CN115745395B - High efficiency glass fiber production facility - Google Patents
High efficiency glass fiber production facility Download PDFInfo
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- CN115745395B CN115745395B CN202211409568.XA CN202211409568A CN115745395B CN 115745395 B CN115745395 B CN 115745395B CN 202211409568 A CN202211409568 A CN 202211409568A CN 115745395 B CN115745395 B CN 115745395B
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- glass fiber
- support
- shunt
- backup pad
- fiber production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Nonwoven Fabrics (AREA)
Abstract
The invention relates to the field of glass fibers, in particular to high-efficiency glass fiber production equipment. The utility model provides a high efficiency glass fiber production facility includes backup pad, shunt and shunt opening, two shunt opening symmetry integrated into one piece is in the shunt upper end, and a plurality of shunts even interval welding is in the backup pad. Still include feed bin and leak hole, locating lever and constant head tank, the position of feed bin is in the backup pad upside, and a plurality of leak holes evenly interval integrated into one piece is in the feed bin bottom, and the position of a plurality of leak holes is in a plurality of shunts top respectively. The positioning device also comprises positioning rods and positioning grooves, wherein the two positioning grooves are symmetrically and integrally formed on two sides of the supporting plate, and the two positioning rods are symmetrically welded on two sides of the storage bin. Still include support I and atomizer, the backup pad setting is in support I top, and support I upper portion integrated into one piece has the breach, and a plurality of atomizers all pass through the bolt fastening in the breach of support I upper portion, and its beneficial effect is high efficiency production glass fiber.
Description
Technical Field
The invention relates to the field of glass fibers, in particular to high-efficiency glass fiber production equipment.
Background
The glass fiber is an inorganic nonmetallic material with excellent performance, and is prepared by taking six ores of pyrophyllite, quartz sand, limestone, dolomite, loam and boron-magnesia as raw materials through the processes of high-temperature melting, wire drawing, winding, weaving and the like, wherein the diameter of a monofilament is several micrometers to twenty-several micrometers, which is equivalent to 1/20-1/5 of that of a hairline, and each bundle of fiber precursor consists of a plurality of monofilaments; the glass fiber production process includes two steps, including twice molding, crucible drawing and once molding, tank furnace drawing, and the tank furnace drawing includes melting pyrophyllite material into glass solution in kiln, eliminating air bubbles, conveying the glass solution to porous bushing plates, high speed drawing to form glass fiber filament, and simultaneous production of kiln via several via holes and hundred bushing plates.
At present, the production efficiency of glass fibers is limited by the area of a bushing, and the speed of producing glass fibers by a single bushing is limited.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides high-efficiency glass fiber production equipment which has the beneficial effect of producing glass fibers with high efficiency.
The utility model provides a high efficiency glass fiber production facility includes backup pad, shunt and shunt opening, two shunt opening symmetry integrated into one piece is in the shunt upper end, and a plurality of shunts even interval welding is in the backup pad upside.
Still include feed bin and leak hole, locating lever and constant head tank, the position of feed bin is in the backup pad upside, and a plurality of leak holes evenly interval integrated into one piece is in the feed bin bottom, and the position of a plurality of leak holes is in a plurality of shunts top respectively.
The automatic feeding device is characterized by further comprising positioning rods and positioning grooves, wherein the two positioning grooves are symmetrically and integrally formed on two sides of the supporting plate, the two positioning rods are symmetrically welded on two sides of the storage bin, and the bottoms of the two positioning rods are respectively nested in the two positioning grooves.
Still include support I and atomizer, the backup pad setting is in support I top, and support I upper portion integrated into one piece has the breach, and a plurality of atomizers all pass through the bolt fastening in the breach of support I upper portion.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic diagram of a high efficiency glass fiber production facility;
FIG. 2 is a schematic structural view of a silo;
FIG. 3 is a schematic structural view of a support plate;
FIG. 4 is a schematic view of a flow splitter;
FIG. 5 is a schematic view of the structure of the base;
FIG. 6 is a schematic view of the structure of the chute;
FIG. 7 is a schematic structural view of a bracket I;
FIG. 8 is a schematic structural view of a bracket II;
FIG. 9 is a schematic view of the structure of the baffle I;
FIG. 10 is a schematic view of a structure of a rotating shaft;
fig. 11 is a schematic structural view of the spool.
In the figure: a support plate 101; a positioning groove 102; a shunt 103; a shunt port 104;
A silo 201; a positioning rod 202; a weep hole 203;
a water tank 301; a base 302; a partition plate 303; a discharge port 304; a drain port 305; a chute 306; a redirecting rod 307; a bracket I308; a nebulizer 309;
A bracket II 401; a pillar 402; a rotating shaft 403; a spool 404; a slider 405; a chute 406; a baffle I407; a baffle II 408; a spring 409; and a hydraulic lever 410.
