CN115773324A - Aircraft brake wear monitoring device - Google Patents
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Abstract
一种飞机机轮刹车磨损监测装置,不使用超声波传感器或直线位移传感器等器件,在刹车盘达到规定的磨损量下能可靠地提醒更换刹车盘组件,减少人工干预,提高装置的可靠性。所述飞机机轮刹车磨损监测装置包括:刹车气缸座,其形成有活塞室;储气室,在其中储存有能吸热而膨胀的气体;活塞,其设置在活塞室中;密闭腔,其形成在活塞的与刹车盘组件所在一侧相反一侧的活塞端部与刹车气缸座之间形成密闭腔,并且通过连通导管与储气室连通;探针杆,其沿着活塞室穿过活塞的两端部;导电接触片,其设置于活塞室内,并能在与活塞接触时使导电接触片导通以发出指示需要更换刹车盘组件的导通信号;以及信号采集线,其将导通信号采集至刹车控制单元。
An aircraft wheel brake wear monitoring device does not use devices such as ultrasonic sensors or linear displacement sensors, and can reliably remind the replacement of brake disc components when the brake disc reaches a specified amount of wear, thereby reducing manual intervention and improving the reliability of the device. The aircraft wheel brake wear monitoring device includes: a brake cylinder block, which forms a piston chamber; a gas storage chamber, in which the gas that can absorb heat and expand is stored; a piston, which is arranged in the piston chamber; a closed cavity, which A closed cavity is formed between the end of the piston on the side opposite to the side where the brake disc assembly is located and the brake cylinder seat, and communicates with the air storage chamber through a communication conduit; a probe rod, which passes through the piston along the piston chamber The two ends of the two ends; the conductive contact piece, which is arranged in the piston chamber, and can make the conductive contact piece conduct when it is in contact with the piston to send a conduction signal indicating that the brake disc assembly needs to be replaced; and the signal acquisition line, which will conduct The signal is collected to the brake control unit.
Description
技术领域technical field
本发明涉及一种飞机机轮刹车控制技术,更具体地,涉及一种飞机机轮刹车磨损监测装置。The invention relates to an aircraft wheel brake control technology, and more particularly relates to an aircraft wheel brake wear monitoring device.
背景技术Background technique
在飞机机轮刹车控制系统中,刹车盘是影响飞机着陆安全的关键部件,刹车盘的性能及磨损状态将直接影响飞机是否能够正常着陆并保证人员及航空器的安全。当刹车盘磨损到一定厚度时,必须更换刹车盘组件,因此,刹车盘磨损状态是地勤人员在飞机每次着陆后必须开展的检查项目。In the aircraft wheel brake control system, the brake disc is a key component that affects the landing safety of the aircraft. The performance and wear state of the brake disc will directly affect whether the aircraft can land normally and ensure the safety of personnel and aircraft. When the brake disc wears to a certain thickness, the brake disc assembly must be replaced. Therefore, the wear status of the brake disc is an inspection item that the ground crew must carry out after each landing of the aircraft.
然而,目前飞机机轮盘式刹车磨损指示装置绝大多数为机械指示形式,则刹车盘磨损状态需依靠人为目视检查,这种人工检查增加了地勤人员的工作负担,且不易获得刹车盘磨损数据,需要依靠人工测量刹车盘厚度、并采用某种方式进行数据录入等步骤记录刹车盘磨损数据,为刹车盘的航线使用分析造成不便。However, at present, the vast majority of aircraft wheel disc brake wear indicator devices are in the form of mechanical indicators, and the wear status of the brake discs needs to be checked manually. This manual inspection increases the workload of the ground crew, and it is not easy to obtain For data, it is necessary to manually measure the thickness of the brake disc, and use a certain method for data entry to record the wear data of the brake disc, which causes inconvenience for the analysis of the route use of the brake disc.
例如,已知现有的飞机上常用的方案是用一根钢针将磨损指针杆穿在活塞组件上,并手动将指针插入小孔,通过目视检测获得磨损状况,以此判断是否需要更换刹车盘组件。For example, it is known that the commonly used solution on existing aircraft is to use a steel needle to pass the worn pointer rod on the piston assembly, and manually insert the pointer into the small hole, and obtain the wear condition through visual inspection, so as to judge whether it needs to be replaced Brake disc assembly.
