CN115741435A - Wire rope makes rust cleaning burnishing device for wire drawing - Google Patents
Wire rope makes rust cleaning burnishing device for wire drawing Download PDFInfo
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- CN115741435A CN115741435A CN202211376236.6A CN202211376236A CN115741435A CN 115741435 A CN115741435 A CN 115741435A CN 202211376236 A CN202211376236 A CN 202211376236A CN 115741435 A CN115741435 A CN 115741435A
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 238000005491 wire drawing Methods 0.000 title claims abstract description 7
- 238000004140 cleaning Methods 0.000 title claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 95
- 239000010959 steel Substances 0.000 claims abstract description 95
- 238000005498 polishing Methods 0.000 claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 238000002791 soaking Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 55
- 238000003825 pressing Methods 0.000 claims description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 21
- 230000008569 process Effects 0.000 abstract description 21
- 238000007517 polishing process Methods 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012432 intermediate storage Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 27
- 230000005389 magnetism Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of steel wire rope preparation, in particular to a rust removing and polishing device for manufacturing and drawing steel wires. The invention provides a rust removing and polishing device for manufacturing and drawing a steel wire rope, which integrates a rust removing process and a polishing process. A derusting and polishing device for manufacturing and drawing steel wires comprises a base, a derusting box, a guide cylinder and the like, wherein the derusting box used for soaking the steel wires for chemical derusting is fixedly installed on the base, a box body of the derusting box is used for storing a deruster, a water outlet is formed in the bottom of the box body, a rack platform is arranged on the base, and the guide cylinder used for limiting the moving direction of the steel wires is arranged on the rack platform. The invention achieves the effect of integrating the derusting process and the polishing process in the wire drawing production process of manufacturing the steel wire rope, omits the intermediate storage and transfer processes, avoids the possible risks of the intermediate processes, effectively shortens the processing time, reduces the floor area of production equipment, and can better control the cost of manufacturers.
Description
Technical Field
The invention relates to the technical field of steel wire rope preparation, in particular to a rust removing and polishing device for manufacturing and drawing steel wires.
Background
The steel wire rope is a spiral steel wire bundle which is formed by twisting steel wires with mechanical properties and geometric dimensions meeting requirements together according to a certain rule, and the steel wire rope consists of the steel wires, a rope core and lubricating grease. In a material handling machine for lifting, pulling, tensioning and carrying. The device has the characteristics of high strength, light dead weight, stable work, difficult sudden root breaking, reliable work and the like.
Drawing is a chain-closing process in the production of steel wire, and aims to obtain a specified diameter, a smooth surface and good mechanical properties by drawing. In the process of wire drawing, the steel wire rope is soaked in a rust remover for chemical rust removal, and then the surface of the steel wire rope is polished so as to enable the surface of the steel wire rope to be smoother and prevent burrs from being formed on the surface of the steel wire rope, so that the subsequent process flow is affected. However, in the existing process of manufacturing and drawing the steel wire rope, the derusting process and the polishing process are separately and independently carried out in different devices, so that the processes of temporary storage, transfer, transmission and the like are required to be added in the process of derusting and polishing, the risk of damage of the steel wire rope in the process of manufacturing and drawing the steel wire rope is increased, the processing time of the steel wire rope is prolonged, and the cost control of a steel wire rope manufacturing and drawing manufacturer is not facilitated.
Disclosure of Invention
In order to overcome the defects that in the existing manufacturing and drawing process of the steel wire rope, the derusting process and the polishing process are separately carried out, the process flow is too long, and risk management and cost control are not facilitated, the invention provides the derusting and polishing device for the steel wire rope manufacturing and drawing, which integrates the derusting process and the polishing process.
