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CN115753839A - A moisture detection and weighing device and method for solid particle inspection - Google Patents

A moisture detection and weighing device and method for solid particle inspection Download PDF

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CN115753839A
CN115753839A CN202211373542.4A CN202211373542A CN115753839A CN 115753839 A CN115753839 A CN 115753839A CN 202211373542 A CN202211373542 A CN 202211373542A CN 115753839 A CN115753839 A CN 115753839A
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detection
weighing
frame
solid particles
tank
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CN115753839B (en
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罗陨飞
姜英
周璐
邵徇
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China Grain Storage Chengdu Storage Research Institute Co ltd
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Yingfei Zhixin Suzhou Technology Co ltd
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Abstract

本发明涉及检测装置技术领域,具体为一种用于固体颗粒检验的水分检测称重装置,包括固定机柜,所述固定机柜的内部上下设置有两个固定板,且固定机柜内部的下方设置有放料框。本发明通过在固定机柜的内部由上至下分布设置称重结构、水分检测结构、样品收集结构以及样品上料结构,实现对固体颗粒的自动称重和水分检测处理;利用送料组件中的第一电动滑台、送料架以及转动架结构,对固体颗粒从称重工序向水分检测工序实现自动输送,无需人工进行辅助操作,且相邻工序之间的输送快速,显著提高对固体颗粒的水分检测以及称重检测的效率。

Figure 202211373542

The invention relates to the technical field of detection devices, in particular to a moisture detection and weighing device for solid particle inspection, which includes a fixed cabinet, two fixed plates are arranged on the inside of the fixed cabinet, and the bottom of the fixed cabinet is provided with Unloading box. The present invention realizes the automatic weighing and moisture detection processing of solid particles by distributing a weighing structure, a moisture detection structure, a sample collection structure and a sample feeding structure inside the fixed cabinet from top to bottom; An electric slide table, feeding frame and turret structure can automatically transport solid particles from the weighing process to the moisture detection process without manual auxiliary operations, and the transportation between adjacent processes is fast, which significantly improves the moisture content of solid particles The efficiency of detection and weighing detection.

Figure 202211373542

Description

一种用于固体颗粒检验的水分检测称重装置及方法A moisture detection and weighing device and method for solid particle inspection

技术领域technical field

本发明涉及检测装置技术领域,具体为一种用于固体颗粒检验的水分检测称重装置及方法。The invention relates to the technical field of detection devices, in particular to a moisture detection and weighing device and method for solid particle inspection.

背景技术Background technique

在对固体颗粒进行收购时,为了确保固体颗粒的质量符合收购标准,需要对固体颗粒中的水分进行检测处理,现有的水分检测装置需要人工进行固体颗粒的上料和下料辅助操作处理,整个检测过程下来人工劳动较大,对固体颗粒的检测效率低,并且人工对固体颗粒中存在的结团物无法起到处理效果,结团物会造成固体颗粒的水分检测准确度降低,严重影响到对固体颗粒中水分的检测效果。When purchasing solid particles, in order to ensure that the quality of the solid particles meets the purchasing standards, it is necessary to detect and process the moisture in the solid particles. The existing moisture detection device needs to manually carry out the auxiliary operation of loading and unloading the solid particles. The whole detection process involves a lot of manual labor, the detection efficiency of solid particles is low, and artificially cannot deal with the agglomerates existing in solid particles. Agglomerates will reduce the accuracy of moisture detection of solid particles and seriously affect To the detection effect of moisture in solid particles.

为此,我们提出一种用于固体颗粒检验的水分检测称重装置,同时还公开了该水分检测称重装置的工作方法。Therefore, we propose a moisture detection and weighing device for solid particle inspection, and also disclose the working method of the moisture detection and weighing device.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种用于固体颗粒检验的水分检测称重装置及方法,用于实现对固体颗粒的自动上料、水分检测称重以及下料处理,同时能够有效地对固体颗粒中存在的结团物起到分散处理,保证对固体颗粒中水分的检测效果。Aiming at the deficiencies of the prior art, the present invention provides a moisture detection and weighing device and method for solid particle inspection, which are used to realize automatic feeding, moisture detection and weighing, and unloading of solid particles, and can effectively It can effectively disperse the agglomerates in the solid particles and ensure the detection effect of the moisture in the solid particles.

为实现以上目的,本发明通过以下技术方案予以实现:一种用于固体颗粒检验的水分检测称重装置,包括固定机柜,所述固定机柜的内部上下设置有两个固定板,所述固定机柜内部的下方设置有放料框,且固定机柜内壁的一侧还设置有气动送料管,所述固定机柜内部的上方设置有电子天平和称重罐,且称重罐放置在电子天平的上方,所述固定机柜内部的上方还设置有送料斗,且送料斗的内部设置有翻料组件,所述翻料组件包括转动杆和翻料架,所述转动杆位于送料斗内部的下方转动设置,且转动杆的表面设置有翻料架,所述送料斗的内部开设有安装槽,且安装槽的内部活动设置有过料网;In order to achieve the above object, the present invention is achieved through the following technical solutions: a moisture detection and weighing device for solid particle inspection, including a fixed cabinet, two fixed plates are arranged up and down inside the fixed cabinet, and the fixed cabinet The lower part of the interior is provided with a discharge frame, and one side of the inner wall of the fixed cabinet is also provided with a pneumatic feeding pipe. An electronic balance and a weighing tank are arranged above the inside of the fixed cabinet, and the weighing tank is placed above the electronic balance. A feeding hopper is also provided above the interior of the fixed cabinet, and a material turning assembly is provided inside the feeding hopper, and the material turning assembly includes a rotating rod and a material turning frame, and the rotating rod is positioned at the bottom of the feeding hopper to rotate. And the surface of the rotating rod is provided with a turning frame, the inside of the feeding hopper is provided with a mounting groove, and the internal movement of the mounting groove is provided with a material passing net;

