CN115749700A - Electronic gas lift plunger - Google Patents
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- CN115749700A CN115749700A CN202211461362.1A CN202211461362A CN115749700A CN 115749700 A CN115749700 A CN 115749700A CN 202211461362 A CN202211461362 A CN 202211461362A CN 115749700 A CN115749700 A CN 115749700A
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Abstract
Description
技术领域technical field
本发明属于井下测试仪器技术领域,具体涉及一种电子气举柱塞。The invention belongs to the technical field of downhole testing instruments, and in particular relates to an electronic gas lift plunger.
背景技术Background technique
气举柱塞排水采气工艺是利用气举柱塞在举升气和采出液之间形成机械界面,从而增加举升效率。对常规连续气举或间歇气举效率不高的井,采用气举柱塞可以有效防止气体上窜和液体滑脱,提高生产效率。气举柱塞在油管内减震弹簧与防喷管之间做周期性的上下往复运动,整个系统的工作由控制器控制气动薄膜阀的开关来完成。当气动薄膜阀关闭时,柱塞在自重作用下下落,柱塞下行过程的同时,井底能量积聚恢复,当套管压力积聚恢复到一定值时,控制器自动打开气动薄膜阀,气体迅速地从套管孔进入油管,和地层产生的气体一道推动柱塞及其上部的液体段塞一起向上运动,直至把柱塞及其上部液体举升至地面。The gas-lift plunger drainage gas recovery process uses the gas-lift plunger to form a mechanical interface between the lift gas and the production fluid, thereby increasing the lift efficiency. For wells with low efficiency of conventional continuous gas lift or intermittent gas lift, the use of gas lift plunger can effectively prevent gas channeling and liquid slippage, and improve production efficiency. The air-lift plunger makes periodic up-and-down reciprocating movements between the shock-absorbing spring in the oil pipe and the anti-nozzle pipe, and the work of the whole system is completed by the controller controlling the switch of the pneumatic membrane valve. When the pneumatic membrane valve is closed, the plunger falls under its own weight. While the plunger is going down, the energy accumulation at the bottom of the well recovers. When the casing pressure accumulation returns to a certain value, the controller automatically opens the pneumatic membrane valve, and the gas flows rapidly. It enters the tubing from the casing hole, and together with the gas generated in the formation, pushes the plunger and its upper liquid slug to move upwards until the plunger and its upper liquid are lifted to the ground.
随着天然气的不断开采,气井能量及产气效率逐步降低,需要掌握井下的深度、温度、压强、加速度和积液高度等数据;井筒处于地下,气井纵向一般长达3-4千米,气举柱塞在长达几千米的油管内作上下往复运动,其排水采气运动行程未知,同时井下为完全封闭空间,不但卫星定位信号无法穿透岩层,而且无线电信号也不能在狭小的天然气井中接收使用;井下恶劣的环境严重制约着各类定位技术在天然气井下的应用,因此,基于井筒井下环境面临的上述问题,需要研究和开发适用于井筒井下工作的定位技术。With the continuous exploitation of natural gas, the energy and gas production efficiency of gas wells are gradually reduced, and it is necessary to know the data of depth, temperature, pressure, acceleration and fluid accumulation height in the well; The lifting plunger reciprocates up and down in the oil pipe with a length of several kilometers, and its drainage and gas recovery movement is unknown. At the same time, the underground space is completely enclosed. Not only the satellite positioning signal cannot penetrate the rock formation, but also the radio signal cannot pass through the narrow natural gas field. Receiving and using in the well; the harsh environment downhole seriously restricts the application of various positioning technologies in the downhole of natural gas. Therefore, based on the above-mentioned problems faced by the downhole environment of the wellbore, it is necessary to research and develop the positioning technology suitable for the downhole work of the wellbore.
