CN115727074B - Braking device and vehicle - Google Patents
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- CN115727074B CN115727074B CN202211343840.9A CN202211343840A CN115727074B CN 115727074 B CN115727074 B CN 115727074B CN 202211343840 A CN202211343840 A CN 202211343840A CN 115727074 B CN115727074 B CN 115727074B
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Abstract
Description
技术领域technical field
本发明涉及制动技术领域,特别是涉及一种制动装置及车辆。The invention relates to the technical field of braking, in particular to a braking device and a vehicle.
背景技术Background technique
传统的液压或气动式制动系统中,存在气液管路复杂、维修困难、布置结构复杂、制动动态响应慢、制动舒适性能较低等明显缺点。例如,在液压制动系统中,因采用了体积较大的真空制动助力器、制动主缸、储油器等常规液压制动系统的部件,因此不仅具有结构及装配复杂且体积大、维护困难的问题,而且由于系统中设置有连接相应部件的液压制动管路以及制动液,需要定期更换液压油和定期检查是否存在液压油泄漏的问题。电子机械制动系统因其结构简单、制动动态响应快且制动舒适性能和安全性能良好的优势脱颖而出。In the traditional hydraulic or pneumatic braking system, there are obvious disadvantages such as complex gas-liquid pipeline, difficult maintenance, complex layout structure, slow dynamic response of braking, and low braking comfort performance. For example, in the hydraulic brake system, due to the use of conventional hydraulic brake system components such as the vacuum brake booster, the brake master cylinder, and the oil reservoir with a large volume, it not only has a complex structure and assembly, but also has a large volume, Difficult maintenance, and because the system is equipped with hydraulic brake lines and brake fluids connected to the corresponding components, it is necessary to replace the hydraulic oil regularly and regularly check whether there is a problem of hydraulic oil leakage. The electromechanical braking system stands out because of its simple structure, fast dynamic braking response, and good braking comfort and safety performance.
相关技术中,电子机械制动系统中的电机长时间制动会在电机位置产生高温,不利于制动安全。In related technologies, long-term braking of the motor in the electromechanical braking system will generate high temperature at the position of the motor, which is not conducive to braking safety.
发明内容Contents of the invention
基于此,有必要针对现有的制动系统存在制动可靠性不高的问题,提供一种解决上述问题的制动装置。Based on this, it is necessary to provide a braking device that solves the problem of low braking reliability in the existing braking system.
一种制动装置,用于限制运动部件的运动,包括:A braking device for limiting the movement of moving parts, comprising:
第一制动部;the first brake part;
第一驱动部,所述第一制动部连接于所述第一驱动部;所述运动部件处于第一状态时,所述第一驱动部用于驱动所述第一制动部沿第一方向移动,以使所述第一制动部压紧于所述运动部件;所述第一方向与所述运动部件的轴向平行;The first driving part, the first braking part is connected to the first driving part; when the moving part is in the first state, the first driving part is used to drive the first braking part along the first direction, so that the first braking part is pressed against the moving part; the first direction is parallel to the axial direction of the moving part;
第二驱动部,与所述第一驱动部沿所述第一方向间隔布置;所述运动部件处于第二状态时,所述第二驱动部与所述第一制动部连接,以限制所述第一制动部的移动。The second driving part is spaced apart from the first driving part along the first direction; when the moving part is in the second state, the second driving part is connected to the first braking part to limit the Describe the movement of the first braking unit.
在其中一个实施例中,所述制动装置包括传动组件,所述传动组件包括驱动杆和螺纹连接于所述驱动杆的驱动块;In one of the embodiments, the brake device includes a transmission assembly, and the transmission assembly includes a drive rod and a drive block threadedly connected to the drive rod;
所述驱动杆连接于所述第一驱动部,所述第一驱动部用于驱动所述驱动杆以所述第一方向为轴转动;所述驱动杆带动所述驱动块沿所述第一方向移动;所述第一制动部连接于所述驱动块,且能够随所述驱动块同步移动。The driving rod is connected to the first driving part, and the first driving part is used to drive the driving rod to rotate around the first direction; the driving rod drives the driving block along the first direction. direction movement; the first braking part is connected to the driving block and can move synchronously with the driving block.
在其中一个实施例中,所述传动组件还包括导向件,所述驱动块滑动连接于所述导向件,所述导向件用于限制所述驱动块的转动。In one of the embodiments, the transmission assembly further includes a guide member, the driving block is slidably connected to the guide member, and the guide member is used to limit the rotation of the driving block.
在其中一个实施例中,所述制动装置包括传动杆,所述传动杆具有支点位置、主动位置和从动位置;所述支点位置转动连接于所述导向件,所述主动位置和所述从动位置分别转动连接于所述驱动块和所述第一制动部;所述驱动块通过所述传动杆带动所述第一制动部移动。In one of the embodiments, the braking device includes a transmission rod, and the transmission rod has a fulcrum position, an active position and a driven position; the fulcrum position is rotatably connected to the guide member, and the active position and the The driven position is respectively rotatably connected to the driving block and the first braking part; the driving block drives the first braking part to move through the transmission rod.