所述固定机柜内部的中部设置有检测台,且检测台的内部设置有检测槽,所述检测台底部的一侧设置有接料斗,且检测槽的下方还设置有水分检测仪,所述检测台的前后侧均设置有第二电动滑台,且两个第二电动滑台相对的一侧之间设置有安装板,所述安装板的底部活动设置有刮平板,且安装板顶部的两侧均设置有第一伺服电缸,两个所述第一伺服电缸的驱动端均与刮平板的顶部连接。The middle part of the inside of the fixed cabinet is provided with a detection platform, and the inside of the detection platform is provided with a detection tank, one side of the bottom of the detection platform is provided with a receiving hopper, and a moisture detector is also provided under the detection tank. The front and rear sides of the table are equipped with a second electric slide table, and a mounting plate is provided between the opposite sides of the two second electric slide tables. The bottom of the mounting plate is movable with a scraping plate, and the two Both sides are provided with first servo electric cylinders, and the driving ends of the two first servo electric cylinders are connected to the top of the scraper.

优选的,所述检测台内部的右侧活动设置有余料架,且余料架的一侧与检测台的内部转动连接,所述检测台底部的右侧设置有第二伺服电缸,且第二伺服电缸的驱动端与余料架的底部活动连接。Preferably, the right side inside the detection platform is provided with a surplus material rack, and one side of the surplus material frame is connected to the interior of the detection platform in rotation, and the right side of the bottom of the detection platform is provided with a second servo electric cylinder, and the second The driving end of the second servo electric cylinder is movably connected with the bottom of the remaining material rack.

优选的,所述检测台内部的左侧设置有吸料框,且吸料框的右侧转动设置有挡板,所述吸料框的内部与接料斗的内部连通。Preferably, a material suction frame is provided on the left side inside the detection platform, and a baffle is installed on the right side of the material suction frame, and the inside of the material suction frame communicates with the inside of the receiving hopper.

优选的,所述接料斗的底端转动设置有出料板,所述固定机柜内部的下方且位于接料斗的下方设置有样品收集罐。Preferably, the bottom end of the receiving hopper is rotatably provided with a discharge plate, and a sample collection tank is provided under the inside of the fixed cabinet and below the receiving hopper.

优选的,所述固定机柜内壁的顶部设置有送料组件,所述送料组件包括第一电动滑台和送料架,所述第一电动滑台设置在固定机柜内壁的顶部,且第一电动滑台的底部设置有送料架。Preferably, the top of the inner wall of the fixed cabinet is provided with a feeding assembly, the feeding assembly includes a first electric slide and a feeding frame, the first electric slide is arranged on the top of the inner wall of the fixed cabinet, and the first electric slide The bottom is provided with a feeding rack.

优选的,所述送料架内部的前后侧均转动设置有转动架,且两个转动架的一侧均设置有微型电动推杆,两个所述微型电动推杆的驱动端均设置有连接块。Preferably, the front and rear sides of the inside of the feeding rack are all rotatably provided with a turret, and one side of the two turrets is provided with a miniature electric push rod, and the driving ends of the two miniature electric push rods are all provided with a connecting block .

优选的,所述称重罐周面的两侧均设置有凸块,且两个凸块的内部均开设有与连接块相配合的连接槽。Preferably, both sides of the peripheral surface of the weighing tank are provided with protrusions, and the insides of the two protrusions are provided with connection grooves matching the connection blocks.

优选的,所述送料架的前后侧均设置有伺服电机,且两个伺服电机的输出端分别与两个转动架的一侧连接。Preferably, servo motors are provided on the front and rear sides of the feeding frame, and the output ends of the two servo motors are respectively connected to one side of the two turrets.

优选的,所述电子天平设置在位于上方的固定板顶部,气动送料管的出料端位于称重罐的正上方,气动送料管的进料端位于放料框的内部。Preferably, the electronic balance is arranged on the top of the fixed plate above, the discharge end of the pneumatic feeding tube is located directly above the weighing tank, and the feeding end of the pneumatic feeding tube is located inside the discharge frame.

优选的,一种用于固体颗粒检验的水分检测称重装置的工作方法,具体步骤如下Preferably, a working method of a moisture detection and weighing device for solid particle inspection, the specific steps are as follows

步骤一、将固体颗粒检验样品全部投入放料框中,利用气动送料管将固体颗粒抽入称重罐中,通过电子天平对称重罐中的固体颗粒进行称重检测;Step 1. Put all the solid particle inspection samples into the discharge frame, use the pneumatic feeding tube to pump the solid particles into the weighing tank, and use the electronic balance to weigh and detect the solid particles in the weighing tank;

步骤二、在完成称重罐内部固体颗粒的称重检测后,送料架上的两个微型电动推杆将连接块推入两个凸块内部的连接槽中,接着第一电动滑台带动送料架和称重罐位移至送料斗的一侧,两个伺服电机的输出端同步驱动两个转动架进行转动,让称重罐同步转动至倾斜状态,此时称重罐内部的固体颗粒在重力的作用下全部进入送料斗的内部;Step 2. After the weighing detection of the solid particles inside the weighing tank is completed, the two miniature electric push rods on the feeding frame push the connecting block into the connecting groove inside the two bumps, and then the first electric sliding table drives the feeding The frame and the weighing tank are moved to one side of the feeding hopper, and the output ends of the two servo motors drive the two turrets to rotate synchronously, so that the weighing tank rotates synchronously to an inclined state. At this time, the solid particles in the weighing tank are under gravity Under the action of the action, all enter the interior of the feeding hopper;

步骤三、进入送料斗内部的固体颗粒样品全部落在过料网的上方,转动杆带动翻料架进行转动,翻料架对固体颗粒在过料网上进行翻动,让固体颗粒全部从过料网内部穿过,将固体颗粒从送料斗内部送入检测槽的内部;Step 3. All the solid particle samples entering the feeding hopper fall on the top of the feeding net. The turning rod drives the turning frame to rotate, and the turning rack turns the solid particles on the feeding net so that all the solid particles pass through the feeding net. Through the inside, the solid particles are sent from the inside of the feeding hopper to the inside of the detection tank;

