CN115773103A - Ultrasonic real-time imaging acquisition control system for pressure induced cracking - Google Patents
Ultrasonic real-time imaging acquisition control system for pressure induced cracking Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及地应力测量技术领域,尤其涉及一种压力致裂诱发裂缝的超声实时成像采集控制系统。The invention relates to the technical field of geostress measurement, in particular to an ultrasonic real-time imaging acquisition control system for cracks induced by pressure fracturing.
背景技术Background technique
在对地层进行压裂过程中,地层裂缝分布情况会发生实时变化。而现有技术(印模定向技术,传统超声成像测井等)无法做到实时监测地层压裂效果,且随着深度的增加,现有技术缺陷愈发明显,测量结果的准确度和可靠性受到非常严重的影响。During the process of fracturing the formation, the distribution of formation fractures will change in real time. However, the existing technologies (imprint directional technology, traditional ultrasonic imaging logging, etc.) cannot monitor the formation fracturing effect in real time, and as the depth increases, the defects of the existing technologies become more and more obvious, and the accuracy and reliability of the measurement results were very severely affected.
常规的成像测井都是对静态的孔壁表面进行成像,由于裂缝在压力卸载后趋于闭合,以及超声探测分辨率不足等原因,导致诱发裂缝难以被探测到而适用性不强。Conventional imaging logging is to image the surface of the static hole wall. Due to the fact that the fracture tends to close after the pressure is unloaded and the ultrasonic detection resolution is insufficient, the induced fracture is difficult to be detected and the applicability is not strong.
发明内容Contents of the invention
本发明的目的在于能够实时获取发生裂开过程中裂缝空间方位及其演化过程的动态图像,提出了一种裂缝超声实时成像系统。The purpose of the present invention is to be able to acquire the dynamic image of the spatial orientation of the fracture and its evolution process in real time during the cracking process, and proposes an ultrasonic real-time imaging system for the fracture.
为达到上述目的,本发明通过下述技术方案实现。In order to achieve the above object, the present invention is achieved through the following technical solutions.
本发明提出了一种压力致裂诱发裂缝的超声实时成像采集控制系统,所述系统包括:信号发射模块、信号接收模块和信号采集处理模块;所述信号发射模块,用于向压裂段发射超声波信号;所述信号接收模块,用于接收裂缝反射的超声波回波信号;所述信号采集处理模块,用于对裂缝反射的超声波信号进行处理;The present invention proposes an ultrasonic real-time imaging acquisition control system for fractures induced by pressure fracturing. The system includes: a signal transmitting module, a signal receiving module, and a signal acquisition and processing module; the signal transmitting module is used to transmit Ultrasonic signal; the signal receiving module is used to receive the ultrasonic echo signal reflected by the crack; the signal acquisition and processing module is used to process the ultrasonic signal reflected by the crack;
所述信号采集处理模块,包括:增益滤波单元和信号处理单元;其中,The signal acquisition and processing module includes: a gain filter unit and a signal processing unit; wherein,
所述增益滤波单元,用于对裂缝反射的超声波信号进行放大、滤波处理,并将处理后的超声波信号传输到信号处理单元;The gain filter unit is used to amplify and filter the ultrasonic signal reflected by the crack, and transmit the processed ultrasonic signal to the signal processing unit;
所述信号处理单元,用于通过硬件电路获得裂缝反射的超声波的回波幅度和回波到时时间,并传输到后续处理单元进行裂缝超声成像。The signal processing unit is used to obtain the echo amplitude and echo arrival time of the ultrasonic wave reflected by the crack through the hardware circuit, and transmit it to the subsequent processing unit for ultrasonic imaging of the crack.
作为上述技术方案的改进之一,所述信号接收模块包括:至少两个超声换能器探头和模拟开关;As one of the improvements of the above technical solution, the signal receiving module includes: at least two ultrasonic transducer probes and an analog switch;
所述至少两个超声换能器探头的固有频率不同,用于适配不同井径需求;The natural frequencies of the at least two ultrasonic transducer probes are different for adapting to different borehole diameter requirements;
所述模拟开关,与超声换能器探头一一对应,用于根据井径来选择适配的探头。The analog switches correspond one-to-one to the ultrasonic transducer probes, and are used to select suitable probes according to the borehole diameter.
