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CN115750296A - Novel double-tube-shaped diaphragm metering pump hydraulic end - Google Patents

Novel double-tube-shaped diaphragm metering pump hydraulic end Download PDF

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Publication number
CN115750296A
CN115750296A CN202211630496.1A CN202211630496A CN115750296A CN 115750296 A CN115750296 A CN 115750296A CN 202211630496 A CN202211630496 A CN 202211630496A CN 115750296 A CN115750296 A CN 115750296A
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China
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valve
seat
diaphragm
pressure
ring
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CN202211630496.1A
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Inventor
王伟敏
周继浩
王明虎
胡柏人
叶定拥
王元申
陈华相
周小杰
穆蒙蒙
罗婷
张滨
罗献尧
郑士参
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Zhejiang Ailipu Technology Co ltd
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Zhejiang Ailipu Technology Co ltd
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Abstract

The invention discloses a novel double-tube diaphragm metering pump hydraulic end. Including pump head, cylinder body, plunger, import device and exit device, the pump head on set up the cylinder body, set up the plunger in the cylinder body, import device and exit device set up entrance point and the exit end at the pump head respectively, exit device on set up diaphragm alarm device, the inside outer hose diaphragm and the interior hose diaphragm of setting up of pump head, gapped between outer hose diaphragm and the interior hose diaphragm. Through setting up the diaphragm into two hose diaphragm structures, make the concertina movement of hose diaphragm restricted at the minimum, ensure that the hose has longer life, through setting up hose diaphragm alarm device that breaks, monitor the condition of diaphragm at any time, the suggestion we shut down the inspection or change, the safety coefficient idea that makes leakage monitoring can be realized, through the check valve structure that sets up import device and outlet device, as long as relax and press the valve bolt, just can easily take out the check valve, need not dismantle whole pump head, and is convenient also swift.

Description

一种新型双管状隔膜计量泵液力端Liquid end of a new type of double-tubular diaphragm metering pump

技术领域technical field

本发明涉及计量泵领域,具体为一种新型双管状隔膜计量泵液力端。The invention relates to the field of metering pumps, in particular to a fluid end of a novel double-tubular diaphragm metering pump.

背景技术Background technique

随着料浆输送设备的迅速发展,平板式隔膜泵因其泵头膜腔形式复杂,且介质与泵头膜腔直接接触,而输送的料浆是高悬浮性、粘度大、有磨损性且含有固体颗粒,很容易积存在膜腔内的各个角落,从而导致运行阻力加大,并且余隙容积也增大,对于料浆的输送不太适用。而管式隔膜泵介质在管式隔膜内运行不与泵头膜腔直接接触,且为直线型流道,不存在平板式隔膜泵输送料浆的一些缺点,因而得到了越来越普遍的应用。With the rapid development of slurry conveying equipment, due to the complex shape of the membrane cavity of the pump head and the direct contact between the medium and the membrane cavity of the pump head, the slurry conveyed is highly suspendable, viscous, abrasive and Containing solid particles, it is easy to accumulate in every corner of the membrane cavity, resulting in increased running resistance and increased clearance volume, which is not suitable for slurry transportation. However, the medium of the tubular diaphragm pump does not directly contact the membrane cavity of the pump head when it runs in the tubular diaphragm, and it is a linear flow channel, which does not have some shortcomings of the flat diaphragm pump for slurry delivery, so it has been more and more widely used. .

目前市面上的平板式隔膜使煤浆有不良运动方向的缺点,料浆在隔膜室有沉降的倾向,隔膜易磨损。同时在输送料浆的过程中单向阀经常出现卡死、磨损、阀球回座慢、故障率较高、需经常拆卸维修或更换等问题,而且目前的单向阀结构拆卸麻烦,工作量大,不利于计量泵的正常运行。At present, the flat diaphragm on the market has the disadvantage of bad movement direction of coal slurry, the slurry has a tendency to settle in the diaphragm chamber, and the diaphragm is easy to wear. At the same time, in the process of conveying slurry, check valves often have problems such as jamming, wear, slow valve ball return, high failure rate, frequent disassembly, maintenance or replacement, etc., and the current check valve structure is troublesome to disassemble, and the workload Large, not conducive to the normal operation of the metering pump.

发明内容Contents of the invention

针对现有技术中存在的问题,本发明的目的在于提供一种新型双管状隔膜计量泵液力端。Aiming at the problems existing in the prior art, the object of the present invention is to provide a new liquid end of a double-tubular diaphragm metering pump.