步骤四、利用第二电动滑台带动安装板位移至检测槽的上方,接着第一伺服电缸的驱动端向下推动刮平板,控制刮平板底部与检测槽内壁底部之间的距离,接着第二电动滑台带动刮平板在检测槽的内部进行左右往复运动,将固体颗粒在检测槽的内部进行平铺;Step 4. Use the second electric slide to move the mounting plate to the top of the detection tank, then the driving end of the first servo electric cylinder pushes the scraper down to control the distance between the bottom of the scraper and the bottom of the inner wall of the detection tank, and then the second 2. The electric sliding table drives the scraping plate to reciprocate left and right inside the detection tank, and flatten the solid particles inside the detection tank;

步骤五、利用水分检测仪对检测槽中固体颗粒样品通过微波法进行水分检测处理,固体颗粒在检测槽的内部完成水分检测后,打开挡板,配合抽料风机将检测槽内部的固体颗粒全部送入吸料框的内部,接着继续向检测槽的内部送入固体颗粒进行连续的水分检测处理;Step 5. Use the moisture detector to detect the moisture content of the solid particle samples in the detection tank by the microwave method. After the solid particles have completed the moisture detection in the detection tank, open the baffle and cooperate with the suction fan to remove all the solid particles in the detection tank. Send it to the inside of the suction frame, and then continue to send solid particles to the inside of the detection tank for continuous moisture detection processing;

步骤六、对经过称重和水分检测后的固体颗粒通过接料斗送入样品收集罐中,利用样品收集罐对固体颗粒样品进行收集。Step 6: Send the solid particles after weighing and moisture detection into the sample collection tank through the receiving hopper, and use the sample collection tank to collect the solid particle samples.

本发明提供了一种用于固体颗粒检验的水分检测称重装置及方法。与现有技术相比具备以下有益效果:The invention provides a moisture detection and weighing device and method for solid particle inspection. Compared with the prior art, it has the following beneficial effects:

通过在固定机柜的内部由上至下分布设置称重结构、水分检测结构、样品收集结构以及样品上料结构,实现对固体颗粒的自动称重和水分检测处理;在称重罐的内部完成对固体颗粒的称重处理后,配合送料组件中的第一电动滑台、送料架以及转动架结构,让称重罐的顶端朝向送料斗的顶端靠近,直至称重罐转动120°后,此时称重罐内部的固体颗粒在重力的作用下全部进入送料斗的内部,完成对固体颗粒从称重工序向水分检测工序的自动输送,无需人工进行辅助操作,且相邻工序之间的输送快速,显著提高对固体颗粒的水分检测以及称重检测的效率。By distributing the weighing structure, moisture detection structure, sample collection structure and sample feeding structure inside the fixed cabinet from top to bottom, the automatic weighing and moisture detection of solid particles can be realized; After weighing the solid particles, cooperate with the first electric slide table, feeding frame and turret structure in the feeding assembly to make the top of the weighing tank approach the top of the feeding hopper until the weighing tank rotates 120°, at this time The solid particles in the weighing tank all enter the inside of the feeding hopper under the action of gravity, and the automatic transportation of solid particles from the weighing process to the moisture detection process is completed without manual auxiliary operations, and the transportation between adjacent processes is fast , Significantly improve the efficiency of moisture detection and weighing detection of solid particles.

通过在送料斗的内部设置翻料组件,根据待检测固体颗粒的粒径不同选择相应孔径的过料网,通过将相匹配的过料网放入安装槽中,在利用送料组件将称重罐内部的固体颗粒倒入送料斗内部后,固体颗粒全部落在过料网的上方,转动杆带动翻料架进行转动,翻料架对固体颗粒在过料网上进行翻动,让固体颗粒全部从过料网内部穿过,避免固体颗粒出现结团现象,将固体颗粒从送料斗内部送出后,能够让固体颗粒充分的散开,显著提高固体颗粒的水分检测效果。By setting the material turning component inside the feeding hopper, according to the particle size of the solid particles to be detected, the material passing net with the corresponding aperture is selected, and by putting the matching material passing network into the installation groove, the weighing tank is loaded by the feeding component After the internal solid particles are poured into the feeding hopper, all the solid particles fall on the top of the feeding net. The inside of the material net passes through to avoid the agglomeration of solid particles. After the solid particles are sent out from the inside of the feeding hopper, the solid particles can be fully dispersed and the moisture detection effect of solid particles can be significantly improved.

通过在检测台上设置可活动的刮平板,通过第一伺服电缸的驱动端向下推动刮平板,控制刮平板底部与检测槽内壁底部之间的距离,接着第二电动滑台带动刮平板在检测槽的内部进行左右往复运动,将固体颗粒在检测槽的内部进行平铺,避免固体颗粒在检测槽的内部堆积影响水分检测效果。By setting a movable scraping plate on the detection table, the driving end of the first servo electric cylinder pushes the scraping plate downward to control the distance between the bottom of the scraping plate and the bottom of the inner wall of the detection tank, and then the second electric slide drives the scraping plate The left and right reciprocating motion is carried out inside the detection tank, and the solid particles are tiled inside the detection tank, so as to avoid the accumulation of solid particles in the detection tank and affect the moisture detection effect.