除此之外,还已知其他使用的方案有通过安装在活塞组件上的超声波传感器对碳盘与活塞安装盘之间的间隙进行探测,或是通过直线位移传感器采集与碳盘相连接的拉杆位移以作为碳盘厚度计算的依据。In addition, other known solutions include detecting the gap between the carbon plate and the piston mounting plate through an ultrasonic sensor installed on the piston assembly, or using a linear displacement sensor to collect the distance between the rod connected to the carbon plate. The displacement is used as the basis for calculating the thickness of the carbon disc.
但是,若是由人工插入钢针并查看磨损情况,那么会增加地勤人员的工作。另外,若是采用超声波传感器,那么在刹车过程中,工作环境比较恶劣,影响超声波传感器的探测精度。此外,若是采用拉杆和直线位移传感器,那么需要连接拉杆和静盘,因碳盘工作温度高,拉杆的连接方式和传感器的可靠性都存在问题。However, manually inserting the needle and checking for wear would increase the work of the ground crew. In addition, if an ultrasonic sensor is used, the working environment is relatively harsh during the braking process, which affects the detection accuracy of the ultrasonic sensor. In addition, if a tie rod and a linear displacement sensor are used, it is necessary to connect the tie rod and the static plate. Due to the high working temperature of the carbon plate, there are problems in the connection method of the tie rod and the reliability of the sensor.
也就是说,当前亟需一种针对现有存在的人工检视问题和传感器可靠性问题,提供一种能在刹车盘达到规定的磨损量下可靠地提醒更换刹车片的飞机机轮刹车磨损监测装置,由此来减少人工干预。That is to say, there is an urgent need for an aircraft wheel brake wear monitoring device that can reliably remind the replacement of brake pads when the brake disc reaches a specified amount of wear to address the existing manual inspection problems and sensor reliability problems. , thereby reducing manual intervention.
发明内容Contents of the invention
本发明为解决现有的飞机机轮盘式刹车磨损指示装置中存在的诸多不足而作,其目的在于提供一种新型的飞机机轮刹车磨损监测装置,不使用超声波传感器或直线位移传感器等探测精度容易受影响的器件,当刹车盘未达到规定的磨损量时不发出提醒,而在刹车盘达到规定的磨损量下能可靠地提醒更换刹车盘组件,减少人工干预,提高装置的可靠性。The present invention is made to solve many deficiencies in the existing aircraft wheel disc brake wear indicating device, and its purpose is to provide a new type of aircraft wheel brake wear monitoring device, which does not use ultrasonic sensors or linear displacement sensors to detect For devices whose precision is easily affected, no reminder will be issued when the brake disc does not reach the specified wear amount, but it can reliably remind the replacement of the brake disc assembly when the brake disc reaches the specified wear amount, reducing manual intervention and improving the reliability of the device.
为了实现上述目的,本发明提供一种飞机机轮刹车磨损监测装置,用于对飞机机轮的刹车盘组件的磨损进行监测,其特征是,包括:刹车气缸座,所述刹车气缸座形成有活塞室;储气室,在所述储气室内储存有能吸热而膨胀的气体;活塞,所述活塞设置在所述活塞室中;密闭腔,所述密闭腔形成在所述活塞的与所述刹车盘组件所在一侧相反一侧的活塞端部与所述刹车气缸座之间形成密闭腔,并且通过连通导管与所述储气室连通;探针杆,所述探针杆沿着所述活塞室穿过所述活塞的两端部;导电接触片,所述导电接触片设置于所述活塞室内,并能在与所述活塞接触时使所述导电接触片导通以发出指示需要更换所述刹车盘组件的导通信号;以及信号采集线,所述信号采集线将所述导通信号采集至刹车控制单元。In order to achieve the above object, the present invention provides an aircraft wheel brake wear monitoring device, which is used to monitor the wear of the brake disc assembly of the aircraft wheel. a piston chamber; a gas storage chamber, storing gas capable of absorbing heat and expanding in the gas storage chamber; a piston, the piston being arranged in the piston chamber; a closed cavity, the closed cavity being formed between the piston and A sealed cavity is formed between the piston end on the opposite side of the brake disc assembly and the brake cylinder seat, and communicates with the air storage chamber through a communication conduit; the probe rod is along the The piston chamber passes through the two ends of the piston; the conductive contact piece is arranged in the piston chamber and can make the conductive contact piece conductive to issue an indication when in contact with the piston The conduction signal of the brake disc assembly needs to be replaced; and the signal collection line, the signal collection line collects the conduction signal to the brake control unit.
