CN115799202A - Power module and device - Google Patents
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- CN115799202A CN115799202A CN202211457981.3A CN202211457981A CN115799202A CN 115799202 A CN115799202 A CN 115799202A CN 202211457981 A CN202211457981 A CN 202211457981A CN 115799202 A CN115799202 A CN 115799202A
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- 239000000758 substrate Substances 0.000 claims abstract description 164
- 239000000919 ceramic Substances 0.000 claims description 10
- 229910000679 solder Inorganic materials 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 33
- 229910052802 copper Inorganic materials 0.000 description 33
- 239000010949 copper Substances 0.000 description 33
- 238000010586 diagram Methods 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 230000008093 supporting effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本发明公开了一种功率模块和设备,功率模块包括:基板,所述基板一端设有导电连接件和至少一个凸起;多个第一引脚,所述第一引脚至少通过所述导电连接件与所述基板相连且实现电连接,所述第一引脚的面向所述基板的一侧表面与所述基板之间至少通过所述凸起隔开。其中,在基板上设置多个凸起,第一引脚的面向基板的一侧表面与凸起相抵接,凸起对第一支脚起到支撑作用,有效避免基板与第一引脚之间相对位置的移动,进而避免溢胶现象。
The invention discloses a power module and equipment. The power module includes: a substrate, one end of the substrate is provided with a conductive connector and at least one protrusion; a plurality of first pins, the first pins at least pass through the conductive The connector is connected to the substrate and realizes electrical connection, and the surface of the first pin facing the substrate is at least separated from the substrate by the protrusion. Wherein, a plurality of protrusions are arranged on the substrate, and the surface of the first pin facing the substrate abuts against the protrusions, and the protrusions support the first leg, effectively avoiding the contact between the substrate and the first pin. The movement of the position, thereby avoiding the phenomenon of glue overflow.
Description
技术领域technical field
本发明涉及半导体技术领域,尤其是涉及一种功率模块和设备。The invention relates to the technical field of semiconductors, in particular to a power module and equipment.
背景技术Background technique
相关技术中,功率模块(IPM)设计中,DBC表面通常为平滑的表面,在与框架焊接时,锡膏在过回流炉熔化时,体积变小,在DBC和框架之间会形成收缩张力,易造成DBC向框架方向移动,会导致后续注塑工序时会造成溢胶严重。In the related art, in the power module (IPM) design, the surface of the DBC is usually a smooth surface. When soldering to the frame, the volume of the solder paste becomes smaller when it is melted in a reflow furnace, and shrinkage tension is formed between the DBC and the frame. It is easy to cause DBC to move towards the frame direction, which will cause serious glue overflow in the subsequent injection molding process.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出了一种功率模块,在基板上设置多个凸起,第一引脚的面向基板的一侧表面与凸起相抵接,凸起对第一支脚起到支撑作用,有效避免基板与第一引脚之间相对位置的移动,进而避免溢胶现象。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the present invention proposes a power module, in which a plurality of protrusions are arranged on the substrate, and the surface of the first pin facing the substrate abuts against the protrusions, and the protrusions support the first leg, effectively The movement of the relative position between the substrate and the first pin is avoided, thereby avoiding glue overflow.
本发明还提出了一种设备。The invention also proposes a device.
根据本发明第一方面实施例的功率模块,包括:基板,所述基板一端设有导电连接件和至少一个凸起;多个第一引脚,所述第一引脚至少通过所述导电连接件与所述基板相连且实现电连接,所述第一引脚的面向所述基板的一侧表面与所述基板之间至少通过所述凸起隔开。The power module according to the embodiment of the first aspect of the present invention includes: a substrate, one end of the substrate is provided with a conductive connector and at least one protrusion; a plurality of first pins, the first pins are at least connected through the conductive connection The component is connected with the substrate and realizes electrical connection, and the side surface of the first pin facing the substrate is at least separated from the substrate by the protrusion.
根据本发明实施例的功率模块,在基板上设置多个凸起,第一引脚的面向基板的一侧表面与凸起相抵接,凸起对第一支脚起到支撑作用,有效避免基板与第一引脚之间相对位置的移动,进而避免溢胶现象。According to the power module of the embodiment of the present invention, a plurality of protrusions are arranged on the substrate, and the surface of the first pin facing the substrate abuts against the protrusions, and the protrusions support the first leg, effectively preventing the substrate from contacting with the protrusions. The movement of the relative position between the first pins, thereby avoiding the glue overflowing phenomenon.