为实现上述目的,本发明提供如下技术方案:一种新型双管状隔膜计量泵液力端,包括泵头、缸体、进口装置和出口装置,泵头一侧设置缸体,缸体内设置柱塞,进口装置和出口装置分别设置在泵头的进口端和出口端,其特征在于所述的泵头内设置双软管隔膜构成介质通道。In order to achieve the above purpose, the present invention provides the following technical solutions: a novel double-tubular diaphragm metering pump fluid end, including a pump head, a cylinder, an inlet device and an outlet device, a cylinder is arranged on one side of the pump head, and a column is arranged in the cylinder The plug, the inlet device and the outlet device are respectively arranged at the inlet end and the outlet end of the pump head, and it is characterized in that a double hose diaphragm is arranged in the pump head to form a medium channel.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的进口装置包括取压环A、进口阀固定座、单向阀A、压阀法兰A、进口管和进口法兰,所述的泵头下端依次设置取压环A、进口阀固定座、单向阀A、压阀法兰A、进口管和进口法兰;所述的出口装置包括取压环B、出口阀固定座、单向阀B、压阀法兰B、出口管和出口法兰,所述的泵头上端依次设置取压环B、出口阀固定座、单向阀B、压阀法兰B、出口管和出口法兰。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the inlet device includes a pressure-taking ring A, an inlet valve fixing seat, a one-way valve A, a pressure valve flange A, an inlet pipe and an inlet method. Lan, the lower end of the pump head is provided with a pressure-taking ring A, an inlet valve fixing seat, a one-way valve A, a pressure valve flange A, an inlet pipe and an inlet flange; the outlet device includes a pressure-taking ring B, an outlet Valve fixing seat, one-way valve B, pressure valve flange B, outlet pipe and outlet flange, the upper end of the pump head is provided with pressure-taking ring B, outlet valve fixing seat, one-way valve B, and pressure valve flange B in sequence , outlet pipe and outlet flange.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的双软管隔膜由外软管隔膜和内软管隔膜组成,外软管隔膜设置在泵头与取压环A和泵头与取压环B之间,内软管隔膜设置在进口阀固定座与取压环A和出口阀固定座与取压环B之间,外软管隔膜和内软管隔膜之间设置的间隙构成报警溢流通道,位于报警溢流通道一端的取压环A上设置通液阀A,位于报警溢流通道另一端的取压环B上设置报警装置。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the double-hose diaphragm is composed of an outer hose diaphragm and an inner hose diaphragm, and the outer hose diaphragm is arranged between the pump head and the pressure-taking ring A And between the pump head and the pressure-taking ring B, the inner hose diaphragm is set between the inlet valve fixing seat and the pressure-taking ring A and the outlet valve fixing seat and the pressure-taking ring B, and between the outer hose diaphragm and the inner hose diaphragm The set gap constitutes an alarm overflow channel, a liquid valve A is set on the pressure-taking ring A at one end of the alarm overflow channel, and an alarm device is set on the pressure-taking ring B at the other end of the alarm overflow channel.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的单向阀A包括阀芯A、阀座A和阀套A,阀座A设置在进口管上方,阀芯A设置在阀座A上方,阀套A压在阀座A上方且阀芯A能够在阀套A内上下移动;所述的阀芯A下端设置成锥面并与阀座A内侧配研,阀芯A的锥面上设置密封环A,密封环A上方依次设置压板A和轴用挡圈A;所述的阀芯A上套设弹簧A,弹簧A受限于阀芯A和阀套A之间;所述的阀座A与阀套A之间设置阀垫A,阀座与进口管之间设置第一密封垫,所述的阀套与进口阀固定座之间设置第二密封垫。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the check valve A includes a valve core A, a valve seat A and a valve sleeve A, the valve seat A is arranged above the inlet pipe, and the valve core A Set above the valve seat A, the valve sleeve A is pressed above the valve seat A and the valve core A can move up and down in the valve sleeve A; A sealing ring A is set on the conical surface of the core A, and a pressure plate A and a shaft retaining ring A are arranged in turn above the sealing ring A; a spring A is set on the valve core A, and the spring A is limited by the valve core A and the valve sleeve A between the valve seat A and the valve sleeve A, the valve pad A is set, the first gasket is set between the valve seat and the inlet pipe, and the second gasket is set between the valve sleeve and the inlet valve fixed seat .

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的单向阀B包括阀芯B、阀座B和阀套B,阀座B设置在出口阀固定座上方,阀芯B设置在阀座B上方,阀套B压在阀座B上方且阀芯B能够在阀套B内上下移动;所述的阀芯B下端设置成锥面并与阀座B内侧配研,阀芯B的锥面上设置密封环B,密封环B上方设置压板B和轴用挡圈B;所述的阀芯B上套设弹簧B,弹簧B受限于阀芯B和阀套B之间;所述的阀座B与阀套B设置阀垫B,阀座B与出口阀固定座之间设置第三密封垫,所述的阀套B与出口管之间设置第四密封垫。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the one-way valve B includes a valve core B, a valve seat B and a valve sleeve B, and the valve seat B is arranged above the outlet valve fixing seat, and the valve The core B is set above the valve seat B, the valve sleeve B is pressed above the valve seat B and the valve core B can move up and down in the valve sleeve B; , the sealing ring B is set on the conical surface of the spool B, the pressure plate B and the shaft retaining ring B are set above the sealing ring B; the spring B is set on the spool B, and the spring B is limited by the spool B and the valve sleeve Between B; the valve seat B and the valve sleeve B are provided with a valve pad B, the third gasket is provided between the valve seat B and the outlet valve fixed seat, and the fourth seal is provided between the valve sleeve B and the outlet pipe pad.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的报警装置包括报警座、单向阀、压力表和通液阀B,报警座一端螺接设置在取压环B上,且报警座与取压环B之间设置第五密封垫,报警座另一端螺接设置压力表,压力表与报警座之间设置第六密封垫,单向阀设置在报警座内,通液阀B设置在报警座的通道上。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the alarm device includes an alarm seat, a one-way valve, a pressure gauge and a liquid valve B, and one end of the alarm seat is screwed to the pressure-taking ring B The fifth sealing gasket is set between the alarm seat and the pressure ring B, the other end of the alarm seat is screwed with a pressure gauge, the sixth sealing gasket is set between the pressure gauge and the alarm seat, and the one-way valve is set in the alarm seat. The liquid valve B is arranged on the channel of the alarm seat.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的单向阀由钢球、弹簧C和调簧螺钉组成,钢球、弹簧C和调簧螺钉从左向右依次设置在报警座内。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the check valve is composed of a steel ball, a spring C and an adjusting spring screw, and the steel ball, spring C and adjusting spring screw are sequentially arranged from left to right Set in the alarm seat.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的进口阀固定座设置半圆环台阶,半圆环台阶内径与阀套外径相配合。The hydraulic end of a novel double-tubular diaphragm metering pump is characterized in that the inlet valve fixing seat is provided with a semi-circular step, and the inner diameter of the semi-circular step matches the outer diameter of the valve sleeve.