附图说明Description of drawings

图1为本发明实施例一种用于固体颗粒检验的水分检测称重装置结构的示意图;Fig. 1 is a schematic diagram of the structure of a moisture detection and weighing device for solid particle inspection according to an embodiment of the present invention;

图2为本发明实施例固定机柜内部结构的示意图;2 is a schematic diagram of the internal structure of the fixed cabinet according to the embodiment of the present invention;

图3为本发明实施例送料组件结构的示意图;Fig. 3 is the schematic diagram of the structure of the feeding assembly of the embodiment of the present invention;

图4为本发明实施例送料斗与检测台结构的示意图;Fig. 4 is the schematic diagram of the structure of feeding hopper and detection platform of the embodiment of the present invention;

图5为本发明实施例送料斗内部结构的示意图;Fig. 5 is the schematic diagram of the internal structure of the feeding hopper of the embodiment of the present invention;

图6为本发明实施例检测台与刮平板结构的示意图;Fig. 6 is a schematic diagram of the structure of the detection platform and the scraping plate according to the embodiment of the present invention;

图7为本发明实施例检测台与吸料框结构的示意图。Fig. 7 is a schematic diagram of the structure of the detection platform and the material suction frame according to the embodiment of the present invention.

图中,10、固定机柜;20、放料框;30、气动送料管;40、电子天平;50、称重罐;60、送料斗;70、出料板;80、样品收集罐;11、第一电动滑台;12、送料架;13、转动架;14、微型电动推杆;15、连接块;16、凸块;17、伺服电机;21、转动杆;22、翻料架;23、安装槽;24、过料网;31、检测台;32、检测槽;33、接料斗;34、水分检测仪;35、第二电动滑台;36、安装板;37、刮平板;38、第一伺服电缸;39、余料架;310、第二伺服电缸;311、吸料框;312、挡板。In the figure, 10, fixed cabinet; 20, discharge frame; 30, pneumatic feeding pipe; 40, electronic balance; 50, weighing tank; 60, feeding hopper; 70, discharge plate; 80, sample collection tank; 11, The first electric slide table; 12, feeding rack; 13, turret; 14, micro electric push rod; 15, connecting block; 16, bump; 17, servo motor; 21, rotating rod; , installation groove; 24, material passing net; 31, detection platform; 32, detection groove; 33, receiving hopper; 34, moisture detector; 35, second electric slide table; 36, installation plate; 37, scraper plate; , the first servo electric cylinder; 39, the remaining material rack; 310, the second servo electric cylinder; 311, the suction frame; 312, the baffle.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

请参阅图1至图7所示,一种用于固体颗粒检验的水分检测称重装置,包括固定机柜10,固定机柜10的内部上下设置有两个固定板,固定机柜10内部的下方设置有放料框20,且固定机柜10内壁的一侧还设置有气动送料管30,固定机柜10内部的上方设置有电子天平40和称重罐50,且称重罐50放置在电子天平40的上方,其中电子天平40设置在位于上方的固定板顶部,气动送料管30的出料端位于称重罐50的正上方,气动送料管30的进料端位于放料框20的内部,放料框20的内部采用斜面设置,气动送料管30的进料端位于放料框20内部的最低端,在对固体颗粒进行水分以及称重检测时,将固体颗粒送入放料框20的内部,通过气动送料管30将放料框20内部的固体颗粒送入称重罐50中进行自动称重处理;固定机柜10内部的上方还设置有送料斗60,且固定机柜10内壁的顶部设置有送料组件,在对固体颗粒在称重罐50的内部完成称重处理后,利用送料组件将称重罐50进行夹持,接着将称重罐50内部的固体颗粒全部倒入送料斗60中完成送料。Please refer to Figures 1 to 7, a moisture detection and weighing device for solid particle inspection, including a fixed cabinet 10, the inside of the fixed cabinet 10 is provided with two fixed plates up and down, and the bottom of the fixed cabinet 10 is provided with The discharge frame 20, and one side of the inner wall of the fixed cabinet 10 is also provided with a pneumatic feeding pipe 30, and the top of the fixed cabinet 10 is provided with an electronic balance 40 and a weighing tank 50, and the weighing tank 50 is placed on the top of the electronic balance 40 , wherein the electronic balance 40 is arranged on the top of the fixed plate above, the discharge end of the pneumatic feeding pipe 30 is located directly above the weighing tank 50, and the feeding end of the pneumatic feeding pipe 30 is located inside the discharge frame 20, and the discharge frame The interior of 20 adopts inclined-plane setting, and the feeding end of pneumatic feeding pipe 30 is located at the lowest end inside the discharge frame 20. When the solid particles are subjected to moisture and weighing detection, the solid particles are sent into the inside of the discharge frame 20. The pneumatic feeding pipe 30 sends the solid particles inside the feeding frame 20 into the weighing tank 50 for automatic weighing processing; the upper part of the fixed cabinet 10 is also provided with a feeding hopper 60, and the top of the inner wall of the fixed cabinet 10 is provided with a feeding assembly After the weighing process of the solid particles in the weighing tank 50 is completed, the weighing tank 50 is clamped by the feeding assembly, and then all the solid particles in the weighing tank 50 are poured into the feeding hopper 60 to complete the feeding.

送料组件包括第一电动滑台11和送料架12,第一电动滑台11设置在固定机柜10内壁的顶部,且第一电动滑台11的底部设置有送料架12,送料架12内部的前后侧均转动设置有转动架13,且两个转动架13的一侧均设置有微型电动推杆14,两个微型电动推杆14的驱动端均设置有连接块15,称重罐50周面的两侧均设置有凸块16,且两个凸块16的内部均开设有与连接块15相配合的连接槽,固体颗粒在称重罐50的内部利用电子天平40完成称重处理后,通过送料组件中的第一电动滑台11带动送料架12位移至称重罐50的正上方,接着两个微型电动推杆14的驱动端带动连接块15进入凸块16内部的连接槽中,完成对送料架12与称重罐50之间的连接,最后在第一电动滑台11的带动下让称重罐50与电子天平40之间脱离,让称重罐50靠近送料斗60的一侧;The feeding assembly includes a first electric slide table 11 and a feed frame 12. The first electric slide table 11 is arranged on the top of the inner wall of the fixed cabinet 10, and the bottom of the first electric slide table 11 is provided with a feed frame 12. The front and back of the feed frame 12 inside A turret 13 is provided for both sides to rotate, and a miniature electric push rod 14 is provided on one side of the two turrets 13, the driving ends of the two miniature electric push rods 14 are provided with a connecting block 15, and the surrounding surface of the weighing tank 50 Both sides of the tank 50 are provided with bumps 16, and the insides of the two bumps 16 are provided with connecting grooves matched with the connecting block 15. After the solid particles are weighed by the electronic balance 40 in the weighing tank 50, The first electric sliding table 11 in the feeding assembly drives the feeding frame 12 to be displaced directly above the weighing tank 50, and then the driving ends of the two miniature electric push rods 14 drive the connecting block 15 into the connecting groove inside the protrusion 16, Complete the connection between the feeding rack 12 and the weighing tank 50, finally let the weighing tank 50 and the electronic balance 40 be separated from each other under the drive of the first electric slide table 11, and allow the weighing tank 50 to be close to a part of the feeding hopper 60. side;

