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CN115758083A - A Fault Diagnosis Method for Motor Bearings Based on Fusion of Time Domain and Time-Frequency Domain - Google Patents

A Fault Diagnosis Method for Motor Bearings Based on Fusion of Time Domain and Time-Frequency Domain Download PDF

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CN115758083A
CN115758083A CN202211406979.3A CN202211406979A CN115758083A CN 115758083 A CN115758083 A CN 115758083A CN 202211406979 A CN202211406979 A CN 202211406979A CN 115758083 A CN115758083 A CN 115758083A
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fault
time
preset
frequency domain
early warning
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颜佳桂
张磊
蔡峰
李彬芝
司磊
许大通
赵鹏
刘建刚
陆飞
陆李平
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Huaneng Nanjing Jinling Power Generation Co Ltd
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Abstract

The invention relates to the field of motor bearing fault diagnosis methods, and discloses a motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, which comprises the following steps: carrying out data acquisition and processing on the time domain index and the time-frequency domain index of the rolling bearing by using a vibration signal acquisition device; performing VMD decomposition on the time-frequency domain indexes to obtain optimal parameters, calculating the kurtosis of each IMF component after VMD decomposition, and reconstructing a vibration signal; performing SVD (singular value decomposition) to obtain a singular value matrix according to each IMF component reconstruction matrix, and selecting the largest singular value of each IMF component to form a fault characteristic vector; fusing the extracted time domain indexes and the characteristic vector of the VMD-SVD to form a composite characteristic vector of multi-dimensional information; and inputting the composite feature vector into a support vector machine for training and testing, and finally realizing the judgment and diagnosis of the fault type. The invention provides an algorithm for integrating time domain indexes and VMD-SVD decomposition characteristics on a time-frequency domain, and the accuracy of fault diagnosis of a rolling bearing of a motor is improved.

Description

一种基于时域和时频域融合的电机轴承故障诊断方法A Fault Diagnosis Method for Motor Bearings Based on Fusion of Time Domain and Time-Frequency Domain

技术领域technical field

本发明属于电机轴承故障诊断方法领域,尤其涉及一种基于时域和时频域融合的电机轴承故障诊断方法。The invention belongs to the field of motor bearing fault diagnosis methods, in particular to a motor bearing fault diagnosis method based on fusion of time domain and time-frequency domain.

背景技术Background technique

我国发电厂有着各种类型的电机,这些电机在电厂发挥着给水、润滑、排水等重要作用。但电机长期运行之后,机组设备存在零件老化,信息收集困难,故障难以及时发现等系列问题,这些问题将产生一定的安全隐患,滚动轴承作为水泵中应用最多且最易损坏的部件,它不仅影响着电机的稳定运行,也影响着发电机组的稳定运行。There are various types of motors in my country's power plants, and these motors play an important role in water supply, lubrication, and drainage in power plants. However, after the motor has been in operation for a long time, the unit equipment has a series of problems such as aging parts, difficulty in collecting information, and difficulty in finding faults in time. These problems will cause certain safety hazards. The stable operation of the motor also affects the stable operation of the generator set.

与其他的故障诊断系统一样,滚动轴承的故障诊断就是通过分析处理其产生的信号来实现故障诊断,故障诊断流程包括信号采集、特征提取、故障识别这几个部分。滚动轴承故障诊断根据原理的不同采用以下四种方法:Like other fault diagnosis systems, the fault diagnosis of rolling bearings is to realize fault diagnosis by analyzing and processing the signals generated by it. The fault diagnosis process includes signal acquisition, feature extraction, and fault identification. Rolling bearing fault diagnosis adopts the following four methods according to different principles:

(1)温度诊断法(1) Temperature diagnosis method

在滚动轴承故障诊断中,温度诊断法是应用最早的,主要是对轴承温度进行监测并根据轴承的温度变化情况判断轴承是否发生故障,但其受外界环境影响较大,只能作为一种辅助诊断方法。In the fault diagnosis of rolling bearings, the temperature diagnosis method is the earliest application. It mainly monitors the bearing temperature and judges whether the bearing is faulty according to the temperature change of the bearing. However, it is greatly affected by the external environment and can only be used as an auxiliary diagnosis. method.

(2)声学诊断法(2) Acoustic diagnosis method

声学诊断法即声发射技术,该技术是通过声音来判断故障,目前绝大部分的轴承都是采用金属材料,所以当轴承在故障状态下运行时就会产生一些特殊的噪音,该方法需要经验丰富的工程师不定时监测噪声并根据噪声变化来判断故障,但该方法有一些缺点就是无法得出轴承发生故障的具体部位,而且声发信号容易受到轴承结构、位置等影响。Acoustic diagnosis method is acoustic emission technology. This technology judges the fault by sound. At present, most of the bearings are made of metal materials, so when the bearing is running in a fault state, some special noise will be generated. This method requires experience. Rich engineers monitor the noise from time to time and judge the fault according to the noise change, but this method has some disadvantages that it is impossible to get the specific location of the bearing failure, and the acoustic signal is easily affected by the bearing structure and position.

(3)油膜电阻诊断法(3) Oil film resistance diagnosis method

油膜电阻诊断法,该方法通过油膜在滚动轴承中产生的阻值进行诊断,当滚动轴承发生故障时,它们之间的油膜层会被破坏,从而引起电阻值的变化,然后根据电阻值的变化诊断轴承是否发生故障。在面对由磨损和腐蚀引起的轴承故障时,该方法具有不错的效果,但是该技术方法对轴承密封要求很高,目前还不能广泛地应用于实际中。Oil film resistance diagnosis method, which is used to diagnose the resistance value generated by the oil film in the rolling bearing. When the rolling bearing fails, the oil film layer between them will be destroyed, which will cause the change of the resistance value, and then diagnose the bearing according to the change of the resistance value Is there a failure. In the face of bearing faults caused by wear and corrosion, this method has a good effect, but this technical method has high requirements for bearing sealing, and it cannot be widely used in practice at present.