Detailed Description
This example can achieve the effect of improving the efficiency of glass fiber production, as shown in fig. 3-4.
Because the high-efficiency glass fiber production equipment comprises the supporting plate 101, the flow splitters 103 and the flow splitting openings 104, the two flow splitting openings 104 are symmetrically and integrally formed at the upper ends of the flow splitters 103, and the flow splitters 103 are uniformly welded at intervals on the upper side of the supporting plate 101; molten glass falls into the flow divider 103, and then overflows from two sides of the flow divider 103 through the flow dividing opening 104 after the inside of the flow divider 103 is filled, and then molten glass is drawn, and then molten glass fibers are formed, and then two glass fibers are produced simultaneously under the same area, and then the effect of improving the production efficiency of the glass fibers is achieved.
As shown in fig. 2-3, this example may achieve the effect of providing molten glass into a plurality of flow splitters 103.
Because the high-efficiency glass fiber production equipment further comprises a bin 201 and a plurality of leakage holes 203, the bin 201 is positioned on the upper side of the supporting plate 101, the plurality of leakage holes 203 are uniformly and integrally formed at the bottom of the bin 201 at intervals, and the positions of the plurality of leakage holes 203 are respectively above the plurality of flow splitters 103; the molten glass falls into the plurality of diverters 103 below through the plurality of orifices 203 in the silo 201, thereby providing molten glass into the plurality of diverters 103.
As shown in fig. 2-3, this example can achieve the effect that the molten glass falls exactly into the flow divider 103.
Because the high-efficiency glass fiber production equipment also comprises the positioning rods 202 and the positioning grooves 102, the two positioning grooves 102 are symmetrically and integrally formed on two sides of the supporting plate 101, the two positioning rods 202 are symmetrically welded on two sides of the storage bin 201, and the bottoms of the two positioning rods 202 are respectively nested in the two positioning grooves 102; and then the relative position of the supporting plate 101 and the bin 201 is limited by the positioning rod 202 and the positioning groove 102, and then the relative position of the diverter 103 and the drain hole 203 is limited, so that the effect that the diverter 103 is positioned below the drain hole 203 is realized, and the effect that molten glass accurately falls into the diverter 103 is realized.
This example can achieve the effect of cooling the glass fibers in the molten state, as shown in fig. 7.
Because the high-efficiency glass fiber production equipment also comprises the bracket I308 and the sprayers 309, the supporting plate 101 is fixed above the bracket I308 through bolts, the upper part of the bracket I308 is integrally formed with a notch, and a plurality of sprayers 309 are fixed in the notch of the upper part of the bracket I308 through bolts; the molten glass fibers fall from the shunt ports 104 and then pass through the sprayer 309, and the sprayer 309 sprays water to the glass fibers, thereby cooling the molten glass fibers and further cooling the molten glass fibers.
This example can achieve the effect of separating the glass fibers, as shown in fig. 5-6.
Because the high-efficiency glass fiber production equipment also comprises the base 302 and the partition plates 303, the lower end of the bracket I308 is fixed in the middle of the base 302 through bolts, the partition plates 303 are uniformly welded on the upper side of the base 302 at intervals, the partition plates 303 are respectively arranged between two rows of adjacent flow splitters 103, and the upper side of the base 302 is an inclined plane; two adjacent partition plates 303 and the inclined plane on the upper side of the base 302 form a compartment, and the glass fibers produced by each row of the flow splitters 103 fall into the same compartment, so that the effect of separating the glass fibers is achieved.
This example can achieve the effect of multiple glass fiber filaments integrated into a bundle, as shown in fig. 5-6.
Because the high-efficiency glass fiber production equipment further comprises the chute 306 and the discharge hole 304, the discharge hole 304 is welded at the tail end of the chute 306, and the chute 306 is integrally formed at the lower parts of the two adjacent partition plates 303 respectively; the glass fibers in each compartment pass through the chute 306 and then a plurality of individual glass fibers are gathered together to form a bundle of glass fibers, and the ends of the glass fiber bundles are pulled to pass through the discharge port 304, thereby achieving the effect of gathering a plurality of glass fiber filaments into a bundle.
This example can achieve the effect of carding glass fibers, as shown in fig. 5-6.