送料架12的前后侧均设置有伺服电机17,且两个伺服电机17的输出端分别与两个转动架13的一侧连接,在利用送料架12将称重罐50送至送料斗60的一侧后,两个伺服电机17的输出端同步驱动两个转动架13进行转动,由于连接块15位于凸块16内部的连接槽中,因此转动架13在发生偏转后,称重罐50与转动架13进行同步转动,让称重罐50的顶端朝向送料斗60的顶端靠近,直至称重罐50转动120°后,此时称重罐50内部的固体颗粒在重力的作用下全部进入送料斗60的内部,完成对固体颗粒从称重工序向水分检测工序的自动输送,无需人工进行辅助操作,且相邻工序之间的输送快速,显著提高对固体颗粒的水分检测以及称重检测的效率。The front and rear sides of the feeding frame 12 are all provided with servo motors 17, and the output ends of the two servo motors 17 are respectively connected to one side of the two turrets 13, and the weighing tank 50 is delivered to the feeding hopper 60 by using the feeding frame 12. After one side, the output ends of the two servo motors 17 synchronously drive the two turrets 13 to rotate. Since the connecting block 15 is located in the connecting groove inside the projection 16, after the turret 13 deflects, the weighing tank 50 and the The turret 13 rotates synchronously, allowing the top of the weighing tank 50 to approach the top of the feeding hopper 60 until the weighing tank 50 rotates 120°, at this time, all the solid particles inside the weighing tank 50 enter the feeding hopper under the action of gravity. The inside of the bucket 60 completes the automatic transportation of solid particles from the weighing process to the moisture detection process without manual auxiliary operations, and the transportation between adjacent processes is fast, which significantly improves the moisture detection and weighing detection of solid particles. efficiency.

送料斗60的内部设置有翻料组件,翻料组件包括转动杆21和翻料架22,转动杆21位于送料斗60内部的下方转动设置,且转动杆21的表面设置有翻料架22,送料斗60的内部开设有安装槽23,且安装槽23的内部活动设置有过料网24,其中转动杆21的一端通过电机驱动,翻料架22设置在过料网24的上方,根据待检测固体颗粒的粒径不同选择相应孔径的过料网24,通过将相匹配的过料网24放入安装槽23中,在利用送料组件将称重罐50内部的固体颗粒倒入送料斗60内部后,固体颗粒全部落在过料网24的上方,转动杆21带动翻料架22进行转动,翻料架22对固体颗粒在过料网24上进行翻动,让固体颗粒全部从过料网24内部穿过,避免固体颗粒出现结团现象,将固体颗粒从送料斗60内部送出后,能够让固体颗粒充分的散开,显著提高固体颗粒的水分检测效果。The inside of the feeding hopper 60 is provided with a material turning assembly, the material turning assembly includes a rotating rod 21 and a material turning frame 22, the rotating rod 21 is positioned at the bottom of the feeding hopper 60 to rotate, and the surface of the rotating rod 21 is provided with a material turning frame 22, The inside of feeding hopper 60 is provided with installation groove 23, and the inside activity of installation groove 23 is provided with material net 24, and wherein an end of rotating rod 21 is driven by motor, and material turning frame 22 is arranged on the top of material net 24, according to the Detect the different particle diameters of the solid particles and select the feeding net 24 of the corresponding aperture. By putting the matching feeding net 24 into the installation groove 23, the solid particles inside the weighing tank 50 are poured into the hopper 60 by using the feeding assembly. After the inside, all the solid particles fall on the top of the feeding net 24, and the turning rod 21 drives the turning frame 22 to rotate, and the turning rack 22 turns the solid particles on the feeding net 24, so that all the solid particles pass through the feeding net. 24 through the inside to avoid agglomeration of solid particles. After the solid particles are sent out from the inside of the feeding hopper 60, the solid particles can be fully dispersed and the moisture detection effect of the solid particles can be significantly improved.

