CN115732605A - Display panel preparation method and display panel - Google Patents
Display panel preparation method and display panel Download PDFInfo
- Publication number
- CN115732605A CN115732605A CN202111000843.8A CN202111000843A CN115732605A CN 115732605 A CN115732605 A CN 115732605A CN 202111000843 A CN202111000843 A CN 202111000843A CN 115732605 A CN115732605 A CN 115732605A
- Authority
- CN
- China
- Prior art keywords
- electrode
- substrate
- light
- stress relief
- emitting element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Electroluminescent Light Sources (AREA)
Abstract
Description
技术领域technical field
本发明属于电子产品技术领域,尤其涉及一种显示面板制备方法及显示面板。The invention belongs to the technical field of electronic products, and in particular relates to a method for preparing a display panel and the display panel.
背景技术Background technique
发光二极管(Light Emitting Diode,LED)以其体积小、功率低、使用寿命长、高亮度等优点,而被广泛应用于照明及显示等技术领域。微型LED显示器具备单独像素元件的LED阵列,与目前广泛应用的显示装置相比,微型LED显示器具备更好的对比度,更快的响应速度,更低的能耗。Light Emitting Diodes (LEDs) are widely used in technical fields such as lighting and display due to their small size, low power, long service life, and high brightness. The micro LED display has an LED array of individual pixel elements. Compared with the currently widely used display devices, the micro LED display has better contrast, faster response speed, and lower energy consumption.
由于微型LED是以芯片的形式单独被制造出来,尺寸在微米量级,因此,在制作显示器件的过程中,需要将巨量的微型LED芯片转移到阵列基板适当的位置,但是,发明人在长期研究中发现,在微型LED从转移基板下落到阵列基板上时,受到下落冲击力的影响,微型LED容易出现弹走、落点位置不稳定、发生偏位旋转等问题,影响转移的成功率。Since micro-LEDs are manufactured individually in the form of chips, the size of which is on the order of microns, therefore, in the process of manufacturing display devices, it is necessary to transfer a huge amount of micro-LED chips to the proper position of the array substrate. However, the inventors Long-term research has found that when the micro-LED falls from the transfer substrate to the array substrate, affected by the impact of the drop, the micro-LED is prone to problems such as bouncing off, unstable landing position, and offset rotation, which affects the success rate of transfer. .
因此,亟需一种新的显示面板制备方法及显示面板。Therefore, there is an urgent need for a new method for preparing a display panel and a display panel.
发明内容Contents of the invention
本发明实施例提供了一种显示面板制备方法及显示面板,通过第一应力缓释层和第二应力缓释层相接触,能够有效抵消发光元件下落时所产生的冲击力。避免发生发光元件冲击至阵列基板上后被弹走或者落点位置不稳定而导致偏位旋转等问题,提高了后续发光元件的第一电极和阵列基板的第二电极对位连接的准确性,提升了发光元件转移的效率以及准确性。Embodiments of the present invention provide a method for manufacturing a display panel and a display panel, through which the first stress-releasing layer is in contact with the second stress-releasing layer, which can effectively offset the impact force generated when the light-emitting element falls. Avoid problems such as the light-emitting element being bounced off after impacting on the array substrate or the position of the landing point is unstable, resulting in misalignment and rotation, and the accuracy of the alignment connection between the first electrode of the subsequent light-emitting element and the second electrode of the array substrate is improved. The efficiency and accuracy of light emitting element transfer are improved.
本发明实施例一方面提供了一种显示面板制备方法,包括:提供转移基板,所述转移基板上形成有发光元件,各所述发光元件包括本体部以及连接于所述本体部一侧的第一电极;至少在所述本体部背离所述转移基板一侧形成第一应力缓释层,在沿垂直于所述转移基板所在平面的方向上,所述第一应力缓释层相对于所述第一电极向远离所述转移基板的方向凸出;提供阵列基板,所述阵列基板包括衬底基板以及设于所述衬底基板一侧的多个相互绝缘的第二电极;至少在所述衬底基板设有所述第二电极的一侧形成第二应力缓释层,在沿垂直于所述衬底基板所在平面的方向上,所述第二应力缓释层相对于所述第二电极向远离所述衬底基板的方向凸出;将所述转移基板的第一电极和所述阵列基板的所述第二电极进行对位;将所述发光元件和所述转移基板相分离,以使所述发光元件落在所述阵列基板上,且所述第一应力缓释层和所述第二应力缓释层相接触。Embodiments of the present invention provide a method for manufacturing a display panel on the one hand, including: providing a transfer substrate, on which light-emitting elements are formed, and each of the light-emitting elements includes a body part and a first connected to one side of the body part. An electrode; a first stress relief layer is formed at least on the side of the main body away from the transfer substrate, and in a direction perpendicular to the plane where the transfer substrate is located, the first stress relief layer is relatively opposite to the The first electrode protrudes away from the transfer substrate; an array substrate is provided, and the array substrate includes a base substrate and a plurality of mutually insulated second electrodes arranged on one side of the base substrate; at least on the The side of the base substrate on which the second electrode is provided forms a second stress relief layer, and in a direction perpendicular to the plane where the base substrate is located, the second stress relief layer is relatively opposite to the second The electrodes protrude in a direction away from the base substrate; the first electrode of the transfer substrate is aligned with the second electrode of the array substrate; the light-emitting element is separated from the transfer substrate, The light-emitting element is placed on the array substrate, and the first stress-releasing layer is in contact with the second stress-releasing layer.
