CN115751318A - Gas heating device and method - Google Patents
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Abstract
本发明公开了一种煤气加热装置及方法,其中煤气加热装置包括蓄热式加热炉、换热机构、烧炉煤气输送机构、助燃空气输送机构、烟气输送机构,烧炉煤气输送机构、助燃空气输送机构和烟气输送机构均与蓄热式加热炉相连通,且烧炉煤气输送机构、助燃空气输送机构和烟气输送机构均并联;烧炉煤气输送机构用于将烧炉煤气输送至蓄热式加热炉内,助燃空气输送机构用于将助燃空气输送至蓄热式加热炉内,烟气输送机构用于将蓄热式加热炉内流出的烟气输出;换热机构串联在烧炉煤气输送机构、助燃空气输送机构和烟气输送机构上,换热机构能够将烟气的温度降低,且换热机构将烧炉煤气和助燃空气的温度升高。如此设置,可以大大提高蓄热式加热炉的燃烧效率。
The invention discloses a gas heating device and method, wherein the gas heating device includes a heat storage type heating furnace, a heat exchange mechanism, a furnace gas conveying mechanism, a combustion-supporting air conveying mechanism, a flue gas conveying mechanism, a furnace gas conveying mechanism, a combustion-supporting Both the air conveying mechanism and the flue gas conveying mechanism are connected with the regenerative heating furnace, and the furnace gas conveying mechanism, the combustion air conveying mechanism and the flue gas conveying mechanism are connected in parallel; the furnace gas conveying mechanism is used to convey the furnace gas to In the regenerative heating furnace, the combustion-supporting air delivery mechanism is used to deliver the combustion-supporting air to the regenerative heating furnace, and the flue gas delivery mechanism is used to output the flue gas flowing out of the regenerative heating furnace; the heat exchange mechanism is connected in series On the furnace gas conveying mechanism, the combustion air conveying mechanism and the flue gas conveying mechanism, the heat exchange mechanism can reduce the temperature of the flue gas, and the heat exchange mechanism can raise the temperature of the furnace gas and the combustion air. Such setting can greatly improve the combustion efficiency of the regenerative heating furnace.
Description
技术领域technical field
本发明涉及煤气加热技术领域,特别涉及一种煤气加热装置及方法。The invention relates to the technical field of gas heating, in particular to a gas heating device and method.
背景技术Background technique
当前,一般通过换热器式加热炉对高压强爆炸性煤气进行加热,但是通过上述加热炉进行加热,煤气的温度一般只能达到200℃左右,不能满足生产需求,因此,部分企业开始尝试采用蓄热式加热炉对高压强爆炸性煤气进行加热,但是,在采用蓄热式加热炉对高压强爆炸性煤气进行加热时,通常是将高压强爆炸性煤气直接通入加热炉内,从而导致加热炉的加热效率降低。At present, high-pressure and highly explosive gas is generally heated through a heat exchanger type heating furnace, but the temperature of the gas can only reach about 200°C when heated by the above-mentioned heating furnace, which cannot meet the production needs. Therefore, some enterprises have begun to try to use storage The thermal heating furnace heats the high-pressure and explosive gas, but when the regenerative heating furnace is used to heat the high-pressure and explosive gas, the high-pressure and explosive gas is usually directly passed into the heating furnace, resulting in the heating of the heating furnace. Reduced efficiency.
因此,如何能够有效提高加热炉的燃烧效率是本领域技术人员亟需解决的技术问题。Therefore, how to effectively improve the combustion efficiency of the heating furnace is a technical problem urgently needed to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种煤气加热装置,能够有效提高加热炉的加热效率。In view of this, the object of the present invention is to provide a gas heating device, which can effectively improve the heating efficiency of the heating furnace.
本发明的另一目的还在于提供一种煤气加热方法。Another object of the present invention is to provide a gas heating method.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种煤气加热装置,包括蓄热式加热炉、换热机构、烧炉煤气输送机构、助燃空气输送机构、烟气输送机构,所述烧炉煤气输送机构、所述助燃空气输送机构和所述烟气输送机构均与所述蓄热式加热炉相连通,且所述烧炉煤气输送机构、所述助燃空气输送机构和所述烟气输送机构均并联;A gas heating device, comprising a regenerative heating furnace, a heat exchange mechanism, a furnace gas delivery mechanism, a combustion air delivery mechanism, a flue gas delivery mechanism, the furnace gas delivery mechanism, the combustion air delivery mechanism and the The flue gas conveying mechanism is connected with the regenerative heating furnace, and the furnace gas conveying mechanism, the combustion air conveying mechanism and the flue gas conveying mechanism are connected in parallel;
所述烧炉煤气输送机构用于将烧炉煤气输送至所述蓄热式加热炉内,所述助燃空气输送机构用于将助燃空气输送至所述蓄热式加热炉内,所述烟气输送机构用于将所述蓄热式加热炉内流出的烟气输出;The furnace gas conveying mechanism is used to convey the furnace gas to the regenerative heating furnace, the combustion-supporting air conveying mechanism is used to convey the combustion-supporting air to the regenerative heating furnace, and the flue gas The conveying mechanism is used to output the flue gas flowing out of the regenerative heating furnace;
所述换热机构串联在所述烧炉煤气输送机构、所述助燃空气输送机构和所述烟气输送机构上,所述换热机构能够将所述烟气的温度降低,且所述换热机构将所述烧炉煤气和所述助燃空气的温度升高。The heat exchange mechanism is connected in series to the furnace gas delivery mechanism, the combustion air delivery mechanism and the flue gas delivery mechanism, the heat exchange mechanism can reduce the temperature of the flue gas, and the heat exchange A mechanism increases the temperature of the furnace gas and the combustion air.
优选的,还包括高压强爆炸性低温煤气输送机构和高压强爆炸性高温煤气输送机构,所述高压强爆炸性低温煤气输送机构和所述高压强爆炸性高温煤气输送机构均与所述蓄热式加热炉相连通;Preferably, it also includes a high-pressure, high-explosive, low-temperature gas delivery mechanism and a high-pressure, high-explosive, high-temperature gas delivery mechanism, both of which are connected to the regenerative heating furnace Pass;
所述高压强爆炸性低温煤气输送机构用于将高压强爆炸性低温煤气输送至所述蓄热式加热炉内,所述高压强爆炸性高温煤气输送机构用于将所述蓄热式加热内的高压强爆炸性高温煤气输出。The high-pressure explosive low-temperature gas delivery mechanism is used to deliver the high-pressure explosive low-temperature gas to the regenerative heating furnace, and the high-pressure explosive high-temperature gas delivery mechanism is used to transport the high-pressure explosive low-temperature gas inside the regenerative heating furnace. Explosive hot gas output.