发明内容Contents of the invention
本发明解决的技术问题:提供一种电子气举柱塞,通过优化柱塞结构,将集成有供电装置、微控制器、用于检测井下温度和压强信息的数据采集模块、用于检测井下积液位置的定位模块的密封式内壳嵌入柱塞主体内部,解决了传统柱塞无法采集井下温度、压强、加速度、积液高度等数据、无法监测计算柱塞在井筒中的位置深度、柱塞排水工艺运行的效果无法准确评价的难题,可根据采集的数据确定气举柱塞排水采气运动行程轨迹,判断每次排水采气行程中气举柱塞是否都能够达到井底位置。The technical problem solved by the present invention is to provide an electronic gas lift plunger. By optimizing the plunger structure, a power supply device, a microcontroller, a data acquisition module for detecting downhole temperature and pressure information, and a data acquisition module for detecting downhole product The sealed inner shell of the liquid position positioning module is embedded in the main body of the plunger, which solves the problem that the traditional plunger cannot collect data such as downhole temperature, pressure, acceleration, and fluid height, and cannot monitor and calculate the position, depth, and depth of the plunger in the wellbore. The operation effect of the drainage process cannot be accurately evaluated. Based on the collected data, the movement trajectory of the gas-lift plunger for drainage and gas production can be determined, and it can be judged whether the gas-lift plunger can reach the bottom of the well during each drainage and gas production stroke.
本发明采用的技术方案:电子气举柱塞,包括位于若干个油管首尾固连而成的井筒内并周期性的上下往复运动的柱塞主体,所述柱塞主体下端部固定有堵头而上端部固定有打捞头,设于所述柱塞主体下端壁面上的导流孔和导流通道相互连通,所述柱塞主体上端锥形外壁上制有多个与柱塞主体内部中心流通通道连通的流通通道;所述柱塞主体内部设有密封式内壳,且井底积液由导流孔、导流通道、密封式内壳与柱塞主体内孔壁之间的间隙、中心流通通道流至流通通道;所述密封式内壳内集成密封有供电装置、微控制器、用于检测井下温度和压强信息的数据采集模块、用于检测井下积液位置的定位模块,所述数据采集模块中的温压测头通过密封式内壳上的测量孔和旁通孔与井筒内的积液连通;所述微控制器与供电装置电性连接,且数据采集模块和定位模块信号输出端与微控制器的输入端连接。The technical solution adopted in the present invention: electronic gas lift plunger, including a plunger body that is located in a wellbore formed by connecting several oil pipes head to tail and periodically reciprocating up and down, the lower end of the plunger body is fixed with a plug and The upper end is fixed with a fishing head, and the diversion hole and the diversion channel arranged on the lower end wall of the plunger body communicate with each other, and a plurality of communication channels with the inner center of the plunger body are formed on the tapered outer wall of the upper end of the plunger body A connected circulation channel; the plunger body is provided with a sealed inner shell, and the bottom fluid is circulated through the diversion hole, the diversion channel, the gap between the sealed inner shell and the inner hole wall of the plunger body, and the center The channel flows to the circulation channel; the sealed inner shell is integrated and sealed with a power supply device, a microcontroller, a data acquisition module for detecting downhole temperature and pressure information, and a positioning module for detecting the location of the downhole fluid accumulation. The temperature and pressure measuring head in the acquisition module communicates with the effusion in the wellbore through the measurement hole and bypass hole on the sealed inner shell; the microcontroller is electrically connected to the power supply device, and the signal output of the data acquisition module and the positioning module The terminal is connected to the input terminal of the microcontroller.
其中,所述密封式内壳包括电池保护套、下内壳和端盖,所述电池保护套为上端封口而下端开口的空心结构,所述下内壳为上下端开口的阶梯套结构,所述电池保护套开口朝下套装定位于下内壳上,且电池保护套下端内壁上的密封槽内设有与下内壳外壁接触的密封圈,所述电池保护套下方设有套装于下内壳上的挡环,所述挡环下端面抵于下内壳外壁的定位台上,且挡环上端面与电池保护套下端面接触,所述挡环外壁上制有与旁通孔位置对应的测量孔,所述下内壳下端口密封安装有端盖,所述供电装置、微控制器、数据采集模块和定位模块均安装于电池保护套和下内壳形成的内腔中。Wherein, the sealed inner case includes a battery protective case, a lower inner case and an end cover, the battery protective case is a hollow structure with a sealed upper end and an open lower end, and the lower inner case is a stepped sleeve structure with upper and lower ends opened, so The opening of the battery protection cover is positioned downward on the lower inner case, and the sealing groove on the inner wall of the lower end of the battery protection cover is provided with a sealing ring in contact with the outer wall of the lower inner case. The baffle ring on the shell, the lower end surface of the baffle ring is against the positioning platform on the outer wall of the lower inner shell, and the upper end surface of the baffle ring is in contact with the lower end surface of the battery protection sleeve, and the outer wall of the baffle ring is formed with a hole corresponding to the position of the bypass hole. The lower port of the lower inner shell is sealed with an end cover, and the power supply device, microcontroller, data acquisition module and positioning module are all installed in the inner cavity formed by the battery protection sleeve and the lower inner shell.