Because the high-efficiency glass fiber production equipment further comprises the water tank 301, the water outlet 305 and the redirecting rods 307, the water tank 301 is welded on the left side of the base 302, the plurality of water outlets 305 are respectively integrally formed between two adjacent partition boards 303, the redirecting rods 307 are respectively and rotatably connected to the lower parts of the plurality of partition boards 303, and the redirecting rods 307 are respectively positioned between two rows of adjacent flow splitters 103; the water sprayed by the sprayer 309 cools the glass fibers and then is collected in the water tank 301, and then the water in the water tank 301 is guided into the chute 306 through the water outlet 305, and then the glass fibers in the chute 306 are carried to the direction of the discharge port 304 by the water flow, so that the effect of carding the glass fibers is realized; the redirecting rods 307 on the upper side of each group of glass fibers limit the glass fibers above the redirecting rods 307 to be in a vertical state, so that the influence of the glass fibers flowing towards the direction of the discharge hole 304 on the upper molten glass fibers is reduced.
This example can achieve the effect of continuously drawing molten glass to form glass fibers, as shown in fig. 8-9.
Because the high-efficiency glass fiber production equipment also comprises a bracket II 401, a strut 402, a rotating shaft 403 and a winding drum 404, the base 302 is fixed on the upper side of the bracket II 401 through bolts, the two strut 402 are symmetrically welded on the right end of the bracket II 401, the rotating shaft 403 is rotationally connected to the upper ends of the two struts 402, the winding drum 404 is fixed on the rotating shaft 403 through key slots, the left end of the left strut 402 is fixedly provided with a motor through bolts, and the motor drives the rotating shaft 403 to rotate; the tail end of the glass fiber is fixed on the winding drum 404, the motor is started to drive the rotating shaft 403 to rotate, the winding drum 404 is driven to rotate, the tail end of the glass fiber is driven to rotate, tension is provided for the glass fiber, the glass fiber in the chute 306 is driven to move towards the discharge port 304, the molten glass fiber is driven to move towards the lower base 302 through the redirecting rod 307, and the effect of continuously drawing the molten glass to form the glass fiber is achieved.
This example can achieve the effect of uniformly winding the glass fibers, as shown in fig. 8-11.
Because the high-efficiency glass fiber production equipment further comprises the sliding grooves 406, the sliding blocks 405, the hydraulic rods 410 and the baffle plates I407, the two sliding grooves 406 are symmetrically and integrally formed inside the winding drum 404, the two sliding grooves 406 are symmetrically and integrally formed outside the rotating shaft 403, the fixed ends of the hydraulic rods 410 are fixed at the middle part of the left side support column 402 through bolts, the lower ends of the baffle plates I407 are fixed at the movable ends of the hydraulic rods 410 through bolts, the upper ends of the baffle plates I407 are positioned on the right side of the winding drum 404, and the upper ends of the baffle plates I407 are nested on the rotating shaft 403; the moving end of the hydraulic rod 410 moves leftwards, so that the baffle I407 is driven to move leftwards, the winding drum 404 is driven to move leftwards, the winding position of the glass fiber on the glass fiber is further moved rightwards, and the effect of uniformly winding the glass fiber is further realized.
This example may further achieve the effect of uniformly winding the glass fibers, as shown in fig. 8-9.
Because the high-efficiency glass fiber production equipment further comprises a spring 409 and a baffle II 408, the baffle II 408 is positioned on the left side of the winding drum 404, the baffle II 408 is nested on the rotating shaft 403, the right end of the spring 409 is welded on the left side of the baffle II 408, and the left end of the spring 409 is extruded on the left support column 402; when the hydraulic rod 410 moves leftwards, the winding drum 404 is driven to move rightwards, the baffle plate II 408 is driven to move leftwards, the spring 409 is pressed, the elasticity to the right side is generated, the winding drum 404 is driven to move rightwards, and the baffle plate I407 driven by the leftward movement of the hydraulic rod 410 limits the trend; the moving end of the hydraulic rod 410 moves rightwards, so that the blocking piece I407 is driven to move rightwards, the restriction of the blocking piece I407 on the winding drum 404 is eliminated, and the winding drum 404 moves rightwards under the action of the elasticity of the spring 409; the hydraulic rod 410 is continuously moved back and forth, so that the winding drum 404 is moved back and forth and left and right, and further, the effect of uniformly winding glass fibers is realized.