实施例2Example 2

进一步的,固定机柜10内部的中部设置有检测台31,且检测台31的内部设置有检测槽32,检测台31底部的一侧设置有接料斗33,且检测槽32的下方还设置有水分检测仪34,其中水分检测仪34采用微波法检测,利用水对微波能量的吸收、反射等作用无损检测固体颗粒的水分,同时集成定容积称重系统检测固体颗粒容重;检测台31的前后侧均设置有第二电动滑台35,且两个第二电动滑台35相对的一侧之间设置有安装板36,安装板36的底部活动设置有刮平板37,且安装板36顶部的两侧均设置有第一伺服电缸38,两个第一伺服电缸38的驱动端均与刮平板37的顶部连接,固体颗粒在通过送料斗60的底端送入检测槽32的内部后,首先利用第二电动滑台35带动安装板36位移至检测槽32的上方,接着第一伺服电缸38的驱动端向下推动刮平板37,控制刮平板37底部与检测槽32内壁底部之间的距离,接着第二电动滑台35带动刮平板37在检测槽32的内部进行左右往复运动,将固体颗粒在检测槽32的内部进行平铺,避免固体颗粒在检测槽32的内部堆积影响水分检测效果。Further, the middle part inside the fixed cabinet 10 is provided with a detection table 31, and the inside of the detection table 31 is provided with a detection tank 32, and one side of the bottom of the detection table 31 is provided with a receiving hopper 33, and the bottom of the detection tank 32 is also provided with a moisture The detector 34, wherein the moisture detector 34 adopts the microwave method for detection, utilizes the absorption and reflection of microwave energy by water to non-destructively detect the moisture of solid particles, and integrates a constant volume weighing system to detect the bulk density of solid particles; the front and rear sides of the detection platform 31 Both are provided with the second electric sliding table 35, and between the opposite sides of the two second electric sliding tables 35 are provided with a mounting plate 36, the bottom of the mounting plate 36 is movably provided with a scraping plate 37, and the two tops of the mounting plate 36 are Both sides are provided with first servo electric cylinders 38, and the driving ends of the two first servo electric cylinders 38 are all connected to the top of the scraper plate 37. After the solid particles are sent into the inside of the detection tank 32 through the bottom end of the feeding hopper 60, First, the second electric slide 35 is used to drive the mounting plate 36 to move above the detection slot 32, and then the driving end of the first servo electric cylinder 38 pushes the scraper 37 downward to control the gap between the bottom of the scraper 37 and the bottom of the inner wall of the detection slot 32. Then the second electric sliding table 35 drives the scraper plate 37 to reciprocate left and right inside the detection tank 32, and the solid particles are tiled inside the detection tank 32, so as to avoid the accumulation of solid particles in the detection tank 32 and affect the water content. Detection effect.

检测台31内部的右侧活动设置有余料架39,且余料架39的一侧与检测台31的内部转动连接,检测台31底部的右侧设置有第二伺服电缸310,且第二伺服电缸310的驱动端与余料架39的底部活动连接,在利用刮平板37对检测槽32内部的固体颗粒进行刮平处理时,多余的固体颗粒被刮平板37推入余料架39的内部进行暂时的存储,避免固体颗粒的浪费,在检测槽32内部的固体颗粒完成水分检测后,利用第二伺服电缸310的驱动端向上推动余料架39,让余料架39的右侧抬起,使余料架39中的固体颗粒全部落入检测槽32的内部,实现对固体颗粒的全自动水分检测。The right side of the detection platform 31 inside is movable to be provided with surplus material frame 39, and one side of surplus material frame 39 is connected with the inside rotation of detection platform 31, and the right side of detection platform 31 bottom is provided with the second servo electric cylinder 310, and the second The driving end of the servo electric cylinder 310 is flexibly connected to the bottom of the residual material rack 39. When the scraper 37 is used to scrape the solid particles inside the detection tank 32, the excess solid particles are pushed into the residual material rack 39 by the scraper 37. Temporary storage is carried out inside to avoid the waste of solid particles. After the solid particles in the detection tank 32 have completed the moisture detection, the driving end of the second servo electric cylinder 310 is used to push the remaining material rack 39 upwards, so that the right side of the remaining material rack 39 The side is lifted, so that all the solid particles in the residual material rack 39 fall into the inside of the detection tank 32, so as to realize the automatic moisture detection of the solid particles.

检测台31内部的左侧设置有吸料框311,且吸料框311的右侧转动设置有挡板312,吸料框311的内部与接料斗33的内部连通,其中吸料框311的内部设置有抽料风机,固体颗粒在检测槽32的内部完成水分检测后,打开挡板312,配合抽料风机将检测槽32内部的固体颗粒全部送入吸料框311的内部,接着继续向检测槽32的内部送入固体颗粒进行连续的水分检测处理。The left side of the detection platform 31 is provided with a suction frame 311, and the right side of the suction frame 311 is rotated to be provided with a baffle 312. The inside of the suction frame 311 communicates with the inside of the receiving hopper 33, wherein the inside of the suction frame 311 A suction fan is provided. After the solid particles complete the moisture detection inside the detection tank 32, the baffle 312 is opened, and all the solid particles in the detection tank 32 are sent into the inside of the suction frame 311 with the suction fan, and then continue to the detection tank 32. Solid particles are fed into the tank 32 for continuous moisture detection.

接料斗33的底端转动设置有出料板70,固定机柜10内部的下方且位于接料斗33的下方设置有样品收集罐80,对经过称重和水分检测后的固体颗粒通过接料斗33送入样品收集罐80中,利用样品收集罐80对固体颗粒样品进行收集。The bottom end of the hopper 33 is rotated to be provided with a discharge plate 70, and the bottom of the fixed cabinet 10 and below the hopper 33 is provided with a sample collection tank 80, and the solid particles after weighing and moisture detection are sent through the hopper 33. into the sample collection tank 80, and use the sample collection tank 80 to collect the solid particle samples.

实施例3Example 3

请参阅图1至图7所示,本发明中还公开了一种用于固体颗粒检验的水分检测称重装置的工作方法,具体步骤如下:Please refer to Figures 1 to 7, the present invention also discloses a working method of a moisture detection and weighing device for solid particle inspection, the specific steps are as follows:

步骤一、将固体颗粒检验样品全部投入放料框20中,利用气动送料管30将固体颗粒抽入称重罐50中,通过电子天平40对称重罐50中的固体颗粒进行称重检测;Step 1, put all the solid particle inspection samples into the discharge frame 20, use the pneumatic feeding pipe 30 to draw the solid particles into the weighing tank 50, and use the electronic balance 40 to weigh and detect the solid particles in the weighing tank 50;