进一步地,所述数据采集模块包括温压一体化传感器,用于定位套装所述挡环的下内壳外壁处制有安装槽,且温压测头朝向挡环的温压一体化传感器嵌入安装槽内,所述温压一体化传感器通过信号线与微控制器的输入端连接。Further, the data acquisition module includes a temperature-pressure integrated sensor, which is used for positioning the mounting groove on the outer wall of the lower inner shell of the retaining ring, and the temperature-pressure measuring head is embedded and installed toward the temperature-pressure integrated sensor of the retaining ring In the tank, the temperature-pressure integrated sensor is connected to the input end of the microcontroller through a signal line.
进一步地,所述定位模块包括一级定位装置、二级定位装置和三级定位装置。Further, the positioning module includes a primary positioning device, a secondary positioning device and a tertiary positioning device.
进一步地,所述一级定位装置包括加速度传感器,所述加速度传感器定位安装于下内壳内,且加速度传感器通过信号线与微控制器的输入端连接。Further, the primary positioning device includes an acceleration sensor, the acceleration sensor is positioned and installed in the lower inner shell, and the acceleration sensor is connected to the input terminal of the microcontroller through a signal line.
进一步地,所述二级定位装置采用金属信号探测模块,所述金属信号探测模块包括电感数字转换器和搜索发生器,所述电感数字转换器和搜索发生器安装于倒T形环状结构的支撑环架两侧,所述电感数字转换器和搜索发生器上端面设置的保护套通过耐油胶垫抵于下内壳内孔中的定位环上,所述支撑环架下端面设置的保护套通过耐油胶垫抵于端盖上端面,所述搜索发生器与电感数字转换器连接,且电感数字转换器的输出端与微控制器的输入端连接,所述油管首尾两端通过金属油管接箍固连为一体,且搜索发生器经过两节油管之间的感应金属油管接箍时磁通量的变化信息通过电感数字转换器反馈至微控制器。Further, the secondary positioning device adopts a metal signal detection module, and the metal signal detection module includes an inductance-to-digital converter and a search generator, and the inductance-to-digital converter and the search generator are installed on the inverted T-shaped ring structure. On both sides of the support ring frame, the protective sleeve provided on the upper end surface of the inductance digital converter and the search generator is pressed against the positioning ring in the inner hole of the lower inner shell through an oil-resistant rubber pad, and the protective sleeve provided on the lower end surface of the support ring frame The search generator is connected to the inductance-to-digital converter through an oil-resistant rubber pad against the upper end surface of the end cover, and the output terminal of the inductance-to-digital converter is connected to the input terminal of the microcontroller. The hoops are firmly connected as a whole, and the change information of the magnetic flux when the search generator passes through the induction metal oil pipe coupling between the two oil pipes is fed back to the microcontroller through the inductance-to-digital converter.
进一步地,所述耐油胶垫采用乳胶材质制成,所述搜索发生器采用柔性PCB线圈制成。Further, the oil-resistant rubber pad is made of latex material, and the search generator is made of a flexible PCB coil.