根据本发明的一个方面,在所述至少在所述本体部背离所述转移基板一侧形成第一应力缓释层的步骤中,包括:所述第一应力缓释层覆盖于所述第一电极背离所述本体部一侧表面并填充于同一所述发光元件的相邻所述第一电极之间所暴露的部分所述本体部上。以提高第一应力缓释层在发光元件上的平整度。According to one aspect of the present invention, the step of forming a first stress relief layer at least on the side of the main body part away from the transfer substrate includes: the first stress relief layer covers the first The electrode is away from the surface of the body part and fills the part of the body part exposed between the adjacent first electrodes of the same light emitting element. In order to improve the flatness of the first stress relief layer on the light-emitting element.
根据本发明的一个方面,在所述第一应力缓释层覆盖于所述第一电极背离所述本体部一侧表面的步骤中,包括:在沿垂直于所述转移基板所在平面的方向上,所述第一应力缓释层背离所述本体部一侧表面相对于所述第一电极凸出厚度为0.1μm~2μm。增强第一应力缓释层对于第一电极的保护作用。According to an aspect of the present invention, in the step of covering the surface of the first electrode on the side of the first electrode away from the body part with the first stress relief layer, it includes: The surface of the first stress-releasing layer facing away from the main body protrudes relative to the first electrode to a thickness of 0.1 μm˜2 μm. The protective effect of the first stress relief layer on the first electrode is enhanced.
根据本发明的一个方面,所述至少在所述衬底基板设有所述第二电极的一侧形成有第二应力缓释层的步骤中,包括:在相邻的所述第二电极之间的所述衬底基板上以及所述第二电极背离所述衬底基板一侧覆盖有第二应力缓释层;优选的,在沿垂直于所述衬底基板所在平面的方向上,位于所述第二电极背离所述衬底基板一侧的所述第二应力缓释层和位于相邻的所述第二电极之间的所述第二应力缓释层平齐设置。以提高第二应力缓释层在衬底基板上的平整度。According to one aspect of the present invention, the step of forming a second stress relief layer at least on the side of the base substrate on which the second electrode is provided includes: between the adjacent second electrodes The base substrate in between and the side of the second electrode away from the base substrate are covered with a second stress relief layer; preferably, along the direction perpendicular to the plane where the base substrate is located, located The second stress-releasing layer on the side of the second electrode away from the base substrate and the second stress-releasing layer between adjacent second electrodes are arranged flush with each other. In order to improve the flatness of the second stress relief layer on the base substrate.
根据本发明的一个方面,在将所述发光元件和所述转移基板相分离,以使所述发光元件落在所述阵列基板上的步骤后,还包括:通过加热加压将所述第一应力缓释层和所述第二应力缓释层移动,以分别暴露所述第一电极和所述第二电极,将所述第一电极和所述第二电极电连接。以实现第一电极和第二电极的电连接。According to one aspect of the present invention, after the step of separating the light-emitting element from the transfer substrate so that the light-emitting element falls on the array substrate, further comprising: heating and pressing the first The stress relief layer and the second stress relief layer move to expose the first electrode and the second electrode respectively, and electrically connect the first electrode and the second electrode. To realize the electrical connection between the first electrode and the second electrode.
根据本发明的一个方面,在至少在所述本体部背离所述转移基板一侧形成第一应力缓释层的步骤中,包括:通过涂布或者喷墨打印的方式至少在所述本体部背离所述转移基板一侧形成第一应力缓释层。以在本体部上形成第一应力缓释层。According to an aspect of the present invention, in the step of forming the first stress relief layer at least on the side of the body part away from the transfer substrate, comprising: at least on the side of the body part away from the transfer substrate by means of coating or inkjet printing A first stress relief layer is formed on one side of the transfer substrate. to form a first stress relief layer on the body part.
根据本发明的一个方面,在所述提供转移基板,所述转移基板上形成有发光元件的步骤中,包括:在所述转移基板一侧形成粘接胶;在所述粘接胶背离所述转移基板一侧形成发光元件。通过粘接胶以连接转移基板和发光元件。According to one aspect of the present invention, in the step of providing a transfer substrate on which light-emitting elements are formed, it includes: forming an adhesive glue on one side of the transfer substrate; A light-emitting element is formed on one side of the transfer substrate. The transfer substrate and the light emitting element are connected by bonding glue.