(4)振动信号诊断法(4) Vibration signal diagnosis method

振动信号诊断法,振动信号能够真实反映轴承的运行状态,国内外学者对此进行了大量的研究,该方法首先采集轴承的振动信号,然后通过一系列分析方法提取信号的故障特征,最后进行诊断。目前市场上出现的一系列针对滚动轴承的故障诊断系统都是基于振动学原理。本发明专利也是在此基础上提出了基于振动信号的诊断方法,实现对滚动轴承的故障诊断。Vibration signal diagnosis method, the vibration signal can truly reflect the running state of the bearing. Scholars at home and abroad have conducted a lot of research on this. This method first collects the vibration signal of the bearing, and then extracts the fault characteristics of the signal through a series of analysis methods, and finally diagnoses . A series of fault diagnosis systems for rolling bearings appearing on the market are based on the principle of vibration. On this basis, the patent of the present invention proposes a diagnostic method based on vibration signals to realize the fault diagnosis of rolling bearings.

目前比较主流的方法是使用模式识别算法对滚动轴承进行智能诊断,根据识别原理的差异可以将故障模式识别分为两大类,第一类为有监督模式识别,常用的有支持向量机、神经网络以及深度学习等。这些分类器的原理是通过学习来构建分类模型,首先对已知样本进行学习形成特定的数学分类模型,该数学分类模型可以对未知样本进行识别和判断;第二类为无监督模式识别,它与有监督模式识别完全不同,它无需事先对样本进行学习和训练再进行模式识别,它是通过发现输入样本之间存在的相似性来进行模式识别的,常用的无监督模式识别有模糊聚类方法。姚立国等人将K均值聚类识别方法成功的应用于滚动轴承的故障诊断中,该方法利用模拟退火成功解决了聚类算法中的局部解问题,然后通过构造故障实验采集滚动轴承的故障信号来进行诊断,实验表明该方法效果良好。向玲等人在对轴承故障进行模式识别时也使用到了模糊聚类方法,他们从振动信号入手将滚动轴承运行时产生的振动信号进行EMD分解,EMD分解后产生相应的模态分量,将各个模态的近似熵作为特征输入进FCM聚类中进行分类识别,良好的识别率证明该方法的可行性。神经网络在滚动轴承故障诊断中的应用越来越广泛,其核心思想是模拟人脑神经元网络构建一个以经验知识学习为基础,通过机器学习而得到的数学分类模型。张淑清等人提出了一种基于BP神经网络的诊断方法,该方法首先通过EEMD将轴承振动信号分解成一系列模态分量,接着将每个模态分量的近似熵作为特征,然后使用BP神经网络对特征样本进行训练,训练完成后对故障信号进行诊断识别,实验结果验证了该方法的有效性。At present, the mainstream method is to use pattern recognition algorithm to intelligently diagnose rolling bearings. According to the difference of recognition principles, fault pattern recognition can be divided into two categories. The first category is supervised pattern recognition. Commonly used are support vector machines and neural networks. and deep learning etc. The principle of these classifiers is to build a classification model through learning. First, learn the known samples to form a specific mathematical classification model, which can identify and judge unknown samples; the second type is unsupervised pattern recognition, which It is completely different from supervised pattern recognition. It does not need to learn and train samples before pattern recognition. It performs pattern recognition by finding similarities between input samples. Commonly used unsupervised pattern recognition has fuzzy clustering. method. Yao Liguo and others successfully applied the K-means clustering identification method to the fault diagnosis of rolling bearings. This method successfully solved the local solution problem in the clustering algorithm by using simulated annealing, and then collected the fault signals of rolling bearings by constructing fault experiments to carry out diagnosis, experiments have shown that the method works well. Xiang Ling and others also used the fuzzy clustering method in the pattern recognition of bearing faults. They started with the vibration signal and decomposed the vibration signal generated during the operation of the rolling bearing by EMD. After the EMD decomposition, the corresponding modal components were generated. The approximate entropy of the state is used as a feature input into the FCM clustering for classification and recognition. The good recognition rate proves the feasibility of this method. Neural network is more and more widely used in rolling bearing fault diagnosis. Its core idea is to simulate the human brain neuron network to construct a mathematical classification model based on empirical knowledge learning and obtained through machine learning. Zhang Shuqing and others proposed a diagnostic method based on BP neural network. This method first decomposes the bearing vibration signal into a series of modal components through EEMD, and then uses the approximate entropy of each modal component as a feature, and then uses BP neural network to analyze The characteristic samples are used for training, and the fault signal is diagnosed and identified after the training is completed. The experimental results verify the effectiveness of the method.