优选的,所述烧炉煤气输送机构包括烧炉煤气输送总管路,烧炉煤气输送支管路、第一双闸板闸阀、第一切断阀和第一调节阀,所述烧炉煤气输送总管路的一端与烧炉煤气相连通,所述烧炉煤气输送总管路的另一端与所述烧炉煤气输送支管路的一端相连通,所述烧炉煤气输送支管路的另一端与所述蓄热式加热炉相连通,所述第一双闸板闸阀、所述第一切断阀和所述第一调节阀均设置于所述烧炉煤气输送支管路上。Preferably, the furnace gas conveying mechanism includes a main furnace gas conveying pipeline, a furnace gas conveying branch pipeline, a first double gate valve, a first shut-off valve and a first regulating valve, and the furnace gas conveying main pipeline One end of the furnace gas is connected with the furnace gas, the other end of the furnace gas delivery main pipeline is connected with one end of the furnace gas delivery branch pipeline, and the other end of the furnace gas delivery branch pipeline is connected with the heat storage The heating furnace is connected to each other, and the first double gate valve, the first cut-off valve and the first regulating valve are all arranged on the branch pipeline for conveying the furnace gas.
优选的,所述烧炉煤气输送机构还包括第一氮气保护组件和第一放散组件;Preferably, the furnace gas delivery mechanism further includes a first nitrogen protection component and a first release component;
所述第一氮气保护组件包括第一氮气输送管路和第一氮气吹扫阀,所述第一氮气输送管路设置于所述第一双闸板闸阀和所述第一切断阀之间,且与所述烧炉煤气输送管路相连通,所述第一氮气吹扫阀设置于所述第一氮气输送管路上;The first nitrogen protection component includes a first nitrogen delivery pipeline and a first nitrogen purge valve, and the first nitrogen delivery pipeline is arranged between the first double gate valve and the first cut-off valve, And communicated with the furnace gas delivery pipeline, the first nitrogen purge valve is set on the first nitrogen delivery pipeline;
所述第一放散组件包括第一放散管路和第一放散阀,所述第一放散管路设置于所述第一双闸板闸阀和所述第一切断阀之间,且与所述烧炉煤气输送管路相连通,所述第一放散阀设置于所述第一放散管路上。The first relief assembly includes a first relief pipeline and a first relief valve, and the first relief pipeline is arranged between the first double gate valve and the first shut-off valve, and is connected to the burner The furnace gas delivery pipeline is connected, and the first relief valve is arranged on the first relief pipeline.
优选的,所述助燃空气输送机构包括助燃空气输送总管路、助燃空气输送支管路、第二双闸板闸阀、第二切断阀和第二调节阀,所述助燃空气输送总管路的一端与助燃空气相连通,所述助燃空气输送总管路的另一端与所述助燃空气支管路相连通,所述助燃空气输送支管路的另一端与所述蓄热式加热炉相连通,所述第二双闸板闸阀、所述第二切断阀和所述第二调节阀均设置于所述助燃空气输送支管路上。Preferably, the combustion-supporting air delivery mechanism includes a main combustion-supporting air delivery pipeline, a combustion-supporting air delivery branch pipeline, a second double gate valve, a second cut-off valve and a second regulating valve, one end of the combustion-supporting air delivery main pipeline is connected to the The other end of the combustion-supporting air delivery main pipeline is connected with the combustion-supporting air branch pipeline, the other end of the combustion-supporting air delivery branch pipeline is connected with the regenerative heating furnace, and the second double The gate valve, the second cut-off valve and the second regulating valve are all arranged on the branch pipeline for conveying combustion-supporting air.
优选的,所述助燃空气输送机构还包括第二氮气保护组件,第二放散组件和氧气输送组件;Preferably, the combustion air delivery mechanism further includes a second nitrogen protection component, a second release component and an oxygen delivery component;
所述第二氮气保护组件包括第二氮气输送管路和第二氮气吹扫阀,所述第二氮气输送管路设置于所述第二双闸板闸阀和所述第二切断阀之间,且与所述助燃空气输送支管路相连通,所述第二氮气吹扫阀设置于所述第二氮气输送管路上;The second nitrogen protection component includes a second nitrogen delivery pipeline and a second nitrogen purge valve, and the second nitrogen delivery pipeline is arranged between the second double gate valve and the second cut-off valve, And communicated with the combustion-supporting air delivery branch pipeline, the second nitrogen purge valve is arranged on the second nitrogen delivery pipeline;
所述第二放散组件包括第二放散管路和第二放散阀,所述第二散管路设置于所述第一双闸板闸阀和所述第一切断阀之间,且与所述助燃空气输送管路相连通,所述第二放散阀设置于所述第二放散管路上;The second release assembly includes a second release line and a second release valve, the second release line is arranged between the first double gate valve and the first cut-off valve, and is connected to the combustion-supporting The air delivery pipelines are connected, and the second release valve is arranged on the second release pipeline;
所述氧气输送组件包括氧气输送管路和氧气调节阀,所述氧气调节阀设置于所述氧气输送路上,所述氧气输送管路与所述助燃空气输送支管路相连通,且所述氧气输送管路设置于所述换热机构与所述第二调节阀之间。The oxygen delivery assembly includes an oxygen delivery pipeline and an oxygen regulating valve, the oxygen regulating valve is arranged on the oxygen delivery path, the oxygen delivery pipeline communicates with the combustion air delivery branch pipeline, and the oxygen delivery The pipeline is arranged between the heat exchange mechanism and the second regulating valve.
优选的,所述烟气输送机构包括烟气输送总管路、烟气输送支管路和第三双闸板闸阀,所述烟气输送总管路的一端与外界大气相连通,所述烟气输送总管路的另一端与所述烟气输送支管路相连通,所述烟气输送支管路的另一端与所述蓄热式加热炉相连通,所述第三双闸板闸阀设置于所述烟气输送支管路上。Preferably, the flue gas conveying mechanism includes a flue gas conveying main pipeline, a flue gas conveying branch pipeline and a third double gate valve, one end of the flue gas conveying main pipeline communicates with the outside atmosphere, and the flue gas conveying main pipe The other end of the pipeline is connected with the flue gas conveying branch pipeline, the other end of the flue gas conveying branch pipeline is connected with the regenerative heating furnace, and the third double gate valve is arranged on the flue gas On the delivery branch pipeline.
优选的,所述烟气输送机构还包括废气缓冲输出组件,所述废气缓冲罐输出组件包括废气输送管路、废气阀、废气调节阀和缓冲罐,所述废气阀和所述废气调节阀均设置于所述废气输送管路上,所述废气输送管路的一端与所述烟气输送支管路相连通,所述废气输送管路的另一端与所述缓冲罐相连通。Preferably, the flue gas conveying mechanism further includes an exhaust gas buffer output assembly, and the exhaust gas buffer tank output assembly includes an exhaust gas delivery pipeline, an exhaust gas valve, an exhaust gas regulating valve and a buffer tank, and the exhaust gas valve and the exhaust gas regulating valve are both It is arranged on the exhaust gas delivery pipeline, one end of the exhaust gas delivery pipeline communicates with the flue gas delivery branch pipeline, and the other end of the exhaust gas delivery pipeline communicates with the buffer tank.