根据本发明的一个方面,在所述将所述发光元件和所述转移基板相分离的步骤中包括:通过激光照射以使所述发光元件和所述粘接胶分离。以将转移基板上的发光元件转移至阵列基板上。According to one aspect of the present invention, the step of separating the light-emitting element from the transfer substrate includes: separating the light-emitting element from the adhesive by irradiating with a laser. to transfer the light-emitting elements on the transfer substrate to the array substrate.
本发明实施例另一方面提供了一种显示面板,所述显示面板通过上述任一实施例中所述的显示面板制备方法制备形成。Another aspect of the embodiments of the present invention provides a display panel, and the display panel is formed by the method for manufacturing a display panel described in any of the above embodiments.
根据本发明的另一个方面,显示面板包括:阵列基板,所述阵列基板包括衬底基板以及设于所述衬底基板一侧的多个相互绝缘的第二电极,在所述衬底基板一侧设有至少部分围绕所述第二电极设置的第二应力缓释层;发光元件,各所述发光元件包括本体部以及连接于所述本体部一侧的第一电极,在所述本体部一侧设有至少部分围绕所述第一电极设置的第一应力缓释层,各所述发光元件的第一电极分别和所述第二电极电连接。通过设置第一应力缓释层和第二应力缓释层,能够有效抵消发光元件下落时所产生的冲击力。According to another aspect of the present invention, the display panel includes: an array substrate, the array substrate includes a base substrate and a plurality of mutually insulated second electrodes provided on one side of the base substrate, The side is provided with a second stress relief layer at least partially surrounding the second electrode; a light-emitting element, each of which includes a body part and a first electrode connected to one side of the body part, in the body part One side is provided with a first stress relief layer at least partially surrounding the first electrodes, and the first electrodes of each light-emitting element are respectively electrically connected to the second electrodes. By arranging the first stress relief layer and the second stress relief layer, the impact force generated when the light-emitting element falls can be effectively offset.
与现有技术相比,本发明实施例所提供的显示面板制备方法,通过在本体部背离转移基板一侧形成第一应力缓释层,同时在在衬底基板设有第二电极的同一侧形成有第二应力缓释层,在转移基板上的各个发光元件落在阵列基板上时,通过第一应力缓释层和第二应力缓释层相接触,能够有效抵消发光元件下落时所产生的冲击力。同时,设置第一应力缓释层和第二应力缓释层也能够避免第一电极和第二电极直接接触,避免发生发光元件冲击至阵列基板上后被弹走或者落点位置不稳定而导致偏位旋转等问题,提高了后续发光元件的第一电极和阵列基板的第二电极对位连接的准确性,提升了发光元件转移的效率以及准确性。Compared with the prior art, in the display panel manufacturing method provided by the embodiment of the present invention, the first stress relief layer is formed on the side of the main body away from the transfer substrate, and at the same time, the second electrode is provided on the same side of the base substrate. The second stress-releasing layer is formed, and when each light-emitting element on the transfer substrate falls on the array substrate, the contact between the first stress-releasing layer and the second stress-releasing layer can effectively offset the stress generated when the light-emitting element falls. impact. At the same time, the arrangement of the first stress-releasing layer and the second stress-releasing layer can also avoid the direct contact between the first electrode and the second electrode, and prevent the light-emitting element from being bounced off after impacting on the array substrate or the position of the landing point is unstable. Problems such as offset rotation improve the accuracy of alignment connection between the first electrode of the subsequent light-emitting element and the second electrode of the array substrate, and improve the efficiency and accuracy of light-emitting element transfer.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required in the embodiments of the present invention. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本发明实施例提供的一种显示面板制备方法的流程图;FIG. 1 is a flowchart of a method for manufacturing a display panel provided by an embodiment of the present invention;
图2是本发明实施例提供的一种显示面板制备过程中的结构示意图;Fig. 2 is a schematic structural diagram during the preparation process of a display panel provided by an embodiment of the present invention;
图3是本发明实施例提供的另一种显示面板制备过程中的结构示意图;Fig. 3 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图4是本发明实施例提供的又一种显示面板制备过程中的结构示意图;Fig. 4 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图5是本发明实施例提供的又一种显示面板制备过程中的结构示意图;Fig. 5 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图6是本发明实施例提供的又一种显示面板制备过程中的结构示意图;FIG. 6 is a schematic structural diagram during the preparation of another display panel provided by an embodiment of the present invention;
图7是本发明实施例提供的又一种显示面板制备过程中的结构示意图;Fig. 7 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图8是本发明实施例提供的又一种显示面板制备过程中的结构示意图;Fig. 8 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图9是本发明实施例提供的又一种显示面板制备过程中的结构示意图;Fig. 9 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention;
图10是本发明实施例提供的又一种显示面板制备过程中的结构示意图。FIG. 10 is a schematic structural diagram during the preparation process of another display panel provided by an embodiment of the present invention.