根据本发明的一些实施例,所述凸起的远离所述基板的面向所述第一引脚的一侧表面与所述第一引脚接触。According to some embodiments of the present invention, a side surface of the protrusion facing the first pin away from the substrate is in contact with the first pin.
根据本发明的一些实施例,所述凸起与所述基板为一体成型件,所述基板通过所述导电连接件和所述凸起与所述基板实现电连接。According to some embodiments of the present invention, the protrusion is integrally formed with the substrate, and the substrate is electrically connected to the substrate through the conductive connector and the protrusion.
根据本发明的一些实施例,所述基板包括:内覆铜层、陶瓷层和外覆铜层,所述陶瓷层夹设在所述内覆铜层和所述外覆铜层之间,所述内覆铜层与所述第一引脚连接,所述内覆铜层上设置有所述凸起。According to some embodiments of the present invention, the substrate includes: an inner copper clad layer, a ceramic layer and an outer copper clad layer, the ceramic layer is sandwiched between the inner copper clad layer and the outer copper clad layer, the The inner copper clad layer is connected to the first pin, and the inner copper clad layer is provided with the protrusion.
根据本发明的一些实施例,所述凸起为多个,多个所述凸起在所述内覆铜层上呈阵列排布。According to some embodiments of the present invention, there are a plurality of protrusions, and the plurality of protrusions are arranged in an array on the inner copper clad layer.
根据本发明的一些实施例,沿所述基板的厚度方向、每个所述凸起的厚度为D,其中,所述D满足:30μm≤D≤50μm。According to some embodiments of the present invention, along the thickness direction of the substrate, the thickness of each of the protrusions is D, wherein the D satisfies: 30 μm≦D≦50 μm.
根据本发明的一些实施例,所述第一引脚的面向所述基板的一侧表面上形成有至少一个凹槽,所述导电连接件的至少一部分位于所述凹槽内。According to some embodiments of the present invention, at least one groove is formed on a surface of the first pin facing the substrate, and at least a part of the conductive connecting member is located in the groove.
根据本发明的一些实施例,所述凸起的数量为N,其中,所述N满足:10≤N≤20。According to some embodiments of the present invention, the number of the protrusions is N, wherein the N satisfies: 10≤N≤20.
根据本发明的一些实施例,所述凸起的形状为长方体形、圆柱形、半球形和锥形中的一种。According to some embodiments of the present invention, the shape of the protrusion is one of cuboid, cylinder, hemisphere and cone.
根据本发明的一些实施例,每个所述第一引脚包括:本体;连接部,所述连接部的一端与所述本体相连,所述连接部的另一端沿所述基板的厚度方向朝向所述基板倾斜延伸;安装部,所述安装部的一端与所述连接部的所述另一端相连,所述安装部的面向所述基板的一侧表面与所述凸起抵接。According to some embodiments of the present invention, each of the first pins includes: a body; a connection portion, one end of the connection portion is connected to the body, and the other end of the connection portion faces along the thickness direction of the substrate. The base plate extends obliquely; a mounting portion, one end of the mounting portion is connected to the other end of the connecting portion, and a surface of the mounting portion facing the base plate abuts against the protrusion.
根据本发明的一些实施例,所述安装部在所述基板上的投影的面积大于所述凸起在所述基板上的投影的面积。According to some embodiments of the present invention, the projected area of the mounting portion on the substrate is larger than the projected area of the protrusion on the substrate.
根据本发明的一些实施例,所述导电连接件为锡膏。According to some embodiments of the present invention, the conductive connector is solder paste.
根据本发明的一些实施例,多个所述第一引脚的一部分位于所述基板的宽度方向的一侧,多个所述第一引脚的另一部分位于所述基板的长度方向的至少一端。According to some embodiments of the present invention, a part of the plurality of first pins is located at one side of the substrate in the width direction, and another part of the plurality of first pins is located at at least one end of the substrate in the length direction .