所述的一种新型双管状隔膜计量泵液力端,其特征在于所述的出口阀固定座设置半圆环台阶,半圆环台阶内径与阀座外径相配合。The hydraulic end of the novel double-tubular diaphragm metering pump is characterized in that the outlet valve fixing seat is provided with a semi-circular step, and the inner diameter of the semi-circular step matches the outer diameter of the valve seat.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1.本发明根据仿生学的原理,将隔膜设置为双软管隔膜结构,被输送的介质仅直接与内软管隔膜相接触,介质和推进液(液压油)被双软管隔膜隔开,双软管隔膜间经柱塞往复运行自行形成真空,紧紧贴合在一起,恰如单软管隔膜在柱塞往复运动的作用下伸缩变形,一旦任何一个软管隔膜破裂,自然造成双隔膜间真空的破坏;软管隔膜给其内流动的介质提供了最佳的性能状态,软管隔膜的运动与人体的动脉运动相仿,使软管隔膜的伸缩运动被限制在最小程度,确保软管有较长的使用寿命,软管隔膜给其内流动的介质提供了最佳的性能状态;软管隔膜解决了由于采用平隔膜使浆料有不良运动方向的缺点,同时料浆(有悬浮性、粘度大、有磨损性且含有固体颗粒的介质)在隔膜室有沉降的倾向,隔膜易磨损,而软管隔膜内介质的流动模式给泵创造了最佳的运行条件;1. According to the principle of bionics, the present invention sets the diaphragm as a double-hose diaphragm structure, and the transported medium only directly contacts with the inner hose diaphragm, and the medium and propulsion fluid (hydraulic oil) are separated by the double-hose diaphragm. The double-hose diaphragms automatically form a vacuum through the reciprocating operation of the plunger, and they fit together tightly, just like the single-hose diaphragms stretch and deform under the action of the plunger’s reciprocating movement. The destruction of the vacuum; the hose diaphragm provides the best performance state for the medium flowing in it. The movement of the hose diaphragm is similar to the arterial movement of the human body, so that the stretching movement of the hose diaphragm is limited to a minimum, ensuring that the hose has Long service life, the hose diaphragm provides the best performance state for the medium flowing in it; the hose diaphragm solves the shortcomings of the bad movement direction of the slurry due to the use of a flat diaphragm, and at the same time the slurry (with suspension, The medium with high viscosity, abrasiveness and solid particles) has a tendency to settle in the diaphragm chamber, and the diaphragm is easy to wear, and the flow pattern of the medium in the hose diaphragm creates the best operating conditions for the pump;

2.本发明设置软管隔膜破裂报警装置,由于输送的介质是悬浮性、粘度大、有磨损性且含有固体颗粒的,介质在输送的过程中隔膜室有沉降的倾向,隔膜易磨损;隔膜破损后,当柱塞进入吸入行程时,就有液体(被输送介质或液压油)进入报警溢流通道,当柱塞转换成排出行程时,工作压力进入报警装置,如果报警装置是就地压力表显示,则压力表随之就会指示流程的压力,指针并产生摆动,说明泵的隔膜可能出现破裂,提示我们停机检查或更换,使泄漏监测的安全系统构想得以实现;当一个软管隔膜破裂的情况下,计量泵仍可运行,不需要马上停车,等系统停车时再换软管隔膜;2. The present invention is equipped with a hose diaphragm rupture alarm device. Since the transported medium is suspending, highly viscous, abrasive and contains solid particles, the diaphragm chamber tends to settle during the transport of the medium, and the diaphragm is easy to wear; After damage, when the plunger enters the suction stroke, liquid (transmitted medium or hydraulic oil) enters the alarm overflow channel, and when the plunger is converted into the discharge stroke, the working pressure enters the alarm device, if the alarm device is local pressure If the gauge shows, the pressure gauge will then indicate the pressure of the process, and the pointer will swing, indicating that the diaphragm of the pump may be ruptured, prompting us to stop for inspection or replacement, so that the idea of a safety system for leakage monitoring can be realized; when a hose diaphragm In the case of rupture, the metering pump can still run, and there is no need to stop immediately, and the hose diaphragm can be replaced when the system is stopped;

3.本发明进口装置和出口装置采用的都是单向阀结构,只要放松压阀螺栓,就能轻松取出单向阀进行维修,不需要拆卸整个泵头;进口装置和出口装置采用的单向阀内的密封采用软硬两种锥面密封,提高了密封性能,阀芯采用弹簧辅助复位,加快阀芯回座速度。3. Both the inlet device and the outlet device of the present invention adopt a one-way valve structure. As long as the pressure valve bolt is loosened, the one-way valve can be easily taken out for maintenance without disassembling the entire pump head; the one-way valve used in the inlet device and the outlet device The seal inside the valve adopts two kinds of soft and hard cone seals, which improves the sealing performance, and the valve core adopts spring-assisted reset to speed up the valve core return to seat speed.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为图1的剖视结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of Fig. 1;

图3为出口装置的结构示意图;Fig. 3 is the structural representation of outlet device;

图4为报警装置的结构示意图;Fig. 4 is the structural representation of warning device;

图5为阀套B的结构示意图;Fig. 5 is the structural representation of valve sleeve B;

图6为阀套B的俯视结构示意图;Fig. 6 is a top view structural schematic diagram of valve sleeve B;

图7为出口阀固定座的俯视结构示意图;Fig. 7 is a top view structural diagram of the outlet valve fixing seat;

图8为图7中A-A剖视图;Fig. 8 is A-A sectional view among Fig. 7;