The technical scheme is as follows: the rust removing and polishing device for manufacturing the wire drawing of the steel wire rope comprises a base, a rust removing box, a rack platform, a guide cylinder, a fixed assembly and a polishing cylinder, wherein the rust removing box for removing rust on the steel wire rope in a soaking mode is fixedly mounted on the base, a water outlet is formed in the bottom of a box body, the rack platform is arranged on the base, the guide cylinder for limiting the moving direction of the steel wire rope is arranged on the rack platform, the fixed assembly is mounted on the rack platform, the polishing cylinder is mounted in the fixed assembly, a guide hole is formed in one side, opposite to the guide cylinder, of the rack platform and is coaxial with the polishing cylinder, the rust removing and polishing device is characterized by further comprising guide wheels, transmission assemblies and pressing assemblies, the left side and the right side of the top of the box body of the rust removing box are respectively provided with one guide wheel, the middle position of the bottom of the inner side of the box is provided with one group of guide wheels for limiting the moving direction of the steel wire rope, at least three groups of the guide wheels are arranged, the number of the guide cylinders, the three guide wheels, the three guide holes are at least three guide wheels, the number of the three guide cylinders and the three groups of the polishing cylinders are at least three, the same as that the guide holes are arranged on the polishing cylinder, each group of the fixed assembly and the polishing assembly, each group of the polishing assembly are arranged between the fixed assembly and the polishing cylinder, and the fixed assembly are arranged on the fixed assembly in sequence from left to the right side.
In addition, it is particularly preferred that fixed subassembly includes branch, roof, gyro wheel, backup pad and limiting plate, and branch liftable ground sliding connection be in compress tightly on the subassembly, the branch end is equipped with the roof, and four at least gyro wheels are installed to roof bottom symmetry, and the gyro wheel is used for restricting the polishing barrel and removes, and backup pad fixed connection is on frame platform, and polishing barrel detachably rotates to be connected in the backup pad, be equipped with in the backup pad and carry out the spacing limiting plate of polishing barrel through the screens mode, the polishing barrel outer wall is opened has and restricts its self horizontal slip's recess with the gyro wheel cooperation, and the polishing barrel inner wall is equipped with the dull polish layer, and the dull polish layer is used for polishing the wire rope surface.
In addition, it is especially preferred that the transmission assembly comprises a motor, a transmission shaft and transmission wheels, the motor is fixedly installed on the base, the transmission shaft is fixedly connected to an output shaft of the motor, at least three transmission wheels are sleeved on the transmission shaft, the steel wire rope passes through the guide wheels, then bypasses the surfaces of the transmission wheels and then penetrates into the guide cylinders, and the transmission wheels convey the steel wire rope rightwards in a rotating mode.
In addition, it is particularly preferred that the pressing assembly comprises a connecting shaft, an elastic part and pressing wheels, the connecting shaft is connected with the supporting rod and is connected to the rack platform in a liftable and liftable sliding manner, the elastic part is fixedly connected between the connecting shaft and the rack platform, at least three pressing wheels are sleeved on the connecting shaft, and when the connecting shaft is pressed downwards, the driving wheel and the pressing wheels are matched to press the steel wire rope to convey the steel wire rope rightwards.
In addition, it is especially preferred, still including being used for the fat liquoring subassembly to the fat liquoring of wire rope surface, the fat liquoring subassembly is including oil tank, connecting block, installing support and fat liquoring sponge, and the oil tank fixed mounting be in the frame platform right-hand member, the oil tank bottom is equipped with T type groove, and connecting block and T type groove cooperation slidable mounting are in the oil tank bottom, and the connecting block bottom is equipped with the installing support, and round hole and oil tank oil-out intercommunication have all been opened at the connecting block center and installing support top, and installing support bottom detachably installs the fat liquoring sponge, and after wire rope passed right side guiding hole and guide cylinder, passed the fat liquoring sponge.
In addition, it is especially preferred that the cleaning sponge is detachably mounted on the left side of the mounting bracket, the steel wire rope penetrates through the cleaning sponge when moving rightwards for cleaning scrap iron remained after the surface of the steel wire rope is polished, and the steel wire rope penetrates through the cleaning sponge and then penetrates through the oil coating sponge after penetrating through the right side guide hole and the guide cylinder.