进一步地,所述三级定位装置包括若干个电子标签和FID-RC522模块,若干个所述油管外壁上均粘接固定有电子标签,且电子标签外表面粘贴有耐磨耐腐蚀的透明保护膜,所述油管位于井筒中的深度、管壁厚度和直径信息存储于对应的电子标签中,所述FID-RC522模块位于一级定位装置上方并安装于下内壳内,所述FID-RC522模块的输出端与位于其上方的微控制器输入端连接,所述FID-RC522模块随同柱塞主体移动过程中与对应位置油管外壁上的电子标签无线连接后,实现电子标签上存储有油管深度位置的信息向FID-RC522模块的发送。Further, the three-level positioning device includes several electronic tags and FID-RC522 modules, the outer walls of several oil pipes are glued and fixed with electronic tags, and the outer surface of the electronic tags is pasted with a wear-resistant and corrosion-resistant transparent protective film , the depth of the oil pipe in the wellbore, the thickness of the pipe wall and the diameter information are stored in the corresponding electronic tags, the FID-RC522 module is located above the primary positioning device and installed in the lower inner shell, the FID-RC522 module The output end of the FID-RC522 module is connected with the input end of the microcontroller located above it, and the FID-RC522 module is wirelessly connected with the electronic tag on the outer wall of the oil pipe at the corresponding position during the movement of the plunger body, so that the depth position of the oil pipe is stored on the electronic tag Send the information to the FID-RC522 module.
进一步地,所述供电装置包括电池组和航空快速接头,所述电池组和航空快速接头由上至下依次定位安装于电池保护套内部,所述电池组与航空快速接头上端电性连接,且航空快速接头下端与其下方的微控制器电性连接。Further, the power supply device includes a battery pack and an aviation quick connector, the battery pack and the aviation quick connector are sequentially positioned and installed inside the battery protective case from top to bottom, the battery pack is electrically connected to the upper end of the aviation quick connector, and The lower end of the aviation quick connector is electrically connected with the microcontroller below it.
进一步地,若干个所述油管首尾两端通过金属油管接箍固连为一体。Further, the first and last ends of several oil pipes are fixedly connected as a whole by metal oil pipe couplings.
本发明与现有技术相比的优点:Advantage of the present invention compared with prior art:
1、本技术方案通过优化柱塞结构,使井底积液由导流孔、导流通道、密封式内壳与柱塞主体内孔壁之间的间隙、中心流通通道流至流通通道,而数据采集模块中的温压测头通过密封式内壳上的测量孔和旁通孔与井筒内的积液连通,为数据采集模块对井下积液温度、压力数据的测量提供条件,测量精准可靠;1. This technical solution optimizes the structure of the plunger so that the bottom well fluid flows from the diversion hole, the diversion channel, the gap between the sealed inner shell and the inner hole wall of the plunger main body, and the central circulation channel to the circulation channel, while The temperature and pressure measuring head in the data acquisition module communicates with the fluid accumulation in the wellbore through the measurement hole and the bypass hole on the sealed inner shell, providing conditions for the data acquisition module to measure the temperature and pressure data of the fluid accumulation in the wellbore, and the measurement is accurate and reliable ;
2、本技术方案通过在柱塞主体内的密封式内壳中设置定位模块,实现井下积液位置、高度以及气举柱塞排水采气运动行程轨迹的确定提供数据检测条件,为每次判断排水采气行程中气举柱塞是否都能够达到井底位置提供判断依据;2. In this technical solution, a positioning module is set in the sealed inner shell of the plunger body to realize the determination of the position and height of the downhole liquid accumulation and the trajectory of the gas-lift plunger drainage and gas recovery movement, providing data detection conditions for each judgment Whether the gas-lift plunger can reach the bottom of the well during the drainage and gas production stroke provides a basis for judging;
3、本技术方案解决了传统柱塞无法采集井下温度、压强、加速度、积液高度等数据、无法监测计算柱塞在井筒中的位置深度、柱塞排水工艺运行的效果无法准确评价的难题,为井下环境研究提供数据,结构简单,设计新颖,安装结构可靠。3. This technical solution solves the problems that the traditional plunger cannot collect data such as downhole temperature, pressure, acceleration, fluid height, etc., cannot monitor and calculate the position and depth of the plunger in the wellbore, and cannot accurately evaluate the effect of the plunger drainage process. Provide data for downhole environment research, simple structure, novel design, reliable installation structure.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明集成于密封式内壳内的供电装置、微控制器、数据采集模块和定位模块的安装结构示意图;Fig. 2 is a schematic diagram of the installation structure of the power supply device, microcontroller, data acquisition module and positioning module integrated in the sealed inner shell of the present invention;
图3为本发明位于井筒内的结构示意图。Fig. 3 is a schematic diagram of the structure of the present invention located in a wellbore.