作为上述技术方案的改进之一,所述信号接收模块还包括至少两个预放匹配单元;每个预放匹配单元分别与一个超声换能器探头电联,用于对相应电联超声换能器探头接收的回波信号进行放大匹配。As one of the improvements of the above technical solution, the signal receiving module also includes at least two pre-amplification matching units; The echo signal received by the detector probe is amplified and matched.
作为上述技术方案的改进之一,所述信号接收模块还包括压力传感器,用于对压力进行检测,并当压力达到设定阈值时启动或停止信号接收模块接收裂缝反射的超声波回波信号。As one of the improvements of the above technical solution, the signal receiving module further includes a pressure sensor for detecting the pressure, and when the pressure reaches a set threshold, the signal receiving module is started or stopped to receive the ultrasonic echo signal reflected by the crack.
作为上述技术方案的改进之一,所述增益滤波单元,包括依次电联的第一增益控制电路、带通滤波电路和第二增益控制电路。As one of the improvements of the above technical solution, the gain filter unit includes a first gain control circuit, a bandpass filter circuit and a second gain control circuit electrically connected in sequence.
作为上述技术方案的改进之一,所述信号处理单元,包括:全波采集电路、到时提取电路和峰值检测电路;As one of the improvements of the above technical solution, the signal processing unit includes: a full-wave acquisition circuit, an arrival time extraction circuit and a peak detection circuit;
所述全波采集电路,用于对增益滤波单元输出的信号进行完整采集;The full-wave acquisition circuit is used for complete acquisition of the signal output by the gain filter unit;
所述到时提取电路,用于对增益滤波单元输出的信号进行处理获得回波到时时间;The time-to-time extraction circuit is used to process the signal output by the gain filter unit to obtain the time-to-time of the echo;
所述峰值检测电路,用于对增益滤波单元输出的信号进行峰值检测,获得回波幅度。The peak detection circuit is used to perform peak detection on the signal output by the gain filter unit to obtain the echo amplitude.
作为上述技术方案的改进之一,所述到时提取电路,包括依次电联的:放大滤波子电路、精密整流子电路、检波子电路、微分比较子电路和到时采集子电路;其中,As one of the improvements of the above-mentioned technical solution, the time-of-day extraction circuit includes: an amplification and filter sub-circuit, a precision commutator sub-circuit, a detection sub-circuit, a differential comparison sub-circuit and a time-of-day acquisition sub-circuit connected in sequence; wherein,
所述放大滤波子电路、精密整流子电路和检波子电路,用于对回波信号依次进行滤波、整流和检波处理,得到回波包络;处理过程中,将回波信号作为探头工作频率载波的调幅信号来处理;The amplification and filtering sub-circuit, the precision rectifier sub-circuit and the detection sub-circuit are used to sequentially filter, rectify and detect the echo signal to obtain the echo envelope; during the processing, the echo signal is used as the probe operating frequency carrier AM signal to process;
所述微分比较子电路,用于对回波包络进行处理获得信号过零点的时间即为回波信号峰值到时时间;The differential comparison sub-circuit is used to process the echo envelope to obtain the time when the signal crosses the zero point, which is the peak arrival time of the echo signal;
所述到时采集子电路,用于提取得到回波到时时间。The arrival time acquisition sub-circuit is used to extract and obtain the arrival time of the echo.
作为上述技术方案的改进之一,所述到时采集子电路包括计时器,用于测试零点位置时间即回波到时时间。As one of the improvements of the above technical solution, the time-out acquisition sub-circuit includes a timer for testing the time of the zero point position, that is, the time-out of the echo.