支持向量机是一种基于统计学的分类器,它的基本原理是在不同类型的数据样本中寻找能够区分它们的最优超平面。支持向量机和神经网络相比,它的优势在于它特别适合小样本分类,而且它不会出现像过拟合和欠拟合这些神经网络比较常见的问题,张沛朋提出一种利用时域特征结合支持向量机的故障诊断方法,实验证明该方法有效。王金东等人提出了一种基于EMD与支持向量机的故障诊断方法,首先利用EMD对轴承原始信号进行分解处理,将各模态分量的信息熵作为支持向量机的参数输入进行训练,通过测试样本分析该方法具有一定的有效性。Support vector machine is a classifier based on statistics, and its basic principle is to find the optimal hyperplane that can distinguish them in different types of data samples. Compared with neural network, support vector machine has the advantage that it is especially suitable for small sample classification, and it will not appear the common problems of neural network such as overfitting and underfitting. Zhang Peipeng proposed a combination of time domain features Support vector machine fault diagnosis method, the experiment proves that the method is effective. Wang Jindong and others proposed a fault diagnosis method based on EMD and support vector machine. Firstly, EMD is used to decompose the original signal of bearing, and the information entropy of each modal component is used as the parameter input of support vector machine for training. The sample analysis method has a certain validity.

而上述方法存在以下缺陷:And the above-mentioned method has the following defects:

温度诊断法受外界环境影响较大,只能作为一种辅助诊断方法;声学诊断法的缺点就是无法得出轴承发生故障的具体部位,而且声发信号容易受到轴承结构、位置等影响;油膜电阻诊断法对轴承密封要求很高,目前还不能广泛地应用于实际中;EMD的方法故障识别率不高。The temperature diagnosis method is greatly affected by the external environment and can only be used as an auxiliary diagnosis method; the disadvantage of the acoustic diagnosis method is that it is impossible to obtain the specific location of the bearing failure, and the acoustic signal is easily affected by the bearing structure and position; oil film resistance The diagnostic method has high requirements on the bearing seal and cannot be widely used in practice at present; the fault recognition rate of the EMD method is not high.

发明内容Contents of the invention

本发明目的在于提供一种基于时域和时频域融合的电机轴承故障诊断方法,以解决现有的故障诊断方法存在的准确率低的技术问题。The purpose of the present invention is to provide a motor bearing fault diagnosis method based on fusion of time domain and time-frequency domain, so as to solve the technical problem of low accuracy existing in existing fault diagnosis methods.

为解决上述技术问题,本发明的具体技术方案如下:In order to solve the problems of the technologies described above, the specific technical solutions of the present invention are as follows:

本申请的一些实施例中,提供了一种基于时域和时频域融合的电机轴承故障诊断方法,包括以下步骤:In some embodiments of the present application, a motor bearing fault diagnosis method based on fusion of time domain and time-frequency domain is provided, comprising the following steps:

S1、利用振动信号采集器对滚动轴承的时域指标和时频域指标进行数据采集与处理;S1. Use the vibration signal collector to collect and process data on the time-domain indicators and time-frequency domain indicators of the rolling bearing;

S2、设定VMD分解参数,在设定的参数范围内,对时频域指标进行VMD分解,获得最优参数,计算VMD分解后的各个IMF分量的峭度,并重构振动信号;S2. Set the VMD decomposition parameters. Within the set parameter range, perform VMD decomposition on the time-frequency domain index to obtain the optimal parameters, calculate the kurtosis of each IMF component after VMD decomposition, and reconstruct the vibration signal;

S3、根据各个IMF分量重构矩阵,进行SVD分解得到奇异值矩阵,选择各个IMF分量最大的奇异值组成故障特征向量;S3. Reconstruct the matrix according to each IMF component, perform SVD decomposition to obtain a singular value matrix, and select the largest singular value of each IMF component to form a fault feature vector;

S4、将提取到的时域指标和VMD-SVD分解提取的特征向量进行融合,形成多维度信息的复合特征向量;S4. Fusing the extracted time domain index and the feature vector extracted by VMD-SVD decomposition to form a composite feature vector of multi-dimensional information;

S5、把复合特征向量输入到支持向量机中进行训练与测试,最终实现故障类型的判别诊断。S5. Input the composite feature vector into the support vector machine for training and testing, and finally realize the discrimination and diagnosis of the fault type.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,所述步骤S1中的时域指标包括:峭度,峰值因子,脉冲因子和裕度因子。Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, the time domain indicators in the step S1 include: kurtosis, peak factor, pulse factor and margin factor.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,所述步骤S2的具体过程为:Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, the specific process of step S2 is as follows:

S21、通过PSO优化算法对时频域指标进行参数初始化;S21. Perform parameter initialization on the time-frequency domain index through the PSO optimization algorithm;

S22、利用VMD分解算法将滤波后的振动信号分解为多个模态分量,并计算每个模态的峭度系数值;S22. Using the VMD decomposition algorithm to decompose the filtered vibration signal into multiple modal components, and calculate the kurtosis coefficient value of each modal;

S23、设定当前的迭代次数未n,预先设定的最大迭代次数N;判断当前迭代次数n是否大于等于预先设定的最大迭代次数N,若是,则进入步骤S24,否则,则令n=n+1,并返回步骤S22中;S23, setting the current number of iterations is not n, the preset maximum number of iterations N; judging whether the current number of iterations n is greater than or equal to the preset maximum number of iterations N, if so, then enter step S24, otherwise, make n= n+1, and return to step S22;

S24、保存最优参数并对最优参数进行VMD分解,分解为多个模态分量,计算出各模态分量的峭度系数值,选择最大的峭度系数值对应的模态分量进行信号合成;S24, save the optimal parameter and perform VMD decomposition on the optimal parameter, decompose into multiple modal components, calculate the kurtosis coefficient value of each modal component, and select the modal component corresponding to the maximum kurtosis coefficient value for signal synthesis ;