附图中:In the attached picture:
1-转移基板;2-发光元件;21-本体部;22-第一电极;3-第一应力缓释层;4-第二电极;5-第二应力缓释层;6-衬底基板;T-驱动晶体管;S-源极;D-漏极;G-栅极。1-transfer substrate; 2-light-emitting element; 21-body part; 22-first electrode; 3-first stress release layer; 4-second electrode; 5-second stress release layer; 6-substrate ; T-drive transistor; S-source; D-drain; G-gate.
具体实施方式Detailed ways
下面将详细描述本发明的各个方面的特征和示例性实施例,为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本发明进行进一步详细描述。应理解,此处所描述的具体实施例仅被配置为解释本发明,并不被配置为限定本发明。对于本领域技术人员来说,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本发明的示例来提供对本发明更好的理解。The characteristics and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only configured to explain the present invention, not to limit the present invention. It will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by showing examples of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the statement "comprising..." does not exclude the presence of additional same elements in the process, method, article or device comprising said element.
应当理解,在描述部件的结构时,当将一层、一个区域称为位于另一层、另一个区域“上面”或“上方”时,可以指直接位于另一层、另一个区域上面,或者在其与另一层、另一个区域之间还包含其它的层或区域。并且,如果将部件翻转,该一层、一个区域将位于另一层、另一个区域“下面”或“下方”。It should be understood that when describing the structure of a component, when a layer or a region is referred to as being "on" or "over" another layer or another region, it may mean being directly on another layer or another region, or Other layers or regions are also included between it and another layer or another region. And, if the part is turned over, the layer, one region, will be "below" or "beneath" the other layer, another region.
在不脱离本发明的精神或范围的情况下,在本发明中能进行各种修改和变化,这对于本领域技术人员来说是显而易见的。因而,本发明意在覆盖落入所对应权利要求(要求保护的技术方案)及其等同物范围内的本发明的修改和变化。需要说明的是,本发明实施例所提供的实施方式,在不矛盾的情况下可以相互组合。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the inventions. Therefore, the present invention is intended to cover the modifications and variations of the present invention falling within the scope of the corresponding claims (technical solutions to be protected) and their equivalents. It should be noted that, the implementation manners provided in the embodiment of the present invention may be combined with each other if there is no contradiction.
本发明实施例提供了一种显示面板及显示装置,以下将结合附图对显示面板及显示装置的各实施例进行说明。Embodiments of the present invention provide a display panel and a display device, and various embodiments of the display panel and the display device will be described below with reference to the accompanying drawings.
请参阅图1至图10,本发明实施例提供了一种显示面板制备方法,包括:Referring to FIG. 1 to FIG. 10, an embodiment of the present invention provides a method for manufacturing a display panel, including:
S110:如图2所示,提供转移基板1,转移基板1上形成有发光元件2,各发光元件2包括本体部21以及连接于本体部21一侧的第一电极22;S110: As shown in FIG. 2 , provide a
S120:如图3所示,至少在本体部21背离转移基板1一侧形成第一应力缓释层3,在沿垂直于转移基板1所在平面的方向上,第一应力缓释层3相对于第一电极22向远离转移基板1的方向凸出;S120: As shown in FIG. 3 , form a first
S130:如图4所示,提供阵列基板,阵列基板包括衬底基板6以及设于衬底基板6一侧的多个相互绝缘的第二电极4;S130: As shown in FIG. 4 , provide an array substrate, the array substrate includes a
S140:如图5所示,至少在衬底基板6设有第二电极4的一侧形成第二应力缓释层5,在沿垂直于衬底基板6所在平面的方向上,第二应力缓释层5相对于第二电极4向远离衬底基板6的方向凸出;S140: As shown in FIG. 5 , form a second
S150:如图6所示,将转移基板1的第一电极22和阵列基板的第二电极4进行对位;S150: As shown in FIG. 6 , align the
S160:如图7所示,将发光元件2和转移基板1相分离,以使发光元件2落在阵列基板上,且第一应力缓释层3和第二应力缓释层5相接触。S160: As shown in FIG. 7 , separate the
本发明实施例所提供的显示面板制备方法,通过在本体部21背离转移基板1一侧形成第一应力缓释层3,同时在衬底基板6设有第二电极4的一侧形成有第二应力缓释层5,在转移基板1上的各个发光元件2落在阵列基板上时,通过第一应力缓释层3和第二应力缓释层5相接触,能够有效抵消发光元件2下落时所产生的冲击力。同时,设置第一应力缓释层3和第二应力缓释层5也能够避免第一电极22和第二电极4直接接触,避免发生发光元件2冲击至阵列基板上后被弹走或者落点位置不稳定而导致偏位旋转等问题,提高了后续发光元件2的第一电极22和阵列基板的第二电极4对位连接的准确性,提升了发光元件2转移的效率以及准确性。In the display panel manufacturing method provided by the embodiment of the present invention, the first
在步骤S110中,转移基板1上的发光元件2可以是在临时基板上成型,之后在转移固定在转移基板1上,通过转移基板1再将各个发光元件2再转移至阵列基板,通过阵列基板对发光元件2进行驱动发光。也可以是发光元件2直接成型在转移基板1上,具体可根据实际情况进行设置,在此不作具体的限定。In step S110, the light-emitting
发光元件2具体可以为Micro LED(Micro Light Emitting Diode,微型发光二极管)或Mini LED(小型发光二极管)。Micro LED和Mini LED具有尺寸小、发光效率高以及耗能低等优点,Micro LED的尺寸小于50μm,而Mini LED的尺寸小于100μm,能够在较小的显示面板清楚的显示数字、图案。Specifically, the
LED芯片结构分为正装结构,垂直结构和倒装结构。本发明实施例对于正装结构,垂直结构和倒装结构的LED均适用,图1至图5均以倒装结构的LED为示例。LED chip structure is divided into positive structure, vertical structure and flip structure. The embodiments of the present invention are applicable to LEDs with front-mounted structure, vertical structure and flip-chip structure, and the LEDs with flip-chip structure are used as examples in FIGS. 1 to 5 .