作为上述技术方案的改进之一,所述峰值检测电路,包括依次电联的:程控放大器、精密整流子电路、电荷泄放控制子电路、射随缓冲子电路和A/D采集子电路;其中,As one of the improvements of the above technical solution, the peak detection circuit includes sequentially connected: a program-controlled amplifier, a precision commutator sub-circuit, a charge discharge control sub-circuit, an emitter-follower buffer sub-circuit and an A/D acquisition sub-circuit; wherein ,
所述程控放大器,用于对回波信号进行自动增益处理,使放大的回波信号峰值一直在AD采集子电路的要求范围内;The program-controlled amplifier is used to perform automatic gain processing on the echo signal, so that the peak value of the amplified echo signal is always within the required range of the AD acquisition sub-circuit;
所述精密整流子电路,包括峰值检测器和峰值保持电容;其中,所述峰值检测器,用于对放大后的信号的峰值进行检测;所述峰值保持电容,用于储存检测的信号峰值的电荷;The precision commutator circuit includes a peak detector and a peak hold capacitor; wherein the peak detector is used to detect the peak value of the amplified signal; the peak hold capacitor is used to store the peak value of the detected signal charge;
所述电荷泄放控制子电路,用于泄放峰值保持电容上的电荷,以进行下一次峰值检测;The charge discharge control subcircuit is used to discharge the charge on the peak holding capacitor for the next peak detection;
所述A/D采集子电路,用于对信号的峰值进模数转换并采集。The A/D acquisition sub-circuit is used for performing analog-to-digital conversion and acquisition of the peak value of the signal.
作为上述技术方案的改进之一,所述信号采集处理模块还包括FPGA单元,用于对信号处理单元获得的回波幅度和回波时间进行处理获得裂缝超声成像,并存储;还用于控制电荷泄放控制子电路。As one of the improvements of the above technical solution, the signal acquisition and processing module also includes an FPGA unit, which is used to process the echo amplitude and echo time obtained by the signal processing unit to obtain ultrasonic imaging of cracks, and store them; it is also used to control the charge Bleed control subcircuit.
本发明与现有技术相比优点在于:Compared with the prior art, the present invention has the advantages of:
(1)没有线缆传输,电池供电,采用井下存储模式,待系统到地面读取数据;(1) There is no cable transmission, battery power supply, adopts underground storage mode, and wait for the system to read data on the ground;
(2)采用压力触发成像扫描工作机制,采集电路识别压力信号开始或结束扫描工作,这样不仅可以确保在裂隙受压张开、裂隙宽度最大时启动扫描,以使裂隙扫描效果最佳,而且可以节省成像装置电能和存储空间;(2) The working mechanism of pressure-triggered imaging scanning is adopted, and the acquisition circuit identifies the pressure signal to start or end the scanning work, so that not only can the scanning be started when the crack is opened under pressure and the crack width is the largest, so that the crack scanning effect is the best, but also Save power and storage space of the imaging device;
(3)传统超声成像直接将全波列数据上传,本设计不仅将全波列数据存储起来便于后期上位机信号处理,而且通过电路设计实现回波幅度和到时的提取,可直接成像,耗用时间短,具有很高的灵敏度和抗干扰性,精度较高。数据量小,节省了存储空间。(3) The traditional ultrasonic imaging directly uploads the full wave train data. This design not only stores the full wave train data to facilitate the signal processing of the host computer in the later stage, but also realizes the extraction of echo amplitude and arrival time through circuit design, which can be directly imaged and consumes less time. Short time, high sensitivity and anti-interference, high precision. The amount of data is small, saving storage space.
附图说明Description of drawings
图1压裂缝动态演化同步探测装置信号调理与采集模块;Fig. 1 Signal conditioning and acquisition module of the synchronous detection device for dynamic evolution of fractures;
图2到时提取电路框图;When Fig. 2 arrives, extract the block diagram of the circuit;
图3为回波到时采集图例;Fig. 3 is the collection legend of echo arrival time;
图4为整流与检波电路图;Figure 4 is a rectification and detection circuit diagram;
图5为微分电路;Fig. 5 is a differential circuit;
图6为回波包络与微分后波形比较图;Figure 6 is a comparison diagram of the echo envelope and the waveform after differentiation;
图7为幅度保持硬件电路实现框图;Fig. 7 is the realization block diagram of amplitude maintenance hardware circuit;
图8为峰值保持电路具体电路设计图;Fig. 8 is a specific circuit design diagram of the peak hold circuit;
图9为峰值保持电容的峰值保持状态图;Fig. 9 is a peak hold state diagram of a peak hold capacitor;
图10为峰值保持电容的放电状态图;Fig. 10 is a discharge state diagram of the peak hold capacitor;
图11幅度保持电路框图。Figure 11 Amplitude Hold Circuit Block Diagram.
具体实施方式Detailed ways
以下结合实施例进一步说明本发明所提供的技术方案。The technical solutions provided by the present invention are further described below in conjunction with the examples.