优选的,所述烟气输送机构还包括废气回收组件,所述废气回收组件包括废气输送管路、废气阀、废气调节阀和回收罐,所述废气阀和所述废气调节阀均设置于所述废气输送管路上,所述废气输送管路的一端与所述烟气输送支管路相连通,所述废气输送管路的另一端与所述回收罐相连通。Preferably, the flue gas delivery mechanism further includes an exhaust gas recovery assembly, the exhaust gas recovery assembly includes an exhaust gas delivery pipeline, an exhaust gas valve, an exhaust gas regulating valve and a recovery tank, and the exhaust gas valve and the exhaust gas regulating valve are both arranged on the On the exhaust gas delivery pipeline, one end of the exhaust gas delivery pipeline communicates with the flue gas delivery branch pipeline, and the other end of the exhaust gas delivery pipeline communicates with the recovery tank.
优选的,所述高压强爆炸性低温煤气输送机构包括高压强爆炸性低温煤气输送管路、第四双闸板闸阀和第三切断阀,所述第四双闸板闸阀和第三切断阀均设置于所述高压强爆炸性低温煤气输送管路上,所述高压强爆炸性低温煤气输送管路的一端与高压强爆炸性低温煤气相连通,所述高压强爆炸性低温煤气输送管路的另一端与所述蓄热式加热炉相连通。Preferably, the high-pressure strong explosive low-temperature gas delivery mechanism includes a high-pressure strong explosive low-temperature gas delivery pipeline, a fourth double-ram gate valve and a third shut-off valve, and the fourth double-ram gate valve and the third shut-off valve are both arranged at On the high-pressure, explosive, low-temperature gas delivery pipeline, one end of the high-pressure, explosive, low-temperature gas delivery pipeline communicates with the high-pressure, explosive, low-temperature gas delivery pipeline, and the other end of the high-pressure, explosive, low-temperature gas delivery pipeline communicates with the heat storage connected to the heating furnace.
优选的,所述高压强爆炸性低温煤气输送机构还包括第三氮气保护组件、均压组件和蒸汽输送组件;Preferably, the high-pressure, explosive, low-temperature gas delivery mechanism also includes a third nitrogen protection component, a pressure equalization component, and a steam delivery component;
所述第三氮气保护组件包括第三氮气吹扫管路,和设置于所述氮气吹扫管路上的第三氮气吹扫阀,所述第三氮气吹扫管路设置于所述第四双闸板闸阀和第三切断阀,且所述第三氮气吹扫管路与所述高压强爆炸性低温煤气输送管路相连通;The third nitrogen protection component includes a third nitrogen purge pipeline, and a third nitrogen purge valve arranged on the nitrogen purge pipeline, and the third nitrogen purge pipeline is set on the fourth double A gate valve and a third shut-off valve, and the third nitrogen purge pipeline communicates with the high-pressure, high-explosive, low-temperature gas delivery pipeline;
所述均压组件包括均压管路和均压阀,所述均压阀设于所述均压管路上,所述均压管路的两端分别设置于所述第四双闸板闸阀的两侧;The pressure equalization assembly includes a pressure equalization pipeline and a pressure equalization valve, the pressure equalization valve is arranged on the pressure equalization pipeline, and the two ends of the pressure equalization pipeline are respectively arranged on the ends of the fourth double gate valve. both sides;
所述蒸汽输送组件包括蒸汽输送管路和蒸汽调节阀,所述蒸汽调节阀设置于所述蒸汽输送管路上,所述蒸汽输送管路与所述高压强爆炸性低温煤气管路相连通。The steam conveying assembly includes a steam conveying pipeline and a steam regulating valve, the steam regulating valve is arranged on the steam conveying pipeline, and the steam conveying pipeline communicates with the high-pressure, high-explosive, low-temperature gas pipeline.
优选的,所述高压强爆炸性高温煤气输送机构包括所述高压强爆炸性高温煤气输送管路和高压强爆炸性高温煤气阀,所述高压强爆炸性高温煤气阀设置于所述高压强爆炸性高温煤气输送管路上,所述高压强爆炸性高温煤气输送管路的一端与高压强爆炸性高温煤气相连通,所述高压强爆炸性高温煤气输送管路的另一端与所述蓄热式加热炉相连通。Preferably, the high-pressure explosive high-temperature gas delivery mechanism includes the high-pressure explosive high-temperature gas delivery pipeline and a high-pressure explosive high-temperature gas valve, and the high-pressure explosive high-temperature gas valve is arranged on the high-pressure explosive high-temperature gas delivery pipe On the road, one end of the high-pressure and explosive high-temperature gas delivery pipeline is connected to the high-pressure and explosive high-temperature gas, and the other end of the high-pressure and explosive high-temperature gas delivery pipeline is connected to the regenerative heating furnace.
优选的,所述换热机构包括第一换热器和第二换热器,所述第一换热器串联于所述烧炉煤气输送总管路与所述烟气输送总管路上,所述第二换热器串联于所述助燃空气输送总管路与所述烟气输送总管路上。Preferably, the heat exchange mechanism includes a first heat exchanger and a second heat exchanger, the first heat exchanger is connected in series to the main pipeline for conveying the furnace gas and the main pipeline for conveying the flue gas, and the first heat exchanger is Two heat exchangers are connected in series on the main combustion air delivery pipeline and the flue gas delivery main pipeline.
优选的,所述蓄热式加热炉为2-4座。Preferably, there are 2-4 regenerative heating furnaces.