在其中一个实施例中,所述主动位置与所述支点位置之间的距离大于所述从动位置与所述支点位置之间的距离。In one of the embodiments, the distance between the active position and the fulcrum position is greater than the distance between the slave position and the fulcrum position.
在其中一个实施例中,所述制动装置包括转动连接于所述从动位置的推动部,所述推动部位于所述传动杆和所述第一制动部之间,所述传动杆通过所述推动部推动所述第一制动部移动。In one of the embodiments, the braking device includes a pushing part that is rotatably connected to the driven position, the pushing part is located between the transmission rod and the first braking part, and the transmission rod passes through The pushing part pushes the first braking part to move.
在其中一个实施例中,所述第二驱动部包括电磁件、移动片和旋转片,所述旋转片与所述驱动杆连接;In one of the embodiments, the second driving part includes an electromagnet, a moving piece and a rotating piece, and the rotating piece is connected to the driving rod;
所述电磁件处于失电状态时,所述移动片压紧于所述旋转片,以限制所述驱动杆的转动;When the electromagnetic part is in the de-energized state, the moving piece is pressed against the rotating piece to limit the rotation of the driving rod;
所述电磁件处于得电状态时,所述电磁件驱动所述移动片与所述旋转片分离,以解除对所述驱动杆的转动限制。When the electromagnet is in an electrified state, the electromagnet drives the moving piece to separate from the rotating piece, so as to release the restriction on the rotation of the driving rod.
在其中一个实施例中,所述第二驱动部还包括弹性件,所述弹性件连接于所述移动片和所述旋转片之间;In one of the embodiments, the second driving part further includes an elastic member, and the elastic member is connected between the moving piece and the rotating piece;
所述电磁件处于所述得电状态时,所述弹性件处于变形状态;When the electromagnetic element is in the energized state, the elastic element is in a deformed state;
所述电磁件处于所述失电状态时,所述弹性件通过自身弹力驱动所述移动片压紧于所述旋转片。When the electromagnetic part is in the de-energized state, the elastic part drives the moving piece to press against the rotating piece through its own elastic force.
在其中一个实施例中,所述制动装置还包括制动主体和连接于所述制动主体的第二制动部,所述第二制动部与所述第一制动部分别位于所述运动部件的两端;In one of the embodiments, the brake device further includes a brake body and a second brake part connected to the brake body, the second brake part and the first brake part are respectively located at the Both ends of the moving parts;
所述制动主体和所述第二制动部被配置为可操作地沿所述第一方向移动。The braking body and the second braking portion are configured to operably move in the first direction.
一种车辆,包括如上所述的制动装置。A vehicle includes the brake device as described above.
上述制动装置,包括第一制动部、第一驱动部和第二驱动部,第一制动部连接于第一驱动部。当运动部件处于第一状态例如行车状态时,若需要对其进行制动,则第一驱动部工作,以驱动第一制动部沿第一方向移动,使得第一制动部压紧于运动部件,实现行车制动功能。当需要执行驻车制动功能时,即运动部件处于第二状态例如制动状态,第一驱动部不工作,通过第二驱动部限制第一制动部的移动,保持驻车制动力,执行驻车制动功能,降低第一驱动部长时间工作导致第一驱动部过热的可能。该制动装置能够同时实现行车制动和驻车制动两种功能,集成度高,结构紧凑,占用空间小,且相比于液压或气动驻车,制动响应更快,安全性更好。The above brake device includes a first brake part, a first drive part and a second drive part, and the first brake part is connected to the first drive part. When the moving part is in the first state, such as the driving state, if it needs to be braked, the first driving part works to drive the first braking part to move along the first direction, so that the first braking part is pressed against the moving part components to realize the service braking function. When the parking brake function needs to be performed, that is, the moving part is in the second state, such as a braking state, the first driving part does not work, the movement of the first braking part is restricted by the second driving part, and the parking brake force is maintained. The parking brake function reduces the possibility of overheating of the first drive unit caused by the long-time operation of the first drive unit. The brake device can simultaneously realize the two functions of driving brake and parking brake, with high integration, compact structure, small footprint, and compared with hydraulic or pneumatic parking, the brake response is faster and the safety is better .
附图说明Description of drawings
图1为本发明一实施例提供的制动装置的结构示意图;Fig. 1 is a structural schematic diagram of a braking device provided by an embodiment of the present invention;
图2为图1所示的制动装置的剖视图;Fig. 2 is a sectional view of the braking device shown in Fig. 1;
图3为图2所示的制动装置中的第一驱动部和第二驱动部的剖视图;Fig. 3 is a cross-sectional view of a first driving part and a second driving part in the brake device shown in Fig. 2;
图4为图2所示的制动装置中的传动杆的剖视图;Fig. 4 is a sectional view of the transmission rod in the braking device shown in Fig. 2;
图5为图4所示的制动装置中的传动杆的结构示意图。Fig. 5 is a structural schematic diagram of a transmission rod in the braking device shown in Fig. 4 .
