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CN115743808B - Flexible vertical small packet box-in production line and control method - Google Patents

Flexible vertical small packet box-in production line and control method Download PDF

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Publication number
CN115743808B
CN115743808B CN202211646343.6A CN202211646343A CN115743808B CN 115743808 B CN115743808 B CN 115743808B CN 202211646343 A CN202211646343 A CN 202211646343A CN 115743808 B CN115743808 B CN 115743808B
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box
filling
channel
manipulator
main line
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CN115743808A (en
Inventor
李宏彬
李兴建
刘瑶
韩洪彦
胡志强
李刘平
胡力文
郑江
许晓鹏
王文武
谢昆
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Yunnan Tobacco Machinery Co ltd
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Yunnan Tobacco Machinery Co ltd
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Abstract

The invention discloses a flexible vertical small packet box-in production line and a control method, which are characterized by comprising a strip box feeding module (1) and a vertical small packet transporting and arranging module (2); the strip box feeding module (1) is connected with an input channel (5) for carrying out strip box opening, the input channel (5) is connected with a filling main line module (3) for carrying out strip box secondary opening, sorting and small box filling through a first corner device (6), and the filling main line module (3) is connected with an output channel (9) for detecting the strip box state through a second corner device (8); the filling main line module (3) is also connected with a vertical small box transporting and arranging module (2); the strip box feeding module (1) comprises an adjustable box warehouse and an adjustable blanking channel; the loading main line module (3), the input channel (5) and the output channel (9) are all provided with adjustable support plates (306). The specification switching of three different special-shaped packages is realized.