采集控制电路是整个电路系统的核心。仪器到达一定深度后,采集控制电路通过处理压力传感器信号启动电机转动,然后对电机转动产生的齿牙信号进行角度检测,后启动发射控制模块激励换能器,同时对井壁反射波信号经匹配放大、滤波、增益后进行采集。The acquisition control circuit is the core of the whole circuit system. After the instrument reaches a certain depth, the acquisition control circuit starts the motor to rotate by processing the signal of the pressure sensor, then detects the angle of the tooth signal generated by the motor rotation, and then starts the emission control module to excite the transducer, and at the same time, the reflected wave signal of the well wall is matched Acquisition after amplification, filtering and gain.
实施例Example
如图1所示,即为本发明的压裂缝动态演化同步探测装置信号调理与采集模块结构图。为了适应不同的测量条件,增益放大控制采用程控自适应增益的方式。As shown in FIG. 1 , it is a structural diagram of the signal conditioning and acquisition module of the dynamic evolution synchronous detection device for fracturing fractures of the present invention. In order to adapt to different measurement conditions, the gain amplification control adopts the method of program-controlled adaptive gain.
回波幅度和回波时间可以在硬件电路中通过峰值检测电路和首波检测电路实现。The echo amplitude and echo time can be realized in the hardware circuit through the peak detection circuit and the first wave detection circuit.
(1)回波到时提取设计电路(1) Design circuit for extraction of echo arrival time
图2为到时提取硬件电路实现框图,回波信号可以看成是探头工作频率载波的调幅信号来处理,在检波之后得到回波包络,经过微分电路之后信号过零点的时间即为回波信号峰值到达时间,用一个高精度的计时器测试零点位置即可提取到回波信号到时时间。Figure 2 is a block diagram of the hardware circuit for time extraction. The echo signal can be processed as the amplitude modulation signal of the probe’s operating frequency carrier. After the wave detection, the echo envelope is obtained. After the differential circuit, the time when the signal crosses the zero point is the echo. The arrival time of the peak value of the signal, the arrival time of the echo signal can be extracted by testing the zero point position with a high-precision timer.
回波信号可以看成是一定频率载波的调幅信号来处理,在检波之后得到回波包络,经过微分电路之后可以得到峰值到达的时间。The echo signal can be treated as an amplitude modulated signal of a certain frequency carrier, and the echo envelope can be obtained after detection, and the peak arrival time can be obtained after passing through the differential circuit.
在大多数情况下回波信号如图3所示,虽然在有时候包络幅度和频率都会有一些变化,但并不影响后续电路对它的处理。In most cases, the echo signal is shown in Figure 3, although sometimes the envelope amplitude and frequency will have some changes, but it does not affect the processing of the subsequent circuit.
如图4所示,为整流与检波电路图;如图5所示,为微分电路图。As shown in Figure 4, it is a rectification and detection circuit diagram; as shown in Figure 5, it is a differential circuit diagram.
如图6所示,为回波包络与微分后波形比较图。在回波检波和微分之后的对比图中可以看到回波峰值到达的时间与微分之后信号过零点的时间相同。As shown in Figure 6, it is a comparison diagram of the echo envelope and the waveform after differentiation. In the comparison chart after echo detection and differentiation, it can be seen that the echo peak arrival time is the same as the signal zero crossing time after differentiation.
(2)回波幅度提取设计电路(2) Echo amplitude extraction design circuit
图7为幅度保持硬件电路实现框图,放大后的信号被送入精密整流电路,检测出信号的峰值后,存储在峰值保持电容上。程控放大器通过主控芯片控制程控增益芯片实现自动增益,使得回波信号放大一直在AD采集范围内。经过射随后送A/D采集,采集到的峰值不受AD芯片的采样速率影响。用硬件电路获得幅度和到时,具有速度快精度高的特点。所以同时将全波列数据存储后上传至上位机通过算法处理得到。如图8所示,经过模拟开关的信号另一路进入一个由积分电路构成的峰值保持功能模块,其中IC941是为实现积分补偿。Figure 7 is a block diagram of the amplitude holding hardware circuit. The amplified signal is sent to the precision rectification circuit, and the peak value of the signal is detected and stored in the peak holding capacitor. The program-controlled amplifier controls the program-controlled gain chip through the main control chip to realize automatic gain, so that the echo signal amplification is always within the AD acquisition range. After being shot and then sent to A/D for collection, the collected peak value is not affected by the sampling rate of the AD chip. The amplitude and arrival time are obtained by hardware circuit, which has the characteristics of high speed and high precision. Therefore, at the same time, the full wave train data is stored and uploaded to the host computer to be processed by an algorithm. As shown in Figure 8, the signal through the analog switch enters a peak hold function module composed of an integrating circuit, among which IC941 is used to realize integral compensation.