根据本发明的一些实施例,所述功率模块还包括:多个第二引脚,多个所述第二引脚位于所述基板的宽度方向的另一侧;多个芯片,多个所述芯片包括至少一个驱动芯片和至少一个功率芯片,所述驱动芯片位于所述第二引脚上且与对应的所述第二引脚电连接,所述功率芯片位于所述基板上且与对应的所述第一引脚电连接;塑封体,所述塑封体包裹所述基板和所述芯片,且每个所述第一引脚的自由端和每个所述第二引脚的自由端伸出所述塑封体,所述基板背离芯片的一面完全被包裹在塑封体内或所述基板背离芯片的一面与塑封体平齐裸露在外面。According to some embodiments of the present invention, the power module further includes: a plurality of second pins, the plurality of second pins are located on the other side of the width direction of the substrate; a plurality of chips, a plurality of the The chip includes at least one driver chip and at least one power chip, the driver chip is located on the second pin and electrically connected to the corresponding second pin, the power chip is located on the substrate and connected to the corresponding The first pin is electrically connected; a plastic package, the plastic package wraps the substrate and the chip, and the free end of each of the first pins and the free end of each of the second pins extend Out of the plastic package, the side of the substrate facing away from the chip is completely wrapped in the plastic package or the side of the substrate facing away from the chip is flush with the plastic package and exposed outside.
根据本发明第二方面实施例的设备,包括所述功率模块和控制器,所述控制器与所述功率模块电连接。The device according to the embodiment of the second aspect of the present invention includes the power module and a controller, and the controller is electrically connected to the power module.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是现有技术中的功率模块的侧视图;Fig. 1 is a side view of a power module in the prior art;
图2是根据本发明实施例的功率模块的一个方向的示意图;Fig. 2 is a schematic diagram of a direction of a power module according to an embodiment of the present invention;
图3是根据本发明实施例的功率模块的又一个方向的示意图;Fig. 3 is a schematic diagram of another direction of a power module according to an embodiment of the present invention;
图4是根据本发明实施例的功率模块的剖视图;4 is a cross-sectional view of a power module according to an embodiment of the present invention;
图5是根据本发明实施例的功率模块的仰视图;5 is a bottom view of a power module according to an embodiment of the present invention;
图6是根据本发明实施例的功率模块的俯视图;6 is a top view of a power module according to an embodiment of the present invention;
图7是根据本发明实施例的功率模块的局部示意图;7 is a partial schematic diagram of a power module according to an embodiment of the present invention;
图8是根据本发明实施例的基板的示意图;8 is a schematic diagram of a substrate according to an embodiment of the present invention;
图9是根据本发明实施例的基板的局部示意图。FIG. 9 is a partial schematic diagram of a substrate according to an embodiment of the present invention.
附图标记:Reference signs:
现有技术:current technology:
100'、功率模块;10'、基板;20'、第一引脚;100', power module; 10', substrate; 20', first pin;
本申请:This application:
100、功率模块;100. Power module;
10、基板;11、内覆铜层;12、陶瓷层;13、外覆铜层;14、凸起;10. Substrate; 11. Inner copper clad layer; 12. Ceramic layer; 13. Outer copper clad layer; 14. Protrusion;
20、第一引脚;21、本体;22、连接部;23、安装部;24、凹槽;20. The first pin; 21. The body; 22. The connection part; 23. The installation part; 24. The groove;
30、第二引脚;30. The second pin;
40、驱动芯片;40. Driver chip;
50、功率芯片。50. Power chips.
具体实施方式Detailed ways
下面详细描述本发明的实施例,参考附图描述的实施例是示例性的,下面详细描述本发明的实施例。Embodiments of the present invention are described in detail below, and the embodiments described with reference to the drawings are exemplary, and embodiments of the present invention are described in detail below.