优选的是,在未刹车的正常情况下,与所述储气室连通的所述密闭腔内的气体压力与大气压相等,使得所述活塞处于平衡位置。另外,在刹车过程中,所述刹车盘组件发热而对所述储气室内的气体进行加热,气体受热膨胀而使腔内的气体压力高于大气压,经由所述密闭腔推动所述活塞,直至穿过所述活塞的两端部的所述探针杆顶住所述刹车盘组件。Preferably, under normal conditions without braking, the gas pressure in the airtight cavity communicated with the air storage chamber is equal to the atmospheric pressure, so that the piston is in a balanced position. In addition, during the braking process, the brake disc assembly generates heat to heat the gas in the air storage chamber, and the gas is heated and expands to make the gas pressure in the cavity higher than the atmospheric pressure, pushing the piston through the closed cavity until The probe rod passing through both ends of the piston bears against the brake disc assembly.
更优选的是,在所述刹车盘组件磨损到规定磨损量之前,所述探针杆顶住所述刹车盘组件时的所述活塞不与所述导电接触片接触,在达到规定磨损量后,所述探针杆顶住所述刹车盘组件时的所述活塞会移动到所述导电接触片而与之接触,使得所述导电接触片导通。More preferably, before the brake disc assembly is worn to a specified amount of wear, the piston does not contact the conductive contact piece when the probe rod bears against the brake disc assembly; , when the probe rod bears against the brake disc assembly, the piston will move to the conductive contact piece and make contact with it, so that the conductive contact piece conducts.
作为一个实例,所述储气室与所述活塞分离地设置在所述刹车气缸座的所述活塞室的靠所述刹车盘组件一侧的外部。As an example, the air storage chamber and the piston are separately arranged on the outside of the piston chamber of the brake cylinder block on a side close to the brake disc assembly.
另外,优选的是,所述探针杆以气密的方式穿过所述活塞和所述活塞室。In addition, it is preferable that the probe rod passes through the piston and the piston chamber in an airtight manner.
另外,所述探针杆能被手动按压直至顶住所述刹车盘组件。此时,所述探针杆最好是带有刻度的,这样能通过手动按压所述探针杆并读取所述探针杆上的所述刻度来判断是否需要更换所述刹车盘组件。In addition, the probe rod can be pressed manually until it bears against the brake disc assembly. At this time, the probe rod is preferably provided with a scale, so that it can be judged whether the brake disc assembly needs to be replaced by manually pressing the probe rod and reading the scale on the probe rod.
根据如上所述构成,本发明的飞机机轮刹车磨损监测装置能够实现对于飞机机轮刹车盘磨损状态的自动检查。另外,由于能利用刹车过程中刹车盘组件发热使气体膨胀以推动探针杆顶住所述刹车盘组件的方式进行检测,而不是在飞机静止状态下检测,消除了盘间间隙,更接近刹车盘组件的实际厚度。另外,本发明的飞机机轮刹车磨损监测装置实现了飞机机轮刹车盘磨损状态的自动报警。同时,由于储气室与活塞分离,不会出现气体排空的情况,不妨碍人工检测。最后,由于不使用超声波传感器或直线位移传感器等探测精度容易受影响的器件,因此,能避免传感器等器件在恶劣环境下的检测精度的恶化。According to the above structure, the aircraft wheel brake wear monitoring device of the present invention can realize the automatic inspection of the wear state of the aircraft wheel brake disc. In addition, because the heat of the brake disc assembly during the braking process can be used to expand the gas to push the probe rod against the brake disc assembly, instead of testing when the aircraft is stationary, the gap between the discs is eliminated, and it is closer to the brake. The actual thickness of the disc assembly. In addition, the aircraft wheel brake wear monitoring device of the present invention realizes the automatic alarm of the wear state of the aircraft wheel brake disc. At the same time, because the gas storage chamber is separated from the piston, the gas will not be emptied, and manual inspection will not be hindered. Finally, since devices such as ultrasonic sensors and linear displacement sensors that are easily affected by detection accuracy are not used, deterioration of detection accuracy of devices such as sensors in harsh environments can be avoided.