一种煤气加热方法,应用于如上述任意一项所述的煤气加热装置中,包括闷炉转烧炉模式、烧炉转闷炉模式、闷炉转送风模式和送风转闷炉模式,所述闷炉转烧炉模式、所述烧炉转闷炉模式、所述闷炉转送风模式和所述送风转闷炉模式之间能够相互切换;A coal gas heating method, which is applied to the gas heating device described in any one of the above, including the mode of converting the furnace to the furnace, the mode of burning the furnace to the furnace, the mode of the furnace to the air supply, and the mode of the air supply to the furnace, The furnace-to-steel furnace mode, the furnace-to-steel furnace mode, the furnace-to-air mode, and the air-to-steel furnace mode can be switched;
所述闷炉转烧炉模式为:The mode of the smoldering furnace-to-sintering furnace is:
S100:开启废气调节阀,开启废气阀,使得蓄热式加热炉内的高压强爆炸性高温煤气放散,直至所述蓄热式加热炉内的压力达到预设压力值;S100: Open the waste gas regulating valve, open the waste gas valve, so that the high-pressure strong explosive high-temperature gas in the regenerative heating furnace is released until the pressure in the regenerative heating furnace reaches a preset pressure value;
S200:关闭第一氮气吹扫阀,开启第一放散阀,将所述蓄热式加热炉内的压力进行卸载;S200: closing the first nitrogen purge valve, opening the first relief valve, and unloading the pressure in the regenerative heating furnace;
S300:开启烧炉煤气输送支管路上的第一双闸板闸阀,保持第一切断阀关闭,开启第一氮气吹扫阀,对所述蓄热式加热炉内的高压强爆炸性高温煤气吹扫置换,直至所述烟气输送支管路内的一氧化碳含量达标,放散完成;S300: Open the first double gate valve on the furnace gas delivery branch pipeline, keep the first cut-off valve closed, open the first nitrogen purge valve, and purge and replace the high-pressure, explosive, and high-temperature gas in the regenerative heating furnace , until the carbon monoxide content in the flue gas conveying branch pipeline reaches the standard, and the emission is completed;
S400:开启烧炉煤气输送支管路第一双闸板闸阀,开启第一切断阀,开启第一调节阀,关闭第一氮气吹扫阀,关闭第一放散阀,同时开启助燃空气支管路上的第二双闸板闸阀,开启第二切断阀,开启第二调节阀,关闭第二氮气吹扫阀,关闭第二放散阀,使得烧炉煤气通过第一换热器进入蓄热式加热炉,使得助燃空气通过第二换热器进入蓄热式加热炉,使得所述蓄热式加热炉进入燃烧状态;S400: Open the first double gate valve of the furnace gas delivery branch pipeline, open the first cut-off valve, open the first regulating valve, close the first nitrogen purge valve, close the first relief valve, and open the first combustion air branch pipeline at the same time Two double gate valves, open the second cut-off valve, open the second regulating valve, close the second nitrogen purge valve, close the second relief valve, so that the furnace gas enters the regenerative heating furnace through the first heat exchanger, so that Combustion-supporting air enters the regenerative heating furnace through the second heat exchanger, so that the regenerative heating furnace enters a combustion state;
所述烧炉转闷炉模式为:The mode of turning the furnace into a furnace is as follows:
关闭第一调节阀、关闭第一切断阀,关闭第二调节阀,关闭第二切断阀,保持第一双闸板闸阀开启,保持第二双闸板闸阀开启,开启第一氮气吹扫阀,开启第二氮气吹扫阀,对所述烧炉煤气输送支管路和所述助燃空气支管路进行吹扫,同时开启第四氮气吹扫阀和第五氮气吹扫阀,当第一预设时间后,所述关闭第一双闸板闸板和所述第二双闸板闸阀,当第二预设时间后,关闭烧炉煤气输送支管路第一氮气吹扫阀,开启第一放散阀;关闭助燃空气支管路第二氮气吹扫阀,开启第二放散阀,同时关闭烟气输送支管路上的双闸板闸阀,所述蓄热式加热炉由烧炉转为闷炉;Close the first regulating valve, close the first shut-off valve, close the second regulating valve, close the second shut-off valve, keep the first double gate valve open, keep the second double gate valve open, open the first nitrogen purge valve, Open the second nitrogen purge valve to purge the furnace gas delivery branch pipeline and the combustion air branch pipeline, and open the fourth nitrogen purge valve and the fifth nitrogen purge valve at the same time, when the first preset time Afterwards, the first double gate gate valve and the second double gate gate valve are closed, and after the second preset time, the first nitrogen purge valve of the furnace gas delivery branch pipeline is closed, and the first relief valve is opened; Close the second nitrogen purge valve of the combustion-supporting air branch pipeline, open the second relief valve, and close the double gate valve on the flue gas delivery branch pipeline at the same time, and the regenerative heating furnace is converted from a burning furnace to a stuffy furnace;
所述闷炉转送风工作模式为:The working mode of the stuffy furnace transfer air supply is:
开启第三切断阀,开启第三氮气吹扫阀,对高压强爆炸性低温煤气输送管路进行氮气吹扫,吹扫完毕后,关闭第三氮气吹扫阀;Open the third cut-off valve, open the third nitrogen purge valve, and carry out nitrogen purge on the high-pressure strong explosive low-temperature gas delivery pipeline. After the purge is completed, close the third nitrogen purge valve;
开启均压阀,当所述蓄热式加热炉内的压力达到预设压力值时,关闭均压阀,开启第四双闸板闸阀,将高压强爆炸性高温煤气输送管路送入所述蓄热式加热炉内。Open the pressure equalizing valve, when the pressure in the regenerative heating furnace reaches the preset pressure value, close the pressure equalizing valve, open the fourth double gate valve, and send the high-pressure, explosive and high-temperature gas pipeline into the storage In the heating furnace.
所述送风转闷炉的工作模式为:The working mode of described air-supply rotary furnace is:
关闭高压强爆炸性高温煤气阀,第四双闸板闸阀和第三切断阀,开启第三氮气吹扫阀,所述蓄热式加热炉由送风转为闷炉模式。Close the high-pressure strong explosive high-temperature gas valve, the fourth double gate valve and the third cut-off valve, open the third nitrogen purge valve, and the regenerative heating furnace changes from air supply to stuffy furnace mode.
所述送风转闷炉的工作模式为:The working mode of described air-supply rotary furnace is:
关闭高压强爆炸性高温煤气阀,第四双闸板闸阀和第三切断阀,开启第三氮气吹扫阀,所述蓄热式加热炉由送风转为闷炉模式。Close the high-pressure strong explosive high-temperature gas valve, the fourth double gate valve and the third cut-off valve, open the third nitrogen purge valve, and the regenerative heating furnace changes from air supply to stuffy furnace mode.
由以上技术方案可以看出,和现有技术相比,本发明实施例所公开的煤气加热装置中设置了换热机构,换热机构可以将进入蓄热式加热炉内的烧炉煤气与从蓄热式加热炉内的流出的烟气进行换热,同时换热机构还可以将进入蓄热式加热炉内的助燃空气与从蓄热式加热炉内流出的烟气进行换热,如此设置,可以使得进入蓄热式加热炉内的烧炉煤气与助燃空气能够首先通过换热机构将温度升高后再进入蓄热式加热炉,如此设置,可以大大提高蓄热式加热炉的加热效率,同时也可以降低排到外界大气中的烟气的温度,从而进一步降低了环境污染。It can be seen from the above technical solutions that, compared with the prior art, the gas heating device disclosed in the embodiment of the present invention is provided with a heat exchange mechanism, which can convert the furnace gas entering the regenerative heating furnace from the The flue gas flowing out of the regenerative heating furnace performs heat exchange, and the heat exchange mechanism can also exchange heat between the combustion air entering the regenerative heating furnace and the flue gas flowing out of the regenerative heating furnace, so set , so that the furnace gas and combustion-supporting air entering the regenerative heating furnace can first increase the temperature through the heat exchange mechanism and then enter the regenerative heating furnace. This setting can greatly improve the heating efficiency of the regenerative heating furnace , At the same time, it can also reduce the temperature of the flue gas discharged into the outside atmosphere, thereby further reducing environmental pollution.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见的,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明第一实施例所公开的煤气加热装置的结构示意图;Fig. 1 is a schematic structural view of a gas heating device disclosed in the first embodiment of the present invention;
图2为本发明第二实施例所公开的煤气加热装置的结构示意图。Fig. 2 is a schematic structural view of the gas heating device disclosed in the second embodiment of the present invention.