下面参考图1-图9描述根据本发明实施例的功率模块100,还提出了一种包括上述功率模块100的设备。A
结合图1-图6所示,功率模块100包括:基板10和多个第一引脚20。基板10一端设有导电连接件和至少一个凸起14;第一引脚20至少通过导电连接件与基板10相连且实现电连接,第一引脚20的面向基板10的一侧表面与基板10之间至少通过凸起14隔开。具体地,基板10上的一端表面设置导电连接件和至少一个凸起14,即基板10邻近的一侧表面设有至少一个凸起14和导电连接件,凸起14可以有效将第一引脚20的一端与基板10间隔开。凸起14可以从基板10的邻近第一引脚20的一侧表面朝向第一引脚20的方向凸出,导电连接件为具有导电性能和粘接性能的部件,能够实现第一引脚20与基板10的物理连接的同时,可以使第一引脚20与基板10电连接。As shown in FIGS. 1-6 , the
如图2和图3所示,多个第一引脚20可以设置在基板10的宽度方向的一侧,且多个第一引脚20沿基板10的长度方向间隔排布。以及,当基板10与第一引脚20连接时,可以将导电连接件放置于凸起14与其中一个第一引脚20彼此相对的两个面之间,以将凸起14与其中一个第一引脚20预粘接,此时凸起14能够将其中一个第一引脚20支撑在基板10上,随后经回流炉使导电连接件熔化,导电连接件熔化后变成液态,此时,至少部分导电连接件会流向凸起14的外周,使得第一引脚20与基板10之间的导电连接件的厚度会变薄,固化后实现第一引脚20与基板10的连接。由于凸起14可以限制第一引脚20基板10朝向基板10的方向移动,从而在保证了第一引脚20与基板10的连接可靠性的同时,避免了第一引脚20与基板10之间发生相对位移,使得第一引脚20与基板10之间的实际距离与设计距离相符,进而避免在注塑工序中出现溢胶现象。As shown in FIG. 2 and FIG. 3 , a plurality of
通过在基板10的一端设置至少一个凸起14和导电连接件,且导电连接件和凸起14均位于基板10的面向第一引脚20的一侧表面和第一引脚20之间,第一引脚20通过导电连接件实现与基板10的电连接,由此,与传统的功率模块100相比,凸起14可以对第一引脚20起到支撑作用,将第一引脚20和基板10间隔开,可以有效避免第一引脚20与基板10之间发生相对位移,进而避免注塑工序时出现溢胶现象。By setting at least one
现有技术中,如图1所示,功率模块100',基板10'表面通常为平滑的表面,在与第一引脚20'焊接时,焊接剂在过回流炉熔化时,体积变小,在基板10'和第一引脚20'之间会形成收缩张力,易造成基板10'向第一引脚20'方向移动,这在后面注塑工序时会造成溢胶严重。在本发明实施例中,在基板10上设置多个凸起14,多个凸起14对第一引脚50起到支撑作用,凸起14使得基板10和第一引脚20之间的焊接剂熔化时存在收缩张力,可以有效避免基板10与第一引脚20相对位置的移动,进而避免了后续封装时的溢胶现象。In the prior art, as shown in FIG. 1 , the surface of the
由此,在基板10上设置多个凸起14,第一引脚20的面向基板10的一侧表面与凸起14相抵接,凸起14对第一支脚20起到支撑作用,有效避免基板10与第一引脚20之间相对位置的移动,进而避免溢胶现象。Thus, a plurality of
结合图8好图9所示,凸起14的远离基板10的面向第一引脚20的一侧表面的一侧与第一引脚20接触。具体地,在导电连接件变为液态后,导电连接件可以全部流至凸起14的周围,此时凸起14的邻近第一引脚20的一侧表面与第一引脚20直接接触,凸起14仍然将第一引脚20支撑在基板10上。由此,可以将第一引脚20与基板10电连接的同时,凸起14对第一引脚20能起到较好的支撑作用,避免第一引脚20朝向基板10的方向移动。As shown in FIG. 8 and FIG. 9 , the side of the
其中,凸起14与基板10为一体成型件,第一引脚20通过导电连接件和凸起14与基板10实现电连接。例如,凸起14可以通过蚀刻、冲压、焊接等方法精确获得。如此设置,可以减少功率模块100的装配步骤,从而可以提高功率模块100的装配效率。Wherein, the