附图标记:10-制动装置;110-第一制动部;120-第二制动部;130-制动主体;140-刹车盘;210-第一驱动部;211-电机壳体;212-电机定子;213-电机转子;220-第二驱动部;221-移动片;222-旋转片;223-弹性件;300-传动组件;310-驱动杆;320-驱动块;330-导向件;331-第一导向筒;332-第二导向筒;333-中空腔体;340-拨叉;410-传动杆;411-支点位置;412-主动位置;413-从动位置;510-推动部。Reference signs: 10-brake device; 110-first brake part; 120-second brake part; 130-brake main body; 140-brake disc; 210-first drive part; 211-motor housing ; 212-motor stator; 213-motor rotor; 220-second driving part; 221-moving piece; 222-rotating piece; 223-elastic piece; 300-transmission assembly; Guide piece; 331-first guide cylinder; 332-second guide cylinder; 333-hollow cavity; 340-shift fork; 410-transmission rod; 411-fulcrum position; 412-active position; 413-slave position; 510 -Propulsion department.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and do not represent the only embodiment.
图1为本发明一实施例提供的制动装置10的结构示意图;图2为图1所示的制动装置10的剖视图。如图1和图2所示,本发明一实施例提供的一种制动装置10,用于限制运动部件的运动,制动装置10包括第一制动部110、第一驱动部210和第二驱动部220。第一制动部110连接于第一驱动部210。运动部件处于第一状态时,第一驱动部210用于驱动第一制动部110沿第一方向移动,以使第一制动部110压紧于运动部件;第一方向与运动部件的轴向平行。第二驱动部220与第一驱动部210沿第一方向间隔布置。运动部件处于第二状态时,第二驱动部220与第一制动部110连接,以限制第一制动部110的移动。FIG. 1 is a schematic structural view of a braking device 10 provided by an embodiment of the present invention; FIG. 2 is a cross-sectional view of the braking device 10 shown in FIG. 1 . As shown in Figures 1 and 2, an embodiment of the present invention provides a braking device 10 for limiting the movement of moving parts. The braking device 10 includes a first braking part 110, a first driving part 210 and a first Two driving parts 220 . The first braking part 110 is connected to the first driving part 210 . When the moving part is in the first state, the first driving part 210 is used to drive the first braking part 110 to move along the first direction, so that the first braking part 110 is pressed against the moving part; the first direction is consistent with the axis of the moving part to parallel. The second driving part 220 is spaced apart from the first driving part 210 along the first direction. When the moving part is in the second state, the second driving part 220 is connected with the first braking part 110 to limit the movement of the first braking part 110 .
以运动部件为车辆为例,当车辆处于第一状态即行车状态时,若需要对其进行制动,则第一驱动部210工作,以驱动第一制动部110沿第一方向移动,使得第一制动部110压紧于车辆的车轮,通过第一制动部110提供的轴向压力,产生阻止车轮转动的摩擦力矩,实现行车制动功能。当需要执行驻车制动功能时,即运动部件处于第二状态即制动状态,第一驱动部210不工作,通过第二驱动部220限制第一制动部110的移动,保持驻车制动力,执行驻车制动功能,降低第一驱动部210长时间工作导致第一驱动部210过热的可能。该制动装置10能够同时实现行车制动和驻车制动两种功能,集成度高,结构紧凑,占用空间小,且相比于液压或气动驻车,制动响应更快,安全性更好。Taking the moving part as a vehicle as an example, when the vehicle is in the first state, that is, the driving state, if it needs to be braked, the first driving part 210 works to drive the first braking part 110 to move along the first direction, so that The first brake part 110 is pressed against the wheel of the vehicle, and the axial pressure provided by the first brake part 110 generates a frictional torque that prevents the wheel from rotating, thereby realizing the service braking function. When the parking brake function needs to be performed, that is, the moving parts are in the second state, that is, the braking state, the first driving part 210 does not work, and the movement of the first braking part 110 is restricted by the second driving part 220 to maintain the parking brake. power, to perform the parking brake function, and reduce the possibility of overheating of the first drive unit 210 caused by the long-time operation of the first drive unit 210 . The braking device 10 can realize both functions of driving brake and parking brake at the same time, and has a high degree of integration, a compact structure, and a small footprint. Compared with hydraulic or pneumatic parking, the braking response is faster and the safety is higher. good.
在一实际的应用场景中,第一方向为图示中的X方向。以图2所示的布置方位为例,第一方向为水平方向。以运动部件为车轮为例,则第一方向为车轮的轴向。为便于图文对照,下文均以X方向指代第一方向。In an actual application scenario, the first direction is the X direction in the figure. Taking the arrangement orientation shown in FIG. 2 as an example, the first direction is the horizontal direction. Taking the moving part as an example of a wheel, the first direction is the axial direction of the wheel. For the convenience of graphic comparison, the X direction refers to the first direction hereinafter.
可以理解地,如图2所示,制动装置10还可以包括刹车盘140,刹车盘140用于与运动部件连接。以运动部件为汽车的车轮为例,则刹车盘140与车轮连接。当车轮处于可转动状态时,刹车盘140和第一制动部110处于分离状态,刹车盘140与车轮能够自由转动。当第一驱动部210驱动第一制动部110移动至压紧于刹车盘140时,通过摩擦力矩使得刹车盘140和车轮停转,使得车轮处于制动状态。第一制动部110具体可以为制动块。Understandably, as shown in FIG. 2 , the brake device 10 may further include a brake disc 140 for connecting with moving parts. Taking the moving part as an example of a wheel of a car, the brake disc 140 is connected to the wheel. When the wheel is in a rotatable state, the brake disc 140 and the first braking part 110 are in a separated state, and the brake disc 140 and the wheel can rotate freely. When the first driving part 210 drives the first brake part 110 to move to press against the brake disc 140 , the brake disc 140 and the wheel are stopped by the friction torque, so that the wheel is in a braking state. The first brake part 110 may specifically be a brake block.
如图2和图3所示,在其中一个实施例中,制动装置10包括传动组件300,传动组件300包括驱动杆310和螺纹连接于驱动杆310的驱动块320。驱动杆310连接于第一驱动部210,第一驱动部210用于驱动驱动杆310以X方向为轴转动;驱动杆310带动驱动块320沿X方向移动;第一制动部110连接于驱动块320,且能够随驱动块320同步移动。As shown in FIGS. 2 and 3 , in one embodiment, the brake device 10 includes a transmission assembly 300 , and the transmission assembly 300 includes a driving rod 310 and a driving block 320 threadedly connected to the driving rod 310 . The driving rod 310 is connected to the first driving part 210, and the first driving part 210 is used to drive the driving rod 310 to rotate in the X direction; the driving rod 310 drives the driving block 320 to move along the X direction; the first braking part 110 is connected to the driving block 320, and can move synchronously with the driving block 320.
具体地,第一驱动部210将动力传递至驱动杆310使驱动杆310转动。由于驱动块320螺纹连接于驱动杆310,且驱动块320的转动被限制,因此驱动块320被驱动杆310带动沿X方向移动。而第一制动部110连接于驱动块320,因此在驱动块320沿X方向移动的过程中,第一制动部110能够随驱动块320同步移动,从而相对运动部件靠近或远离,进而实现运动部件的制动或解锁。通过驱动杆310正向转动或反向转动预设角度,使得驱动块320产生向左或向右的位移,使得第一制动部110移动。Specifically, the first driving part 210 transmits power to the driving rod 310 to rotate the driving rod 310 . Since the driving block 320 is screwed to the driving rod 310 and the rotation of the driving block 320 is restricted, the driving block 320 is driven by the driving rod 310 to move along the X direction. The first braking part 110 is connected to the driving block 320, so when the driving block 320 moves along the X direction, the first braking part 110 can move synchronously with the driving block 320, thereby moving closer or farther away from the moving parts, thereby realizing Braking or unlocking of moving parts. The driving rod 310 is rotated forward or reversely by a predetermined angle, so that the driving block 320 is displaced to the left or right, so that the first braking part 110 is moved.
在其他实施例中,除了是驱动杆和驱动块配合带动第一制动部移动的方式外,也可以不设置驱动杆和驱动块,第一驱动部的输出端连接有齿轮。具体地,在以X方向为轴的周向上,齿轮沿X方向的尺寸(厚度)逐渐变化,第一制动部抵接于齿轮。当齿轮沿周向转动至厚度较大的位置抵接于第一制动部时,第一制动部相对刹车盘靠近并压紧;当齿轮转动至厚度较小的位置抵接于第一制动部时,第一制动部相对刹车盘远离,从而解除第一制动部和刹车盘的压紧连接。In other embodiments, except that the driving rod and the driving block cooperate to drive the first brake part to move, the driving rod and the driving block may not be provided, and the output end of the first driving part is connected with a gear. Specifically, the size (thickness) of the gear along the X direction changes gradually in the circumferential direction with the X direction as the axis, and the first braking portion abuts against the gear. When the gear rotates in the circumferential direction until it abuts against the first brake part at a position with a larger thickness, the first brake part approaches and presses against the brake disc; when the gear rotates to a position with a smaller thickness it abuts against the first brake part. When the moving part is connected, the first brake part is far away from the brake disc, thereby releasing the compression connection between the first brake part and the brake disc.
在一实施例中,制动装置包括前述的驱动杆和驱动块。驱动杆远离第一制动部的端部设置有轴承,当第一制动部压紧刹车盘时,通过轴承对驱动杆施加轴向力以平衡制动时从第一制动部传递给驱动杆的轴向推力。In one embodiment, the braking device includes the aforementioned driving rod and driving block. The end of the drive rod far away from the first brake part is provided with a bearing. When the first brake part presses the brake disc, the axial force is applied to the drive rod through the bearing to balance the braking and is transmitted from the first brake part to the drive. Axial thrust of the rod.
如图2所示,在其中一个实施例中,传动组件300还包括导向件330,驱动块320滑动连接于导向件330,导向件330用于限制驱动块320的转动。通过导向件330限制驱动块320的转动,使得驱动杆310转动的同时,螺纹连接于驱动杆310的驱动块320能够沿X方向往复移动,从而带动第一制动部110移动。导向件330的内部构造有中空腔体333,用于容置驱动杆310和驱动块320等。通过将驱动杆310和驱动块320等部件容置在中空腔体333内,从而起到一定程度的防水防尘作用,提升各部件的使用寿命。导向件330具体可以为导向筒。As shown in FIG. 2 , in one embodiment, the transmission assembly 300 further includes a guide member 330 , the drive block 320 is slidably connected to the guide member 330 , and the guide member 330 is used to limit the rotation of the drive block 320 . The rotation of the driving block 320 is restricted by the guide 330 , so that the driving block 320 screwed to the driving rod 310 can move back and forth along the X direction while the driving rod 310 rotates, thereby driving the first braking part 110 to move. The inside of the guide member 330 is configured with a hollow cavity 333 for accommodating the driving rod 310 and the driving block 320 . By accommodating components such as the driving rod 310 and the driving block 320 in the hollow cavity 333 , a certain degree of waterproof and dustproof effect is achieved, and the service life of each component is improved. The guide member 330 may specifically be a guide cylinder.
在其中一个实施例中,中空腔体333的内壁和驱动块320之间设置有密封件,以保证整个制动装置10内部的密封效果,防止外部水或灰尘等杂质物进入制动装置10内部,提高内部部件的传动稳定性和使用寿命。密封件具体可以为O型密封圈。In one of the embodiments, a seal is provided between the inner wall of the hollow cavity 333 and the driving block 320 to ensure the sealing effect inside the entire braking device 10 and prevent impurities such as external water or dust from entering the braking device 10. , Improve the transmission stability and service life of internal components. Specifically, the seal can be an O-ring.
如图2、图4和图5所示,在其中一个实施例中,制动装置10包括传动杆410,传动杆410具有支点位置411、主动位置412和从动位置413;支点位置411转动连接于导向件330,主动位置412和从动位置413分别转动连接于驱动块320和第一制动部110。驱动块320通过传动杆410带动第一制动部110移动。As shown in Fig. 2, Fig. 4 and Fig. 5, in one of the embodiments, the braking device 10 includes a transmission rod 410, and the transmission rod 410 has a fulcrum position 411, an active position 412 and a driven position 413; the fulcrum position 411 is rotationally connected On the guide member 330 , the active position 412 and the driven position 413 are rotatably connected to the driving block 320 and the first braking part 110 , respectively. The driving block 320 drives the first braking part 110 to move through the transmission rod 410 .
例如,当第一驱动部210通过驱动杆310带动驱动块320沿X方向向右移动时,由于导向件330的位置固定,使得传动杆410以支点位置411为旋转中心向右摆动,从而带动连接于从动位置413的第一制动部110向右移动,进而使得第一制动部110压紧于刹车盘140。导向件330构造有转动槽,用于供传动杆410的支点位置411伸入并发生相对转动。传动杆410的主动位置412和从动位置413分别通过一销轴与驱动块320和第一制动部110铰接。For example, when the first driving part 210 drives the driving block 320 to move rightward along the X direction through the driving rod 310, since the position of the guide member 330 is fixed, the driving rod 410 swings to the right with the fulcrum position 411 as the rotation center, thereby driving the connection. The first brake part 110 at the driven position 413 moves to the right, so that the first brake part 110 is pressed against the brake disc 140 . The guide member 330 is configured with a rotation slot for the fulcrum position 411 of the transmission rod 410 to be inserted and relatively rotated. The driving position 412 and the driven position 413 of the transmission rod 410 are respectively hinged with the driving block 320 and the first braking part 110 through a pin shaft.
如图2和图4所示,在其中一个实施例中,主动位置412与支点位置411之间的距离大于从动位置413与支点位置411之间的距离。也就是说,驱动块320与支点位置411之间的距离大于第一制动部110与支点位置411之间的距离。根据杠杆原理可知,力与力臂成反比,因此传递至第一制动部110的轴向推力大于驱动块320输出的轴向推力。通过此种设置,使得传动杆410放大驱动块320的输出力,增大第一制动部110和刹车盘140之间的压紧力,从而增大制动力。其中,主动位置412和从动位置413与支点位置411之间的距离可以根据实际所需的增力倍数设置。As shown in FIG. 2 and FIG. 4 , in one embodiment, the distance between the active position 412 and the fulcrum position 411 is greater than the distance between the driven position 413 and the fulcrum position 411 . That is to say, the distance between the driving block 320 and the fulcrum position 411 is greater than the distance between the first braking part 110 and the fulcrum position 411 . According to the principle of leverage, the force is inversely proportional to the moment arm, so the axial thrust transmitted to the first braking part 110 is greater than the axial thrust output by the driving block 320 . Through this arrangement, the transmission rod 410 amplifies the output force of the driving block 320 and increases the pressing force between the first braking part 110 and the brake disc 140 , thereby increasing the braking force. Wherein, the distance between the active position 412, the driven position 413 and the fulcrum position 411 can be set according to the actual required force multiplier.
如图4所示,更为具体地,导向件330包括沿X方向布置的第一导向筒331和第二导向筒332,二者首尾连接,且连接间隙之间构造有半圆柱形槽口。传动杆410的支点位置411呈半圆柱形,从而与半圆柱形槽口相配合。驱动块320朝向传动杆410的一端连接有拨叉340,主动位置412与拨叉340通过销轴转动连接。As shown in FIG. 4 , more specifically, the guide 330 includes a first guide cylinder 331 and a second guide cylinder 332 arranged along the X direction, which are connected end to end, and a semi-cylindrical notch is formed between the connection gaps. The fulcrum position 411 of the transmission rod 410 is semi-cylindrical, so as to match the semi-cylindrical notch. A shift fork 340 is connected to the end of the driving block 320 facing the transmission rod 410 , and the active position 412 is connected to the shift fork 340 through a pin shaft for rotation.
在其中一个实施例中,制动装置10包括转动连接于从动位置413的推动部510,推动部510位于传动杆410和第一制动部110之间,传动杆410通过推动部510推动第一制动部110移动。In one of the embodiments, the braking device 10 includes a pushing part 510 that is rotatably connected to the driven position 413, the pushing part 510 is located between the transmission rod 410 and the first braking part 110, and the transmission rod 410 pushes the first braking part 110 through the pushing part 510. A braking part 110 moves.
其中,推动部510与传动杆410的从动位置413可以通过销轴等连接件连接在一起,使得传动杆410带动推动部510沿X方向往复移动,进而使得推动部510推动第一制动部110压紧刹车盘140产生制动力,或者是松开刹车盘140解除制动力。如图2和图4所示,推动部510的部分位于中空腔体333的端部,且推动部510连接于中空腔体333的内壁,从而对中空腔体333进行密封,使得驱动杆310和驱动块320等处在一个相对密闭的环境中,降低水和灰尘等杂质的侵蚀,延长各部件的使用寿命。推动部510具体可以为一端开口一端封闭的筒状活塞。Wherein, the driving part 510 and the driven position 413 of the transmission rod 410 can be connected together by a connecting piece such as a pin, so that the transmission rod 410 drives the pushing part 510 to reciprocate along the X direction, and then the pushing part 510 pushes the first braking part 110 compresses the brake disc 140 to generate braking force, or releases the brake disc 140 to release the braking force. As shown in FIGS. 2 and 4 , the part of the pushing part 510 is located at the end of the hollow cavity 333, and the pushing part 510 is connected to the inner wall of the hollow cavity 333, thereby sealing the hollow cavity 333, so that the driving rod 310 and The drive block 320 and the like are located in a relatively airtight environment, which reduces the erosion of impurities such as water and dust, and prolongs the service life of each component. The pushing part 510 may specifically be a cylindrical piston with one end open and one end closed.
如图2和图3所示,在其中一个实施例中,第一驱动部210为力矩电机,第一齿轮连接于力矩电机的电机转子213。其中,力矩电机还包括电机壳体211和电机定子212,电机定子212和电机转子213安装于电机壳体211内,驱动杆310连接于电机转子213,并随着电机转子213转动,实现动力传递。电机转子213通过轴承支撑于电机壳体211,通过轴承支撑电机转子213,降低其运动过程中的摩擦系数,并保证其回转精度。进一步地,力矩电机内设置有编码器,用于采集电机转子213的转速信息等,从而实现力矩电机的转速和转矩的精确控制。As shown in FIG. 2 and FIG. 3 , in one embodiment, the first driving part 210 is a torque motor, and the first gear is connected to the motor rotor 213 of the torque motor. Wherein, the torque motor also includes a motor housing 211 and a motor stator 212, the motor stator 212 and the motor rotor 213 are installed in the motor housing 211, the driving rod 310 is connected to the motor rotor 213, and rotates with the motor rotor 213 to realize power delivery. The motor rotor 213 is supported by the motor housing 211 through bearings, and the motor rotor 213 is supported by the bearings to reduce the friction coefficient during its movement and ensure its rotation accuracy. Further, an encoder is provided in the torque motor for collecting the rotational speed information of the motor rotor 213 , so as to realize precise control of the rotational speed and torque of the torque motor.
其中,电机转子213为中空结构,具有容纳腔,从而能够将传动组件和传动杆等部件容置在容纳腔内,充分利用有限空间,减小制动装置的体积,使得整体布局更为紧凑合理。Among them, the motor rotor 213 has a hollow structure and has a housing cavity, so that components such as transmission components and transmission rods can be accommodated in the housing cavity, making full use of the limited space, reducing the volume of the braking device, and making the overall layout more compact and reasonable. .
如图2和图3所示,在其中一个实施例中,第二驱动部220包括电磁件(未标示)、移动片221和旋转片222,旋转片222与驱动杆310连接;电磁件处于失电状态时,移动片221压紧于旋转片222,以限制驱动杆310的转动;电磁件处于得电状态时,电磁件驱动移动片221与旋转片222分离,以解除对驱动杆310的转动限制。As shown in Fig. 2 and Fig. 3, in one of the embodiments, the second driving part 220 includes an electromagnetic part (not marked), a moving piece 221 and a rotating piece 222, and the rotating piece 222 is connected with the driving rod 310; In the electrified state, the moving piece 221 is pressed against the rotating piece 222 to limit the rotation of the driving rod 310; when the electromagnetic part is in the electrified state, the electromagnetic part drives the moving piece 221 to separate from the rotating piece 222 to release the rotation of the driving rod 310 limit.
具体而言,当运动部件处于制动状态(非转动状态)且需要执行驻车制动功能时,第一驱动部210不工作;同时电磁件不通电,使得移动片221压紧旋转片222,限制旋转片222的转动,进而限制驱动杆310的转动。由于驱动杆310的转动被限制,进而限制驱动块320和第一制动部110的移动,使其保持在当前位置,保持驻车制动力,执行驻车制动功能。同时,由于第一驱动部210不工作,因此能够降低第一驱动部210长时间工作导致第一驱动部210过热的可能。Specifically, when the moving part is in the braking state (non-rotating state) and needs to perform the parking brake function, the first driving part 210 does not work; at the same time, the electromagnetic part is not energized, so that the moving piece 221 presses the rotating piece 222, The rotation of the rotating piece 222 is restricted, thereby restricting the rotation of the driving rod 310 . Since the rotation of the driving lever 310 is restricted, the movement of the driving block 320 and the first braking part 110 is further restricted, so that they are kept at the current position, and the parking braking force is maintained to perform the parking braking function. At the same time, since the first driving part 210 does not work, the possibility of overheating of the first driving part 210 caused by the long-time operation of the first driving part 210 can be reduced.
进一步地,第二驱动部还包括电磁壳体,电磁壳体与电机壳体通过紧固件例如螺栓等组装在一起,且二者配合面涂抹密封胶,可以增强制动装置内部的防护密封性,防止外部水、灰尘等杂质物进入装置内部。第二驱动部内的引出线通过电磁壳体上预留的开口槽连接到线缆接插件的引脚插头上去,可以通过公共的线缆接插件实现对力矩电机以及电磁件的协同控制和驱动,减少了外部走线带来的不可靠性风险,优化了总成占用的空间结构。Furthermore, the second drive part also includes an electromagnetic housing, the electromagnetic housing and the motor housing are assembled together by fasteners such as bolts, and the mating surfaces of the two are coated with sealant, which can enhance the protective seal inside the braking device Sex, prevent external water, dust and other impurities from entering the device. The lead-out wires in the second driving part are connected to the pin plugs of the cable connector through the open slot reserved on the electromagnetic housing, and the coordinated control and drive of the torque motor and the electromagnetic parts can be realized through the common cable connector. The risk of unreliability caused by external wiring is reduced, and the space structure occupied by the assembly is optimized.
如图3所示,在一个具体的实施例中,第二驱动部220还包括弹性件223,弹性件223连接于移动片221和旋转片222之间。当电磁件处于得电状态时,弹性件223处于变形状态。当电磁件处于失电状态时,弹性件223通过自身弹力驱动移动片221压紧于旋转片222。如此,当电磁件不通电时,移动片221能够在弹性件223的弹性作用力下复位,使得移动片221与旋转片222分离,解除驻车制动。其中,电磁件具体可以为电磁铁或者电磁线圈。电磁件的通电与否可以由外部输入的控制信号控制,从而实现驻车制动和行车制动力保持的电控化和自动化。通过合适的控制算法,可以在第一驱动部210例如力矩电机长时间工作时,自动切换到制动力保持状态,而力矩电机不再输出转矩,退出堵转工况,避免电机过热的危险工况。在其他实施例中,也可以不设置弹性件,电磁件为线圈,通过给线圈通正向电流或反向电流使得移动片相对旋转片靠近或远离。As shown in FIG. 3 , in a specific embodiment, the second driving part 220 further includes an elastic member 223 connected between the moving piece 221 and the rotating piece 222 . When the electromagnet is in an electrified state, the elastic member 223 is in a deformed state. When the electromagnetic element is in the de-energized state, the elastic element 223 drives the moving piece 221 to press against the rotating piece 222 by its own elastic force. In this way, when the electromagnet is not energized, the moving piece 221 can be reset under the elastic force of the elastic piece 223, so that the moving piece 221 is separated from the rotating piece 222, and the parking brake is released. Wherein, the electromagnetic component may specifically be an electromagnet or an electromagnetic coil. The energization of the electromagnetic parts can be controlled by the control signal input from the outside, so as to realize the electronic control and automation of parking brake and service brake force maintenance. Through a suitable control algorithm, when the first driving part 210 such as the torque motor works for a long time, it can automatically switch to the braking force maintenance state, and the torque motor no longer outputs torque, exits the locked-rotor working condition, and avoids the danger of motor overheating. condition. In other embodiments, the elastic member may not be provided, and the electromagnetic member is a coil, and the moving piece is moved closer to or farther away from the rotating piece by passing a forward current or a reverse current to the coil.
如图2所示,在其中一个实施例中,制动装置10包括前述的刹车盘140,还包括制动主体130和连接于制动主体130的第二制动部120,第二制动部120与第一制动部110分别位于运动部件的两端。制动主体130和第二制动部120被配置为可操作地沿X方向移动。As shown in FIG. 2 , in one embodiment, the brake device 10 includes the aforementioned brake disc 140 , and also includes a brake body 130 and a second brake portion 120 connected to the brake body 130 , the second brake portion 120 and the first braking part 110 are respectively located at two ends of the moving part. The brake main body 130 and the second brake part 120 are configured to operably move in the X direction.
具体地,制动主体130可以相对刹车盘140沿X方向移动。当第一制动部110在驱动块320的作用下沿X方向向右移动并压紧于刹车盘140时,第一制动部110对刹车盘140施加向右的作用力,刹车盘140产生反向作用力,即刹车盘140给驱动块320向左的作用力,使得连接于驱动块320的制动主体130带动第二制动部120向左移动并压紧于刹车盘140。如此,第一制动部110和第二制动部120均能够压紧于刹车盘140的两侧,使得刹车盘140受到较大的轴向压紧力,保证制动的可靠性。Specifically, the brake main body 130 can move along the X direction relative to the brake disc 140 . When the first braking part 110 moves to the right along the X direction under the action of the driving block 320 and is pressed against the brake disc 140, the first braking part 110 exerts a rightward force on the brake disc 140, and the brake disc 140 generates The reverse force, that is, the leftward force exerted by the brake disc 140 on the driving block 320 , makes the brake main body 130 connected to the driving block 320 drive the second brake part 120 to move to the left and press against the brake disc 140 . In this way, both the first braking part 110 and the second braking part 120 can be pressed against both sides of the brake disc 140 , so that the brake disc 140 is subject to a relatively large axial pressing force, ensuring the reliability of braking.
上述制动装置10,当需要对运动部件例如车轮制动时,力矩电机转动,电机转子输出转矩作用于驱动杆310,驱动杆310转动并带动驱动块320沿X方向移动,通过传动杆410将驱动块320的输出力放大并传递至推动部510,推动部510带动第一制动部110压紧刹车盘140。同时,另一侧的第二制动部120也压紧刹车盘140,通过刹车盘140和两个制动部之间的摩擦力实现对车轮的行车制动。当需要执行驻车制动功能时,第一驱动部210不工作,移动片221压紧旋转片222,限制旋转片222的转动,进而限制驱动杆310的转动和第一制动部110的移动,保持驻车制动力,执行驻车制动功能。不仅能够降低力矩电机长时间工作导致第一驱动部210过热的可能,而且能够同时实现行车制动和驻车制动两种功能,集成度高,结构紧凑,占用空间小,且相比于液压或气动驻车,制动响应更快,安全性更好。The above-mentioned braking device 10, when it is necessary to brake moving parts such as wheels, the torque motor rotates, the output torque of the motor rotor acts on the drive rod 310, the drive rod 310 rotates and drives the drive block 320 to move in the X direction, and the drive rod 410 The output force of the driving block 320 is amplified and transmitted to the pushing part 510 , and the pushing part 510 drives the first braking part 110 to press the brake disc 140 . At the same time, the second brake part 120 on the other side also presses the brake disc 140, and the service braking of the wheels is realized through the friction force between the brake disc 140 and the two brake parts. When the parking brake function needs to be performed, the first driving part 210 does not work, and the moving piece 221 presses the rotating piece 222 to limit the rotation of the rotating piece 222, thereby limiting the rotation of the driving lever 310 and the movement of the first braking part 110 , to maintain the parking brake force and execute the parking brake function. It can not only reduce the possibility of overheating of the first driving part 210 caused by the long-time working of the torque motor, but also realize the two functions of driving brake and parking brake at the same time, with high integration, compact structure, small space occupation, and compared with hydraulic Or pneumatic parking, faster brake response and better safety.
进一步地,本发明一实施例还提供一种车辆,包括上述的制动装置10。当车辆处于行车状态时,若需要对其进行制动,则第一驱动部210工作,以驱动第一制动部110沿X方向移动,使得第一制动部110压紧于运动部件,实现行车制动功能。当需要执行驻车制动功能时,第一驱动部210不工作,通过第二驱动部220限制第一制动部110的移动,保持驻车制动力,执行驻车制动功能,降低第一驱动部210长时间工作导致第一驱动部210过热的可能。该制动装置10能够同时实现行车制动和驻车制动两种功能,集成度高,结构紧凑,占用空间小,且相比于液压或气动驻车,制动响应更快,安全性更好。Further, an embodiment of the present invention also provides a vehicle, including the braking device 10 mentioned above. When the vehicle is in the driving state, if it needs to be braked, the first driving part 210 works to drive the first braking part 110 to move along the X direction, so that the first braking part 110 is pressed against the moving parts to realize Service brake function. When the parking brake function needs to be performed, the first drive part 210 does not work, and the movement of the first brake part 110 is restricted by the second drive part 220 to maintain the parking brake force and perform the parking brake function, reducing the first Working of the driving part 210 for a long time may cause the possibility of overheating of the first driving part 210 . The braking device 10 can realize both functions of driving brake and parking brake at the same time, and has a high degree of integration, a compact structure, and a small footprint. Compared with hydraulic or pneumatic parking, the braking response is faster and the safety is higher. good.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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