S25、对步骤S24中得到的合成信号滤波处理后,进行包络解调,生成包络谱;S25. After filtering the composite signal obtained in step S24, perform envelope demodulation to generate an envelope spectrum;

S26、根据步骤S25中得到的包络谱进行分析提取到故障特征向量。S26. Analyze and extract the fault feature vector according to the envelope spectrum obtained in step S25.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,所述步骤S2中的参数为二次惩罚因子α和模态分量个数K。Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, the parameters in the step S2 are the quadratic penalty factor α and the number K of modal components.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,还包括:根据采集到的振动信号确定电机轴承工作状态,然后不同的工作状态进行不同的调节。Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, it also includes: determining the working state of the motor bearing according to the collected vibration signal, and then performing different adjust.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,所述根据采集到的振动信号确定电机轴承工作状态具体为:将采集到的振动信号与预设预设的振动信号进行比较基于比较结果,确定当前电机轴承的工作状态,并传输至故障管理终端;其中,所述工作状态包括正常状态和故障状态;当所述工作状态为正常时,则不进行调节;当工作状态为故障时,则需要据发生故障的数量判断当前的故障等级同时进行预警处理,且故障类型包括:内圈故障、外圈故障以及滚动体故障。Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, the determination of the working state of the motor bearing according to the collected vibration signal is specifically: combining the collected vibration signal with The preset vibration signal is compared based on the comparison result to determine the current working state of the motor bearing and transmit it to the fault management terminal; wherein the working state includes a normal state and a fault state; when the working state is normal, If the working state is failure, it is necessary to judge the current failure level according to the number of failures and carry out early warning processing at the same time, and the failure types include: inner ring failure, outer ring failure and rolling element failure.

优选的,在上述一种基于时域和时频域融合的电机轴承故障诊断方法的一个实施例中,根据发生故障的数量判断当前的故障等级同时进行预警处理具体包括:Preferably, in one embodiment of the motor bearing fault diagnosis method based on time domain and time-frequency domain fusion, judging the current fault level according to the number of faults and performing early warning processing specifically includes:

预先设定预设故障状态程度矩阵A0,设定A0=(A1,A2,A3),其中,A1为第一预设故障状态程度,A2为第二预设故障状态程度度,H3为第三预设故障状态程度,其中A1<A2<A3;Preset the preset fault state degree matrix A0, set A0=(A1, A2, A3), where A1 is the first preset fault state degree, A2 is the second preset fault state degree, and H3 is the third Preset fault state degree, where A1<A2<A3;

预先设定预设预警等级矩阵B0,设定B0=(B1,B2,B3),其中,B1为第一预设预警等级,B2为第二预设预警等级,B3为第三预设预警等级,且B1<B2<B3;根据所述泄露程度H与各预设泄露程度之间的关系设定预警等级G:当A<A1时,选定所述第一预设预警等级B1作为预警等级B;当A1≤A<A2时,选定所述第二预设预警等级B2作为预警等级B;当A2≤A<A3时,选定所述第三预设预警等级B3作为预警等级B。Preset the preset warning level matrix B0, set B0=(B1, B2, B3), where B1 is the first preset warning level, B2 is the second preset warning level, and B3 is the third preset warning level , and B1<B2<B3; set the warning level G according to the relationship between the leakage degree H and each preset leakage degree: when A<A1, select the first preset warning level B1 as the warning level B; when A1≤A<A2, select the second preset warning level B2 as the warning level B; when A2≤A<A3, select the third preset warning level B3 as the warning level B.

经由上述的技术方案可知,与现有技术相比,本发明的有益效果在于:It can be seen through the above-mentioned technical solution that, compared with the prior art, the beneficial effects of the present invention are:

本方案中设计了基于ZYNQ的振动信号采集器,实现滚动轴承的振动数据的采集及处理;在PL端设计了包括信号调理电路、AD采集及控制电路、FIR数字滤波以及系统时钟频率等,在PS端完成了数据存储以及以太网数据传输等。本设计选用加速度传感器在不同测点采集滚动轴承振动信号,预处理后通过以太网传输至PC端,PC端对机组滚动轴承的运行状态进行故障识别;In this scheme, a vibration signal collector based on ZYNQ is designed to realize the collection and processing of vibration data of rolling bearings; at the PL end, a signal conditioning circuit, AD acquisition and control circuit, FIR digital filter, and system clock frequency are designed, and at the PS The terminal completes data storage and Ethernet data transmission. In this design, acceleration sensors are used to collect vibration signals of rolling bearings at different measuring points, and after preprocessing, they are transmitted to the PC terminal through Ethernet, and the PC terminal performs fault identification on the operating status of the rolling bearings of the unit;

本方案中利用变分模态分解(VMD)对轴承振动信号进行分解处理,该方法具有坚实的理论基础,较强的鲁棒性,适合处理滚动轴承振动信号这类非线性、非平稳性信号,该方法可以根据信号特性自适应选取VMD的分解层数k和惩罚因子这两个重要参数,然后完成信号的分解,最后利用滚动轴承的故障仿真信号验证了该方法有效性;In this scheme, the variational mode decomposition (VMD) is used to decompose and process the bearing vibration signal. This method has a solid theoretical foundation and strong robustness, and is suitable for dealing with nonlinear and non-stationary signals such as rolling bearing vibration signals. This method can adaptively select the two important parameters of VMD decomposition layer number k and penalty factor according to the signal characteristics, and then complete the signal decomposition. Finally, the validity of the method is verified by using the fault simulation signal of the rolling bearing;