In addition, it is especially preferred, still including being used for the automatic receipts line subassembly of receiving line, receive the line subassembly and include bracing piece, receipts spool, driving chain, take-up pulley and stopper, the base right-hand member is equipped with two spinal branch vaulting poles, rotates on the bracing piece to be equipped with and receives the spool, and the driving chain is installed between transmission shaft and receipts spool, and the motor passes through the driving chain with power transmission to receiving the spool, and it is parallel with the transmission shaft to receive the spool, and at least three receipts spool cover is established on receiving the spool, is equipped with the stopper on receiving the spool, and it drives the rotation of take-up pulley through the stopper to receive the spool.
In addition, it is particularly preferred that a protective shell is arranged outside the transmission chain, and the protective shell surrounds the transmission chain to prevent the transmission chain from being damaged by external environment.
In addition, it is especially preferred that the top of the support rod is provided with a magnetic ring which is convenient to open and close and is used for magnetically closing and fixing the take-up shaft, the support rod can rotate to the front side and put down, and one side of the take-up shaft, which is close to the transmission chain, is provided with a universal joint for quickly taking down the take-up pulley.
In addition, it is especially preferred, still including the collection box that is used for collecting waste oil, rack platform opens the netted square hole that has the filtration iron fillings below the fat liquoring sponge, and the collection box slidable mounting is in on the base, the collection box is located during the fat liquoring netted square hole below, and the collection box right side is equipped with the pull rod of being convenient for the pulling.
The invention has the following advantages: 1. the invention achieves the effect of integrating the derusting process and the polishing process in the wire drawing production process of manufacturing the steel wire rope, saves the intermediate storage and transfer processes, avoids the possible risks of the intermediate processes, effectively shortens the processing time, reduces the floor area of production equipment, and can better control the cost of manufacturers;
2. the polishing wheel, the oiling sponge and other easily-worn parts are conveniently replaced by matching the parts such as the supporting rod, the top plate, the mounting bracket and the like, and the convenience in the actual use process of the polishing wheel, the oiling sponge and the like is improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a front view of the front structure of the present invention.
FIG. 3 is a schematic perspective view of the rust removing box of the present invention.
Fig. 4 is a schematic perspective view of the fixing assembly of the present invention.
FIG. 5 is a perspective view of a polishing cartridge of the present invention.
Fig. 6 is a schematic perspective view of the driving assembly and the pressing assembly according to the present invention.
Fig. 7 is a schematic perspective view of the oiling assembly of the present invention.
Fig. 8 is a schematic perspective view of a wire take-up assembly according to the present invention.