Description

Flexible vertical small packet box-in production line and control method
Technical Field
The invention relates to the field of cigarette packaging, in particular to a flexible vertical packet box-in production line and a control method.
Background
Along with the development and progress of the cigarette food industry, the packaging forms of cigarette products are more and more diversified, and various special-shaped packaged cigarette products are layered endlessly; however, due to the problems of low required output, quick product updating, high difficulty in cigarette mechanical manufacturing, high special input cost of a special machine and the like of special-shaped cigarette products, the special-shaped cigarette package cannot realize mass mechanical production. Therefore, there is an urgent need for a cigarette packet pack-in-box production device capable of adapting to switching of various specifications.
Disclosure of Invention
The invention aims at: aiming at the problems that the existing special-shaped cigarette products are low in required yield, quick in product updating and substitution, high in cigarette machine manufacturing difficulty and high in special-purpose investment cost, and the special-purpose machine cannot realize large-batch mechanized production, the flexible vertical type small packet box-in production line and the control method are provided, the switching production of three different special-shaped package specifications can be realized rapidly, and the packages with the same type of strip box and different sizes can be adjusted to the greatest extent.
The technical scheme of the invention is as follows:
A flexible vertical small packet box-in production line comprises a strip box feeding module and a vertical small box transporting and arranging module; the strip box feeding module is connected with an input channel for opening the strip box, the input channel is connected with a filling main line module for opening the strip box for the second time, arranging and filling the small box through a first corner device, and the filling main line module is connected with an output channel for detecting the box state of the strip box through a second corner device; the filling main line module is also connected with a vertical small box transporting and sorting module; the strip box feeding module comprises an adjustable box warehouse and an adjustable blanking channel; the loading main line module, the input channel and the output channel are all provided with adjustable support plates.
Further, the filling main line module comprises a filling main line channel, and the filling main line channel is sequentially connected with a sulfuric acid paper lifting imaging detection device, a small package filling imaging detection device and a sulfuric acid paper guiding back imaging detection device; the filling main line channel is provided with a conveying lug belt driven by a servo motor I, and the conveying lug belt is connected with a clamping device; the adjustable handrail plate is positioned on the upper side of the conveying lug belt.
Further, the filling main line channel is also provided with a second box opening manipulator, a third box opening manipulator, a fourth sulfuric acid paper sucking and arranging manipulator, a fifth drawstring arranging manipulator and a sixth filling manipulator; the third box opening manipulator and the fourth sulfuric acid paper sucking and arranging manipulator are positioned on the same side, and the second box opening manipulator, the fifth drawstring arranging manipulator and the sixth filling manipulator are positioned on the same side; and a clamp is arranged on the sixth filling manipulator.
Furthermore, the filling main line channel is also provided with a box closing cylinder, the box closing cylinder is connected with a side box opening and closing device, and the side box opening and closing device is connected with a connecting plate and a motor housing.
Furthermore, the input channel is also provided with a conveying lug belt driven by a servo motor I, a clamping device and a conveying belt detection sensor are arranged below the conveying lug belt, and one end of the conveying lug belt is provided with an input channel protective cover shell; a first box opening manipulator is arranged beside the conveying lug belt; the adjustable handrail plate is positioned on the upper side of the conveying lug belt.
Further, the output channel and the input channel are respectively provided with a conveying lug belt, a servo motor I, a clamping device and an adjustable handrail plate; a rejecting channel is arranged on the same side of the output channel as the adjustable supporting plate, a rejecting device is arranged on the other side opposite to the rejecting channel, and a seal sticking detection device is arranged on the same side as the rejecting device; the output channel is also provided with a box pressing cylinder; the output channel is connected with a seal sticking device.