本方案利用支持向量机算法实现对滚动轴承的故障诊断,将VMD-SVD分解提取的特征值与时域中指标进行融合组成多维度信息的复合特征矩阵,将特征输入到支持向量机进行训练,为了展现本发明所提方法的应用效果,利用该方法对实验中采集的轴承故障数据进行诊断测试,取得了良好的诊断效果,验证了本发明的有效性。This program uses the support vector machine algorithm to realize the fault diagnosis of rolling bearings. The eigenvalues extracted by VMD-SVD decomposition and the indicators in the time domain are fused to form a composite feature matrix of multi-dimensional information, and the features are input to the support vector machine for training. The application effect of the method proposed in the present invention is demonstrated, and the method is used to carry out diagnostic tests on the bearing fault data collected in the experiment, and a good diagnostic effect is obtained, which verifies the effectiveness of the present invention.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本发明实施例提供的特征提取流程图;Fig. 1 is the flow chart of feature extraction provided by the embodiment of the present invention;

图2为本发明实施例提供的参数自适应VMD特征提取流程图;FIG. 2 is a flow chart of parameter adaptive VMD feature extraction provided by an embodiment of the present invention;

图3为本发明实施例提供的时域特征融合SVM-VMD特征样本在SVM中的识别结果图Fig. 3 is the recognition result diagram of the time-domain feature fusion SVM-VMD feature sample in SVM provided by the embodiment of the present invention

图4为时域特征样本在SVM中的识别结果图;Fig. 4 is the recognition result figure of time domain characteristic sample in SVM;

图5为时域特征融合SVM-EMD特征样本在SVM中的识别结果图。Fig. 5 is a diagram of the recognition results of time-domain feature fusion SVM-EMD feature samples in SVM.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the application.

术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, unless otherwise specified, "plurality" means two or more.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.

为了更好地了解本发明的目的、结构及功能,下面结合附图,对本发明做进一步详细的描述。In order to better understand the purpose, structure and function of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings.

参阅图1-2所示,根据本申请一些实施例中,本申请的一些实施例中,提供了一种基于时域和时频域融合的电机轴承故障诊断方法,包括以下步骤:Referring to Figures 1-2, according to some embodiments of the present application, in some embodiments of the present application, a motor bearing fault diagnosis method based on time domain and time-frequency domain fusion is provided, including the following steps:

S1、利用振动信号采集器对滚动轴承的时域指标和时频域指标进行数据采集与处理;S1. Use the vibration signal collector to collect and process data on the time-domain indicators and time-frequency domain indicators of the rolling bearing;

S2、设定VMD分解参数,在设定的参数范围内,对时频域指标进行VMD分解,获得最优参数,计算VMD分解后的各个IMF分量的峭度,并重构振动信号;S2. Set the VMD decomposition parameters. Within the set parameter range, perform VMD decomposition on the time-frequency domain index to obtain the optimal parameters, calculate the kurtosis of each IMF component after VMD decomposition, and reconstruct the vibration signal;

S3、根据各个IMF分量重构矩阵,进行SVD分解得到奇异值矩阵,选择各个IMF分量最大的奇异值组成故障特征向量;S3. Reconstruct the matrix according to each IMF component, perform SVD decomposition to obtain a singular value matrix, and select the largest singular value of each IMF component to form a fault feature vector;

S4、将提取到的时域指标和VMD-SVD分解提取的特征向量进行融合,形成多维度信息的复合特征向量;S4. Fusing the extracted time domain index and the feature vector extracted by VMD-SVD decomposition to form a composite feature vector of multi-dimensional information;

S5、把复合特征向量输入到支持向量机中进行训练与测试,最终实现故障类型的判别诊断。S5. Input the composite feature vector into the support vector machine for training and testing, and finally realize the discrimination and diagnosis of the fault type.

具体的,振动信号采集器包括:若干加速度传感器、若干信号调节器、AD采集卡,PL端、PS端以及PC端;其中,所述加速度传感器的接口、信号调理器和AD采集卡依次连接;用于将采集到的振动电信号经放大和滤波后,转化成数字信号传输给采集控制模块;PL端为逻辑端,包括:若干FIFD缓冲区、FIR滤波模块、采集控制模块、互联网存储器以及扩展MIO引脚;通过接受对采集到的数据进行存储和传输;PS端为处理端,完成数据进的存储,并将数据传输给PC端,通过PC端进行显示。Specifically, the vibration signal collector includes: some acceleration sensors, some signal conditioners, AD acquisition cards, PL end, PS end and PC end; wherein, the interface of the acceleration sensor, the signal conditioner and the AD acquisition card are connected in sequence; It is used to amplify and filter the collected vibration electrical signal, convert it into a digital signal and transmit it to the acquisition control module; the PL end is the logic end, including: several FIFD buffers, FIR filter module, acquisition control module, Internet storage and expansion MIO pin; store and transmit the collected data by receiving; the PS end is the processing end, completes the data storage, and transmits the data to the PC end for display through the PC end.