具体实施方式Detailed ways
下面将结合本发明实施例中的图1-3,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with Figures 1-3 in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. . Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus. without further restrictions. An element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article, or device comprising said element.
电子气举柱塞,如图1-3所示,包括位于若干个油管1首尾固连而成的井筒内并周期性的上下往复运动的柱塞主体2,其中,若干个所述油管1首尾两端通过金属油管接箍24固连为一体;所述柱塞主体2下端部固定有堵头5而上端部固定有打捞头10,设于所述柱塞主体2下端壁面上的导流孔8和导流通道6相互连通,所述柱塞主体2上端锥形外壁上制有多个与柱塞主体2内部中心流通通道9连通的流通通道7;所述柱塞主体2内部设有密封式内壳3,且井底积液由导流孔8、导流通道6、密封式内壳3与柱塞主体2内孔壁之间的间隙、中心流通通道9流至流通通道7;所述密封式内壳3内集成密封有供电装置、微控制器4、用于检测井下温度和压强信息的数据采集模块、用于检测井下积液位置的定位模块,所述数据采集模块中的温压测头通过密封式内壳3上的测量孔12和旁通孔11与井筒内的积液连通;所述微控制器4与供电装置电性连接,且数据采集模块和定位模块信号输出端与微控制器4的输入端连接;上述结构中,通过优化柱塞结构,使井底积液由导流孔8、导流通道6、密封式内壳3与柱塞主体2内孔壁之间的间隙(此间隙仅供积液流过,不大于0.5mm)、中心流通通道9流至流通通道7,而数据采集模块中的温压测头通过密封式内壳3上的测量孔12和旁通孔11与井筒内的积液连通,为数据采集模块对井下积液温度、压力数据的测量提供条件,测量精准可靠;The electronic gas lift plunger, as shown in Figure 1-3, includes a plunger body 2 that is located in a wellbore formed by connecting
密封式内壳3的具体结构如下:所述密封式内壳3包括电池保护套3-1、下内壳3-2和端盖3-3,所述电池保护套3-1为上端封口而下端开口的空心结构,所述下内壳3-2为上下端开口的阶梯套结构,所述电池保护套3-1开口朝下套装定位于下内壳3-2上,且电池保护套3-1下端内壁上的密封槽3-4内设有与下内壳3-2外壁接触的密封圈,所述电池保护套3-1下方设有套装于下内壳3-2上的挡环3-5,所述挡环3-5下端面抵于下内壳3-2外壁的定位台上,且挡环3-5上端面与电池保护套3-1下端面接触,所述挡环3-5外壁上制有与旁通孔11位置对应的测量孔12,所述下内壳3-2下端口密封安装有端盖3-3,起到轴向定位和防水密封的作用,所述供电装置、微控制器4、数据采集模块和定位模块均安装于电池保护套3-1和下内壳3-2形成的内腔中;上述结构中,柱塞主体2采用无磁性非金属材料制成,为了保证密封式壳体3在柱塞主体2内安装可靠性,要求柱塞主体2内部中空尺寸需与密封式内壳3大小相匹配,预留出0.5mm的间隙即可,而0.5mm的间隙,可在电池保护套3-1和下内壳3-2外壁上设置多个厚度不超过0.5mm的凸台,当密封式内壳3装入柱塞主体2内孔后,电池保护套3-1和下内壳3-2外壁上的凸台抵于柱塞主体2内壁上,从而有利于积液顺利通过密封式内壳3外壁和柱塞主体2内壁之间的间隙的同时,保证密封式内壳3在柱塞主体2内安装后的稳定性;The specific structure of the sealed
其中,数据采集模块具体如下:所述数据采集模块包括温压一体化传感器13,用于定位套装所述挡环3-5的下内壳3-2外壁处制有安装槽,且温压测头朝向挡环3-5的温压一体化传感器13嵌入安装槽内,所述温压一体化传感器13通过信号线与微控制器4的输入端连接,温压一体化传感器13经由旁通孔11可以感知柱塞外界温度和压强信息,并将所测量的温度压强信息传输给微控制器4,由微控制器4运算和存储;Wherein, the data acquisition module is specifically as follows: the data acquisition module includes a temperature and pressure integrated
温压一体化传感器13为高分辨温度压力传感器DA33L,DA33L尺寸小、成本低、功耗低、高可靠且具有防水防腐蚀功能,利用温压一体化传感,13可以同时测量井下温度和压强信息,由于柱塞上行和柱塞下落阶段的压强信号明显不同,通过获取的压强信号判断柱塞是否处于下落阶段;在柱塞到达底部,与井底积液接触,由于积液来自温度较高的岩层会引起温度数据变化,柱塞在较高的温度运行的这一段行程可以作为举升积液的长度、体积等信息的定量判断依据;The temperature and pressure integrated
定位模块的具体结构如下:所述定位模块包括一级定位装置、二级定位装置和三级定位装置;The specific structure of the positioning module is as follows: the positioning module includes a primary positioning device, a secondary positioning device and a tertiary positioning device;