其中,各部件名称如下:Among them, the names of the components are as follows:
100-蓄热式加热炉;200-烧炉煤气输送总管路;201-烧炉煤气输送支管路;2011-第一双闸板闸阀;2012-第一切断阀;2013-第一调节阀;202-第一氮气输送管路;2021-第一氮气吹扫阀;203-第一放散管路;2031-第一放散阀;300-助燃空气输送总管路;301-助燃空气输送支管路;3011-第二双闸板闸阀;3012-第二切断阀;3013-第二调节阀;302-第二氮气输送管路;3021-第二氮气吹扫阀;303-氧气输送管路;3031-氧气调节阀;304-第二放散管路;3041-第二放散阀;400-烟气输送总管路;401-烟气输送支管路;4011-第三双闸板闸阀;500-高压强爆炸性低温煤气输送管路;501-第四双闸板闸阀;502-第三切断阀;503-第三氮气吹扫管路;5031-第三氮气吹扫阀;504-均压管路;5041-均压阀;505-蒸汽输送管路;5051-蒸汽调节阀;600-高压强爆炸性高温煤气输送管路;601-高压强爆炸性高温煤气阀;700-废气输送管路;701-废气阀;702-废气调节阀;703-缓冲罐,704-回收罐;800-第四氮气吹扫管路;801-第四氮气吹扫阀;802-第五氮气吹扫阀;803-第六氮气吹扫阀;900-第一换热器;1000-第二换热器。100-regenerative heating furnace; 200-the main pipeline for burning furnace gas; 201-the branch pipeline for burning furnace gas; 2011-the first double gate valve; 2012-the first shut-off valve; 2013-the first regulating valve; 202 -The first nitrogen delivery pipeline; 2021-the first nitrogen purge valve; 203-the first release pipeline; 2031-the first release valve; 300-combustion air delivery main pipeline; 301-combustion air delivery branch pipeline; 3011- The second double gate valve; 3012-the second cut-off valve; 3013-the second regulating valve; 302-the second nitrogen delivery pipeline; 3021-the second nitrogen purge valve; 303-oxygen delivery pipeline; 3031-oxygen adjustment Valve; 304-the second release pipeline; 3041-the second release valve; 400-the main pipeline for flue gas transmission; 401-the branch pipeline for flue gas transmission; 4011-the third double gate valve; Pipeline; 501-the fourth double gate valve; 502-the third cut-off valve; 503-the third nitrogen purge pipeline; 5031-the third nitrogen purge valve; 504-pressure equalization pipeline; 5041-pressure equalization valve ;505-steam delivery pipeline; 5051-steam regulating valve; 600-high pressure strong explosive high temperature gas delivery pipeline; 601-high pressure strong explosive high temperature gas valve; 700-exhaust gas delivery pipeline; 701-exhaust gas valve; 702-exhaust gas regulation Valve; 703-buffer tank, 704-recovery tank; 800-fourth nitrogen purge pipeline; 801-fourth nitrogen purge valve; 802-fifth nitrogen purge valve; 803-sixth nitrogen purge valve; 900 - first heat exchanger; 1000 - second heat exchanger.
具体实施方式Detailed ways
有鉴于此,本发明的核心在于提供一种煤气加热装置,能够有效提高加热炉的燃烧效率。In view of this, the core of the present invention is to provide a gas heating device, which can effectively improve the combustion efficiency of the heating furnace.
本发明的另一核心还在于提供一种煤气加热方法。Another core of the present invention is to provide a gas heating method.
为了使本技术领域的人员更好地理解本发明方案,下面接合附图和具体实施方式对本发明作进一步的详细说明,请参考图1至图2。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, please refer to FIG. 1 to FIG. 2 .
本发明实施例所公开的煤气加热装置,包括蓄热式加热炉100、换热机构、烧炉煤气输送机构、助燃空气输送机构、烟气输送机构,烧炉煤气输送机构、助燃空气输送机构和烟气输送机构均与蓄热式加热炉100相连通,且烧炉煤气输送机构、助燃空气输送机构和烟气输送机构均并联。The gas heating device disclosed in the embodiment of the present invention includes a
其中,烧炉煤气输送机构用于将烧炉煤气输送至蓄热式加热炉100内,助燃空气输送机构用于将助燃空气输送至蓄热式加热炉100内,烟气输送机构用于将蓄热式加热炉100内流出的烟气输出。Among them, the furnace gas conveying mechanism is used to convey the furnace gas to the
需要说明的是,换热机构串联在烧炉煤气输送机构、助燃空气输送机构和烟气输送机构上,换热机构能够将烟气的温度降低,且换热机构将烧炉煤气和助燃空气的温度升高。It should be noted that the heat exchange mechanism is connected in series to the furnace gas conveying mechanism, the combustion air conveying mechanism and the flue gas conveying mechanism. The temperature rises.
