CN115749234A - Reactor factory building internal structure climbing rotation type construction platform and climbing method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及核电施工设备技术领域,涉及一种反应堆厂房内部结构爬升廻转式施工平台及其爬升方法。The invention relates to the technical field of nuclear power construction equipment, and relates to a climbing and turning construction platform for the internal structure of a reactor building and a climbing method thereof.
背景技术Background technique
核岛反应堆厂房主要由内部结构、钢衬里、内外壳等结构组成,其中内部结构容纳核反应室、设备室、人员操作室等重要功能,其结构复杂、施工难度大且为反应堆厂房穹顶封闭前关键线路,制约整体施工工期。The nuclear island reactor building is mainly composed of internal structure, steel lining, inner shell and other structures. The internal structure accommodates important functions such as nuclear reaction room, equipment room, and personnel operating room. Lines restrict the overall construction period.
传统施工方式采用人工搭设钢管脚手架与木模板进行钢筋混凝土结构施工,施工材料只能临时堆放于部分已完工结构上,堆载能力十分有限;内部结构仅在中心设置一台塔吊,该台塔吊需要完成内部结构钢筋和模板转运、预埋件的安装甚至钢衬里内部施工走道板的安拆,塔吊运力不足;另外,在施工时,通常于蒸汽发生器隔间内布置多台混凝土布料机以满足内部结构混凝土浇筑要求,影响蒸汽发生器隔间内模板、预埋件等施工。The traditional construction method adopts manual construction of steel pipe scaffolding and wooden formwork for the construction of reinforced concrete structures. The construction materials can only be temporarily stacked on part of the completed structure, and the loading capacity is very limited; only one tower crane is installed in the center of the internal structure. The tower crane needs To complete the transfer of internal structural reinforcement and formwork, the installation of embedded parts, and even the installation and removal of the steel-lined internal construction walkway, the tower crane capacity is insufficient; in addition, during construction, multiple concrete placing machines are usually arranged in the steam generator compartment to meet The concrete pouring requirements of the internal structure affect the construction of formwork and embedded parts in the steam generator compartment.
发明内容Contents of the invention
本发明的主要目的在于提供一种反应堆厂房内部结构爬升廻转式施工平台及其爬升方法,旨在为核岛反应堆厂房内部结构施工提供了材料堆场,并通过设备集成减少施工干扰、提高施工效率。The main purpose of the present invention is to provide a climbing and rotating construction platform for the internal structure of the reactor building and its climbing method. efficiency.
为实现上述目的,本发明提供一种反应堆厂房内部结构爬升廻转式施工平台,包括立柱、钢平台、爬升机构、吊机以及布料机,其中,In order to achieve the above object, the present invention provides a climbing and rotating construction platform for the internal structure of the reactor building, including a column, a steel platform, a climbing mechanism, a crane and a distributing machine, wherein,
所述立柱的底部固定于核岛反应堆厂房内部结构中心堆坑内,钢平台套于立柱外部且通过爬升机构实现其相对于立柱爬升,吊机集成在所述钢平台顶部,布料机悬挂集成于钢平台下部。The bottom of the column is fixed in the center pit of the internal structure of the nuclear island reactor building. The steel platform is set outside the column and climbed relative to the column through a climbing mechanism. The lower part of the platform.
优选地,所述爬升机构包括与钢平台连接的上爬升框、与立柱连接的下爬升框以及连接上爬升框和下爬升框以驱动其相对竖向移动的驱动机构,上爬升框和下爬升框与立柱可拆卸连接以支撑钢平台爬升。Preferably, the climbing mechanism includes an upper climbing frame connected to the steel platform, a lower climbing frame connected to the column, and a driving mechanism connecting the upper climbing frame and the lower climbing frame to drive the relative vertical movement thereof, the upper climbing frame and the lower climbing frame The frame is detachably connected to the uprights to support the climbing of the steel platform.
优选地,所述驱动机构为油缸。Preferably, the driving mechanism is an oil cylinder.
优选地,所述上爬升框和下爬升框与立柱均通过销轴可拆卸连接。Preferably, the upper climbing frame and the lower climbing frame are detachably connected to the column through a pin shaft.
优选地,所述反应堆厂房内部结构爬升廻转式施工平台还包括套于立柱上的廻转机构,廻转机构的转动部与钢平台连接以驱动其相对立柱转动,廻转机构的固定部与上爬升框固定连接。Preferably, the climbing and turning construction platform for the internal structure of the reactor building further includes a turning mechanism sleeved on the column, the rotating part of the turning mechanism is connected with the steel platform to drive its rotation relative to the column, and the fixed part of the turning mechanism is connected to the steel platform. The upper climbing frame is fixedly connected.