In the reference symbols: 1-base, 2-derusting box, 21-box body, 22-guide wheel, 3-frame platform, 31-guide hole, 32-guide cylinder, 4-fixing component, 41-support rod, 42-top plate, 43-roller, 44-supporting plate, 45-limiting plate, 5-polishing cylinder, 51-frosting layer, 52-groove, 6-transmission component, 61-motor, 62-transmission shaft, 63-transmission wheel, 7-pressing component, 71-connecting shaft, 72-elastic component, 73-pressing wheel, 8-oiling component, 81-oil tank, 82-connecting block, 83-mounting bracket, 84-oiling sponge, 85-cleaning sponge, 9-take-up component, 91-support rod, 92-take-up shaft, 93-transmission chain, 94-take-up wheel, 95-limiting block, 96-protective shell, 97-universal joint, 98-magnetic attraction ring, 10-recovery box and 11-pull rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A rust removing and polishing device for manufacturing and drawing steel wire ropes is disclosed, as shown in figures 1-3, and comprises a base 1, a rust removing box 2, a frame platform 3, a guide cylinder 32, a fixing component 4, a polishing cylinder 5, a guide wheel 22, a transmission component 6 and a pressing component 7, wherein the rust removing box 2 for soaking the steel wire ropes for chemical rust removal is fixedly arranged on the left side of the base 1 through bolts, an inverted trapezoidal box body 21 of the rust removing box 2 is used for storing a rust removing agent, a water outlet is arranged at the bottom of the box body 21, the frame platform 3 is arranged on the base 1, the shape of the frame platform 3 is similar to that of a transversely placed letter F, the frame platform 3 is divided into a left area and a right area, the guide cylinder 32 for limiting the moving direction of the steel wire ropes is arranged on the frame platform 3, the inner diameter of the guide cylinder 32 is about 1.8 times of the diameter of the steel wire ropes, the fixed component 4 is installed in the left side area of the rack platform 3, the polishing barrel 5 is installed in the fixed component 4, a guide hole 31 is formed in one side, opposite to the guide barrel 32, of the rack platform 3, the guide hole 31 is coaxial with the polishing barrel 5, the left side and the right side of the top of a box body 21 of the derusting box 2 are respectively provided with one guide wheel 22, the middle position of the bottom of the inner side of the box body 21 is provided with one guide wheel 22, the three guide wheels 22 are a group and used for limiting the moving direction of a steel wire rope, the guide wheels 22 are provided with three groups, the guide hole 31, the guide barrel 32, the fixed component 4 and the polishing barrel 5 are all three, each steel wire rope sequentially penetrates through the group of guide wheels 22, the guide barrel 32 and the polishing barrel 5 from left to right, finally penetrates out of the guide hole 31 in the right side, and the transmission component 6 and the pressing component 7 are installed between the fixed component 4 and the derusting box 2.
As shown in fig. 4 and 5, fixed subassembly 4 includes branch 41, roof 42, gyro wheel 43, backup pad 44 and limiting plate 45, and sliding connection is in with branch 41 liftable on compressing tightly subassembly 7, and branch 41 end is equipped with semi-circular roof 42, and four gyro wheels 43 are installed to roof 42 bottom symmetry, and gyro wheel 43 is used for restricting polishing barrel 5 and moves in vertical direction, and semi-circular backup pad 44 passes through bolt fixed connection in the middle of frame platform 3 left side region bottom, and polishing barrel 5 detachably rotates to be connected in on the backup pad 44, be equipped with on the backup pad 44 and carry out the spacing limiting plate 45 of polishing barrel 5 through the screens mode, polishing barrel 5 outer wall is opened has and restricts its self horizontal slip's recess 52 with gyro wheel 43 cooperation, and polishing barrel 5 inner wall is equipped with the corresponding dull polish layer 51 of wire rope surface line, and dull polish layer 51 is used for polishing wire rope surface.
As shown in fig. 6, the transmission assembly 6 includes a motor 61, a transmission shaft 62, a transmission wheel 63, wherein the reduction motor 61 is fixedly mounted on the base 1 through bolts, the transmission shaft 62 is fixedly connected to an output shaft of the motor 61, three transmission wheels 63 which are distributed at equal intervals are sleeved on the transmission shaft 62, the steel wire rope passes through the guide wheel 22, then bypasses the surface of the transmission wheel 63, and then penetrates into the guide cylinder 32, square grooves which are uniformly distributed are formed in the surface of the transmission wheel 63, and the surface of the square grooves rubs with the steel wire rope to convey the steel wire rope to the right when rotating.
As shown in fig. 6, the pressing assembly 7 includes a connecting shaft 71, an elastic member 72 and pressing wheels 73, the connecting shaft 71 is connected to the supporting rod 41 and is slidably connected to the rack platform 3 in a liftable manner, the elastic member 72 is fixedly connected between the connecting shaft 71 and the rack platform 3, the three pressing wheels 73 are sleeved on the connecting shaft 71 at equal intervals, the position of the pressing wheel 73 corresponds to the position of the driving wheel 63, and when the connecting shaft 71 is pressed down, the driving wheel 63 and the pressing wheels 73 are matched to press the steel wire rope.