步骤二、在完成称重罐50内部固体颗粒的称重检测后,送料架12上的两个微型电动推杆14将连接块15推入两个凸块16内部的连接槽中,接着第一电动滑台11带动送料架12和称重罐50位移至送料斗60的一侧,两个伺服电机17的输出端同步驱动两个转动架13进行转动,让称重罐50同步转动至倾斜状态,此时称重罐50内部的固体颗粒在重力的作用下全部进入送料斗60的内部;Step 2. After the weighing detection of the solid particles inside the weighing tank 50 is completed, the two miniature electric push rods 14 on the feeding frame 12 push the connecting block 15 into the connecting groove inside the two protrusions 16, and then the first The electric slide 11 drives the feeding frame 12 and the weighing tank 50 to one side of the feeding hopper 60, and the output ends of the two servo motors 17 drive the two turrets 13 to rotate synchronously, so that the weighing tank 50 rotates synchronously to the inclined state , at this moment, the solid particles inside the weighing tank 50 all enter the inside of the feeding hopper 60 under the action of gravity;

步骤三、进入送料斗60内部的固体颗粒样品全部落在过料网24的上方,转动杆21带动翻料架22进行转动,翻料架22对固体颗粒在过料网24上进行翻动,让固体颗粒全部从过料网24内部穿过,将固体颗粒从送料斗60内部送入检测槽32的内部;Step 3, the solid particle samples entering the inside of the feeding hopper 60 all fall on the top of the feeding net 24, the rotating rod 21 drives the turning frame 22 to rotate, and the turning frame 22 turns the solid particles on the feeding net 24, so that All the solid particles pass through the inside of the feeding net 24, and the solid particles are sent into the inside of the detection tank 32 from the inside of the feeding hopper 60;

步骤四、利用第二电动滑台35带动安装板36位移至检测槽32的上方,接着第一伺服电缸38的驱动端向下推动刮平板37,控制刮平板37底部与检测槽32内壁底部之间的距离,接着第二电动滑台35带动刮平板37在检测槽32的内部进行左右往复运动,将固体颗粒在检测槽32的内部进行平铺;Step 4: Use the second electric sliding table 35 to drive the installation plate 36 to move above the detection tank 32, then the driving end of the first servo electric cylinder 38 pushes the scraper plate 37 downward to control the bottom of the scraper plate 37 and the bottom of the inner wall of the detection tank 32 Then the second electric sliding table 35 drives the scraper plate 37 to reciprocate left and right in the detection tank 32, and the solid particles are tiled in the detection tank 32;

步骤五、利用水分检测仪34对检测槽32中固体颗粒样品通过微波法进行水分检测处理,固体颗粒在检测槽32的内部完成水分检测后,打开挡板312,配合抽料风机将检测槽32内部的固体颗粒全部送入吸料框311的内部,接着继续向检测槽32的内部送入固体颗粒进行连续的水分检测处理;Step 5, use the moisture detector 34 to carry out moisture detection processing on the solid particle sample in the detection tank 32 by the microwave method. After the solid particles have completed the moisture detection in the detection tank 32, open the baffle 312, and cooperate with the suction fan to move the detection tank 32 All the solid particles inside are sent into the inside of the suction frame 311, and then continue to be sent into the inside of the detection tank 32 for continuous moisture detection processing;

步骤六、对经过称重和水分检测后的固体颗粒通过接料斗33送入样品收集罐80中,利用样品收集罐80对固体颗粒样品进行收集。Step 6: Send the solid particles after weighing and moisture detection into the sample collection tank 80 through the receiving hopper 33, and use the sample collection tank 80 to collect the solid particle samples.