附图说明Description of drawings
图1是本发明的飞机机轮刹车磨损监测装置的剖视结构图。Fig. 1 is a sectional structure diagram of the aircraft wheel brake wear monitoring device of the present invention.
(符号说明)(Symbol Description)
100飞机机轮刹车磨损监测装置100 aircraft wheel brake wear monitoring device
110刹车气缸座110 brake cylinder seat
111活塞室111 piston chamber
120储气室120 gas storage chamber
130活塞130 pistons
140密闭腔140 closed cavity
150连通导管150 connecting conduit
160探针杆160 probe rod
170导电接触片170 conductive contact piece
180信号采集线180 signal acquisition line
200刹车盘组件200 brake disc assembly
具体实施方式Detailed ways
以下,参照图1,对本发明的飞机机轮刹车磨损监测装置100的具体结构进行详细说明。Hereinafter, with reference to FIG. 1 , the specific structure of the aircraft wheel brake
本发明的飞机机轮刹车磨损监测装置100用于对飞机机轮的刹车碳盘(又称“刹车盘组件200”)的磨损进行监测,包括:刹车气缸座110,所述刹车气缸座110形成有活塞室111;储气室120,所述储气室120与所述活塞分离地形成在所述刹车气缸座110的活塞室111的靠所述刹车盘组件200一侧的外部,在所述储气室120内储存有能吸热而膨胀的气体;活塞130,所述活塞130设置在所述活塞室111中,并且活塞130的与所述刹车盘组件200所在一侧相反一侧的活塞端部131与所述刹车气缸座110之间形成密闭腔140,所述密闭腔140通过连通导管150与所述储气室120连通;探针杆160,所述探针杆160沿着活塞室111穿过活塞130的两端部;导电接触片170,所述导电接触片170设置于所述活塞室111内,并能在与活塞130接触时使导电接触片170导通以发出指示需要更换刹车盘组件200的导通信号;以及信号采集线180,信号采集线180将所述导通信号采集至刹车控制单元(未图示)。The aircraft wheel brake
在未刹车的正常情况下,与所述储气室120连通的所述密闭腔140内的气体压力与大气压相等,使得所述活塞130处于平衡位置。在刹车过程中,由于刹车碳盘(刹车盘组件200)的温度可达600~700摄氏度,热辐射会对储气室120内的气体进行加热,即,储气室120吸热,其中的气体受热膨胀而使腔内的气体压力高于外界压力(大气压),经由所述密闭腔140推动所述活塞130,直至穿过活塞130的两端部的探针杆160顶住刹车盘组件200(的静盘)。Under normal conditions without braking, the gas pressure in the
若是刹车盘组件200磨损不严重,则探针杆160顶住刹车盘组件200(的静盘)时的所述活塞130并未使导电接触片170导通。另一方面,当刹车盘组件200磨损到一定程度后,探针杆160顶住刹车盘组件200(的静盘)时的所述活塞130会移动到导电接触片170,使得所述导电接触片170导通,以发出指示需要更换刹车盘组件200的导通信号。该导通信号能通过信号采集线180被刹车控制单元采集,并由飞机机载维护系统(未图示)发出提醒。If the wear of the
另外,探针杆160以气密的方式穿过所述活塞130和所述活塞室111。优选的是,探针杆160是带有刻度的,由此,在由地勤人员进行日常维护保养和检测时,亦可手动将探针杆160按压到顶住刹车盘组件200(的静盘),并通过刻度判断刹车盘组件200是否需要更换。In addition, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
例如,在本发明的实施方式中,储气室120如图1所示与所述活塞分离地设置在所述刹车气缸座110的活塞室111的靠所述刹车盘组件200一侧的外部,但本发明不局限于此,储气室120只要与所述活塞分离地设置能吸收刹车过程中发出的热量而使其中储存的气体膨胀,并经由通过连通导管150与所述储气室120连通的所述密闭腔140推动所述活塞130的位置即可。For example, in an embodiment of the present invention, as shown in FIG. 1 , the
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