所述一级定位装置包括加速度传感器14,所述加速度传感器14定位安装于下内壳3-2内,且加速度传感器14通过信号线与微控制器4的输入端连接;其中,加速度传感器14采用三轴加速度传感器,三轴加速度传感器是一种可以对物体运动过程中的加速度进行测量的电子设备,通过对加速度进行二重积分,获得柱塞的位移量,并由微控制器4进行累计计算,实现柱塞运动位置的一级定位;加速度传感器14采用Freescale公司生产的性价比高的微型电容式三轴加速计MMA7260,MMA7260Q7是一种低成本单芯片三轴向高灵敏度加速度传感器,基于表面微机械结构,集成了信号调理电路、单极点低通滤波器和温度补偿部分,并且具有4种不同的灵敏度选择模式,体积小、重量轻,标识符清晰简明;Described primary positioning device comprises
所述二级定位装置采用金属信号探测模块,所述金属信号探测模块包括电感数字转换器15和搜索发生器16,所述电感数字转换器15和搜索发生器16安装于倒T形环状结构的支撑环架17两侧,所述电感数字转换器15和搜索发生器16上端面设置的保护套18通过耐油胶垫19抵于下内壳3-2内孔中的定位环上,所述支撑环架17下端面设置的保护套18通过耐油胶垫19抵于端盖3-3上端面,所述搜索发生器16与电感数字转换器15连接,且电感数字转换器15的输出端与微控制器4的输入端连接,所述油管1首尾两端通过金属油管接箍24固连为一体,且搜索发生器16经过两节油管1之间的感应金属油管接箍24时磁通量的变化信息通过电感数字转换器15反馈至微控制器4;具体的,所述耐油胶垫19采用乳胶材质制成,所述搜索发生器16采用柔性PCB线圈制成;The secondary positioning device adopts a metal signal detection module, and the metal signal detection module includes an inductance-to-digital converter 15 and a search generator 16, and the inductance-to-digital converter 15 and the search generator 16 are installed in an inverted T-shaped ring structure On both sides of the supporting ring frame 17, the protective cover 18 provided on the upper end surface of the inductance-to-digital converter 15 and the search generator 16 is pressed against the positioning ring in the inner hole of the lower inner shell 3-2 through the oil-resistant rubber pad 19, and the The protective sleeve 18 provided on the lower end surface of the support ring frame 17 is placed on the upper end surface of the end cover 3-3 through the oil-resistant rubber pad 19, and the search generator 16 is connected with the inductance-to-digital converter 15, and the output terminal of the inductance-to-digital converter 15 is connected to the The input end of the microcontroller 4 is connected, and the two ends of the oil pipe 1 are connected together through the metal oil pipe collar 24, and the magnetic flux when the search generator 16 passes through the induction metal oil pipe collar 24 between the two oil pipes 1 The change information is fed back to the microcontroller 4 through the inductance-to-digital converter 15; specifically, the oil-resistant rubber pad 19 is made of latex material, and the search generator 16 is made of a flexible PCB coil;
上述结构中,为防止机械部件相互之间磨损,故金属信号探测模块中的电感数字转换器15和搜索发生器16上下均垫了4个耐油胶垫19,耐油胶垫19可起到衬垫、密封、缓冲的作用;挡环3-5起固定和保护温压一体化传感器13的作用;电感数字转换器15能够完成对LC网络电感和阻抗的测量,从而实现电感传感技术;电感数字转换器15外接的搜索发生器16由柔性PCB线圈制成,在线圈中加一个交变电流,线圈周围会产生交变磁场,这时如果有金属物体进入这个磁场,则会在金属物体表面产生涡流,根据电磁感应原理,变化的电场可以生成变化的磁场,也就是金属物体表面产生涡电流可以生成次级磁场;金属油管接箍24位于两节油管1连接之处,为环形结构;当柱塞主体2沿井筒上下移动时,由于井筒内金属油管接箍24的存在,导致金属信号探测模块周围介质磁阻的变化,从而使测量线圈中的磁力线重新分布,磁通密度发生变化,记录变换的磁通量数值,通过分析处理,就可以得到井下柱塞的深度与位置;In the above structure, in order to prevent the mechanical parts from wearing and tearing each other, the inductance-to-