可选的,发光元件2的本体部21包括蓝宝石衬底、N型GaN层、有源层、P型GaN层,第一电极22包括P电极和N电极。Optionally, the
在步骤S120中,第一应力缓释层3具体可以采用有机树脂材料,例如OCA(Optically Clear Adhesive,光学胶)等质地相对较软,且具有一定弹性的材料,能够通过自身的形变来吸收发光元件2下落时形成的冲击力,起到缓冲的作用。In step S120, the first stress-releasing
在步骤S130中,阵列基板包括衬底基板6和导电层,导电层包括第二电极4等,导电层具体可以采用银、铝、钼等单层金属或者钛铝钛等复合金属层,或者氧化铟锡、透明导电聚合物等导电材质制成,范围不作限定。In step S130, the array substrate includes the
衬底基板6可以为硬质基板,如玻璃基板;也可以为柔性基板,其材质可以为聚酰亚胺、聚苯乙烯、聚对苯二甲酸乙二醇酯、聚对二甲苯、聚醚砜或聚萘二甲酸乙二醇酯。衬底基板6主要用于支撑设置在其上的器件。导电层的各个第二电极4用于和发光元件2相连接,以向各个发光元件2发送驱动信号。The
在步骤S140中,至少在衬底基板6设有第二电极4的一侧形成有第二应力缓释层5,第二应力缓释层5可以和第一应力缓释层3采用相同的材料制成以降低生产成本。第二应力缓释层5和第一应力缓释层3可以不覆盖第二电极4和第一电极22,以便于后续第二电极4和第一电极22电连接。In step S140, a second
在步骤S150中,为了后续发光元件2和第二电极4能够准确连接,需要将转移基板1和阵列基板进行对位,以使发光元件2分别和第二电极4相对设置。In step S150 , in order to accurately connect the subsequent light-emitting
在步骤S160中,通过激光照射等方式使得发光元件2和转移基板1相分离,以使发光元件2在自身重力的作用下落在阵列基板上,且通过第一应力缓释层3和第二应力缓释层5相接触,以减小发光元件2和阵列基板之间的相互作用力,起到缓冲的作用。In step S160, the light-emitting
后续为了实现第一电极22和第二电极4电连接,具体可以通过加热、加压将第一应力缓释层3和第二应力缓释层5向第一电极22和第二电极4周围的空间移动,即将第一应力缓释层3和第二应力缓释层5挤开,并去除多余的第一应力缓释层3和第二应力缓释层5,实现第一电极22和第二电极4电连接。具体可以参考图10中所示出的实现第一电极22和第二电极4电连接后的显示面板示意图。In order to realize the electrical connection between the
为了进一步避免发光元件2因下落时受到冲击而导致偏位等问题,在一些可选的实施例中,如图8所示,在至少在本体部21背离转移基板1一侧形成第一应力缓释层3的步骤中,包括:第一应力缓释层3覆盖于第一电极22背离本体部21一侧表面并填充于同一发光元件2的相邻第一电极22之间所暴露的部分本体部21。In order to further avoid problems such as misalignment of the light-emitting
需要说明的是,各部分第一应力缓释层3可以一起成型,覆盖第一电极22以及同一发光元件2的相邻第一电极22之间所暴露的部分本体部21,提高了发光元件2朝向阵列基板一侧的平整性,有利于发光元件2平稳的落在阵列基板上,降低了发光元件2发生倾倒、偏位的风险。It should be noted that each part of the first
为了提高第一应力缓释层3对于第一电极22的保护作用,在一些可选的实施例中,在至少在本体部21背离转移基板1一侧形成第一应力缓释层3的步骤中,包括:在沿垂直于转移基板1所在平面的方向上,第一应力缓释层3背离本体部21一侧表面相对于第一电极22凸出厚度为0.1μm~2μm。In order to improve the protective effect of the first
可以理解的是,第一应力缓释层3相对于第一电极22凸出的厚度越大,第一应力缓释层3能够吸收更大的冲击力,保护第一电极22不会受力损坏,但第一应力缓释层3相对于第一电极22凸出的厚度过大,也可能会影响后续第一电极22和第二电极4之间的连接效果。因而,在本实施例中,第一应力缓释层3背离本体部21一侧表面相对于第一电极22凸出厚度为0.1μm~2μm。优选的,第一应力缓释层3背离本体部21一侧表面相对于第一电极22凸出厚度为0.8μm~1.8μm。It can be understood that the greater the thickness of the first
由于在衬底基板6上形成有多个间隔设置的第二电极4,在相邻的第二电极4之间的第二应力缓释层5和第二电极4之间具有段差,存在不平整的问题,影响发光元件2在落在衬底基板6上时的平稳性。Since a plurality of
为了避免出现上述问题,如图9所示,在一些可选的实施例中,在至少在衬底基板6设有第二电极4的一侧形成有第二应力缓释层5的步骤中,包括:在相邻的第二电极4之间的衬底基板6上覆盖有第二应力缓释层5以及在第二电极4覆盖第二应力缓释层5,在沿垂直于衬底基板6所在平面的方向上,位于第二电极4背离衬底基板6一侧的第二应力缓释层5和位于相邻的第二电极4之间的第二应力缓释层5平齐设置。In order to avoid the above problems, as shown in FIG. 9 , in some optional embodiments, in the step of forming the second