When rust removal and polishing of the steel wire rope are needed, the steel wire rope sequentially penetrates through the guide wheel 22, a rust remover which is enough to soak the steel wire rope in the steel wire rope is poured into the rust removal box 2, after chemical rust removal, the connecting shaft 71 is pulled up to enable the pressing wheel 73 and the fixing component 4 to be lifted up simultaneously, the elastic component 72 is stressed and stretched, the steel wire rope penetrates through the guide wheel 22, bypasses the surface of the driving wheel 63 and then penetrates into the guide cylinder 32, the connecting shaft 71 is loosened, the pressing wheel 73 and the fixing component 4 are pressed down under the reset action of the elastic component 72, the supporting rod 41 and the top plate 42 are lowered, the roller 43 is contacted with the groove 52 on the outer wall of the polishing cylinder 5, the motor 61 is started, the driving wheel 63 rotates slowly to convey the steel wire rope to the right gradually, the steel wire rope rubs against the abrasive layer 51 on the inner wall of the polishing cylinder 5, the roller 43 rotates to enable the surface of the steel wire rope to be fully polished, after the steel wire rope penetrates through the polishing cylinder 5, the motor 61 is closed, the surface of the steel wire rope finishes polishing and when the polishing cylinder 5 needs to be replaced, the fixed component 4 can be quickly taken down, and then a new polishing cylinder 5 is replaced.
Example 2
On the basis of embodiment 1, as shown in fig. 1 and 7, the steel wire rope surface oiling device further comprises an oiling component 8 for oiling the surface of the steel wire rope, wherein the oiling component 8 comprises an oil tank 81, a connecting block 82, a mounting bracket 83, an oiling sponge 84, a cleaning sponge 85, a recovery box 10 and a pull rod 11, the oil tank 81 is fixedly mounted above the right side region of the frame platform 3, a T-shaped groove is formed in the outer side of the bottom of the oil tank 81, a circular oil outlet is formed in the bottom of the oil tank 81, the connecting block 82 and the T-shaped groove are matched and slidably mounted at the bottom of the oil tank 81, the mounting bracket 83 is arranged at the bottom of the connecting block 82, a circular hole is formed in the center of the connecting block 82 and the top of the mounting bracket 83 and communicated with the oil outlet of the oil tank 81, the oiling sponge 84 is detachably mounted at the bottom of the mounting bracket 83 through a fixing screw, the cleaning sponge 85 is detachably mounted on the left side of the mounting bracket 83, after the steel wire rope passes through the right side guide hole 31 and the guide cylinder 32, the cleaning sponge 85 passes through the oiling sponge 84 and then passes through the oiling sponge 84, a mesh-shaped hole is formed below the cleaning sponge 84 below the scrap iron scrap recovery box 10, and the pull rod 11 is convenient to pull rod for pulling.
When the polished surface of the steel wire rope needs to be cleaned and oiled, firstly, the connecting block 82 slides to the left side along a T-shaped groove at the bottom of the oil tank 81, round holes in the connecting block 82 and the mounting support 83 are communicated with an oil outlet of the oil tank 81, oil is added into the oil tank 81, the oil flows into the oiling sponge 84 along the oil outlet and the round holes, the steel wire rope sequentially passes through the cleaning sponge 85 and the oiling sponge 84 after passing through the right guide hole 31 and the guide cylinder 32, scrap iron remained after the surface of the steel wire rope is polished and rubs with the cleaning sponge 85 in the moving process, the oiling sponge 84 absorbs the oil and oils the surface of the steel wire rope when passing through, when the sponge needs to be replaced, the mounting support 83 and the connecting block 82 can slide out along the T-shaped groove together after the oil is confirmed in the oil tank 81, the sponge on the mounting assembly is rapidly taken down and then replaced, and finally, the mounting support 83 is pushed back to the oiling working position again.