金属信号探测模块能探测油管之间的金属接箍,作为采集和获取信息的工具。柱塞在油管中运动,会经过无数处油管接箍,由于每节油管的长度已知,故其可以作为一种定位手段,具体而言,柱塞每经过一处金属油管接箍,根据电磁感应原理,金属油管接箍会改变感应线圈的磁通量,金属探测器将此信号传输给微控制器,微控制器计数一次,并通过微控制器的内部存储器记录;该信号与油管长度的乘积作为柱塞井下位置信息的定量判断依据,气举柱塞定期取出后回收数据。The metal signal detection module can detect metal couplings between oil pipes as a tool for collecting and obtaining information. When the plunger moves in the oil pipe, it will pass through countless oil pipe collars. Since the length of each oil pipe is known, it can be used as a positioning method. Specifically, each time the plunger passes through a metal oil pipe collar, according to The principle of electromagnetic induction, the metal oil pipe coupling will change the magnetic flux of the induction coil, the metal detector transmits this signal to the microcontroller, the microcontroller counts once, and records it through the internal memory of the microcontroller; the product of this signal and the length of the oil pipe As the quantitative judgment basis for the downhole position information of the plunger, the data is recovered after the gas lift plunger is periodically taken out.
所述电感数字转换器15具体型号为LDC1614,LDC1614是用于电感感应解决方案的4通道28位电感数字转换器15;具备多个通道且支持远程感应,通过I2C接口进行配置,能以极低的成本和功耗实现高性能且可靠的电感感应。The specific model of the inductance-to-
LDC1614电感的检测原理是利用电磁感应原理,通过在外接PCB线圈中加一个交变电流,线圈周围会产生交变磁场,当柱塞在井筒内移动时,金属油管接箍24进入这个交变磁场中会引起磁场变化,当电磁场受到干扰时,通过感应线圈可以观察到电感发生微小的偏移;LDC1614通过调节振荡器的幅度可以同时测量阻抗和LC的谐振损耗;所述PCB线圈具有低成本、高灵敏度、设计灵活、一致性优良等特点,为了保证良好的灵敏度,线圈直径取14mm;由于14mm直径线圈直径相对较大,为了降低成本,因此在此使用双层PCB板;同时为了尽量提高线圈阻抗,故使用4mil线径和线距,线圈电感约为20μH,使用100pF电容作为谐振电容,谐振频率3.5MHz,线圈谐振阻抗为14kΩ,既能够满足LDC1000工作条件,又具有一定的裕量;The detection principle of LDC1614 inductance is to use the principle of electromagnetic induction. By adding an alternating current to the external PCB coil, an alternating magnetic field will be generated around the coil. When the plunger moves in the wellbore, the metal tubing collar 24 enters this alternating magnetic field. When the electromagnetic field is disturbed, a slight shift in the inductance can be observed through the induction coil; the LDC1614 can simultaneously measure the impedance and the resonance loss of the LC by adjusting the amplitude of the oscillator; the PCB coil has low cost, High sensitivity, flexible design, excellent consistency, etc., in order to ensure good sensitivity, the coil diameter is 14mm; since the 14mm diameter coil diameter is relatively large, in order to reduce