和现有技术相比,本发明实施例所公开的煤气加热装置中设置了换热机构,换热机构可以将进入蓄热式加热炉100内的烧炉煤气与从蓄热式加热炉100内的流出的烟气进行换热,同时换热机构还可以将进入蓄热式加热炉100内的助燃空气与从蓄热式加热炉100内流出的烟气进行换热,如此设置,可以使得进入蓄热式加热炉100内的烧炉煤气与助燃空气能够首先通过换热机构将温度升高后再进入蓄热式加热炉100,如此设置,可以大大提高蓄热式加热炉100的加热效率,同时也可以降低排到外界大气中的烟气的温度,从而进一步降低了环境污染。Compared with the prior art, a heat exchange mechanism is provided in the gas heating device disclosed in the embodiment of the present invention, and the heat exchange mechanism can transfer the furnace gas entering the
作为优选实施例,本发明实施例所公开的煤气加热装置,还包括高压强爆炸性低温煤气输送机构和高压强爆炸性高温煤气输送机构,高压强爆炸性低温煤气输送机构和高压强爆炸性高温煤气输送机构均与蓄热式加热炉100相连通。As a preferred embodiment, the gas heating device disclosed in the embodiment of the present invention also includes a high-pressure explosive low-temperature gas delivery mechanism and a high-pressure explosive high-temperature gas delivery mechanism, both of which are high-pressure explosive low-temperature gas delivery mechanisms and high-pressure explosive high-temperature gas delivery mechanisms. It communicates with the
其中,高压强爆炸性低温煤气输送机构用于将高压强爆炸性低温煤气输送至蓄热式加热炉100内,高压强爆炸性高温煤气输送机构用于将蓄热式加热炉100内的高压强爆炸性高温煤气输出。Among them, the high-pressure strong explosive low-temperature gas delivery mechanism is used to deliver the high-pressure strong explosive low-temperature gas to the
本发明实施例对烧炉煤气输送机构的具体结构不进行限定,只要满足本发明使用要求的结构均在本发明的保护范围之内。The embodiment of the present invention does not limit the specific structure of the furnace gas delivery mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的烧炉煤气输送机构包括烧炉煤气输送总管路200,烧炉煤气输送支管路201、第一双闸板闸阀2011、第一切断阀2012和第一调节阀2013,其中,烧炉煤气输送总管路200的一端与烧炉煤气相连通,烧炉煤气输送总管路200的另一端与烧炉煤气输送支管路201的一端相连通,烧炉煤气输送支管路201的另一端与蓄热式加热炉100相连通,第一双闸板闸阀2011、第一切断阀2012和第一调节阀2013均设置于烧炉煤气输送支管路201上。As a preferred embodiment, the furnace gas conveying mechanism disclosed in the embodiment of the present invention includes a furnace gas conveying
其中,第一调节阀2013用于调节烧炉煤气支管路的气体流量,当第一双闸板闸阀2011、第一切断阀2012和第一调节阀2013均开启时,烧炉煤气可以从烧炉煤气输送总管路200进入,通过烧炉煤气输送支管路201进入蓄热式加热炉100内。Among them, the
为了对烧炉煤气输送支管路201和蓄热式加热炉100进行保护,本发明实施例所公开的烧炉煤气输送机构还包括第一氮气保护组件和第一放散组件。In order to protect the furnace gas
其中,第一氮气保护组件包括第一氮气输送管路202和第一氮气吹扫阀2021,第一氮气输送管路202设置于第一双闸板闸阀2011和第一切断阀2012之间,且与烧炉煤气输送管路相连通,第一氮气吹扫阀2021设置于第一氮气输送管路202上;Wherein, the first nitrogen protection component includes a first
第一放散组件包括第一放散管路203和第一放散阀2031,第一放散管路203设置于第一双闸板闸阀2011和第一切断阀2012之间,且与烧炉煤气输送管路相连通,第一放散阀2031设置于第一放散管路203上。The first relief assembly includes a first relief pipeline 203 and a
当第一双闸板闸阀2011、第一切断阀2012和第一调节阀2013均关闭时,开启第一放散阀2031,将烧炉煤气输送支管路201内的漏入的煤气进行放散。When the first
本发明实施例对助燃空气输送机构的具体结构不进行限定只要满足本发明使用要求的结构均在本发明的保护范围之内。The embodiment of the present invention does not limit the specific structure of the combustion air delivery mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的助燃空气输送机构包括助燃空气输送总管路300、助燃空气输送支管路301、第二双闸板闸阀3011、第二切断阀3012和第二调节阀3013,其中,助燃空气输送总管路300的一端与助燃空气相连通,助燃空气输送总管路300的另一端与助燃空气输送支管路301相连通,助燃空气输送支管路301的另一端与蓄热式加热炉100相连通,第二双闸板闸阀3011、第二切断阀3012和第二调节阀3013均设置于助燃空气输送支管路301上。As a preferred embodiment, the combustion air delivery mechanism disclosed in the embodiment of the present invention includes a main combustion
其中,第二调节阀3013用于调节助燃空气的气体流量,当第二双闸板闸阀3011、第二切断阀3012和第二调节阀3013均开启时,助燃空气可以从助燃空气输送总管路300进入助燃空气输送支管路301,再从助燃空气输送支管路301进入蓄热式加热炉100内。Wherein, the
为了对助燃空气输送支管路301和和蓄热式加热炉100进行保护,本发明实施例所公开的助燃空气输送机构还包括第二氮气保护组件,第二放散组件和氧气输送组件。In order to protect the combustion air
第二放散组件包括第二放散管路304和第二放散阀3041,第二放散管路304设置于第二双闸板闸阀3011和第二切断阀3012之间,且与助燃空气输送管路301相连通,第二放散阀3041设置于第二放散管路304上。The second release assembly includes a second release line 304 and a second release valve 3041, the second release line 304 is arranged between the second
其中,第二氮气保护组件包括第二氮气输送管路302和第二氮气吹扫阀3021,第二氮气输送管路302设置于第二双闸板闸阀3011和第二切断阀3012之间,且与助燃空气输送支管路301相连通,第二氮气吹扫阀3021设置于第二氮气输送管路302上。Wherein, the second nitrogen protection assembly includes a second
其中,氧气输送组件包括氧气输送管路303和氧气调节阀3031,氧气调节阀3031设置于氧气输送管路303上,氧气输送管路303与助燃空气输送支管路301相连通,且氧气输送管路303设置于换热机构与第二调节阀3013之间。Wherein, the oxygen delivery assembly includes an
当第二双闸板闸阀3011、第二切断阀3012和第二调节阀3013均关闭时,开启第二放散阀3041,将助燃空气支管路301内的漏入的煤气进行放散。When the second
当第二双闸板闸阀3011、第二切断阀3012和第二调节阀3013均开启时,开启氧气调节阀3031,将氧气输入助燃空气输送支管路301内以进一步起到除积碳的作用。When the second
本发明实施例对烟气输送机构的具体结构不进行限定,只要满足本发明要求的结构均在本发明的保护范围之内。The embodiment of the present invention does not limit the specific structure of the flue gas conveying mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的烟气输送机构包括烟气输送总管路400、烟气输送支管路401和第三双闸板闸阀4011,其中,烟气输送总管路400的一端与外界大气相连通,烟气输送总管路400的另一端与烟气输送支管路401相连通,烟气输送支管路401的另一端与蓄热式加热炉100相连通,第三双闸板闸阀4011设置于烟气输送支管路401上。As a preferred embodiment, the flue gas conveying mechanism disclosed in the embodiment of the present invention includes a flue gas conveying
其中,开启第三双闸板闸阀4011,蓄热式加热炉100内的烟气可以从蓄热式加热炉100内依次从烟气输送支管路401、烟气输送总管路400内排出到外界大气中。Wherein, open the third
其中,从蓄热式加热炉100内排出的烟气可以直接排放到大气中,也可以为进行回收利用。Wherein, the flue gas discharged from the