Example 3
On the basis of embodiment 2, as shown in fig. 8, the wire rewinding device further comprises a wire rewinding assembly 9 for automatically rewinding, wherein the wire rewinding assembly 9 comprises a support rod 91, a wire rewinding shaft 92, a transmission chain 93, a wire rewinding wheel 94, a limiting block 95 and a protective shell 96, two support rods 91 are mounted at the right end of the base 1 through bolts, the support rod 91 is rotatably provided with the wire rewinding shaft 92, the wire rewinding shaft 92 and the transmission shaft 62 form a transmission structure through the transmission chain 93, the wire rewinding shaft 92 and the transmission shaft 62 are parallel and rotate in the same direction, the three wire rewinding wheels 94 are sleeved on the middle of the wire rewinding shaft 92, the limiting blocks 95 which can be detachably taken out are arranged on two sides of the wire rewinding wheel 94, and the limiting blocks 95 are used for limiting the wire rewinding wheel 94 to slide on the wire rewinding shaft 92, wire rope wears out right side guiding hole 31 back end fixed connection and corresponds take-up pulley 94 on, the plastics protective housing 96 has been installed in the driving chain 93 outside to avoid driving chain 93 to receive external environment influence and cause the damage, bracing piece 91 top is equipped with the magnetism ring 98 of inhaling that is convenient for open and shut, is used for magnetism to inhale closed fixed take-up reel 92, magnetism inhale ring 98 first semicircle part and the semicircle part down through inhaling closed, bracing piece 91 can rotate to the front side and put down, take-up reel 92 is close to driving chain 93 one side and installs universal joint 97 for take out fast and put down take-up pulley 94, thereby collect the wire rope that the coiling was accomplished.
When the processed steel wire rope needs to be automatically wound and wound, the tail end of the steel wire rope is fixedly connected to the take-up pulley 94, when the motor 61 is started, the take-up shaft 92 rotates in the same direction as the transmission shaft 62 under the transmission action of the transmission chain 93, the steel wire rope is continuously wound on the take-up pulley 94, when the steel wire rope wound on the take-up pulley 94 needs to be taken out, the magnetic attraction ring 98 which is magnetically attracted and closed is opened, at the moment, the front side of the take-up shaft 92 is not connected to the support rod 91, the support rod 91 rotates forwards and is put down, the take-up pulley 94 can slide out along the take-up shaft 92, the steel wire rope wound on the take-up pulley 94 is wound up, the take-up pulley 94 is sequentially sleeved on the take-up shaft 92 again, the take-up shaft 92 is rotated clockwise along the horizontal direction, when the take-up shaft 92 and the transmission shaft 62 are rotated to be parallel, the support rod 91 is rotated, the magnetic attraction ring 98 is closed again to rotatably connect the take-up shaft 92 to the support rod 91, the tail end of the subsequent steel wire rope which is not wound is fixedly connected to the take-up pulley 94, and the take-up assembly 9 can continue to take-up the steel wire rope.
The embodiments described above are provided to enable persons skilled in the art to make or use the invention and that modifications or variations can be made to the embodiments described above by persons skilled in the art without departing from the inventive concept of the present invention, so that the scope of protection of the present invention is not limited by the embodiments described above but should be accorded the widest scope consistent with the innovative features set forth in the claims.