优选地,所述钢平台下方设置有轨道,布料机的顶部安装于轨道内部以实现随轨道移动。Preferably, a track is provided under the steel platform, and the top of the distribution machine is installed inside the track to move with the track.
优选地,所述吊机与钢平台通过紧固件可拆卸连接。Preferably, the crane is detachably connected to the steel platform through fasteners.
优选地,所述布料机与钢平台通过紧固件可拆卸连接。Preferably, the placing machine is detachably connected to the steel platform through fasteners.
本发明进一步提出一种基于反应堆厂房内部结构爬升廻转式施工平台的爬升方法,包括以下步骤:The present invention further proposes a climbing method for a climbing and turning construction platform based on the internal structure of the reactor building, comprising the following steps:
使下爬升框与立柱保持固定,解除上爬升框与立柱之间的连接;Keep the lower climbing frame and the column fixed, and release the connection between the upper climbing frame and the column;
通过驱动机构工作带动上爬升框爬升,从而带动钢平台整体爬升;Drive the climbing frame to climb through the driving mechanism, so as to drive the steel platform to climb as a whole;
当钢平台爬升到位后,连接上爬升框与立柱,解除下爬升框与立柱的连接,通过驱动机构工作带动下爬升框上升,当下爬升框爬升到位后,连接下爬升框与立柱。When the steel platform climbs in place, connect the upper climbing frame and the column, release the connection between the lower climbing frame and the column, drive the lower climbing frame to rise through the work of the driving mechanism, and connect the lower climbing frame and the column after the current climbing frame climbs in place.
本发明提出的反应堆厂房内部结构爬升廻转式施工平台,钢平台套于立柱外部且通过爬升机构实现其相对于立柱爬升,钢平台可为核岛反应堆厂房内部结构施工提供材料堆场,同时增加用于材料运输的吊机,为布料机提供附着部位,减少施工干扰,提高施工效率。同时,本反应堆厂房内部结构爬升廻转式施工平台还具有结构简单、工作稳定以及容易实现的优点。The climbing and rotating construction platform for the internal structure of the reactor building proposed by the present invention, the steel platform is set on the outside of the column and is climbed relative to the column through a climbing mechanism. The crane used for material transportation provides attachment parts for the placement machine, reduces construction interference and improves construction efficiency. At the same time, the climbing and turning construction platform of the internal structure of the reactor building also has the advantages of simple structure, stable operation and easy realization.
附图说明Description of drawings
图1为本发明反应堆厂房内部结构爬升廻转式施工平台的结构示意图;Fig. 1 is the structural representation of the climb-up and turn-around type construction platform of the internal structure of the reactor building of the present invention;
图2为本发明反应堆厂房内部结构爬升廻转式施工平台中钢平台第一种结构的结构示意图;Fig. 2 is the structural representation of the first structure of the steel platform in the climbing and turning type construction platform of the reactor building internal structure of the present invention;
图3为本发明反应堆厂房内部结构爬升廻转式施工平台中钢平台第二种结构的结构示意图;Fig. 3 is the structural representation of the second structure of the steel platform in the climbing and turning type construction platform of the reactor building internal structure of the present invention;
图4为本发明反应堆厂房内部结构爬升廻转式施工平台中爬升机构的结构示意图。Fig. 4 is a structural schematic diagram of the climbing mechanism in the climbing and turning construction platform of the internal structure of the reactor building of the present invention.
图中,1-立柱;2-钢平台;3-爬升机构;31-上爬升框;32-下爬升框;33-油缸;4-廻转机构;5-吊机;6-布料机。In the figure, 1-column; 2-steel platform; 3-climbing mechanism; 31-climbing frame; 32-climbing frame; 33-oil cylinder;
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
需要说明的是,在本发明的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, the terms "horizontal", "vertical", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, or operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