costs, a double-layer PCB board is used here; at the same time, in order to maximize the coil Impedance, so use 4mil wire diameter and wire spacing, the coil inductance is about 20μH, use a 100pF capacitor as the resonant capacitor, the resonant frequency is 3.5MHz, and the coil resonant impedance is 14kΩ, which can meet the working conditions of LDC1000 and has a certain margin;
所述三级定位装置包括若干个电子标签20和FID-RC522模块21,若干个所述油管1外壁上均粘接固定有电子标签20,且电子标签20外表面粘贴有耐磨耐腐蚀的透明保护膜,所述油管1位于井筒中的深度、管壁厚度和直径信息存储于对应的电子标签20中,所述FID-RC522模块21位于一级定位装置上方并安装于下内壳3-2内,所述FID-RC522模块21的输出端与位于其上方的微控制器4输入端连接,所述FID-RC522模块21随同柱塞主体2移动过程中与对应位置油管1外壁上的电子标签20无线连接后,实现电子标签20上存储有油管深度位置的信息向FID-RC522模块21的发送;其中,电子标签20即为射频标签,由芯片和内置天线组成,芯片存储了对应节油管1在井下位置及深度等待识别的标识性信息,是射频识别系统的数据载体,内置天线用于和RFID-RC522模块21的射频天线间进行通信;RFID-RC522模块21集成了阅读器和天线,阅读器,用于读取或读/写电子标签20的信息,主要任务是向电子标签20发射读取信号,并接收电子标签20的应答,对电子标签20的对象标识信息进行解码,将对象标识信息连带标签上其它相关信息传输到微控制器4,从而根据柱塞在井筒中接收的电子标签20发送的油管1的信息,确定柱塞深度和运行轨迹;微控制器采用STM32F103C8T6芯片,STM32F103C8T6是一款基于ARM Cortex-M内核STM32系列的32位的微控制器,具有价格便宜、性能强大、资源齐全等各种优点The three-stage positioning device includes several
上述结构中,通过在柱塞主体2内的密封式内壳3中设置定位模块,实现井下积液位置、高度以及气举柱塞排水采气运动行程轨迹的确定提供数据检测条件,为每次判断排水采气行程中气举柱塞是否都能够达到井底位置提供判断依据;In the above structure, by setting the positioning module in the sealed
供电装置的具体结构如下:所述供电装置包括电池组22和航空快速接头23,所述电池组22和航空快速接头23由上至下依次定位安装于电池保护套3-1内部,所述电池组22与航空快速接头23上端电性连接,且航空快速接头23下端与其下方的微控制器4电性连接;电池保护套3-1能保护电池内部材料不受损害,电池组22能将化学能转化成电能,为整个装置提供电能;航空快速接头23中的插针(阳接触件)和插孔(阴接触件)能互换装配使用,且耐压耐腐蚀;The specific structure of the power supply device is as follows: the power supply device includes a
本技术方案解决了传统柱塞无法采集井下温度、压强、加速度、积液高度等数据、无法监测计算柱塞在井筒中的位置深度、柱塞排水工艺运行的效果无法准确评价的难题,为井下环境研究提供数据,结构简单,设计新颖,安装结构可靠。This technical solution solves the problems that the traditional plunger cannot collect data such as downhole temperature, pressure, acceleration, fluid height, etc., cannot monitor and calculate the position and depth of the plunger in the wellbore, and cannot accurately evaluate the effect of the plunger drainage process. Environmental research provides data, simple structure, novel design, and reliable installation structure.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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CN118327956A (en) * | 2024-05-08 | 2024-07-12 | 东北石油大学 | A combined sealed intelligent plunger for drainage and gas collection |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118327956A (en) * | 2024-05-08 | 2024-07-12 | 东北石油大学 | A combined sealed intelligent plunger for drainage and gas collection |
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