Further, the first corner device and the second corner device are respectively provided with a servo motor II and a linear unit; the first corner device is provided with a first corner push head and a first corner cover shell, and the first corner push head is arranged on the linear unit; the second corner device is provided with a second corner push head and a second corner housing.
Further, the system also comprises an electric control system, wherein the electric control system comprises a main electric control cabinet, a control main station, a control sub-cabinet, a mechanical manual control sub-cabinet and a control sub-station; the control sub-cabinet is respectively arranged in the vertical small box transportation and arrangement module, the input channel, the first corner device and the second corner device; the mechanical manual control sub-cabinet is respectively arranged in the filling main line channel and the input channel.
The invention also comprises a control method of the flexible vertical small packet box-in production line, which comprises the following steps:
when the detection strip box is in a side-open type strip box, a first box opening manipulator of the input channel performs box opening operation;
when the strip box is a vertical strip box, the second box opening manipulator and the third box opening manipulator in the filling main line channel perform box opening operation; after the box opening action, detecting whether the box is opened or not by using the optical fibers, if not, marking the box, and if not, carrying out no action on the subsequent flow until the box is transported to a removing station for removing;
Collecting a packet appearance image, detecting whether the packet appearance and the transparent paper state meet the regulations or not, and eliminating packets which do not meet the regulations;
Respectively collecting a parchment paper image and a filling completion image of the strip box, and detecting whether the parchment paper lifting imaging, the small package filling imaging and the parchment paper guiding imaging meet the regulations or not; after detecting the unqualified box, marking the station box, and not only guiding the normal sulfuric acid paper back and closing the box, but also stopping other stations until the station box is transported to a rejecting station for rejecting;
and collecting the image of the strip box after the seal is pasted, detecting whether the pasted strip box meets the rule, and eliminating the strip box which does not meet the rule.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can quickly realize the specification switching of three different special-shaped packages, fully considers the reserved expansion factors of later-stage specification change, and has the flexibility design to lead the special-shaped cigarette packaging production line to be greatly broken through and realize mass mechanized production;
2. A flexible vertical small packet box-in production line and a control method, according to the invention, the quick switching of production specifications is finished by adjusting part of the supporting plate and the mechanical fixing device, and the switching of different specifications of special-shaped package specifications can be realized.
Drawings
FIG. 1 is an overall plan layout of a flexible vertical pouch-filling line and control method.
Fig. 2 is a schematic diagram of an input channel structure of a flexible vertical packet filling production line and a control method.
Fig. 3 is a schematic structural view of a first corner device of a flexible vertical packet filling production line and a control method.
Fig. 4 is a schematic diagram of a flexible vertical packet filling line channel structure of a production line and a control method.
Fig. 5 is a schematic structural diagram of a second corner device of a flexible vertical packet filling production line and a control method.
FIG. 6 is a schematic diagram of a flexible vertical packet loading line and a control method of the output device mechanism.
Reference numerals: 1-a strip box feeding module, 2-a vertical small box transporting and arranging module, 201-a vertical small box transporting channel, 202-a small box appearance detecting device, 203-a small box appearance detecting and removing device, 204-a small box transparent paper detecting device, 205-a small box transparent paper removing device, 206-a vertical small box transporting and arranging device, 3-a filling main line module, 301-a first box opening manipulator, 302-a conveying lug belt, 303-a servo motor I, 304-a clamping device, 305-an input channel protecting cover shell, 306-an adjustable supporting plate, 307-a conveying belt detecting sensor, 308-a servo motor II, 309-a straight line unit, 310-a first turning angle pushing head, 311-a first turning angle protecting cover shell, 312-a second box opening manipulator, 313-third box opening mechanical arm, 314-fifth drawstring arranging mechanical arm, 315-sixth filling mechanical arm, 316-clamp, 317-box closing cylinder, 318-connecting plate, 319-side box opening and closing device, 320-motor housing, 321-second corner pushing head, 322-second corner protecting housing, 323-box pressing cylinder, 324-seal pasting detection device, 325-removing device, 326-removing channel, 327-fourth sulfuric acid paper absorbing and arranging mechanical arm, 328-sulfuric acid paper lifting imaging detection device, 329-small package filling imaging detection device, 330-sulfuric acid paper guiding imaging detection device, 4-electric control system, 401-main electric control cabinet, 402-control master station, 403-control sub-cabinet, 404-mechanical hand control sub-cabinet, 405-control substation, 5-input channel, 6-first corner device, 7-filling main line channel, 8-second corner device, 9-output channel, 10-seal pasting device.