参照图1至图4,本优选实施例中,一种反应堆厂房内部结构爬升廻转式施工平台,包括立柱1、钢平台2、爬升机构3、吊机5以及布料机6,其中,Referring to Fig. 1 to Fig. 4, in this preferred embodiment, a kind of climbing and rotating construction platform for the internal structure of the reactor building includes a
立柱1的底部固定于核岛反应堆厂房内部结构中心堆坑内,钢平台2套于立柱1外部且通过爬升机构3实现其相对于立柱1爬升,吊机5集成在钢平台2顶部,布料机6悬挂集成于钢平台2下部。The bottom of the
立柱1作为施工平台的承力结构和附着,固定安装于核岛反应堆厂房内部结构中心部位混凝土基础上,其平面形状根据钢平台2的平面形状可设计为不同,可为四边形、六边形或其他形状。The
钢平台2作为施工平台的主体,为悬挑钢平台,为核岛反应堆厂房内部结构施工提供材料堆场和设备集成位置。钢平台2可根据需求设计为“三叶草”型(如图2)或矩形(如图3)。“三叶草”型平台突出的三部分位于三个蒸汽发生器上部,可在突出的三部分平台下方悬挂作业架,用于蒸汽发生器隔间结构模板安拆、预埋件安装作业。As the main body of the construction platform, the
本实施例中,参照图4,爬升机构3包括与钢平台2连接的上爬升框31、与立柱1连接的下爬升框32以及连接上爬升框31和下爬升框32以驱动其相对竖向移动的驱动机构,上爬升框31和下爬升框32选择性与立柱1可拆卸连接以支撑钢平台2爬升。本实施例中,驱动机构为油缸33。In the present embodiment, with reference to Fig. 4, the climbing mechanism 3 includes an
本实施例中,上爬升框31和下爬升框32与立柱1均通过销轴可拆卸连接,当然,在其它变形实施例中,上爬升框31和下爬升框32与立柱1也可采用其它方式,只要实现可拆卸即可。In this embodiment, the
进一步地,本反应堆厂房内部结构爬升廻转式施工平台还包括套于立柱1上的廻转机构4,廻转机构4的转动部与钢平台2连接以驱动其相对立柱1转动,廻转机构4的固定部与上爬升框31固定连接。廻转机构4采用现有技术中常见结构即可,只要能实现带动钢平台2转动即可,本发明对此不作限定。Further, the internal structure of the reactor plant is a climbing and turning construction platform that also includes a turning mechanism 4 sleeved on the
本实施例中,通过设置廻转机构4实现钢平台2的转动,从而更加便于对核岛反应堆厂房内部进行施工操作。In this embodiment, the rotation of the
具体地,本实施例中,廻转机构4的固定部与上爬升框31通过焊接或法兰连接方式实现固定连接。Specifically, in this embodiment, the fixed part of the turning mechanism 4 is fixedly connected to the
布料机6可采用两种方式安装。第一种方式为固定连接,布料机6与钢平台2通过紧固件(如螺栓)可拆卸连接。第二种方式为滑动连接。具体地,在钢平台2下方设置有轨道,布料机6的顶部安装于轨道内部以实现随轨道移动。布料机6连接有驱动机构以实现其在轨道上移动。Distributing
具体地,吊机5与钢平台2通过紧固件(如螺栓)可拆卸连接。Specifically, the
本反应堆厂房内部结构爬升廻转式施工平台其工作过程如下:The working process of the climbing and turning construction platform for the internal structure of the reactor building is as follows:
1、使下爬升框32与立柱1二者保持连接后,解除上爬升框31与立柱1连接;1. After keeping the
2、通过油缸33伸出从而驱动上爬升框31上升,并带动钢平台2整体爬升;2. Extend the
3、当钢平台2爬升到位后,连接上爬升框31与立柱1使二者连接;3. When the
4、解除下爬升框32与立柱1的连接;4. Release the connection between the
5、通过油缸33回收,带动下爬升框32上升;5. Recycling through the
6、下爬升框32爬升到位后,将下爬升框32与立柱1二者连接;6. After the
7、重复上述步骤,实现钢平台2的分步爬升。7. Repeat the above steps to realize the step-by-step climbing of the
本实施例提出的反应堆厂房内部结构爬升廻转式施工平台,钢平台2套于立柱1外部且通过爬升机构3实现其相对于立柱1爬升,钢平台2可为核岛反应堆厂房内部结构施工提供材料堆场,同时增加了用于材料运输的吊机5,为布料机6提供附着部位,减少施工干扰,提高施工效率。同时,本反应堆厂房内部结构爬升廻转式施工平台还具有结构简单、工作稳定以及容易实现的优点。The internal structure of the reactor building proposed in this embodiment is a climbing and rotating construction platform. The
本发明进一步提出一种反应堆厂房内部结构爬升廻转式施工平台的爬升方法。The present invention further proposes a climbing method for the internal structure of the reactor building to climb and rotate the construction platform.
本优选实施例中,一种基于上述反应堆厂房内部结构爬升廻转式施工平台的爬升方法,包括以下步骤:In this preferred embodiment, a climbing method based on the internal structure of the above-mentioned reactor powerhouse climbing and rotating construction platform includes the following steps:
步骤S10,使下爬升框32与立柱1之间保持固定连接,解除上爬升框31与立柱1之间的连接;Step S10, keep the connection between the
步骤S20,通过驱动机构工作带动上爬升框31爬升,从而带动钢平台2整体爬升;Step S20, driving the
步骤S30,当钢平台2爬升到位后,连接上爬升框31与立柱1,解除下爬升框32与立柱1的连接,通过驱动机构工作带动下爬升框32上升(油缸回缩),当下爬升框32爬升到位后,连接下爬升框32与立柱1(将二者固定)。Step S30, when the
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, are all the same. included in the scope of patent protection of the present invention.
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