根据图4所示,基板10包括:内覆铜层11、陶瓷层12和外覆铜层13,陶瓷层12夹设在内覆铜层11和外覆铜层13之间,内覆铜层11与第一引脚20连接,内覆铜层11上设置有多个凸起14。具体地,基板10包括叠层的内覆铜层11、陶瓷层12和外覆铜层13。具体地,内覆铜层11具有良好的的导电性能,从而保证第一引脚20以及其他元器件与基板10的有效电连接;陶瓷层12的边缘超出内覆铜层11和外覆铜层13的边缘,陶瓷层12为绝缘层,在内覆铜层11和外覆铜层13之间保持较大的爬电距离;当功率模块100工作产生热量时,热量可以经第一铜层和陶瓷层12传递至外覆铜层13,外覆铜层13与外界进行热交换,以实现功率模块100的散热。基板10具有极好的热循环性、形状稳定、刚性好、导热率高、可靠性高,并且是一种无污染、无公害的绿色产品。As shown in FIG. 4 , the
结合图8和图9所示,凸起14为多个,多个凸起14在内覆铜层11上呈阵列排布。具体地,多个凸起14呈阵列排布在基板10上的内覆铜层11的整个表面,使得凸起14对第一引脚20的支撑力更加平衡。当第一引脚20与基板10连接时,导电连接件在第一引脚20与基板10之间的分布也更加均匀,防止基板10与第一引脚20之间的某些位置处的导电连接件的连接性不足而导致第一引脚20和基板10的连接失效。As shown in FIG. 8 and FIG. 9 , there are
其中,凸起14的形状为长方体形、圆柱形、半球形和锥形中的一种。由于凸起14对第一引脚20有支撑作用,凸起14的上述形状可以较好地实现对第一引脚20的支撑,从而有效避免第一引脚20与基板10的相对位置的移动。具体地,凸起14为长方体形,使得第一引脚20能牢固地与基板10连接。Wherein, the shape of the
进一步地,沿基板10的厚度方向、每个凸起14的厚度为D,其中,所述D满足:30μm≤D≤50μm。具体地,当D<30μm时,凸起14的厚度过小,使得基板10与第一引脚20之间的间隙过小,从而导致导电连接件的体积较小,会降低基板10与第一引脚20之间的连接可靠性,使得第一引脚20与基板10容易发生连接失效的问题。当D>50μm时,凸起14的厚度过大,使得第一引脚20与基板10之间的距离过大,从而会增大导电连接件的用量,增加功率模块100的成本。由此,通过设置凸起14的厚度为30μm≤D≤50μm,不仅能够减少导电连接件的用量,可以将第一引脚20与基板10可靠连接,也可以保证凸起14能够对第一引脚20起到支撑作用,避免第一引脚20朝向基板10的方向移动,避免注塑工序中发生溢胶。Further, along the thickness direction of the
如图7所示,第一引脚20的面向基板10的一侧表面上形成有至少一个凹槽24,导电连接件的至少一部分位于凹槽24内。具体地,凹槽24位于第一引脚20上,并且凹槽24位于第一引脚20面向基板10的一侧,当导电连接件将基板10和第一引脚20粘接后,将导电连接件熔化,此时部分导电连接件能够流入凹槽24内,防止导电连接件在凸起14周围堆积,从而可以使凸起14周围的导电连接件分布更加均匀,同时增加了导电连接件与第一引脚20的接触面积,进而进一步增强了第一引脚20与基板10的连接可靠性。As shown in FIG. 7 , at least one
根据图9所示,凸起14的数量为N,其中,N满足:0≤N≤20。具体地,当N>20时,凸起14的数量过多,凸起14在安装部23上的排布密度过大,不利于凸起14的加工;并且由于密度过大,在凸起14和基板10之间可容纳的导电连接件较少,凸起14不能很好地将第一引脚20支撑在基板10上,会导致第一引脚20与基板10的连接不牢靠。凸起14的个数为18个,当导电连接件变为液态时,相邻两个凸起14之间的间距可以容纳适量的导电连接件,可以将第一引脚20和基板10可靠连接,且便于凸起14的加工。According to FIG. 9 , the number of
参照图7所示,每个第一引脚20包括:本体21;连接部22,连接部22的一端与本体21相连,连接部22的另一端沿基板10的厚度方向朝向基板10倾斜延伸;安装部23,安装部23的一端与连接部22的另一端相连,安装部23的面向基板10的一侧表面与凸起14抵接。具体地,每个第一引脚20都包括本体21、连接部22和安装部23,本体21用于与其他的器件相连接;连接部22的一端与本体21邻近基板10的一侧相连,连接部22的另一端朝向基板10倾斜延伸,与安装部23相连;安装部23沿基板10的长度方向延伸,使得第一引脚20的结构简单,方便加工。7, each