作为本发明的第一优选实施例,具体请参考图1,本发明实施例所公开的烟气输送机构还包括废气缓冲输出组件,其中,废气缓冲罐703输出组件包括废气输送管路700、废气阀701、废气调节阀702和缓冲罐703,废气阀701和废气调节阀702均设置于废气输送管路700上,废气输送管路700的一端与烟气输送支管路401相连通,废气输送管路700的另一端与缓冲罐703相连通。As the first preferred embodiment of the present invention, please refer to FIG. 1 for details. The flue gas delivery mechanism disclosed in the embodiment of the present invention also includes an exhaust gas buffer output assembly, wherein the output assembly of the exhaust
需要说明的是,废气调节阀702可以调节废气输送管路700的流量,当开启废气阀701、废气调节阀702,烟气可以依次从烟气输送支管路401、废气阀701、废气调节阀702进入缓冲罐703内,在缓冲罐703内缓冲后排到外界大气中。It should be noted that the waste
作为本发明的第二优选实施例,具体请参考图2,本发明实施例所公开的烟气输送机构还包括废气回收组件,废气回收组件包括废气输送管路700、废气阀701、废气调节阀702和回收罐704,废气阀701和废气调节阀702均设置于废气输送管路700上,废气输送管路700的一端与烟气输送支管路401相连通,废气输送管路700的另一端与回收罐704相连通。As the second preferred embodiment of the present invention, please refer to FIG. 2 for details. The flue gas delivery mechanism disclosed in the embodiment of the present invention also includes an exhaust gas recovery assembly, which includes an exhaust
需要说明的是,废气调节阀702可以调节废气输送管路700的流量,当开启废气阀701、废气调节阀702,烟气可以依次从烟气输送支管路401、废气阀701、废气调节阀702进入回收罐704内被回收利用。It should be noted that the waste
本发明实施例对高压强爆炸性低温煤气输送机构的具体机构不进行限定,只要满足本发明使用要求的结构均在本发明的保护范围之内。The embodiment of the present invention does not limit the specific mechanism of the high-pressure, high-explosive, low-temperature gas delivery mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的高压强爆炸性低温煤气输送机构包括高压强爆炸性低温煤气输送管路500、第四双闸板闸阀501和第三切断阀502,第四双闸板闸阀501和第三切断阀502均设置于高压强爆炸性低温煤气输送管路500上,高压强爆炸性低温煤气输送管路500的一端与高压强爆炸性低温煤气相连通,高压强爆炸性低温煤气输送管路500的另一端与蓄热式加热炉100相连通。As a preferred embodiment, the high-pressure strong explosive low-temperature gas delivery mechanism disclosed in the embodiment of the present invention includes a high-pressure strong explosive low-temperature
作为优选实施例,本发明实施例所公开的高压强爆炸性低温煤气输送机构还包括第三氮气保护组件、均压组件和蒸汽输送组件。As a preferred embodiment, the high-pressure, high-strength, explosive, and low-temperature gas delivery mechanism disclosed in the embodiment of the present invention further includes a third nitrogen protection component, a pressure equalization component, and a steam delivery component.
其中,第三氮气保护组件包括第三氮气吹扫管路503,和设置于氮气吹扫管路上的第三氮气吹扫阀5031,第三氮气吹扫管路503设置于第四双闸板闸阀501和第三切断阀502,且第三氮气吹扫管路503与高压强爆炸性低温煤气输送管路500相连通。Wherein, the third nitrogen protection component includes a third
其中,均压组件包括均压管路504和均压阀5041,均压阀5041设于均压管路504上,均压管路504的两端分别设置于第四双闸板闸阀501的两侧。Wherein, the pressure equalizing component includes a
其中,蒸汽输送组件包括蒸汽输送管路505和蒸汽调节阀5051,蒸汽调节阀5051设置于蒸汽输送管路505上,蒸汽输送管路505与高压强爆炸性低温煤气管路相连通。Wherein, the steam conveying assembly includes a
需要说明的是,均压阀5041能够平衡高压强爆炸性低温煤气输送管路500内的压力,当开启第四双闸板闸阀501和第三切断阀502,高压强爆炸性低温煤气可以进入蓄热式加热炉100内进行燃烧。It should be noted that the
当关闭第四双闸板闸阀501,开启第三切断阀502,开启第三氮气吹扫阀5031,可以对第四双闸板闸阀501和蓄热式加热炉100之间的高压强爆炸性低温煤气输送管路500进行吹扫。When the fourth
当高压强爆炸性低温煤气进入蓄热式加热炉100内时,可以开启蒸汽调节阀5051,使得蒸汽进入高压强爆炸性低温煤气输送管路500上,从而抑制积碳形成。When high-pressure strong explosive low-temperature gas enters the
本发明实施例对高压强爆炸性高温煤气输送机构的具体结构不进行限定,只要满足本发明使用要求的结构均在本发明的保护范围内。The embodiment of the present invention does not limit the specific structure of the high-pressure, high-explosive, high-temperature gas delivery mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的高压强爆炸性高温煤气输送机构包括高压强爆炸性高温煤气输送管路600和高压强爆炸性高温煤气阀601,高压强爆炸性高温煤气阀601设置于高压强爆炸性高温煤气输送管路600上,高压强爆炸性高温煤气输送管路600的一端与高压强爆炸性高温煤气相连通,高压强爆炸性高温煤气输送管路600的另一端与蓄热式加热炉100相连通。As a preferred embodiment, the high-pressure and explosive high-temperature gas delivery mechanism disclosed in the embodiment of the present invention includes a high-pressure and explosive high-temperature
高压强爆炸性低温煤气在蓄热式加热炉100内加热燃烧形成高压强爆炸性高温煤气,打开高压强爆炸性高温煤气阀601,蓄热式加热炉100内的高温煤气可以进入高压强爆炸性高温煤气输送管路600内。The high-pressure and explosive low-temperature gas is heated and burned in the
需要说明的是,本发明实施例还在高压强爆炸性高温煤气输送管路600上还设置有波纹补偿器及拉紧装置,如此设置,可以避免高压强爆炸性高温煤气输送管路因膨胀所导致的管道开裂和煤气泄露。It should be noted that in the embodiment of the present invention, a corrugated compensator and a tensioning device are also provided on the high-pressure, high-temperature, explosive, and high-temperature
同时,在波纹补偿器的波纹管的夹层中还设置有压力检测点以监控补偿器是否发生泄露。At the same time, a pressure detection point is also set in the interlayer of the bellows of the corrugated compensator to monitor whether the compensator leaks.
本发明实施例所公开的蓄热式加热炉100可以设置两座,可以设置多座,本发明实施例对此不进行限定,本领域技术人员可以根据实际情况进行选择。The
作为优选,本发明实施例所公开的蓄热式加热炉100优选设置2-4座,当设置2-4座,可以设置多条烧炉煤气输送支管路201、助燃空气输送支管路301和烟气输送支管路401,其中多条烧炉煤气输送支管路201的两端分别连通烧炉煤气输送总管路200和蓄热式加热炉100,助燃空气输送支管路301的两端分别连通烟气输送总管路400和蓄热式加热炉100,烟气输送支管路401的两端分别连通外界大气和蓄热式加热炉100。As a preference, the
本发明实施例对换热机构的具体结构不进行限定,只要满足本发明使用要求的结构均在本发明的保护范围之内。The embodiment of the present invention does not limit the specific structure of the heat exchange mechanism, as long as the structure meets the requirements of the present invention, it is within the protection scope of the present invention.