图9为现有技术中出口装置内单向阀的示意图;Fig. 9 is a schematic diagram of a check valve in an outlet device in the prior art;

图中 :1-进口法兰; 2-进口管;3-螺栓A;4--压阀法兰A;5-第一密封垫;6-阀座A;7-阀垫A;8-密封环A;9-压板A;10-轴用挡圈A;11-阀芯A;12-螺钉A;13-柱塞;14-密封圈A;15-缸体;16-密封圈B;17-泵头;18-取压环B;19-出口阀固定座;20-螺钉B;21-螺栓B;22-压阀法兰B;23-出口管;24-出口法兰;25-第四密封垫;26-弹簧B;27-阀套B;28-阀芯B;29-轴用挡圈B;30-压板B;31-密封环B;32-阀垫B;33-阀座B;34-第三密封垫;35-通液阀B;36-压力表;37-第六密封垫;38-调簧螺钉;39-报警座;40-弹簧C;41-钢球;42-第五密封垫;43-外软管隔膜;44-内软管隔膜;45-螺栓C;46-通液阀A;47-取压环A;48-进口阀固定座;49-第二密封垫;50-阀套A;51-弹簧A;52-半圆环台阶。In the figure: 1-inlet flange; 2-inlet pipe; 3-bolt A; 4-pressure valve flange A; 5-first gasket; 6-seat A; 7-valve pad A; 8-sealing Ring A; 9-press plate A; 10-shaft retaining ring A; 11-spool A; 12-screw A; 13-plunger; 14-sealing ring A; -Pump head; 18-Pressure ring B; 19-Outlet valve fixing seat; 20-Screw B; 21-Bolt B; 22-Pressure valve flange B; 23-Outlet pipe; 24-Outlet flange; Four gaskets; 26-spring B; 27-valve sleeve B; 28-spool B; 29-shaft retaining ring B; 30-press plate B; 31-sealing ring B; B; 34-third gasket; 35-liquid valve B; 36-pressure gauge; 37-sixth gasket; 38-adjusting spring screw; 39-alarm seat; 40-spring C; 41-steel ball; 42 -Fifth gasket; 43-Outer hose diaphragm; 44-Inner hose diaphragm; 45-Bolt C; 46-Liquid valve A; 47-Pressure ring A; 48-Inlet valve fixing seat; 49-Second Gasket; 50-valve sleeve A; 51-spring A; 52-semicircular step.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

一种新型双管状隔膜计量泵液力端,包括泵头17、缸体15、进口装置和出口装置。泵头17一侧设置缸体15,将密封圈B16装入缸体15的槽中,然后用螺栓45将缸体15与泵头17固定,并拧紧螺栓45,将密封圈A14装入柱塞13的槽中,再把柱塞13装入缸体15中,这样就形成了动力端。A fluid end of a novel double-tubular diaphragm metering pump includes a pump head 17, a cylinder body 15, an inlet device and an outlet device. Set the cylinder body 15 on one side of the pump head 17, put the sealing ring B16 into the groove of the cylinder body 15, then fix the cylinder body 15 and the pump head 17 with bolts 45, tighten the bolts 45, and put the sealing ring A14 into the plunger In the groove of 13, plunger 13 is packed in the cylinder body 15 again, has just formed power end like this.

进口装置和出口装置分别设置在泵头17的进口端和出口端。进口装置包括取压环A47、进口阀固定座48、单向阀A、压阀法兰A4、进口管2和进口法兰1,泵头17下端依次设置取压环A47、进口阀固定座48、单向阀A、压阀法兰A4、进口管2和进口法兰1,进口阀固定座48、取压环A47通过螺钉A12与泵头17下端配合连接。进口阀固定座48下端面设置半圆环台阶,半圆环台阶内径与阀套A50外径相配合,当需要安装阀套A50时,只需要将阀套A50放入出口阀固定座48的半圆环台阶内,即可精准的定位单向阀A的安装位置。进口管2的一端与进口法兰1为焊接配合,进口管2的另一端通过螺栓A3与进口阀固定座48相连,单向阀A安装在进口管2与进口阀固定座48之间。当进口单向阀A出现故障时,只要把螺栓A3放松,不需要把螺栓A3拿出来,就能轻松取出单向阀A进行维修,同时安装也非常轻松方便。The inlet device and the outlet device are respectively arranged at the inlet end and the outlet end of the pump head 17 . The inlet device includes a pressure-taking ring A47, an inlet valve fixing seat 48, a check valve A, a pressure valve flange A4, an inlet pipe 2 and an inlet flange 1, and the lower end of the pump head 17 is provided with a pressure-taking ring A47 and an inlet valve fixing seat 48 in sequence. , one-way valve A, pressure valve flange A4, inlet pipe 2 and inlet flange 1, inlet valve fixing seat 48, pressure taking ring A47 are connected with the lower end of pump head 17 through screw A12. The lower end surface of the inlet valve fixing seat 48 is provided with a semi-circular step, and the inner diameter of the semi-circular step matches the outer diameter of the valve sleeve A50. Within the circular step, the installation position of the check valve A can be precisely positioned. One end of the inlet pipe 2 is welded with the inlet flange 1, and the other end of the inlet pipe 2 is connected with the inlet valve fixing seat 48 through the bolt A3, and the one-way valve A is installed between the inlet pipe 2 and the inlet valve fixing seat 48. When the inlet check valve A breaks down, as long as the bolt A3 is loosened, the check valve A can be easily taken out for maintenance without taking out the bolt A3, and the installation is also very easy and convenient.