进一步地,安装部23在基板10上的投影的面积大于凸起14在基板10上的投影的面积。具体地。安装部23在基板10上的投影的面积可以大于凸起14在基板10上的投影的面积;或者,安装部23在基板10上的投影的面积可以等于凸起14在基板10上的投影的面积;又或者,安装部23在基板10上的投影的面积可以小于凸起14在基板10上的投影的面积,在此不做限制。Further, the projected area of the mounting
可选地,导电连接件为锡膏。锡膏作为连接材料,既可以将第一引脚20与基板10连接,同时还能够起到导电的作用,使基板10和第一引脚20为电连接,从而实现功率模块100的使用功能。Optionally, the conductive connector is solder paste. As a connecting material, solder paste can not only connect the
多个第一引脚20的一部分位于基板10的宽度方向的一侧,多个第一引脚20的另一部分位于基板10的长度方向的至少一端。如图2-图6所示,第一引脚20为10个,8个第一引脚20沿基板10的长度方向间隔排布,2个第一引脚20分别分布在基板10的长度方向的两端。由此,第一引脚20的分布可以较好地实现与芯片的电连接,从而实现功率模块100的功能。A part of the plurality of
进一步地,功率模块100还包括多个第二引脚30、多个芯片和塑封体。多个第二引脚30位于基板10的宽度方向的另一侧。多个芯片包括至少一个驱动芯片40和至少一个功率芯片50,驱动芯片40位于第二引脚30上且与对应的第二引脚30电连接,功率芯片50位于基板10上且与对应的第一引脚20电连接。塑封体包裹基板10和芯片,且每个第一引脚20的自由端和每个第二引脚30的自由端伸出塑封体。具体地,第二引脚30位于基板10的宽度方向的另一侧且与多个第一引脚20相对。第二引脚30可以通过金线、铜线或银线与驱动芯片40电连接,驱动芯片40可以采用铝线、金线或铜线与功率芯片50的栅极电连接,以实现驱动芯片40的功能。第一引脚20可以采用铝线或铝箔与功率芯片50的发射极电连接,以实现功率芯片50的功能。塑封体包裹在基板10的外周,对基板10和芯片起到保护作用。Further, the
在功率模块100的制作过程中,先将导电连接件例如锡膏印刷在基板10上,随后将第一引脚20和第二引脚30安装在基板10的宽度方向的两侧,并向下按压第一引脚20和第二引脚30,使第一引脚20和第二引脚30与导电连接件粘接,此时第一引脚20与凸起14相触,锡膏被挤压并分布在凸起14的四周,之后在回流炉中进行回流焊,导电连接件变为液态流向凸起14之间的间隙和凹槽24内,然后将多个芯片放置在基板10的相应位置并进行贴装,最后对整体进行塑封,且第一引脚20和第二引脚30的一端伸出塑封体。In the manufacturing process of the
根据本发明的一个可选的实施例,基板10背离芯片的一面完全被包裹在塑封体内。如此,基板10整体由塑封在塑封体内,第一引脚可以在内覆铜层11的不同位置灵活布置,并且基板10可以被塑封体完全包裹,这样可以提升基板10的安全性和密封性。According to an optional embodiment of the present invention, the side of the
根据本发明的另一个可选的实施例,基板10背离芯片的一面与塑封体平齐裸露在外面。如此,基板10背离芯片的一面裸露在外面,即,外覆铜层13可以露出塑封体,这样使得芯片可以通过外覆铜层13来实现散热。进一步地,外覆铜层13还可以与散热器贴合,通过散热器来给基板进行散热,进而使芯片具有较好的散热性能。According to another optional embodiment of the present invention, the side of the
根据本发明第二方面实施例的设备,包括功率模块100和控制器,控制器与功率模块100电连接。The device according to the embodiment of the second aspect of the present invention includes a
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.
Claims (15)
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