Claims (10)
1. A rust removal polishing device for manufacturing a wire drawing by a steel wire rope comprises a base (1), a rust removal box (2), a rack platform (3), a guide cylinder (32), a fixed component (4) and a polishing cylinder (5), wherein the rust removal box (2) for removing rust on the steel wire rope in a soaking mode is fixedly installed on the base (1), a water outlet is formed in the bottom of the box body (21), the rack platform (3) is arranged on the base (1), the guide cylinder (32) for limiting the moving direction of the steel wire rope is arranged on the rack platform (3), the fixed component (4) is installed on the rack platform (3), the polishing cylinder (5) is installed in the fixed component (4), a guide hole (31) is formed in one side, opposite to the guide cylinder (32), of the rack platform (3), the guide hole (31) is coaxial with the polishing cylinder (5), the rust removal polishing device is characterized by further comprising a guide wheel (22), a transmission component (6) and a pressing component (7), the left side and the right side of the top of the box body (21) of the box body (2) are respectively provided with a guide wheel (22), the middle position of the inner bottom of the box body (21) is provided with a guide wheel (22), the three guide wheels (22) for limiting the moving direction, at least three groups of the polishing cylinders (22) and the three groups of the guide wheels (22) for limiting the polishing cylinders (22), the guide holes (31) are consistent with the polishing cylinders (5), each steel wire rope sequentially penetrates through a group of guide wheels (22), the guide cylinders (32) and the polishing cylinders (5) from left to right and finally penetrates out of the guide holes (31) on the right side, and the transmission assembly (6) and the pressing assembly (7) are installed between the fixed assembly (4) and the derusting box (2).
2. The rust removing and polishing device for the steel wire rope manufacturing and drawing as claimed in claim 1, wherein the fixing assembly (4) comprises a supporting rod (41), a top plate (42), rollers (43), a supporting plate (44) and a limiting plate (45), the supporting rod (41) is connected to the pressing assembly (7) in a sliding mode in a lifting mode, the top plate (42) is arranged at the tail end of the supporting rod (41), at least four rollers (43) are symmetrically installed at the bottom of the top plate (42), the rollers (43) are used for limiting the polishing barrel (5) to move, the supporting plate (44) is fixedly connected to the rack platform (3), the polishing barrel (5) is detachably connected to the supporting plate (44) in a rotating mode, the limiting plate (45) for limiting the polishing barrel (5) in a clamping mode is arranged on the supporting plate (44), a groove (52) matched with the rollers (43) to limit left and right sliding of the polishing barrel is formed in the outer wall of the polishing barrel (5), a sanding layer (51) is arranged on the inner wall of the polishing barrel (5), and the sanding layer (51) is used for polishing and polishing the surface of the steel wire rope.
3. The rust removing and polishing device for manufacturing and drawing the steel wire rope according to claim 1, wherein the transmission assembly (6) comprises a motor (61), a transmission shaft (62) and transmission wheels (63), the motor (61) is fixedly arranged on the base (1), the transmission shaft (62) is fixedly connected to an output shaft of the motor (61), at least three transmission wheels (63) are sleeved on the transmission shaft (62), the steel wire rope passes through the guide wheels (22), bypasses the surfaces of the transmission wheels (63) and then penetrates into the guide cylinder (32), and the transmission wheels (63) convey the steel wire rope to the right in a rotating mode.
4. The rust removing and polishing device for manufacturing and drawing steel wire ropes according to claim 1, wherein the pressing assembly (7) comprises a connecting shaft (71), an elastic piece (72) and pressing wheels (73), the connecting shaft (71) is connected with the supporting rod (41) and is connected to the rack platform (3) in a sliding mode in a lifting mode, the elastic piece (72) is fixedly connected between the connecting shaft (71) and the rack platform (3), at least three pressing wheels (73) are sleeved on the connecting shaft (71), and when the connecting shaft (71) is pressed downwards, the driving wheels (63) and the pressing wheels (73) are matched to press the steel wire ropes to convey the steel wire ropes to the right.