可以理解的是,位于第二电极4背离衬底基板6一侧的第二应力缓释层5和位于相邻的第二电极4之间的第二应力缓释层5平齐设置,即位于第二电极4背离衬底基板6一侧的第二应力缓释层5和位于相邻的第二电极4之间的第二应力缓释层5之间不存在段差,能够形成平整的平面,以便于发光元件2平稳的落在第二应力缓释层5上。It can be understood that the second
为了提高第二应力缓释层5对于第二电极4的保护作用,在一些可选的实施例中,在沿垂直于衬底基板6所在平面的方向上,第二应力缓释层5背离衬底基板6一侧表面相对于第二电极4凸出厚度为0.1μm~2μm。In order to improve the protective effect of the second
可以理解的是,第二应力缓释层5相对于第二电极4凸出的厚度越大,第二应力缓释层5能够吸收更大的冲击力,保护第二电极4不会受力损坏,但第二应力缓释层5相对于第二电极4凸出的厚度过大,也可能会影响后续第一电极22和第二电极4之间的连接效果。因而,在本实施例中,第二应力缓释层5背离衬底基板6一侧表面相对于第二电极4凸出厚度为0.1μm~2μm,优选的,第二应力缓释层5背离衬底基板6一侧表面相对于第二电极4凸出厚度为1.1μm~1.9μm。It can be understood that the greater the thickness of the second
可选的,当第一应力缓释层3背离本体部21一侧表面相对于第一电极22凸出厚度为1.0μm~1.8μm,且第二应力缓释层5背离衬底基板6一侧表面相对于第二电极4凸出厚度为1.2μm~1.8μm时,经过发明人长期实验研究表明能够有效保证转移基板1的发光元件2平稳的落在阵列基板上,发光元件2不会出现偏位、旋转、被弹走、自身破损等不良问题。Optionally, when the surface of the first
由于第一应力缓释层3和第二应力缓释层5设在第一电极22和第二电极4之间,影响第一电极22和第二电极4实现电连接,如图10所示,在一些可选的实施例中,在将发光元件2和转移基板1相分离,以使发光元件2落在阵列基板上的步骤后,还包括:通过加热、加压将第一应力缓释层3和第二应力缓释层5移动,以分别暴露第一电极22和第二电极4,将第一电极22和第二电极4电连接。具体的,可以通过加热、加压的方式将第一应力缓释层3和第二应力缓释层5挤到和第一电极22和第二电极4相邻的区域内,并可以通过切割或者刮除等方式去掉多余的第一应力缓释层3和第二应力缓释层5,以使第一电极22和第二电极4之间能够直接接触,实现电性连接。可以理解的是,此种发光方式同样适用图7的情况。Since the first
为了形成第一应力缓释层3,可选的,在至少在本体部21背离转移基板1一侧形成第一应力缓释层3的步骤中,包括:通过涂布或者喷墨打印的方式至少在第一电极22背离本体部21一侧形成第一应力缓释层3。In order to form the first
喷墨打印的制造方法是首先在溶剂中融化第一应力缓释层3材料,使其变成墨水形状,含有第一应力缓释层3材料的墨水通过喷墨头的喷嘴,往第一电极22上喷射,以形成第一应力缓释层3,喷墨打印的制造技术在工艺上更加简单,且材料利用率方面相对较高。The manufacturing method of inkjet printing is to first melt the material of the first
为了实现对发光元件2的驱动,在一些可选的实施例中,在提供阵列基板的步骤中:阵列基板包括多个像素电路,像素电路包括驱动晶体管T,第二电极4与驱动晶体管T的源极S和漏极D中的一者电连接。In order to realize the driving of the light-emitting
需要说明的是,驱动晶体管T具体可以采用薄膜晶体管,薄膜晶体管包括栅极G、源极S、漏极D,漏极D、源极S和栅极G的材料可以包括钼、钛、铝、铜等中的一种或多种的组合。薄膜晶体管的栅极G通常用于接收控制信号,使薄膜晶体管在控制信号的控制下导通或截止。薄膜晶体管的源极S和漏极D中的一者连接第二电极4,通过第二电极4再与发光元件2的第一电极22相连接,以控制发光元件2的正常发光。It should be noted that the driving transistor T may specifically be a thin film transistor, and the thin film transistor includes a gate G, a source S, and a drain D, and the materials of the drain D, the source S, and the gate G may include molybdenum, titanium, aluminum, One or more combinations of copper, etc. The gate G of the thin film transistor is generally used to receive a control signal, so that the thin film transistor is turned on or off under the control of the control signal. One of the source S and the drain D of the TFT is connected to the