Detailed Description
It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The features and capabilities of the present invention are described in further detail below in connection with examples.
Referring to fig. 1-6, a flexible vertical packet filling line,
A flexible vertical small packet box-in production line comprises a strip box feeding module 1 and a vertical small packet transporting and arranging module 2; the strip box feeding module 1 is connected with an input channel 5 for carrying out strip box opening, the input channel 5 is connected with a filling main line module 3 for carrying out strip box secondary box opening, arrangement and small box filling through a first corner device 6, and the filling main line module 3 is connected with an output channel 9 for detecting the strip box state through a second corner device 8; the filling main line module 3 is also connected with a vertical small box transporting and sorting module 2; the loading main line module 3, the input channel 5 and the output channel 9 are all provided with adjustable support plates 306.
The strip box feeding module 1 comprises an adjustable box warehouse and an adjustable blanking channel; the adjustable box warehouse and the adjustable blanking channel can be adjusted according to the specification of the strip box; the adjustable box warehouse comprises an adjustable back plate and a flat belt for conveying the strip boxes; the adjustable blanking channel comprises an adjustable end plate and a push head assembly.
The vertical small box transporting and arranging module 2 comprises a vertical small box conveying channel 201, wherein the vertical small box conveying channel 201 is sequentially provided with a small box appearance detection device 202, a small box appearance detection and removing device 203, a small box transparent paper detection device 204 and a small box transparent paper detection and removing device 205, and small boxes with appearances and transparent papers not conforming to regulations are detected and removed; the vertical capsule conveying passage 201 is connected to a vertical capsule conveying and sorting device 206.
The filling main line module 3 comprises a filling main line channel 7, and the filling main line channel 7 is sequentially connected with a sulfuric acid paper lifting imaging detection device 328, a small package filling imaging detection device 329 and a sulfuric acid paper guiding back imaging detection device 330; a conveying lug belt 302 driven by a servo motor I303 is arranged on the filling main line channel 7, and the conveying lug belt 302 is connected with a clamping device 304; the adjustable armrests 306 are located on the upper side of the conveyor lug belt 302.
The loading main line channel 7 is further provided with a second box opening manipulator 312, a third box opening manipulator 313, a fourth sulfuric acid paper sucking and arranging manipulator 327, a fifth drawstring arranging manipulator 314 and a sixth loading manipulator 315; the third box opening manipulator 313 and the fourth sulfuric acid paper absorbing and arranging manipulator 327 are positioned on the same side, and the second box opening manipulator 312, the fifth drawstring arranging manipulator 314 and the sixth filling manipulator 315 are positioned on the same side; the sixth loading manipulator 315 is provided with a clamp 316.
The filling main line channel 7 is also provided with a box closing cylinder 317, the box closing cylinder 317 is connected with a side box opening and closing device 319, and the side box opening and closing device 319 is connected with a connecting plate 318 and a motor housing 320.
The input channel 5 is also provided with a conveying lug belt 302 driven by a servo motor I303, a clamping device 304 and a conveying belt detection sensor 307 are arranged below the conveying lug belt 302, and one end of the conveying lug belt 302 is provided with an input channel protective cover shell 305; a first box opening manipulator 301 is arranged beside the conveying lug belt 302; the adjustable armrests 306 are located on the upper side of the conveyor lug belt 302.
The output channel 9 and the input channel 5 are respectively provided with a conveying lug belt 302, a servo motor I303, a clamping device 304 and an adjustable support plate 306; a rejecting channel 326 is arranged on the same side of the output channel 9 as the adjustable support plate 306, a rejecting device 325 is arranged on the other side opposite to the rejecting channel 326, and a seal sticking detection device is arranged on the same side as the rejecting device 325; the output channel 9 is also provided with a box pressing cylinder 323; the output channel is connected with a seal attaching device 10.