5. The rust removing and polishing device for the steel wire rope manufacturing and drawing as claimed in claim 1, characterized by further comprising an oil coating component (8) for coating oil on the surface of the steel wire rope, wherein the oil coating component (8) comprises an oil tank (81), a connecting block (82), a mounting bracket (83) and an oil coating sponge (84), the oil tank (81) is fixedly mounted at the right end of the rack platform (3), a T-shaped groove is formed in the bottom of the oil tank (81), the connecting block (82) and the T-shaped groove are matched and slidably mounted at the bottom of the oil tank (81), the mounting bracket (83) is arranged at the bottom of the connecting block (82), round holes are formed in the center of the connecting block (82) and the top of the mounting bracket (83) and communicated with an oil outlet of the oil tank (81), the oil coating sponge (84) is detachably mounted at the bottom of the mounting bracket (83), and the steel wire rope passes through the oil coating sponge (84) after passing through the right guide hole (31) and the guide cylinder (32).
6. The rust removing and polishing device for manufacturing and drawing the steel wire rope according to claim 5, wherein a cleaning sponge (85) is detachably arranged on the left side of the mounting bracket (83), the steel wire rope penetrates through the cleaning sponge (85) when moving rightwards to clean scrap iron remained on the surface of the steel wire rope after being polished, and the steel wire rope firstly penetrates through the cleaning sponge (85) and then penetrates through the oil coating sponge (84) after penetrating through the right guide hole (31) and the guide cylinder (32).
7. The rust removing and polishing device for manufacturing and drawing the steel wire rope according to claim 3, which is characterized by further comprising a wire take-up assembly (9) used for automatically taking up wires, wherein the wire take-up assembly (9) comprises support rods (91), a wire take-up shaft (92), a transmission chain (93), a wire take-up wheel (94) and a limiting block (95), two support rods (91) are arranged at the right end of the base (1), the wire take-up shaft (92) is arranged on the support rods (91) in a rotating mode, the transmission chain (93) is installed between the transmission shaft (62) and the wire take-up shaft (92), the motor (61) transmits power to the wire take-up shaft (92) through the transmission chain (93), the wire take-up shaft (92) is parallel to the transmission shaft (62), at least three wire take-up wheels (94) are sleeved on the wire take-up shaft (92), the limiting block (95) is arranged on the wire take-up shaft (92), and the wire take-up shaft (92) drives the wire take-up wheel (94) to rotate through the limiting block (95).
8. The rust removing and polishing device for manufacturing and drawing the steel wire rope according to claim 7, wherein a protective shell (96) is arranged on the outer side of the transmission chain (93), and the protective shell (96) surrounds the transmission chain (93) so as to prevent the transmission chain (93) from being damaged by the influence of the external environment.
9. The rust removing and polishing device for manufacturing and drawing the steel wire rope according to claim 7, wherein the top of the support rod (91) is provided with a magnetic attraction ring (98) which is convenient to open and close and is used for fixing the wire take-up shaft (92) in a magnetic attraction closed mode, the support rod (91) can rotate to the front side and be put down, and one side, close to the transmission chain (93), of the wire take-up shaft (92) is provided with a universal joint (97) which is used for quickly taking down the wire take-up wheel (94).
10. The rust removing and polishing device for the steel wire rope manufacturing and drawing as claimed in claim 5, characterized by further comprising a recovery box (10) for collecting waste oil, wherein a mesh-shaped square hole for filtering scrap iron is formed below the oiling sponge (84) of the rack platform (3), the recovery box (10) is slidably mounted on the base (1), the recovery box (10) is located below the mesh-shaped square hole during oiling, and a pull rod (11) convenient to pull is arranged on the right side of the recovery box (10).
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CN202211376236.6A CN115741435A (en) | 2022-11-04 | 2022-11-04 | Wire rope makes rust cleaning burnishing device for wire drawing |
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CN202211376236.6A CN115741435A (en) | 2022-11-04 | 2022-11-04 | Wire rope makes rust cleaning burnishing device for wire drawing |
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CN202211376236.6A Pending CN115741435A (en) | 2022-11-04 | 2022-11-04 | Wire rope makes rust cleaning burnishing device for wire drawing |
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