通过上述技术方案,本申请能够达到的技术效果在于:Through the above-mentioned technical scheme, the technical effects that the present application can achieve are:

本发明基于ZYNQ的振动信号采集器,实现滚动轴承的振动数据的采集及处理,在PL端设计了包括信号调理电路、AD采集及控制电路、FIR数字滤波以及系统时钟频率等,在PS端完成了数据存储以及以太网数据传输等;本设计选用加速度传感器在不同测点采集滚动轴承振动信号,预处理后通过以太网传输至PC端,PC端对机组滚动轴承的运行状态进行故障识别;The vibration signal collector based on ZYNQ of the present invention realizes the collection and processing of the vibration data of rolling bearings, and designs including signal conditioning circuit, AD collection and control circuit, FIR digital filtering and system clock frequency at the PL end, and completes the process at the PS end Data storage and Ethernet data transmission, etc.; in this design, acceleration sensors are used to collect vibration signals of rolling bearings at different measuring points, and after preprocessing, they are transmitted to the PC terminal through Ethernet, and the PC terminal performs fault identification on the operating status of the rolling bearings of the unit;

本发明将时域指标与时频域上VMD-SVD分解特征相融合并通过实验数据验证表明,该方法提高了分类精度。The invention combines the time domain index with the VMD-SVD decomposition feature in the time-frequency domain, and the verification of experimental data shows that the method improves the classification accuracy.

在本申请的另一个优选实施例中,参见附图2所示,所述步骤S2的具体过程为:In another preferred embodiment of the present application, referring to the accompanying drawing 2, the specific process of the step S2 is:

S21、通过PSO优化算法对时频域指标进行参数初始化;S21. Perform parameter initialization on the time-frequency domain index through the PSO optimization algorithm;

S22、利用VMD分解算法将滤波后的振动信号分解为多个模态分量,并计算每个模态的峭度系数值;S22. Using the VMD decomposition algorithm to decompose the filtered vibration signal into multiple modal components, and calculate the kurtosis coefficient value of each modal;

S23、设定当前的迭代次数未n,预先设定的最大迭代次数N;判断当前迭代次数n是否大于等于预先设定的最大迭代次数N,若是,则进入步骤S24,否则,则令n=n+1,并返回步骤S22中;S23, setting the current number of iterations is not n, the preset maximum number of iterations N; judging whether the current number of iterations n is greater than or equal to the preset maximum number of iterations N, if so, then enter step S24, otherwise, make n= n+1, and return to step S22;

S24、保存最优参数并对最优参数进行VMD分解,分解为多个模态分量,计算出各模态分量的峭度系数值,选择最大的峭度系数值对应的模态分量进行信号合成;S24, save the optimal parameter and perform VMD decomposition on the optimal parameter, decompose into multiple modal components, calculate the kurtosis coefficient value of each modal component, and select the modal component corresponding to the maximum kurtosis coefficient value for signal synthesis ;

S25、对步骤S24中得到的合成信号滤波处理后,进行包络解调,生成包络谱;S25. After filtering the composite signal obtained in step S24, perform envelope demodulation to generate an envelope spectrum;

S26、根据步骤S25中得到的包络谱进行分析提取到故障特征向量。S26. Analyze and extract the fault feature vector according to the envelope spectrum obtained in step S25.

具体的,所述步骤S2中的参数为二次惩罚因子α和模态分量个数。Specifically, the parameters in the step S2 are the quadratic penalty factor α and the number of modal components.

通过上述技术方案,本申请能够达到的技术效果在于:Through the above-mentioned technical scheme, the technical effects that the present application can achieve are:

采用VMD算法对换流器阀短路保护电流信号进行分解,相比较传统非平稳信号处理方法EMD及其改进算法,有坚实的理论基础,分解效果更好;The VMD algorithm is used to decompose the short-circuit protection current signal of the converter valve. Compared with the traditional non-stationary signal processing method EMD and its improved algorithm, it has a solid theoretical foundation and better decomposition effect;

本公开将VMD和SVM相结合,借助VMD算法对相近频率成分良好的划分能力和SVM学习训练能力,进一步提高了电机的滚动轴承故障诊断的准确性。The disclosure combines VMD and SVM, and further improves the accuracy of fault diagnosis of rolling bearings of motors by virtue of VMD algorithm's good ability to divide similar frequency components and SVM learning and training ability.

在本申请的另一个优选实施例中,还包括:根据采集到的振动信号确定电机轴承工作状态,然后不同的工作状态进行不同的调节。In another preferred embodiment of the present application, it further includes: determining the working state of the motor bearing according to the collected vibration signal, and then performing different adjustments in different working states.

具体的,所述根据采集到的振动信号确定电机轴承工作状态具体为:将采集到的振动信号与预设预设的振动信号进行比较基于比较结果,确定当前电机轴承的工作状态,并传输至故障管理终端;其中,所述工作状态包括正常状态和故障状态;当所述工作状态为正常时,则不进行调节;当工作状态为故障时,则需要据发生故障的数量判断当前的故障等级同时进行预警处理,且故障类型包括:内圈故障、外圈故障以及滚动体故障。Specifically, the determination of the working state of the motor bearing according to the collected vibration signal is specifically: comparing the collected vibration signal with the preset vibration signal and based on the comparison result, determining the current working state of the motor bearing and transmitting it to Fault management terminal; wherein, the working state includes a normal state and a fault state; when the working state is normal, no adjustment is performed; when the working state is a fault, it is necessary to judge the current fault level according to the number of faults At the same time, early warning processing is carried out, and the fault types include: inner ring fault, outer ring fault and rolling element fault.