作为优选实施例,本发明实施例所公开的换热机构包括第一换热器900和第二换热器1000,其中,第一换热器900串联于烧炉煤气输送总管路200与烟气输送总管路400上,第二换热器1000串联于助燃空气输送总管路300与烟气输送总管路400上。As a preferred embodiment, the heat exchange mechanism disclosed in the embodiment of the present invention includes a
如此设置,可以通过第一换热器900将烟气与烧炉煤气进行换热,使得烟气的温度降低,烧炉煤气的温度升高,同时也可以通过第二换热器1000将烟气与助燃空气进行换热,使得烟气的温度降低,助燃空气的温度升高。With such an arrangement, the flue gas can exchange heat with the furnace gas through the
作为优选实施例,本发明实施例所公开的煤气加热装置还包括第四氮气吹扫管路800和设置于第四氮气吹扫管路800上的第四氮气吹扫阀801,第五氮气吹扫阀802和第六氮气吹扫阀803,其中,第四氮气吹扫阀801,第五氮气吹扫阀802和第六氮气吹扫阀803可以分别对蓄热式加热炉100进行氮气吹扫,以进一步提升蓄热式加热炉100的安全性。As a preferred embodiment, the gas heating device disclosed in the embodiment of the present invention also includes a fourth
需要说明的是,本发明实施例所公开的煤气加热装置还包括多个泄爆阀和泄爆膜,在发生意外爆炸时,可进行定向有组织泄爆;It should be noted that the gas heating device disclosed in the embodiment of the present invention also includes a plurality of explosion relief valves and explosion relief membranes, which can perform directional and organized explosion relief in the event of an accidental explosion;
本发明实施例还公开了一种煤气加热方法,应用于如上述任意一项实施例所公开的的煤气加热装置中,包括闷炉转烧炉模式、烧炉转闷炉模式、闷炉转送风模式和送风转闷炉模式,闷炉转烧炉模式、烧炉转闷炉模式、闷炉转送风模式和送风转闷炉模式之间能够相互切换。The embodiment of the present invention also discloses a gas heating method, which is applied to the gas heating device disclosed in any one of the above embodiments, including the mode of turning the furnace into a furnace, the mode of turning a furnace into a furnace, and the mode of transferring a furnace into a furnace. Wind mode and air supply to furnace mode, furnace to furnace mode, furnace to furnace mode, furnace to air mode and air supply to furnace mode can be switched to each other.
其中,闷炉转烧炉模式为:Among them, the mode of the smoldering furnace to the firing furnace is:
S100:开启废气调节阀702,开启废气阀701,使得蓄热式加热炉100内的高压强爆炸性高温煤气放散,直至蓄热式加热炉100内的压力达到预设压力值;S100: Open the waste
S200:关闭第一氮气吹扫阀2021,开启第一放散阀2031,将蓄热式加热炉100内的压力进行卸载;S200: close the first
S300:开启烧炉煤气输送支管路201上第一双闸板闸阀2011,保持第一切断阀2012关闭,开启第一氮气吹扫阀2021,对蓄热式加热炉100内的高压强爆炸性高温煤气吹扫置换,直至烟气输送支管路401内的一氧化碳含量达标,放散完成;S300: Open the first
S400:开启烧炉煤气输送支管路201上的第一双闸板闸阀2011,开启第一切断阀2012,开启第一调节阀2013,关闭第一氮气吹扫阀2021,关闭第一放散阀2031,同时开启助燃空气支管路上301的第二双闸板闸阀3011,开启第二切断阀3012,开启第二调节阀3013,关闭第二氮气吹扫阀3021,关闭第二放散阀3041,使得烧炉煤气通过第一换热器900进入蓄热式加热炉100,使得助燃空气通过第二换热器1000进入蓄热式加热炉100,使得蓄热式加热炉100进入燃烧状态;S400: Open the first
烧炉转闷炉模式为:The furnace-to-steel furnace mode is:
关闭第一调节阀2013、关闭第一切断阀2012,关闭第二调节阀3013,关闭第二切断阀3012,保持第一双闸板闸阀2011开启,保持第二双闸板闸阀3011开启,开启第一氮气吹扫阀2021,开启第二氮气吹扫阀3021,对烧炉煤气输送支管路和助燃空气输送支管路301进行吹扫,同时开启第四氮气吹扫阀801和第五氮气吹扫阀802,当第一预设时间后,关闭第一双闸板闸板和第二双闸板闸阀3011,当第二预设时间后,关闭烧炉煤气输送支管路201上的第一氮气吹扫阀2021,开启第一放散阀2031,关闭第二氮气吹扫阀3021,开启第二放散阀3041,同时关闭烟气输送支管路401双闸板闸阀4011,蓄热式加热炉100由烧炉转为闷炉。Close the
闷炉转送风工作模式为:The working mode of the stuffy furnace transfer air supply is:
开启第三切断阀502,开启第三氮气吹扫阀5031,对高压强爆炸性低温煤气输送管路500进行氮气吹扫,吹扫完毕后,关闭第三氮气吹扫阀5031;Open the third cut-off
开启均压阀5041,当蓄热式加热炉100内的压力达到预设压力值时,关闭均压阀5041,开启第四双闸板闸阀501,将高压强爆炸性高温煤气输送管路600送入蓄热式加热炉100内。Open the
送风转闷炉的工作模式为:The working mode of the air-supply rotary furnace is:
关闭高压强爆炸性高温煤气阀601,第四双闸板闸阀501和第三切断阀502,开启第三氮气吹扫阀5031,蓄热式加热炉100由送风转为闷炉模式。Close the high-pressure strong explosive high-
和现有技术相比,本发明实施例所公开的煤气加热装置设置了第一换热器900和第二换热器1000,第一换热器900可以将进入蓄热式加热炉100内的烧炉煤气与从蓄热式加热炉100内的流出的烟气进行换热,第二换热器1000可以将进入蓄热式加热炉100内的助燃空气与从蓄热式加热炉100内流出的烟气进行换热,如此设置,可以使得进入蓄热式加热炉100内的烧炉煤气与助燃空气能够首先通过第一换热器和第二换热器将温度升高后再进入蓄热式加热炉100,如此设置,可以大大提高蓄热式加热炉100的燃烧效率,同时也可以降低流到外界大气中的烟气的温度,从而进一步降低环境污染。Compared with the prior art, the gas heating device disclosed in the embodiment of the present invention is provided with a
本发明实施例对第一预设时间和第二预设时间不进行限定,本领域技术人员可以根据实际情况进行选择。The embodiment of the present invention does not limit the first preset time and the second preset time, and those skilled in the art may select according to actual conditions.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific orientation construction and operation, therefore should not be construed as limiting the application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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