The first corner device 6 and the second corner device 8 are respectively provided with a servo motor II 308 and a linear unit 309; the first corner device 6 is provided with a first corner push head 310 and a first corner cover 311, and the first corner push head is arranged on the straight line unit 309; the second corner device 8 is provided with a second corner push head 321 and a second corner cover (322).
The system also comprises an electric control system 4, wherein the electric control system 4 comprises a main electric control cabinet 401, a control main station 402, a control sub-cabinet 403, a mechanical hand control sub-cabinet 404 and a control sub-station 405; the control sub-cabinet 403 is respectively arranged in the vertical small box transportation and arrangement module 2, the input channel 5, the first corner device 6 and the second corner device 8; the mechanical hand control sub-cabinets 404 are arranged in the filling main line channel 7 and the input channel 5, respectively.
The invention also comprises a control method of the flexible vertical small packet box-in production line, which comprises the following steps:
when the detection strip box is in a side-open type strip box, a first box opening manipulator of the input channel performs box opening operation;
when the strip box is a vertical strip box, the second box opening manipulator and the third box opening manipulator in the filling main line channel perform box opening operation; after the box opening action, detecting whether the box is opened or not by using the optical fibers, if not, marking the box, and if not, carrying out no action on the subsequent flow until the box is transported to a removing station for removing;
Collecting a packet appearance image, detecting whether the packet appearance and the transparent paper state meet the regulations or not, and eliminating packets which do not meet the regulations;
Respectively collecting a parchment paper image and a filling completion image of the strip box, and detecting whether the parchment paper lifting imaging, the small package filling imaging and the parchment paper guiding imaging meet the regulations or not; after detecting the unqualified box, marking the station box, and not only guiding the normal sulfuric acid paper back and closing the box, but also stopping other stations until the station box is transported to a rejecting station for rejecting;
and collecting the image of the strip box after the seal is pasted, detecting whether the pasted strip box meets the rule, and eliminating the strip box which does not meet the rule.
The flexible packaging production line mainly completes packaging procedures such as tobacco package feeding, six-sided detection of tobacco packages, carton feeding, carton opening detection, sulfuric acid paper opening, stretching strap opening, sulfuric acid paper and stretching strap imaging detection, tobacco package box loading and box filling imaging detection, sulfuric acid paper guide back imaging detection, carton closing, carton label pasting imaging detection and the like. When the flexible packaging production line is used, a prefabricated formed strip box provided by the strip box feeding module is conveyed to the strip box opening mechanical arm through the strip box conveying channel to open the strip box, the first mechanical arm opens the strip box when the strip box is a side-open strip box, the second mechanical arm and the third mechanical arm open the strip box when the strip box is a side-open strip box, and then the strip box is conveyed to the cellophane sorting device, the drawstring sorting device and the small package filling mechanical arm through the channels to carry out flow action operation by the mechanical arms of the devices in sequence; the other material small box tobacco packet is provided by a small box feeding device, is conveyed by a small box conveying channel, is conveyed to a small box sorting device after being detected by the small box quality, the sorted small box tobacco packet bundle is filled into the strip box by a small package filling manipulator, and the strip box filled with the material is guided back into the box by Guan Hezhuang air cylinder sulfuric acid paper and a pull belt and is closed by a box cover; finally, the carton is transported to a seal pasting device by a carton transportation channel to paste the carton seals, and unqualified products are removed from the removing device after the actions are finished, so that the whole process of filling the small bags into the boxes in the production line is finished.
The above examples merely illustrate specific embodiments of the application, which are described in more detail and are not to be construed as limiting the scope of the application. It should be noted that it is possible for a person skilled in the art to make several variants and modifications without departing from the technical idea of the application, which fall within the scope of protection of the application.

Claims (6)

1. The flexible vertical small packet box-in production line is characterized by comprising a strip box feeding module (1) and a vertical small packet transporting and arranging module (2); the strip box feeding module (1) is connected with an input channel (5) for carrying out strip box opening, the input channel (5) is connected with a filling main line module (3) for carrying out strip box secondary opening, sorting and small box filling through a first corner device (6), and the filling main line module (3) is connected with an output channel (9) for detecting the strip box state through a second corner device (8); the filling main line module (3) is also connected with a vertical small box transporting and arranging module (2); the strip box feeding module (1) comprises an adjustable box warehouse and an adjustable blanking channel; the loading main line module (3), the input channel (5) and the output channel (9) are all provided with adjustable support plates (306);
the filling main line module (3) comprises a filling main line channel (7), and the filling main line channel (7) is sequentially connected with a sulfuric acid paper lifting imaging detection device (328), a small package filling imaging detection device (329) and a sulfuric acid paper guiding back imaging detection device (330); a conveying lug belt (302) driven by a servo motor I (303) is arranged on the filling main line channel (7), and the conveying lug belt (302) is connected with a clamping device (304); the adjustable handrail plate (306) is positioned on the upper side of the conveying lug belt (302);
The filling main line channel (7) is also provided with a second box opening manipulator (312), a third box opening manipulator (313), a fourth sulfuric acid paper absorbing and arranging manipulator (327), a fifth drawstring arranging manipulator (314) and a sixth filling manipulator (315); the third box opening manipulator (313) and the fourth sulfuric acid paper absorbing and arranging manipulator (327) are positioned on the same side, and the second box opening manipulator (312), the fifth drawstring arranging manipulator (314) and the sixth filling manipulator (315) are positioned on the same side; a clamp (316) is arranged on the sixth filling manipulator (315);
The input channel (5) is also provided with a conveying lug belt (302) driven by a servo motor I (303), a clamping device (304) and a conveying belt detection sensor (307) are arranged below the conveying lug belt (302), and one end of the conveying lug belt (302) is provided with an input channel protective cover shell (305); a first box opening manipulator (301) is arranged beside the conveying lug belt (302); the adjustable armrest plate (306) is positioned on the upper side of the conveying lug belt (302).
2. A flexible vertical packet filling line according to claim 1, characterized in that the filling main line channel (7) is further provided with a closing cylinder (317), the closing cylinder (317) is connected with a side opening and closing device (319), and the side opening and closing device (319) is connected with a connecting plate (318) and a motor housing (320).
3. The flexible vertical packet filling production line according to claim 1, wherein the output channel (9) and the input channel (5) are provided with a conveying lug belt (302), a servo motor I (303), a clamping device (304) and an adjustable handrail plate (306); a rejecting channel (326) is arranged on the same side of the output channel (9) as the adjustable supporting plate (306), a rejecting device (325) is arranged on the other side opposite to the rejecting channel (326), and a seal sticking detection device is arranged on the same side as the rejecting device (325); the output channel (9) is also provided with a box pressing cylinder (323); the output channel is connected with a seal sticking device (10).
4. The flexible vertical packet filling production line according to claim 1, wherein the first corner device (6) and the second corner device (8) are provided with a servo motor II (308) and a linear unit (309); the first corner device (6) is provided with a first corner push head (310) and a first corner cover (311), and the first corner push head is arranged on the linear unit (309); the second corner device (8) is provided with a second corner push head (321) and a second corner cover shell (322).
5. The flexible vertical packet boxing line according to claim 1, further comprising an electric control system (4), wherein the electric control system (4) comprises a main electric control cabinet (401), a control main station (402), a control sub-cabinet (403), a mechanical manual control sub-cabinet (404) and a control sub-station (405); the control sub-cabinet (403) is respectively arranged in the vertical small box transportation and arrangement module (2), the input channel (5), the first corner device (6) and the second corner device (8); the mechanical manual control sub-cabinet (404) is respectively arranged in the filling main line channel (7) and the input channel (5).
6. The control method of the flexible vertical type small packet box filling production line is characterized by comprising the following steps of:
when the detection strip box is in a side-open type strip box, a first box opening manipulator of the input channel performs box opening operation;
when the strip box is a vertical strip box, the second box opening manipulator and the third box opening manipulator in the filling main line channel perform box opening operation; after the box opening action, detecting whether the box is opened or not by using the optical fibers, if not, marking the box, and if not, carrying out no action on the subsequent flow until the box is transported to a removing station for removing;
Collecting a packet appearance image, detecting whether the packet appearance and the transparent paper state meet the regulations or not, and eliminating packets which do not meet the regulations;
Respectively collecting a parchment paper image and a filling completion image of the strip box, and detecting whether the parchment paper lifting imaging, the small package filling imaging and the parchment paper guiding imaging meet the regulations or not; after detecting the unqualified strip box, marking the strip box, and not only guiding the normal sulfuric acid paper back and closing the strip box, but also stopping other stations from acting until the strip box is transported to a rejecting station for rejecting;
and collecting the image of the strip box after the seal is pasted, detecting whether the pasted strip box meets the rule, and eliminating the strip box which does not meet the rule.
CN202211646343.6A 2022-12-21 2022-12-21 Flexible vertical small packet box-in production line and control method Active CN115743808B (en)

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CN115743808B true CN115743808B (en) 2024-08-30

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CN214718548U (en) * 2021-02-02 2021-11-16 湖北中烟工业有限责任公司 Novel GD ramuscule packagine machine set YB65A carton paper detection device

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CN110525730A (en) * 2019-09-09 2019-12-03 湖南中南高创烟草科技有限公司 The equipment and its process of box in a kind of filling of capsule
CN114379854B (en) * 2020-10-20 2024-08-16 上海烟草机械有限责任公司 Tobacco bale passageway diverging device and strip cigarette production line
CN113830375B (en) * 2021-09-30 2023-03-24 红云红河烟草(集团)有限责任公司 Full-automatic small bag box filling machine

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Publication number Priority date Publication date Assignee Title
CN214718548U (en) * 2021-02-02 2021-11-16 湖北中烟工业有限责任公司 Novel GD ramuscule packagine machine set YB65A carton paper detection device
CN214566385U (en) * 2021-02-08 2021-11-02 深圳市联君科技股份有限公司 Packagine machine barrel lacks a packet detection device

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