具体的,根据发生故障的数量判断当前的故障等级同时进行预警处理具体包括:Specifically, judging the current fault level according to the number of faults and performing early warning processing specifically includes:

预先设定预设故障状态程度矩阵A0,设定A0=(A1,A2,A3),其中,A1为第一预设故障状态程度,A2为第二预设故障状态程度度,H3为第三预设故障状态程度,其中A1<A2<A3;Preset the preset fault state degree matrix A0, set A0=(A1, A2, A3), where A1 is the first preset fault state degree, A2 is the second preset fault state degree, and H3 is the third Preset fault state degree, where A1<A2<A3;

预先设定预设预警等级矩阵B0,设定B0=(B1,B2,B3),其中,B1为第一预设预警等级,B2为第二预设预警等级,B3为第三预设预警等级,且B1<B2<B3;根据所述泄露程度H与各预设泄露程度之间的关系设定预警等级G:当A<A1时,选定所述第一预设预警等级B1作为预警等级B;当A1≤A<A2时,选定所述第二预设预警等级B2作为预警等级B;当A2≤A<A3时,选定所述第三预设预警等级B3作为预警等级B。Preset the preset warning level matrix B0, set B0=(B1, B2, B3), where B1 is the first preset warning level, B2 is the second preset warning level, and B3 is the third preset warning level , and B1<B2<B3; set the warning level G according to the relationship between the leakage degree H and each preset leakage degree: when A<A1, select the first preset warning level B1 as the warning level B; when A1≤A<A2, select the second preset warning level B2 as the warning level B; when A2≤A<A3, select the third preset warning level B3 as the warning level B.

通过上述技术方案,本申请能够达到的技术效果在于:Through the above-mentioned technical scheme, the technical effects that the present application can achieve are:

通过预设故障状态程度矩阵以及预警等级,可以根据不同的故障程度选择不同的预警等级,从而可以方便对故障进行调整。By presetting the fault state degree matrix and the early warning level, different early warning levels can be selected according to different fault degrees, so that the fault can be adjusted conveniently.

下面通过几个实施例进一步对本发明的技术效果进行陈述:The technical effect of the present invention is further stated below by several embodiments:

基于SVM的故障诊断实验结果:Experimental results of fault diagnosis based on SVM:

实施例1:Example 1:

测试样本分时域指标与SVD-VMD特征融合的特征样本,将上述测试样本输入进训练完毕的SVM分类模型中进行诊断,如图3可知,仅时域特征样本在SVM中识别结果96%。The test sample is divided into feature samples that are fused with time-domain indicators and SVD-VMD features. The above-mentioned test samples are input into the trained SVM classification model for diagnosis. As shown in Figure 3, only the time-domain feature samples can identify 96% of the results in SVM.

对比例1:Comparative example 1:

测试样本分时域特征样本(峭度,峰值因子,脉冲因子,裕度因子),将上述测试样本输入进训练完毕的SVM分类模型中进行诊断,如图4可知,仅时域特征样本在SVM中识别结果89%。The test samples are divided into time-domain feature samples (kurtosis, peak factor, impulse factor, margin factor), and the above test samples are input into the trained SVM classification model for diagnosis. As shown in Figure 4, only the time-domain feature samples are in the SVM The middle recognition result is 89%.

对比例2:Comparative example 2:

测试样本分时域指标与SVD-EMD特征融合的特征样本,将上述测试样本输入进训练完毕的SVM分类模型中进行诊断,如图5可知,仅时域特征样本在SVM中识别结果92%。The test sample is divided into feature samples fused with time-domain indicators and SVD-EMD features. The above-mentioned test samples are input into the trained SVM classification model for diagnosis. As shown in Figure 5, only the time-domain feature samples can identify 92% of the results in SVM.

由上述可知:本发明将时域指标与时频域上VMD-SVD分解特征相融合并通过实验数据验证表明,识别结果96%,大大提高了分类精度。From the above, it can be seen that the present invention combines the time domain index with the VMD-SVD decomposition feature in the time-frequency domain, and the experimental data verification shows that the recognition result is 96%, which greatly improves the classification accuracy.

本发明中:In the present invention:

变分模态分解(Variationalmodedecomposition,VMD)是美国加州大学洛杉矶分校学者Dragomiretskiy与Zosso于2014年提出的信号自适应分解方法,作为一种改进的经验模式分解方法,VMD具有坚实的数学理论基础,噪声鲁棒性和信号分离性能也得到了极大提高。然而,VMD分解参数如模态分量个数、模态分量频率带宽控制参数对其分解结果具有显著的影响。Variational mode decomposition (VMD) is a signal adaptive decomposition method proposed by UCLA scholars Dragomiretskiy and Zosso in 2014. As an improved empirical mode decomposition method, VMD has a solid mathematical theoretical foundation, noise Robustness and signal separation performance have also been greatly improved. However, VMD decomposition parameters such as the number of modal components and frequency bandwidth control parameters of modal components have a significant impact on its decomposition results.

支持向量机(SupportVectorMachine,SVM)是一类按监督学习(supervisedlearning)方式对数据进行二元分类的广义线性分类器(generalizedlinearclassifier),其决策边界是对学习样本求解的最大边距超平面(maximum-margin)。采用SVM集成分类器进行训练与测试,初级学习器由初始数据集训练获得,并将初级学习器的输出当作样例输入特征生成一个新的训练集用于次级学习器训练;选用SVM分类器为初级学习器,次级学习器采用基于学习的AdaBoost多分类集成学习算法,采用加权多数投票法对每次循环生成的个体SVM分类器进行集成,得到新的强分类器,并将训练好的分类模型用于滚动轴承故障分类,以获得分类精度的显著提升。Support Vector Machine (SVM) is a kind of generalized linear classifier (generalized linear classifier) that performs binary classification on data according to supervised learning, and its decision boundary is the maximum margin hyperplane (maximum- margin). The SVM integrated classifier is used for training and testing. The primary learner is obtained from the initial data set training, and the output of the primary learner is used as a sample input feature to generate a new training set for secondary learner training; SVM classification is selected. The primary learner is the primary learner, and the secondary learner adopts the learning-based AdaBoost multi-category ensemble learning algorithm. The weighted majority voting method is used to integrate the individual SVM classifiers generated in each cycle to obtain a new strong classifier, which will be trained The classification model of is used for rolling bearing fault classification to obtain a significant improvement in classification accuracy.