出口装置包括取压环B18、出口阀固定座19、单向阀B、压阀法兰B22、出口管23和出口法兰24,泵头17上端依次设置取压环B18、出口阀固定座19、单向阀B、压阀法兰B22、出口管23和出口法兰24,出口阀固定座19、取压环B18通过螺钉B20与泵头17上端配合连接,出口阀固定座19上端面设置半圆环台阶52,半圆环台阶内径与阀座B33外径相配合, 当需要安装阀座B33时,只需要将阀座B33放入出口阀固定座19的半圆环台阶52内,即可精准定位单向阀B安装位置。出口管23的一端与出口法兰24焊接配合,出口管23另一端通过螺栓B21与出口阀固定座19连接,单向阀B安装在出口管23与出口阀固定座19之间。当出口单向阀B出现故障时,只要把螺栓B21放松,不需要把螺栓B21拿出来,就能轻松取出单向阀B进行维修.同时安装也非常的方便快捷。The outlet device includes a pressure-taking ring B18, an outlet valve fixing seat 19, a one-way valve B, a pressure valve flange B22, an outlet pipe 23 and an outlet flange 24, and the upper end of the pump head 17 is sequentially provided with a pressure-taking ring B18 and an outlet valve fixing seat 19 , one-way valve B, pressure valve flange B22, outlet pipe 23 and outlet flange 24, outlet valve fixing seat 19, pressure taking ring B18 are connected with the upper end of pump head 17 through screw B20, and the upper end surface of outlet valve fixing seat 19 is set The semi-circular step 52, the inner diameter of the semi-circular step matches the outer diameter of the valve seat B33, when the valve seat B33 needs to be installed, it is only necessary to put the valve seat B33 into the semi-circular step 52 of the outlet valve fixing seat 19, that is It can accurately locate the installation position of check valve B. One end of the outlet pipe 23 is welded to the outlet flange 24 , the other end of the outlet pipe 23 is connected to the outlet valve fixing seat 19 through a bolt B21 , and the one-way valve B is installed between the outlet pipe 23 and the outlet valve fixing seat 19 . When the outlet check valve B breaks down, as long as the bolt B21 is loosened, the check valve B can be easily taken out for maintenance without taking out the bolt B21. At the same time, the installation is also very convenient and quick.

泵头17内设置双软管隔膜构成介质通道。双软管隔膜由外软管隔膜43和内软管隔膜44组成,外软管隔膜43设置在泵头17与取压环A47和泵头17与取压环B18之间,内软管隔膜44设置在进口阀固定座48与取压环A47和出口阀固定座19与取压环B18之间,外软管隔膜43和内软管隔膜44之间设置的间隙构成报警溢流通道,位于报警溢流通道一端的取压环A47上设置通液阀A46,位于报警溢流通道另一端的取压环B18上设置报警装置。A double hose diaphragm is arranged in the pump head 17 to form a medium channel. The double hose diaphragm is composed of an outer hose diaphragm 43 and an inner hose diaphragm 44. The outer hose diaphragm 43 is arranged between the pump head 17 and the pressure-taking ring A47 and between the pump head 17 and the pressure-taking ring B18. The inner hose diaphragm 44 It is arranged between the inlet valve fixing seat 48 and the pressure-taking ring A47 and the outlet valve fixing seat 19 and the pressure-taking ring B18. The gap between the outer hose diaphragm 43 and the inner hose diaphragm 44 constitutes an alarm overflow channel, which is located in the alarm The pressure-taking ring A47 at one end of the overflow channel is provided with a liquid valve A46, and the pressure-taking ring B18 at the other end of the alarm overflow channel is provided with an alarm device.

报警装置包括报警座39、单向阀、压力表36和通液阀B35,报警座39一端螺接设置在取压环B18上,且报警座39与取压环B18之间设置第五密封垫42,报警座39另一端螺接设置压力表36,压力表36与报警座39之间设置第六密封垫37,单向阀设置在报警座39内,通液阀B35设置在报警座39的通道上。单向阀由钢球41、弹簧C40和调簧螺钉38组成,钢球41、弹簧C40和调簧螺钉38从左向右依次设置在报警座39内。压力表也可以根据需要用其他压力显示元件替换,如压力传感器、压力开关等。The alarm device includes an alarm seat 39, a one-way valve, a pressure gauge 36 and a liquid valve B35. One end of the alarm seat 39 is screwed on the pressure-taking ring B18, and a fifth sealing gasket is arranged between the alarm seat 39 and the pressure-taking ring B18. 42. The other end of the alarm seat 39 is screw-connected with a pressure gauge 36, the sixth gasket 37 is set between the pressure gauge 36 and the alarm seat 39, the one-way valve is set in the alarm seat 39, and the liquid-through valve B35 is set in the on the channel. One-way valve is made up of steel ball 41, spring C40 and adjusting spring screw 38, and steel ball 41, spring C40 and adjusting spring screw 38 are arranged in the alarm seat 39 successively from left to right. The pressure gauge can also be replaced with other pressure display elements as required, such as pressure sensors, pressure switches, etc.