具体的,转移基板1上的发光元件2可以和阵列基板的像素电路是一一对应的,也可以是不对应,即发光元件2密排,阵列基板像素电路稀疏,也可以是发光元件2稀疏,阵列基板像素电路密排,并无特殊限定。Specifically, the light-emitting
为了有效固定发光元件2,且便于后续分离,在提供转移基板1的步骤中,包括:在转移基板1一侧形成粘接胶;在粘接胶背离转移基板1一侧形成发光元件2。具体的,粘接胶可以采用光刻胶等便于分离的胶材。当粘接胶采用光刻胶时,光刻胶具有受光分解的特性,便于发光元件2的转移,可选的,在将发光元件2和转移基板1相分离的步骤中包括:通过激光照射以使发光元件2和粘接胶分离。可以通过激光照射以使粘接胶迅速分解,将发光元件2和转移基板1相分离,使得发光元件2能够从转移基板1移动至阵列基板。In order to effectively fix the light-emitting
如图10所示,本发明实施例还提供了一种显示面板,显示面板通过上述任一实施例中的显示面板制备方法制备形成。As shown in FIG. 10 , an embodiment of the present invention further provides a display panel, which is formed by the method for manufacturing a display panel in any of the above-mentioned embodiments.
可选的,显示面板包括:阵列基板,阵列基板包括衬底基板6以及设于衬底基板6一侧的多个相互绝缘的第二电极4,在衬底基板6一侧设有至少部分围绕第二电极4设置的第二应力缓释层5;发光元件2,各发光元件2包括本体部21以及连接于本体部21一侧的第一电极22,在本体部21一侧设有至少部分围绕第一电极22设置的第一应力缓释层3,各发光元件2的第一电极22分别和第二电极4电连接。Optionally, the display panel includes: an array substrate, the array substrate includes a
本发明实施例所提供的显示面板,通过在本体部21背离转移基板1一侧形成第一应力缓释层3,同时在衬底基板6设有第二电极4的一侧形成有第二应力缓释层5,在转移基板1上的各个发光元件2落在阵列基板上时,通过第一应力缓释层3和第二应力缓释层5相接触,能够有效抵消发光元件2下落时所产生的冲击力。In the display panel provided by the embodiment of the present invention, the first
因此,本发明实施例提供的显示面板具有上述任一实施例中显示面板制备方法的技术方案所具有的技术效果,与上述实施例相同或相应的结构以及术语的解释在此不再赘述。本发明实施例提供的显示面板可以为手机,也可以为任何具有显示功能的电子产品,包括但不限于以下类别:电视机、笔记本电脑、桌上型显示器、平板电脑、数码相机、智能手环、智能眼镜、车载显示器、医疗设备、工控设备、触摸交互终端等,本发明实施例对此不作特殊限定。Therefore, the display panel provided by the embodiment of the present invention has the technical effect of the technical solution of the display panel manufacturing method in any of the above-mentioned embodiments, and the same or corresponding structures and terminology explanations of the above-mentioned embodiments will not be repeated here. The display panel provided by the embodiment of the present invention can be a mobile phone, or any electronic product with a display function, including but not limited to the following categories: TV sets, notebook computers, desktop monitors, tablet computers, digital cameras, smart bracelets , smart glasses, vehicle displays, medical equipment, industrial control equipment, touch interaction terminals, etc., which are not specifically limited in this embodiment of the present invention.