经验模态分解(empiricalmodedecomposition,EMD)是由美国国家宇航局的华裔科学家Nordene.Huang博士于1998年提出的一种新的处理非平稳信号的方法——希尔伯特——黄变换的重要组成部分。基于EMD的时频分析方法既适合于非线性、非平稳信号的分析,也适合于线性、平稳信号的分析,并且对于线性、平稳信号的分析也比其他的时频分析方法更好地反映了信号的物理意义。Empirical mode decomposition (EMD) is a new method for dealing with non-stationary signals proposed by Dr. Nordene.Huang, a Chinese scientist of NASA in 1998 - an important component of the Hilbert-Huang transform part. The time-frequency analysis method based on EMD is not only suitable for the analysis of nonlinear and non-stationary signals, but also suitable for the analysis of linear and stationary signals, and the analysis of linear and stationary signals is better than other time-frequency analysis methods. The physical meaning of the signal.

本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application may be provided as methods, systems, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.

本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowcharts and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present application. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.

这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the present invention can still be Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention shall fall within the protection scope of the claims of the present invention.

Claims (7)

1. A motor bearing fault diagnosis method based on time domain and time-frequency domain fusion is characterized by comprising the following steps:
s1, carrying out data acquisition and processing on time domain indexes and time-frequency domain indexes of a rolling bearing by using a vibration signal acquisition device;
s2, setting VMD decomposition parameters, carrying out VMD decomposition on the time-frequency domain indexes in the set parameter range to obtain optimal parameters, calculating the kurtosis of each IMF component after VMD decomposition, and reconstructing a vibration signal;
s3, according to the IMF component reconstruction matrix, carrying out SVD to obtain a singular value matrix, and selecting the singular value with the largest IMF component to form a fault feature vector;
s4, fusing the extracted time domain indexes and the characteristic vectors extracted by the VMD-SVD decomposition to form a composite characteristic vector of multi-dimensional information;
and S5, inputting the composite feature vector into a support vector machine for training and testing, and finally realizing the judgment and diagnosis of the fault type.
2. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain according to claim 1, wherein the time domain index in the step S1 comprises the following steps: kurtosis, peak factor, impulse factor, and margin factor.
3. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain as claimed in claim 1, wherein the specific process of the step S2 is as follows:
s21, carrying out parameter initialization on the time-frequency domain indexes through a PSO optimization algorithm;
s22, decomposing the filtered vibration signal into a plurality of modal components by utilizing a VMD decomposition algorithm, and calculating a kurtosis coefficient value of each mode;
s23, setting the current iteration times to be not N and the preset maximum iteration times to be N; judging whether the current iteration number N is greater than or equal to a preset maximum iteration number N, if so, entering a step S24, otherwise, enabling N = N +1, and returning to the step S22;
s24, storing the optimal parameters, performing VMD decomposition on the optimal parameters, decomposing the optimal parameters into a plurality of modal components, calculating the kurtosis coefficient value of each modal component, and selecting the modal component corresponding to the maximum kurtosis coefficient value to perform signal synthesis;
s25, after filtering processing is carried out on the synthesized signal obtained in the step S24, envelope demodulation is carried out to generate an envelope spectrum;
and S26, analyzing according to the envelope spectrum obtained in the step S25 and extracting a fault feature vector.
4. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain as claimed in claim 3, wherein the parameters in the step S2 are a secondary penalty factor α and a number K of modal components.
5. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain as claimed in claim 1, wherein the method further comprises the following steps: and determining the working state of the motor bearing according to the acquired vibration signal, and then carrying out different adjustments according to different working states.
6. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain according to claim 5, wherein the determining of the working state of the motor bearing according to the collected vibration signal specifically comprises: comparing the collected vibration signal with a preset vibration signal, determining the current working state of the motor bearing based on a comparison result, and transmitting the working state to a fault management terminal; wherein the working state comprises a normal state and a fault state; when the working state is normal, the adjustment is not carried out; when the working state is a fault, the current fault level needs to be judged according to the number of the faults, and the early warning processing is carried out at the same time, and the fault type comprises the following steps: inner ring failure, outer ring failure, and rolling element failure.
7. The method for diagnosing the fault of the motor bearing based on the fusion of the time domain and the time-frequency domain as claimed in claim 6, wherein the step of judging the current fault level according to the number of the faults and performing early warning processing at the same time specifically comprises the steps of:
presetting a preset fault state degree matrix A0, and setting A0= (A1, A2, A3), wherein A1 is a first preset fault state degree, A2 is a second preset fault state degree, and H3 is a third preset fault state degree, wherein A1 is more than A2 and less than A3;
presetting a preset early warning level matrix B0, and setting B0= (B1, B2 and B3), wherein B1 is a first preset early warning level, B2 is a second preset early warning level, B3 is a third preset early warning level, and B1 is greater than B2 and is greater than B3; setting an early warning grade G according to the relation between the leakage degree H and each preset leakage degree: when A is smaller than A1, selecting the first preset early warning grade B1 as an early warning grade B; when A1 is more than or equal to A and less than A2, selecting the second preset early warning level B2 as an early warning level B; and when A2 is not less than A and is less than A3, selecting the third preset early warning grade B3 as an early warning grade B.
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