单向阀A包括阀芯A11、阀座A6和阀套A50,阀座A6设置在进口管2上方,阀芯A11设置在阀座A6上方,阀套A50压在阀座A6上方且阀芯A11能够在阀套A50内上下移动;阀芯A11下端设置成锥面并与阀座A6内侧配研,增加密封性,阀芯A11的锥面上设置密封环A8,密封环A8为耐磨橡胶材料,密封环A8上方依次设置压板A9和轴用挡圈A10;阀芯A11上套设弹簧A51,弹簧A51受限于阀芯A11和阀套A50之间;阀座A6上、下两端面设置容纳阀垫A7和第一密封垫5的凹槽,阀垫A7位于阀座A6与阀套A50之间,第一密封垫5位于阀座6与进口管2之间,阀套A50上端面设置容纳第二密封垫49的凹槽,第二密封垫49位于阀套A50与进口阀固定座48之间。密封环A8与阀座A6为软密封,阀芯A11锥面与阀座A6配研后为硬密封,这样就形成了软硬双重密封,提高了密封性能与使用寿命。同时采用弹簧A51辅助单向阀阀芯A11的复位,加快阀芯A11的回座速度,也改善了单向阀A密封性能。Check valve A includes valve core A11, valve seat A6 and valve sleeve A50, valve seat A6 is set above the inlet pipe 2, valve core A11 is set above valve seat A6, valve sleeve A50 is pressed above valve seat A6 and valve core A11 It can move up and down inside the valve sleeve A50; the lower end of the valve core A11 is set as a conical surface and matched with the inner side of the valve seat A6 to increase the sealing performance. The sealing ring A8 is set on the conical surface of the valve core A11, and the sealing ring A8 is made of wear-resistant rubber material , above the sealing ring A8, the pressure plate A9 and the shaft retaining ring A10 are set in sequence; the spring A51 is sleeved on the valve core A11, and the spring A51 is limited between the valve core A11 and the valve sleeve A50; the upper and lower ends of the valve seat A6 are set to accommodate The valve pad A7 and the groove of the first sealing pad 5, the valve pad A7 is located between the valve seat A6 and the valve sleeve A50, the first sealing pad 5 is located between the valve seat 6 and the inlet pipe 2, and the upper end surface of the valve sleeve A50 is set to accommodate The groove of the second gasket 49 , the second gasket 49 is located between the valve sleeve A50 and the inlet valve fixing seat 48 . The seal ring A8 and the valve seat A6 are soft seals, and the conical surface of the valve core A11 and the valve seat A6 are hard seals after matching, thus forming a soft and hard double seal, which improves the sealing performance and service life. At the same time, the spring A51 is used to assist the reset of the one-way valve spool A11, so as to speed up the reseating speed of the spool A11 and improve the sealing performance of the one-way valve A.

单向阀B包括阀芯B28、阀座B33和阀套B27,阀座B33设置在出口阀固定座19上方,阀芯B28设置在阀座B33上方,阀套B27压在阀座B33上方且阀芯B28能够在阀套B27内上下移动;阀芯B28下端设置成锥面并与阀座B33内侧配研,阀芯B28的锥面上设置密封环B31,密封环B31分别为耐磨橡胶,密封环B31上方设置压板B30和轴用挡圈B29;阀芯B28上套设弹簧B26,弹簧B26受限于阀芯B28和阀套B27之间;阀座B33上下端面设置容纳阀垫B32和第三密封垫34的凹槽,阀垫B32位于阀座B33与阀套B27之间,第三密封垫34位于阀座33与出口阀固定座19之间,阀套B27上端面设置容纳第四密封垫25的凹槽,第四密封垫25位于阀套B27与出口管23之间。密封环B31和阀座B33为软密封,阀芯B28锥面与阀座B33配研后为硬密封,这样就形成了软硬双重密封,提高了密封性能与使用寿命。同时采用弹簧B26辅助单向阀B阀芯B28的复位,加快阀芯B28的回座速度,也改善了单向阀B密封性能。The one-way valve B includes a valve core B28, a valve seat B33 and a valve sleeve B27. The valve seat B33 is set above the outlet valve fixed seat 19, the valve core B28 is set above the valve seat B33, the valve sleeve B27 is pressed above the valve seat B33 and the valve The core B28 can move up and down in the valve sleeve B27; the lower end of the valve core B28 is set as a conical surface and matched with the inner side of the valve seat B33, and the sealing ring B31 is set on the conical surface of the valve core B28, and the sealing rings B31 are wear-resistant rubber respectively. A pressure plate B30 and a shaft retaining ring B29 are set above the ring B31; a spring B26 is sleeved on the valve core B28, and the spring B26 is limited between the valve core B28 and the valve sleeve B27; the upper and lower ends of the valve seat B33 are set to accommodate the valve pad B32 and the third The groove of the gasket 34, the valve gasket B32 is located between the valve seat B33 and the valve sleeve B27, the third gasket 34 is located between the valve seat 33 and the outlet valve fixing seat 19, and the upper end of the valve sleeve B27 is set to accommodate the fourth gasket 25, the fourth gasket 25 is located between the valve sleeve B27 and the outlet pipe 23. The sealing ring B31 and the valve seat B33 are soft seals, and the conical surface of the valve core B28 and the valve seat B33 are hard seals after matching, thus forming a double seal of soft and hard, which improves the sealing performance and service life. At the same time, the spring B26 is used to assist the reset of the one-way valve B spool B28, so as to speed up the reseating speed of the spool B28 and improve the sealing performance of the one-way valve B.

在取压环A47上安装通液阀A46,先不拧紧通液阀A46,拧下通液阀B35,从安装通液阀B35的孔中注入液压油,当通液阀A46有液压油渗出时,表明外软管隔膜43与内软管隔膜44间隙间已充满液压油,此时再拧紧通液阀A46。Install the liquid valve A46 on the pressure ring A47, do not tighten the liquid valve A46 first, unscrew the liquid valve B35, inject hydraulic oil from the hole where the liquid valve B35 is installed, when the hydraulic oil leaks from the liquid valve A46 , it shows that the gap between the outer hose diaphragm 43 and the inner hose diaphragm 44 has been filled with hydraulic oil, and then tighten the liquid valve A46 at this time.

当计量泵运行时双软管隔膜之间的液压油会从报警装置排出并排空,双软管隔膜之间形成真空,紧紧贴合在一起,再把通液阀B35安装在报警座39上侧,并拧紧。When the metering pump is running, the hydraulic oil between the diaphragms of the double hoses will be discharged from the alarm device and emptied, a vacuum is formed between the diaphragms of the double hoses, and they fit together tightly, and then the liquid valve B35 is installed on the alarm seat 39 upper side, and tighten.

计量泵通过动力端将旋转运动转换为柱塞13的往复运动,柱塞13在缸体15内作往复运动,排出大量的液压油,通过活动的液压油激活紧紧贴合在一起的外软管隔膜43与内软管隔膜44变形;当柱塞13向后运动时,膜腔容积增大,压力减少,产生负压,在进口大气压的作用下,使双软管隔膜恢复其原形,即圆柱形;从而使介质从单向阀A底部(吸入口)流入内软管隔膜44中;当柱塞向前运动时,液压油挤压双软管隔膜,通过双软管隔膜收缩排出其中的介质,从而迫使介质通过从单向阀B流到系统总管。The metering pump converts the rotary motion into the reciprocating motion of the plunger 13 through the power end. The plunger 13 reciprocates in the cylinder 15 to discharge a large amount of hydraulic oil. The tube diaphragm 43 and the inner tube diaphragm 44 are deformed; when the plunger 13 moves backward, the volume of the membrane cavity increases, the pressure decreases, and a negative pressure is generated. Under the action of the inlet atmospheric pressure, the double-hose diaphragm returns to its original shape, that is Cylindrical; so that the medium flows from the bottom of the one-way valve A (suction port) into the inner hose diaphragm 44; when the plunger moves forward, the hydraulic oil squeezes the double hose diaphragm and discharges it through the contraction of the double hose diaphragm medium, thus forcing the medium to flow from check valve B to the system header.

当柱塞13往前运动时,双软管隔膜之间的液压油在动力的作用下进入报警装置单向阀中,双软管隔膜间经柱塞13往复运行自行形成真空,一旦任何一个软管隔膜破裂,自然造成双软管隔膜间真空的破坏,所以当柱塞13转换往后运动时,内部的压力自然进入报警装置,报警装置的压力表就会指示压力,指针并产生摆动,提示我们双软管隔膜可能有破裂,但是在运行的过程中如果一个软管隔膜破裂的情况下,计量泵仍可运行,不需要马上停车,等系统停车时再换软管隔膜,提高生产质量和机器的利用率。When the plunger 13 moves forward, the hydraulic oil between the double-hose diaphragms enters the check valve of the alarm device under the action of power, and the double-hose diaphragms will automatically form a vacuum through the reciprocating operation of the plunger 13. The rupture of the diaphragm of the tube will naturally cause the destruction of the vacuum between the diaphragms of the double hoses, so when the plunger 13 shifts and moves backward, the internal pressure will naturally enter the alarm device, and the pressure gauge of the alarm device will indicate the pressure, and the pointer will swing, prompting Our double hose diaphragm may be ruptured, but if a hose diaphragm is ruptured during operation, the metering pump can still run, and there is no need to stop immediately, and the hose diaphragm can be replaced when the system is shut down to improve production quality and machine utilization.

Claims (9)

1. The utility model provides a novel two tubulose diaphragm measuring pump hydraulic end, includes pump head (17), cylinder body (15), imported device and exit device, and pump head (17) one side sets up cylinder body (15), sets up plunger (13) in cylinder body (15), and imported device and exit device set up respectively at the entrance point and the exit end of pump head (17), its characterized in that: a double-hose diaphragm is arranged in the pump head (17) to form a medium channel.
2. The novel double-barrelled diaphragm metering pump hydraulic end according to claim 1, characterized in that the inlet device comprises a pressure-taking ring A (47), an inlet valve fixing seat (48), a check valve A, a pressure valve flange A (4), an inlet pipe (2) and an inlet flange (1), wherein the pressure-taking ring A (47), the inlet valve fixing seat (48), the check valve A, the pressure valve flange A (4), the inlet pipe (2) and the inlet flange (1) are sequentially arranged at the lower end of the pump head (17); the outlet device include get clamping ring B (18), outlet valve fixing base (19), check valve B, press valve flange B (22), outlet pipe (23) and outlet flange (24), pump head (17) upper end set gradually get clamping ring B (18), outlet valve fixing base (19), check valve B, press valve flange B (22), outlet pipe (23) and outlet flange (24).
3. The novel double-tubular diaphragm metering pump fluid end according to claim 2, wherein the double-hose diaphragm is composed of an outer hose diaphragm (43) and an inner hose diaphragm (44), the outer hose diaphragm (43) is arranged between the pump head (17) and the pressure taking ring A (47) and between the pump head (17) and the pressure taking ring B (18), the inner hose diaphragm (44) is arranged between the inlet valve fixing seat (48) and the pressure taking ring A (47) and between the outlet valve fixing seat (19) and the pressure taking ring B (18), a gap arranged between the outer hose diaphragm (43) and the inner hose diaphragm (44) forms an alarm overflow channel, the pressure taking ring A (47) at one end of the alarm overflow channel is provided with a liquid through valve A (46), and the pressure taking ring B (18) at the other end of the alarm overflow channel is provided with an alarm device.
4. The novel double-tubular diaphragm metering pump hydraulic end according to claim 2, characterized in that the check valve A comprises a valve core A (11), a valve seat A (6) and a valve sleeve A (50), the valve seat A (6) is arranged above the inlet pipe (2), the valve core A (11) is arranged above the valve seat A (6), the valve sleeve A (50) is pressed above the valve seat A (6), and the valve core A (11) can move up and down in the valve sleeve A (50); the lower end of the valve core A (11) is set into a conical surface and matched ground with the inner side of the valve seat A (6), a sealing ring A (8) is arranged on the conical surface of the valve core A (11), and a pressing plate A (9) and a shaft check ring A (10) are sequentially arranged above the sealing ring A (8); the valve core A (11) is sleeved with a spring A (51), and the spring A (51) is limited between the valve core A (11) and the valve sleeve A (50); the valve is characterized in that a valve pad A (7) is arranged between the valve seat A (6) and the valve sleeve A (50), a first sealing gasket (5) is arranged between the valve seat (6) and the inlet pipe (2), and a second sealing gasket (49) is arranged between the valve sleeve (50) and the inlet valve fixing seat (48).
5. The novel double-tubular diaphragm metering pump hydraulic end according to claim 2, wherein the check valve B comprises a valve core B (28), a valve seat B (33) and a valve sleeve B (27), the valve seat B (33) is arranged above the outlet valve fixing seat (19), the valve core B (28) is arranged above the valve seat B (33), the valve sleeve B (27) is pressed above the valve seat B (33), and the valve core B (28) can move up and down in the valve sleeve B (27); the lower end of the valve core B (28) is set into a conical surface and matched with the inner side of the valve seat B (33), a sealing ring B (31) is arranged on the conical surface of the valve core B (28), and a pressing plate B (30) and a retaining ring B (29) for a shaft are arranged above the sealing ring B (31); the valve core B (28) is sleeved with a spring B (26), and the spring B (26) is limited between the valve core B (28) and a valve sleeve B (27); valve seat B (33) and valve barrel B (27) set up valve gasket B (32), set up third sealed pad (34) between valve seat (33) and outlet valve fixing base (19), valve barrel B (27) and outlet pipe (23) between set up fourth sealed pad (25).
6. The novel double-barrelled form diaphragm metering pump fluid end of claim 3, characterized in that alarm device include warning seat (39), check valve, manometer (36) and logical liquid valve B (35), warning seat (39) one end spiro union set up on getting pressure ring B (18), and set up fifth sealed pad (42) between warning seat (39) and getting pressure ring B (18), the warning seat (39) other end sets up manometer (36), set up sixth sealed pad (37) between manometer (36) and the warning seat (39), the check valve sets up in warning seat (39), logical liquid valve B (35) set up on the passageway of warning seat (39).
7. The novel double-tubular diaphragm metering pump fluid end according to claim 6, wherein the check valve is composed of a steel ball (41), a spring C (40) and a spring adjusting screw (38), and the steel ball (41), the spring C (40) and the spring adjusting screw (38) are sequentially arranged in the alarm seat (39) from left to right.
8. The novel hydraulic end of the double tubular diaphragm metering pump according to claim 4, wherein the inlet valve fixing seat (48) is provided with a semicircular step, and the inner diameter of the semicircular step is matched with the outer diameter of the valve sleeve A (50).
9. The novel hydraulic end of the double tubular diaphragm metering pump according to claim 5, wherein the outlet valve fixing seat (19) is provided with a semicircular step, and the inner diameter of the semicircular step is matched with the outer diameter of the valve seat B (33).
CN202211630496.1A 2022-12-19 2022-12-19 Novel double-tube-shaped diaphragm metering pump hydraulic end Pending CN115750296A (en)

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CN202211630496.1A CN115750296A (en) 2022-12-19 2022-12-19 Novel double-tube-shaped diaphragm metering pump hydraulic end

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2075713U (en) * 1990-09-27 1991-04-24 重庆水泵厂 Spacing oil-compensating pipe type diaphragm metering pump
CN103899527A (en) * 2014-03-26 2014-07-02 西安西热水务环保有限公司 Double-diaphragm rupture warning device of metering pump
CN106949269A (en) * 2017-03-30 2017-07-14 陕西航天动力高科技股份有限公司 The double flexible pipe membrane pump check valves of high pressure and unidirectional valve group
DE202021106223U1 (en) * 2021-11-15 2021-11-19 Feluwa Pumpen Gmbh Diaphragm piston pump
CN215633685U (en) * 2021-07-30 2022-01-25 中国石油化工股份有限公司 Diaphragm state monitoring device of double-diaphragm metering pump
CN114412759A (en) * 2022-03-04 2022-04-29 威弗德工业设备(上海)有限公司 High-pressure hydraulic diaphragm reciprocating pump
CN114562446A (en) * 2022-02-23 2022-05-31 德帕姆(杭州)泵业科技有限公司 Alarm type reciprocating pump
CN218913116U (en) * 2022-12-19 2023-04-25 浙江爱力浦科技股份有限公司 Novel double-tubular diaphragm metering pump hydraulic end

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2075713U (en) * 1990-09-27 1991-04-24 重庆水泵厂 Spacing oil-compensating pipe type diaphragm metering pump
CN103899527A (en) * 2014-03-26 2014-07-02 西安西热水务环保有限公司 Double-diaphragm rupture warning device of metering pump
CN106949269A (en) * 2017-03-30 2017-07-14 陕西航天动力高科技股份有限公司 The double flexible pipe membrane pump check valves of high pressure and unidirectional valve group
CN215633685U (en) * 2021-07-30 2022-01-25 中国石油化工股份有限公司 Diaphragm state monitoring device of double-diaphragm metering pump
DE202021106223U1 (en) * 2021-11-15 2021-11-19 Feluwa Pumpen Gmbh Diaphragm piston pump
CN114562446A (en) * 2022-02-23 2022-05-31 德帕姆(杭州)泵业科技有限公司 Alarm type reciprocating pump
CN114412759A (en) * 2022-03-04 2022-04-29 威弗德工业设备(上海)有限公司 High-pressure hydraulic diaphragm reciprocating pump
CN218913116U (en) * 2022-12-19 2023-04-25 浙江爱力浦科技股份有限公司 Novel double-tubular diaphragm metering pump hydraulic end

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