以上,仅为本发明的具体实施方式,所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、模块和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。应理解,本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。The above are only specific implementations of the present invention, and those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working process of the above-described systems, modules and units can be referred to in the foregoing method embodiments The corresponding process will not be repeated here. It should be understood that the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope disclosed in the present invention, and these modifications or replacements should cover all Within the protection scope of the present invention.
还需要说明的是,本发明中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本发明不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。It should also be noted that the exemplary embodiments mentioned in the present invention describe some methods or systems based on a series of steps or devices. However, the present invention is not limited to the order of the above steps, that is, the steps may be performed in the order mentioned in the embodiment, or may be different from the order in the embodiment, or several steps may be performed simultaneously.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111000843.8A CN115732605B (en) | 2021-08-30 | 2021-08-30 | Display panel manufacturing method and display panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111000843.8A CN115732605B (en) | 2021-08-30 | 2021-08-30 | Display panel manufacturing method and display panel |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115732605A true CN115732605A (en) | 2023-03-03 |
CN115732605B CN115732605B (en) | 2025-05-16 |
Family
ID=85290629
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111000843.8A Active CN115732605B (en) | 2021-08-30 | 2021-08-30 | Display panel manufacturing method and display panel |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115732605B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109148652A (en) * | 2018-08-23 | 2019-01-04 | 上海天马微电子有限公司 | Inorganic light-emitting diode display panel, manufacturing method thereof and display device |
CN109473519A (en) * | 2018-11-15 | 2019-03-15 | 湘能华磊光电股份有限公司 | Flip-chip LED structure and manufacturing method thereof |
US20190164946A1 (en) * | 2018-09-30 | 2019-05-30 | Shanghai Tianma Micro-electronics Co., Ltd. | Micro led display panel, method for fabricating the same and display device |
CN111508989A (en) * | 2020-03-24 | 2020-08-07 | 京东方科技集团股份有限公司 | Display substrate and preparation method thereof, display panel and preparation method thereof |
-
2021
- 2021-08-30 CN CN202111000843.8A patent/CN115732605B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109148652A (en) * | 2018-08-23 | 2019-01-04 | 上海天马微电子有限公司 | Inorganic light-emitting diode display panel, manufacturing method thereof and display device |
US20190164946A1 (en) * | 2018-09-30 | 2019-05-30 | Shanghai Tianma Micro-electronics Co., Ltd. | Micro led display panel, method for fabricating the same and display device |
CN109473519A (en) * | 2018-11-15 | 2019-03-15 | 湘能华磊光电股份有限公司 | Flip-chip LED structure and manufacturing method thereof |
CN111508989A (en) * | 2020-03-24 | 2020-08-07 | 京东方科技集团股份有限公司 | Display substrate and preparation method thereof, display panel and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN115732605B (en) | 2025-05-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR102742940B1 (en) | Led array package and manufacturing method thereof | |
US20150085527A1 (en) | Light source module, fabrication method therefor, and backlight unit including the same | |
CN105870265A (en) | Light-emitting diode substrate and preparation method thereof and display device | |
WO2016047134A1 (en) | Light-emission module and production method for light-emission module | |
US11393959B2 (en) | Micro light-emitting diode device | |
CN112447761B (en) | Array substrate, LED display panel and manufacturing method thereof, display device | |
CN114613733A (en) | Curved light-emitting substrate and its manufacturing method, and display device | |
CN115117135A (en) | display panel | |
CN105070743B (en) | Array base palte and preparation method thereof, display panel, display device | |
KR102653995B1 (en) | Receiving substrate, display panel and method of manufacturing the display panel | |
KR20150067609A (en) | Flexible display device and method for manufacturing the same | |
CN110047990B (en) | Conductive thin film, optoelectronic semiconductor device and manufacturing method thereof | |
TW202349739A (en) | Light emitting device substrate and method of fabricating the same | |
TWI779242B (en) | Micro light-emitting diode device | |
US12249596B2 (en) | Display device and manufacturing method thereof | |
CN115732605A (en) | Display panel preparation method and display panel | |
KR101387847B1 (en) | Method for tranferring and manufacturing flexible light emitting diode using rollers and flexible lexible light emitting diode manufactured by the same | |
TWI751848B (en) | Bonding method for electronic device | |
TWI801756B (en) | Light-emitting module and light-emitting appratus using the smae | |
CN111584538A (en) | Micro light emitting diode display device and manufacturing method thereof | |
CN112420969A (en) | Manufacturing method of flexible OLED display panel and display device | |
CN222827615U (en) | Display substrate | |
CN222365601U (en) | LED array device based on vertical structure LED | |
KR102835507B1 (en) | Display apparatus and manufacturing method as the same | |
CN115881755A (en) | Display panel preparation method and display panel |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |