完全洗净再沥干回收,通过填料卸料口12将清洗干净的填料装袋备用。这样可以延长填料的使用寿命,避免浪费。即箱体13上方的两个框可以视情况充当清洗框2或放置框3。(2) Drain the filler and recycle: After the filler is cleaned, the operator can move the filler to the temporary storage box 3. After the water is drained, if the cleaning effect is not satisfactory, it can be put back into the filler cleaning box 2, or directly Use the placement frame 3 as the cleaning frame 2 to continue to rinse repeatedly, drain and recycle after being completely cleaned, and pack the cleaned filler into bags through the filler discharge port 12 for future use. This can prolong the service life of the packing and avoid waste. That is, the two frames above the casing 13 can serve as the cleaning frame 2 or the placement frame 3 as appropriate.

(3)填料清洗水回收:填料清洗时,表面污垢与填料清洗水从填料清洗框2底部多孔板流入污水槽11,污水槽11底部设有排污管7,通过排污泵9的运行,将污泥与废水输出至处理装置。(3) Packing cleaning water recovery: when the packing is cleaned, surface dirt and packing cleaning water flow into the sewage tank 11 from the perforated plate at the bottom of the packing cleaning frame 2, and the bottom of the sewage tank 11 is provided with a sewage pipe 7, and the sewage is discharged by the operation of the sewage pump 9. Sludge and waste water are output to the treatment unit.

参照图1-2和6,处理装置的处理过程:Referring to Figures 1-2 and 6, the treatment process of the treatment device:

填料在清洗时产生的清洗污水,通过第一输送管道35进入到第一反应池14中,在进行PAC、PAM加药后,进行絮凝反应,絮凝反应后的出水进入斜管沉淀池15进行沉淀分离。沉淀物通过排泥管道进入污泥池23,含有少量悬浮物的上清液进入气浮池17前端的第二反应池16,再次加药并进行絮凝反应,絮凝反应的混合液进入气浮池17,气浮池17中大量上浮的小气泡与悬浮物接触后带着悬浮物上浮,形成浮渣。气浮池17中的刮泥板32不断循环运行进行刮渣动作使得浮渣进入浮渣槽18,浮渣槽18连通污泥池23最终使得浮渣进入污泥池23中聚集,而气浮的出水进入中间水池19。中间水池19对应设置有中间水泵24,中间水泵24将水送入多介质过滤器20,多介质过滤器20通过不同的滤料形成的滤层可拦截更细小的悬浮物,使出水得到深度净化。清水多介质过滤器20的产水进入清水池22,清水池22的水通过第二输送管道36直接供给冲洗水枪,实现水的循环使用。The cleaning sewage generated during the cleaning of the filler enters the first reaction tank 14 through the first delivery pipe 35, and after the PAC and PAM are added, the flocculation reaction is carried out, and the effluent after the flocculation reaction enters the inclined tube sedimentation tank 15 for precipitation separate. The sediment enters the sludge tank 23 through the sludge discharge pipe, and the supernatant liquid containing a small amount of suspended matter enters the second reaction tank 16 at the front end of the air flotation tank 17, and the drug is added again and the flocculation reaction is carried out, and the mixed solution of the flocculation reaction enters the air flotation tank 17, A large number of small air bubbles floating up in the air flotation tank 17 come into contact with the suspended solids and float up with the suspended solids to form scum. The scraper 32 in the air flotation tank 17 continuously circulates to scrape the scum so that the scum enters the scum tank 18, and the scum tank 18 is connected to the sludge tank 23 to finally make the scum gather in the sludge tank 23, and the air flotation Outlet water enters intermediate pond 19. The middle pool 19 is correspondingly equipped with a middle water pump 24, and the middle water pump 24 sends water into the multimedia filter 20, and the filter layer formed by the multi-media filter 20 through different filter materials can intercept finer suspended matter, so that the effluent can be deeply purified . The water produced by the clean water multi-media filter 20 enters the clean water tank 22, and the water in the clean water tank 22 is directly supplied to the flushing water gun through the second delivery pipe 36 to realize water recycling.

多介质过滤器20的运行过程中需定期清洗,反洗水由反冲水泵21从清水池22抽取,产生的反洗排污水进入污泥池23中。污泥池23对应设置有污泥泵25,污泥泵25将污泥池23中底部沉积的污泥送入叠螺脱水机的絮凝反应槽,同时通过加药单元向叠螺脱水机的絮凝反应槽内加入PAM并搅拌,形成污泥絮体。絮体经过叠螺脱水机压榨为泥饼,外运处置,压榨出的压滤液输送至第一反应池14进行二次处理。The multi-media filter 20 needs to be cleaned regularly during operation, and the backwash water is extracted from the clean water tank 22 by the backwash water pump 21 , and the backwash sewage produced enters the sludge tank 23 . The sludge tank 23 is correspondingly equipped with a sludge pump 25, and the sludge pump 25 sends the sludge deposited at the bottom of the sludge tank 23 into the flocculation reaction tank of the screw stacking dehydrator, and at the same time sends the sludge to the flocculation reaction tank of the screw stacking dehydrator through the dosing unit. PAM is added into the reaction tank and stirred to form sludge flocs. The flocs are squeezed into mud cakes by a screw dewatering machine, transported outside for disposal, and the squeezed filtrate is transported to the first reaction tank 14 for secondary treatment.

通过上述设备和步骤,使得得到的清水回用于生产,整个工艺得到的最终产物只有泥饼。Through the above-mentioned equipment and steps, the obtained clear water is reused for production, and the final product obtained in the whole process is only mud cake.

本实施例中的清洗装置设有填料清洗框2,其底部为多孔板,清洗时填料废水经多孔板小孔进入污水槽11,污水槽11与排污泵9由排污管7连接,污泥与废水经排污管7由排污泵9输出,排污泵9端部上设有调节阀门。清洗框2两侧为挡板10和走道板1。本实施例的清洗装置,填料清洗方便,并且清洗、分离、收集全过程置于一体,为操作人员清洗提供了极大的便利,同时也解决了填料清洗水无组织排放,导致环境污染的问题。该装置可有效清洗填料,同时可做到填料清洗水的收集,便于后续的处理,可以避免填料清洗水随意乱排。清洗设备使用时,需先将清水池22灌满以便后续清洗填料使用,清洗填料开始后,需将清洗装置中的污水池灌满后再通过排污泵和第一输送管道35输送至第一反应池14,待进入的水足够循环起来即可。通过多介质过滤器20能将中间水池19中的水过滤为较干净的水并输送至清水池22,之后清水池22的水再用于清洗填料,形成循环。由于污泥池23的泥会堆积,还需将污泥池23的泥水混合物压入污泥脱水叠螺机27出泥。The cleaning device in the present embodiment is provided with packing cleaning frame 2, and its bottom is a perforated plate. During cleaning, the filler waste water enters the sewage tank 11 through the aperture of the perforated plate. The sewage tank 11 is connected with the sewage pump 9 by the sewage pipe 7, and the sludge and The waste water is output by the sewage pump 9 through the sewage pipe 7, and the end of the sewage pump 9 is provided with a regulating valve. Both sides of the cleaning frame 2 are baffles 10 and walkway plates 1 . In the cleaning device of this embodiment, the packing is convenient to clean, and the whole process of cleaning, separation and collection is integrated, which provides great convenience for the operator to clean, and also solves the problem of unorganized discharge of packing cleaning water, which leads to environmental pollution. . The device can effectively clean the packing, and at the same time, it can collect the cleaning water of the packing, which is convenient for subsequent treatment, and can avoid random discharge of the packing cleaning water. When the cleaning equipment is in use, it is necessary to fill up the clear water pool 22 for the subsequent cleaning of the packing. After the cleaning of the packing starts, the sewage pool in the cleaning device needs to be filled and then transported to the first reaction through the sewage pump and the first delivery pipeline 35. Pond 14, the water that enters is enough to circulate and get final product. Through the multimedia filter 20, the water in the intermediate pool 19 can be filtered into relatively clean water and sent to the clean water pool 22, and then the water in the clean water pool 22 is used to clean the filler to form a cycle. Since the mud in the sludge pool 23 can accumulate, the mud-water mixture in the sludge pool 23 needs to be pressed into the sludge dewatering screw stacker 27 to discharge the mud.

本申请的一体化填料清洗设备能更有针对性地处理好DMF填料清洗废水,能将清洗填料的水收集利用形成循环,操作简便,运行稳定,节约水资源,减少环境污染的风险,达到环保要求;集成式设计,方便运输,便于管理,能很好地适应现场清洗需求。The integrated packing cleaning equipment of the present application can treat DMF packing cleaning waste water in a more targeted manner, and can collect and utilize the water for cleaning packing to form a cycle. It is easy to operate, stable in operation, saves water resources, reduces the risk of environmental pollution, and achieves environmental protection. Requirements; integrated design, convenient transportation, easy management, and can well meet the needs of on-site cleaning.

上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention. Equivalent changes or modifications made in the spirit shall fall within the protection scope of the present invention.

Claims (10)

1. An integrated filler cleaning device is characterized by comprising a cleaning device for washing filler and a treatment device for treating the cleaning water of the filler, wherein the cleaning device comprises a washing water gun, a box body, a cleaning frame positioned at the upper part of the box body, a sewage tank positioned below the cleaning frame and a sewage discharge pipe arranged corresponding to the sewage tank, the cleaning frame is used for filling the filler to be cleaned, and the sewage tank is used for receiving sewage generated in the process of cleaning the filler; the sewage discharge pipe extends to the bottom of the sewage tank; the treatment device comprises a first reaction tank for receiving the cleaning water and a clean water tank for receiving the liquid treated by the treatment device, and the sewage discharge pipe is communicated with the first reaction tank; the clean water tank is communicated with the flushing water gun.
2. The integrated filler cleaning device according to claim 1, wherein the treatment device further comprises a sedimentation tank, a second reaction tank, an air flotation tank, an intermediate tank, a filter, a sludge tank, an intermediate water pump, a sludge treatment unit, a first dosing unit and a second dosing unit, the first dosing unit and the second dosing unit are used for dosing into the first reaction tank and/or the second reaction tank, the first reaction tank, the sedimentation tank, the second reaction tank, the air flotation tank and the intermediate tank are sequentially arranged, the intermediate water pump is used for pumping liquid in the intermediate tank into the filter, the clear water tank is used for containing liquid filtered by the filter, the sludge tank is used for containing sludge generated in the sedimentation tank and the air flotation tank, and the sludge treatment unit is used for treating sludge in the sludge tank.
3. The integrated filler cleaning device according to claim 2, wherein the sludge treatment unit comprises a sludge dewatering screw stack and a sludge pump for conveying sludge in the sludge tank into the sludge dewatering screw stack.
4. The integrated filler cleaning device according to claim 2, wherein the first dosing unit is used for adding polyaluminium chloride into the first reaction tank and/or the second reaction tank; the second dosing unit is used for adding polyacrylamide into the first reaction tank and/or the second reaction tank.
5. The integrated filler cleaning equipment according to claim 1, wherein a first conveying pipeline and a sewage pump are arranged between the sewage discharge pipe and the first reaction tank, the sewage pump is arranged on the box body, the sewage pump is used for pumping sewage in the sewage tank into the first reaction tank through the sewage discharge pipe and the first conveying pipeline, a second conveying pipeline is arranged between the clean water tank and the flushing water gun, and the second conveying pipeline is used for conveying liquid in the clean water tank into the flushing water gun to clean the filler.
6. The integrated filler cleaning device according to claim 1, wherein a walkway plate for people to walk is arranged between the cleaning frame and the inner wall of the box body, and the walkway plate and the bottom surface of the cleaning frame are positioned on the same horizontal plane.
7. The integrated filler cleaning device according to claim 1, wherein the bottom of the cleaning frame is a perforated plate, and the diameter of the perforated plate is smaller than the diameter of the filler; the side part of the cleaning frame is provided with a baffle.
8. The integrated filler cleaning device according to claim 1, wherein two sewage tanks are arranged below the cleaning frame, and each sewage tank has an inverted trapezoidal cross section; and the bottom of each sewage tank is provided with a sewage discharge pipe, and the outer wall of the box body is correspondingly provided with two sewage discharge pumps.
9. The integrated filler cleaning device according to claim 1, comprising a placing frame positioned in the box body, wherein the placing frame is used for temporarily placing cleaned fillers, and a discharge opening is formed in the box body corresponding to the cleaning frame and/or the placing frame and penetrates through the wall thickness direction of the box body.
10. The integrated pad washing apparatus of any of claims 1-9, wherein the washing device and the treatment device are integrated on a single platform.
CN202211711123.7A 2022-12-29 2022-12-29 Integrated filler cleaning equipment Pending CN115805216A (en)

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