Claims (4)
1. A high efficiency glass fiber production facility, its characterized in that: including shunt (103), shunt (103) upper end symmetry is provided with two shunt ports (104), a plurality of shunt (103) evenly spaced setting is in backup pad (101) upside, backup pad (101) upside is provided with feed bin (201), a plurality of leak (203) evenly spaced setting is in feed bin (201) bottom, a plurality of leak (203) set up respectively in a plurality of shunt (103) top, backup pad (101) bilateral symmetry is provided with constant head tank (102), feed bin (201) bilateral symmetry is provided with locating lever (202), two locating lever (202) bottoms set up respectively in two constant head tanks (102), backup pad (101) below is provided with support I (308), support I (308) upper portion is provided with the breach, a plurality of atomizer (309) all set up in the breach of support I (308) upper portion, support I (308) lower extreme is provided with base (302), a plurality of baffle (303) evenly spaced setting is in base (302) upside, a plurality of baffle (303) set up respectively in the middle of two rows of adjacent shunt (103), base (103) bilateral symmetry is provided with locating lever (202), a plurality of inclined planes (305) are provided with inclined plane (306) respectively, drain outlet (306) below, drain outlet (301) are provided with inclined plane (306), the water tank (301) is arranged on the left side of the base (302), the plurality of water outlets (305) are respectively arranged between two adjacent partition boards (303), the plurality of redirecting rods (307) are respectively arranged at the lower parts of the plurality of partition boards (303), and the plurality of redirecting rods (307) are respectively arranged between two rows of adjacent flow splitters (103).
2. A high efficiency glass fiber production apparatus according to claim 1, wherein: still include support II (401), pillar (402), pivot (403) and reel (404), base (302) set up in support II (401) upside, and two pillar (402) symmetry set up in support II (401) right-hand member, and pivot (403) set up in two pillar (402) upper ends, and reel (404) set up on pivot (403), and left pillar (402) left end is provided with the motor, and motor drive pivot (403) rotate.
3. A high efficiency glass fiber production apparatus according to claim 2, wherein: still include spout (406), slider (405), hydraulic stem (410) and separation blade I (407), two spout (406) symmetry set up inside reel (404), two spout (406) symmetry set up in pivot (403) outside, hydraulic stem (410) stiff end sets up the middle part in left side pillar (402), separation blade I (407) lower extreme sets up the removal end at hydraulic stem (410), separation blade I (407) upper end sets up the right side at reel (404), separation blade I (407) upper end sets up on pivot (403).
4. A high efficiency glass fiber production apparatus according to claim 3, wherein: still include spring (409) and separation blade II (408), separation blade II (408) set up in reel (404) left side, separation blade II (408) set up on pivot (403), spring (409) right-hand member sets up in separation blade II (408) left side, spring (409) left end sets up on left pillar (402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211409568.XA CN115745395B (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211409568.XA CN115745395B (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
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| Publication Number | Publication Date |
|---|---|
| CN115745395A CN115745395A (en) | 2023-03-07 |
| CN115745395B true CN115745395B (en) | 2024-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211409568.XA Active CN115745395B (en) | 2022-11-11 | 2022-11-11 | High efficiency glass fiber production facility |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1392867A (en) * | 2000-03-14 | 2003-01-22 | 日东纺绩株式会社 | Bushing and glass fiber producing method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6065310A (en) * | 1998-07-01 | 2000-05-23 | Owens Corning Fiberglas Technology, Inc. | High throughput glass fiberizing system and process |
| JP2001261363A (en) * | 2000-03-22 | 2001-09-26 | Nippon Sheet Glass Co Ltd | Method and apparatus for producing glass fiber |
| US20170240450A1 (en) * | 2014-08-21 | 2017-08-24 | Ppg Industries Ohio, Inc. | Induction melter for glass melting and systems and methods for controlling induction-based melters |
| CN209428404U (en) * | 2018-12-04 | 2019-09-24 | 巨石集团九江有限公司 | A kind of control device for reducing glass fibre spray water and entering size application system |
| CN113371995B (en) * | 2021-04-21 | 2023-02-21 | 山东玻纤集团股份有限公司 | Glass fiber wire drawing device and glass fiber wire drawing system convenient to change |
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2022
- 2022-11-11 CN CN202211409568.XA patent/CN115745395B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1392867A (en) * | 2000-03-14 | 2003-01-22 | 日东纺绩株式会社 | Bushing and glass fiber producing method |
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| CN115745395A (en) | 2023-03-07 |
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Effective date of registration: 20240619 Address after: 010000 206, 2nd Floor, Nanshan E-commerce Service Center, Chengguan Town, Helingeer County, Hohhot City, Inner Mongolia Autonomous Region Applicant after: Inner Mongolia Tianhao Glass Fiber Co.,Ltd. Country or region after: China Address before: 231499 Danfeng Science Park, Tongcheng Economic Development Zone, Anqing City, Anhui Province Applicant before: Huang Zikun Country or region before: China |
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