同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, the content not described in detail in this specification belongs to the prior art known to those skilled in the art.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a moisture detects weighing device for solid particle inspection, includes fixed rack (10), the inside of fixed rack (10) is provided with two fixed plates from top to bottom, the inside below of fixed rack (10) is provided with blowing frame (20), and one side of fixed rack (10) inner wall still is provided with pneumatic conveying pipe (30), its characterized in that: an electronic balance (40) and a weighing tank (50) are arranged above the inside of the fixed cabinet (10), the weighing tank (50) is placed above the electronic balance (40), a feeding hopper (60) is further arranged above the inside of the fixed cabinet (10), a material turning assembly is arranged inside the feeding hopper (60), the material turning assembly comprises a rotating rod (21) and a material turning frame (22), the rotating rod (21) is rotatably arranged below the inside of the feeding hopper (60), the material turning frame (22) is arranged on the surface of the rotating rod (21), a mounting groove (23) is formed in the inside of the feeding hopper (60), and a material passing net (24) is movably arranged in the mounting groove (23);
fixed rack (10) inside middle part is provided with examines test table (31), and the inside of examining test table (31) is provided with examines test table (32), the one side of examining test table (31) bottom is provided with connects hopper (33), and the below of examining test table (32) still is provided with moisture detector (34), the side all is provided with second electronic slip table (35) around examining test table (31), and is provided with between the relative one side of two electronic slip tables (35) of second mounting panel (36), the bottom activity of mounting panel (36) is provided with scrapes flat board (37), and the both sides at mounting panel (36) top all are provided with first servo electric jar (38), two the drive end of first servo electric jar (38) all with scrape the top of flat board (37) and be connected.
2. A moisture detecting weighing apparatus for solid particle testing as claimed in claim 1 wherein: detect the inside right side activity of platform (31) and be provided with clout frame (39), and one side of clout frame (39) with detect the inside rotation of platform (31) and be connected, the right side of detecting platform (31) bottom is provided with second servo electric jar (310), and the drive end of second servo electric jar (310) and the bottom swing joint of clout frame (39).
3. A moisture detecting and weighing apparatus for solid particle inspection as claimed in claim 1, wherein: the left side of the interior of the detection table (31) is provided with a material suction frame (311), the right side of the material suction frame (311) is rotatably provided with a baffle (312), and the interior of the material suction frame (311) is communicated with the interior of the material receiving hopper (33).
4. A moisture detecting weighing apparatus for solid particle testing as claimed in claim 1 wherein: the bottom of connecing hopper (33) is rotated and is provided with ejection of compact board (70), the below of fixed rack (10) inside just is located the below of connecing hopper (33) and is provided with sample collection tank (80).
5. A moisture detecting and weighing apparatus for solid particle inspection as claimed in claim 1, wherein: the top of fixed rack (10) inner wall is provided with the pay-off subassembly, the pay-off subassembly includes first electronic slip table (11) and pay-off frame (12), first electronic slip table (11) set up the top at fixed rack (10) inner wall, and the bottom of first electronic slip table (11) is provided with pay-off frame (12).
6. The moisture detecting and weighing apparatus for solid particle inspection as recited in claim 5, wherein: the front side and the rear side in the feeding frame (12) are respectively provided with a rotating frame (13) in a rotating mode, one side of each rotating frame (13) is provided with a micro electric push rod (14), and the driving ends of the two micro electric push rods (14) are respectively provided with a connecting block (15).
7. The moisture detecting and weighing apparatus for solid particle inspection as recited in claim 6, wherein: the both sides that weigh jar (50) are global all are provided with lug (16), and the inside of two lugs (16) all seted up with connecting block (15) matched with spread groove.
8. The moisture detecting and weighing apparatus for solid particle inspection as recited in claim 6, wherein: the front side and the rear side of the feeding frame (12) are respectively provided with a servo motor (17), and the output ends of the two servo motors (17) are respectively connected with one side of the two rotating frames (13).
9. A moisture detecting weighing apparatus for solid particle testing as claimed in claim 1 wherein: the electronic balance (40) is arranged on the top of the fixing plate above the electronic balance, the discharge end of the pneumatic feeding pipe (30) is positioned right above the weighing tank (50), and the feed end of the pneumatic feeding pipe (30) is positioned inside the discharging frame (20).
10. A working method of a moisture detection weighing device for solid particle inspection is characterized in that: the method comprises the following steps
Step one, putting all solid particle test samples into a feeding frame (20), pumping the solid particles into a weighing tank (50) by using a pneumatic feeding pipe (30), and weighing and detecting the solid particles in the weighing tank (50) by using an electronic balance (40);
step two, after weighing detection of solid particles in the weighing tank (50) is completed, two micro electric push rods (14) on the feeding frame (12) push the connecting blocks (15) into connecting grooves in two lugs (16), then the first electric sliding table (11) drives the feeding frame (12) and the weighing tank (50) to move to one side of the feeding hopper (60), the output ends of two servo motors (17) synchronously drive two rotating frames (13) to rotate, the weighing tank (50) synchronously rotates to an inclined state, and at the moment, the solid particles in the weighing tank (50) all enter the feeding hopper (60) under the action of gravity;
thirdly, all solid particle samples entering the feeding hopper (60) fall above the material passing net (24), the turning rod (21) drives the turning frame (22) to rotate, the turning frame (22) turns over the solid particles on the material passing net (24), the solid particles completely pass through the material passing net (24), and the solid particles are fed into the detection groove (32) from the feeding hopper (60);
fourthly, a second electric sliding table (35) is utilized to drive an installation plate (36) to move to the position above the detection groove (32), then a scraping plate (37) is pushed downwards by the driving end of a first servo electric cylinder (38), the distance between the bottom of the scraping plate (37) and the bottom of the inner wall of the detection groove (32) is controlled, then the second electric sliding table (35) drives the scraping plate (37) to reciprocate left and right in the detection groove (32), and solid particles are flatly paved in the detection groove (32);
fifthly, a moisture detector (34) is used for carrying out moisture detection treatment on the solid particle sample in the detection tank (32) through a microwave method, after moisture detection of the solid particles in the detection tank (32) is finished, a baffle (312) is opened, the solid particles in the detection tank (32) are all sent into the suction frame (311) in cooperation with a material suction fan, and then the solid particles are continuously sent into the detection tank (32) for continuous moisture detection treatment;
and step six, conveying the weighed and moisture-detected solid particles into a sample collection tank (80) through a receiving hopper (33), and collecting the solid particle sample by using the sample collection tank (80).
CN202211373542.4A 2022-11-04 2022-11-04 A moisture detection and weighing device and method for solid particle inspection Active CN115753839B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4588091A (en) * 1983-05-27 1986-05-13 Intersystems, Inc. Method and apparatus to determine quality of particulate material
CN202216885U (en) * 2011-09-26 2012-05-09 山东万邦科贸有限公司 Drying type automatic analysis device for detecting total moisture of pulverized coal
CN108931659A (en) * 2017-05-27 2018-12-04 江西光明智能科技有限公司 A kind of on-line automatic determination of moisture system
CN212550566U (en) * 2020-05-13 2021-02-19 李卫新 Weight detection device with automatic feeding function
CN212622039U (en) * 2020-07-08 2021-02-26 北京九鼎锐创生物医药科技社旗有限公司 Plant solid beverage particle quality uniformity inspection device
CN212845307U (en) * 2020-06-01 2021-03-30 陈江 Multifunctional food detector
CN216012829U (en) * 2021-09-09 2022-03-11 赵江奇 Grain moisture detection device with reposition of redundant personnel sampling function

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4588091A (en) * 1983-05-27 1986-05-13 Intersystems, Inc. Method and apparatus to determine quality of particulate material
CN202216885U (en) * 2011-09-26 2012-05-09 山东万邦科贸有限公司 Drying type automatic analysis device for detecting total moisture of pulverized coal
CN108931659A (en) * 2017-05-27 2018-12-04 江西光明智能科技有限公司 A kind of on-line automatic determination of moisture system
CN212550566U (en) * 2020-05-13 2021-02-19 李卫新 Weight detection device with automatic feeding function
CN212845307U (en) * 2020-06-01 2021-03-30 陈江 Multifunctional food detector
CN212622039U (en) * 2020-07-08 2021-02-26 北京九鼎锐创生物医药科技社旗有限公司 Plant solid beverage particle quality uniformity inspection device
CN216012829U (en) * 2021-09-09 2022-03-11 赵江奇 Grain moisture detection device with reposition of redundant personnel sampling function

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