如果门槛比较器的结果是信号符合当前门槛电压的要求,当输入信号大于零电容C941开始充电,由于二极管D941,D942的作用当信号小于零时C941电压值将会保持。这时可以采集峰值保持电容的电压,如图9所示。If the result of the threshold comparator is that the signal meets the requirements of the current threshold voltage, when the input signal is greater than zero, the capacitor C941 starts to charge, and due to the function of diodes D941 and D942, the voltage value of C941 will remain when the signal is less than zero. At this time, the voltage of the peak hold capacitor can be collected, as shown in Figure 9.
在信号采集结束后要对保持电容进行清除,模拟开关在FPGA控制下闭合,对保持电容电压清除,如图10所示。After the signal acquisition is completed, the holding capacitor should be cleared, the analog switch is closed under the control of the FPGA, and the voltage of the holding capacitor is cleared, as shown in Figure 10.
回波幅度的大小受井壁结构的影响,而回波到时则反映了探头到井壁的距离。回波幅度成像图的颜色深浅可以反映井壁高低反射特征,裂缝属于低反射区,回波幅度成像图可以识别岩层和裂缝的方位。The magnitude of the echo amplitude is affected by the structure of the borehole wall, and the arrival time of the echo reflects the distance from the probe to the borehole wall. The color depth of the echo amplitude imaging map can reflect the high and low reflection characteristics of the borehole wall. Fractures belong to low reflection areas, and the echo amplitude imaging map can identify the orientation of rock formations and fractures.
本采集控制电路系统为了确保仪器有效工作时间,一方面要采用低功耗设计,而且利用压力触发确保压裂开始时超声成像才启动工作,减少无效工作时间,此外,根据仪器正常工作的平均功耗以及设计压裂所需要的时长,调整电池组的个数,以保证在所需要的工作时段内,仪器有稳定的电源供应。本发明系统能够获取地应力测量过程中裂缝空间方位及其演化过程的动态图像,同时能极大提高探测效率。In order to ensure the effective working time of the instrument, the acquisition and control circuit system should adopt low power consumption design on the one hand, and use pressure trigger to ensure that the ultrasonic imaging starts to work when the fracturing starts, reducing invalid working time. According to the power consumption and the time required for designing fracturing, adjust the number of battery packs to ensure that the instrument has a stable power supply during the required working period. The system of the invention can acquire the dynamic image of the spatial orientation of the fracture and its evolution process in the process of measuring the ground stress, and can greatly improve the detection efficiency at the same time.
如图11所示,为本实施例根据压裂环境的实际需求,基于超声波成像测试原理,研发一种存储式水压致裂诱发裂缝超声实时探测装置。其中,压裂段为超声扫描声系结构,采集控制电路骨架则放置在无需走水的下封隔器内部,将整个测试过程数据采集并存储下来,实现压裂过程中压裂缝的实时成像。As shown in FIG. 11 , according to the actual needs of the fracturing environment and based on the principle of ultrasonic imaging testing, a storage type ultrasonic real-time detection device for fractures induced by hydraulic fracturing is developed in this embodiment. Among them, the fracturing section adopts an ultrasonic scanning acoustic system structure, and the acquisition control circuit skeleton is placed inside the lower packer that does not need water to flow, and the data of the entire test process is collected and stored to realize real-time imaging of fractures during the fracturing process.
从上述对本发明的具体描述可以看出,本申请系统在获取回波幅度和回波时间时,通过在硬件电路中通过峰值检测电路和首波检测电路实现,耗用时间短,且精度较高。It can be seen from the above specific description of the present invention that when the system of the present application obtains the echo amplitude and echo time, it is realized by the peak detection circuit and the first wave detection circuit in the hardware circuit, and the time consumption is short and the accuracy is high. .
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications or equivalent replacements to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the scope of the present invention. within the scope of the claims.
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