CN115725413A - Integrated cell medicine closed production system - Google Patents
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Abstract
本发明涉及细胞药物生产领域,尤其涉及一种一体化的细胞药物密闭生产系统,包括无菌隔离器和与无菌隔离器直接对接的多腔体二氧化碳培养箱,所述无菌隔离器包括控制柜、传递窗以及操作舱,传递窗上的传递门开启后可与操作舱上的操作腔体对接,操作腔体的正面为操作面,操作腔体的背面与多腔体二氧化碳培养箱对接;本发明中,解决了细胞药物在培养过程中需要经常通过传递接口的方式在培养箱与无菌隔离器操作腔体之间传递造成的污染风险,且培养箱直接与无菌隔离器操作腔体对接,开门开在操作腔体内部,无菌隔离器操作腔在无菌状态下需要操作时,直接开门操作即可,不需要花费很长的时间去把培养容器在培养腔与无菌隔离器之间进行转运。The present invention relates to the field of cell drug production, in particular to an integrated closed cell drug production system, comprising a sterile isolator and a multi-chamber carbon dioxide incubator directly connected to the sterile isolator, the sterile isolator includes a control Cabinet, transfer window and operation cabin. After the transfer door on the transfer window is opened, it can be docked with the operation chamber on the operation cabin. The front of the operation chamber is the operation surface, and the back of the operation chamber is docked with the multi-chamber carbon dioxide incubator; In the present invention, the pollution risk caused by the transfer of cell drugs between the incubator and the operating chamber of the aseptic isolator through the transfer interface during the cultivation process is solved, and the incubator is directly connected to the operating chamber of the aseptic isolator Docking, open the door inside the operation chamber, when the operation chamber of the aseptic isolator needs to be operated in a sterile state, you can directly open the door for operation, and it does not need to spend a long time to put the culture container between the culture chamber and the aseptic isolator transfer between.
Description
技术领域technical field
本发明涉及细胞药物生产技术领域,尤其涉及一种一体化的细胞药物密闭生产系统。The invention relates to the technical field of cell drug production, in particular to an integrated closed cell drug production system.
背景技术Background technique
在现有采用空间密闭方式生产细胞药物的制备工艺中,细胞制备过程中,现有的方案采用的方式为将需要制备的细胞的血样,从无菌隔离器的传递窗外表面灭菌后,传入无菌隔离器操作腔,在操作腔内完成细胞的分离、提取、激活、修饰等操作后,放入培养容器内,再加入培养基,之后通过通过传递接口转移到外置的培养箱内去培养,这种方式培养箱一般采用与无菌隔离器分离的方式,只有在需要对培养的细胞进行操作或换液时,才将培养箱与无菌隔离器对接,之后将培养容器从培养箱取出进行操作。这种方式,主要存在以下缺陷:In the existing preparation process of producing cell drugs in a space-tight manner, in the cell preparation process, the existing scheme adopts the method of sterilizing the blood sample of the cells to be prepared from the outer surface of the transfer window of the sterile isolator, and then passing Into the operating chamber of the aseptic isolator, after the separation, extraction, activation, modification and other operations of the cells are completed in the operating chamber, they are placed in the culture container, and then the medium is added, and then transferred to the external incubator through the transfer interface To cultivate, the incubator in this way is generally separated from the aseptic isolator. Only when the cultured cells need to be operated or the liquid is changed, the incubator is docked with the aseptic isolator, and then the culture container is removed from the culture. Take out the box for operation. This method mainly has the following defects:
1)每次需要操作时,需要将培养箱从培养的位置,转移至无菌隔离器边上对接后,培养容器转移工作量较大,每次的转移需要花费的时间较长。1) Every time an operation is required, the incubator needs to be transferred from the cultivation position to the side of the aseptic isolator for docking. The transfer of the culture container requires a lot of work, and each transfer takes a long time.
2)培养箱与无菌隔离器对接时,为实现无菌对接,需要设计各种无菌连接的方式,但是不管采用哪种方式,都存一定污染风险。2) When the incubator is docked with the aseptic isolator, in order to achieve aseptic docking, it is necessary to design various aseptic connection methods, but no matter which method is used, there is a certain risk of contamination.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种一体化的细胞药物密闭生产系统。The purpose of the present invention is to solve the shortcomings in the prior art, and propose an integrated closed production system of cell medicine.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种一体化的细胞药物密闭生产系统,包括无菌隔离器和与无菌隔离器直接对接的多腔体二氧化碳培养箱,所述无菌隔离器包括控制柜、传递窗以及操作舱,传递窗上的传递门开启后可与操作舱上的操作腔体对接,操作腔体的正面为操作面,操作腔体的背面与多腔体二氧化碳培养箱对接;An integrated closed production system for cell medicines, including a sterile isolator and a multi-chamber carbon dioxide incubator directly connected to the sterile isolator, the sterile isolator includes a control cabinet, a transfer window and an operating cabin, the transfer window After the transfer door on the top is opened, it can be docked with the operation chamber on the operation cabin. The front of the operation chamber is the operation surface, and the back of the operation chamber is docked with the multi-chamber carbon dioxide incubator;
多腔体二氧化碳培养箱连接端的对接法兰上开设有若干用于安装培养腔单元的安装孔,培养腔单元内放置有培养容器,培养腔单元每个正面均设有独立的培养腔门,培养腔门可独立朝操作腔体内开启。There are a number of installation holes for installing the culture chamber unit on the butt flange of the connection end of the multi-chamber carbon dioxide incubator. The culture chamber unit is placed with a culture container, and each front of the culture chamber unit is equipped with an independent culture chamber door. The chamber door can be opened independently into the operating chamber.
优选的,所述传递窗上的传递门配置有可开合的传递门盖,且传递窗内配置有过氧化氢蒸汽灭菌器。Preferably, the transfer door on the transfer window is equipped with an openable transfer door cover, and a hydrogen peroxide steam sterilizer is arranged in the transfer window.
优选的,所述无菌隔离器的操作舱采用单向流设计,操作腔体内部达到GMP要求的A级洁净度要求。Preferably, the operating cabin of the aseptic isolator adopts a one-way flow design, and the interior of the operating chamber meets the A-level cleanliness requirements required by GMP.
优选的,所述操作腔体的操作面安装玻璃操作门,玻璃操作门上安装有向内延伸的无菌操作手套。Preferably, a glass operation door is installed on the operation surface of the operation cavity, and sterile operation gloves extending inward are installed on the glass operation door.
优选的,所述操作腔体内部还安装有显微镜、离心机、摄像头、物料架、温控箱以及移液枪。Preferably, a microscope, a centrifuge, a camera, a material rack, a temperature control box and a pipette gun are also installed inside the operating chamber.
优选的,所述操作腔体底部一侧配置有废液传出口和废弃物传出口,废液传出口通过导管与外界的废液接收桶连接,废弃物传出口与外界的废弃物收集袋连接。Preferably, one side of the bottom of the operation chamber is equipped with a waste liquid outlet and a waste outlet, the waste liquid outlet is connected to an external waste liquid receiving barrel through a conduit, and the waste outlet is connected to an external waste collection bag .
优选的,所述多腔体二氧化碳培养箱通过对接法兰与无菌隔离器的操作腔体背面对接,且对接处设有密封垫进行密封,且培养腔单元与对接法兰之间也通过密封垫密封。Preferably, the multi-chamber carbon dioxide incubator is docked with the back of the operating chamber of the aseptic isolator through the docking flange, and the butt joint is provided with a gasket for sealing, and the culture chamber unit and the docking flange are also sealed by sealing Gasket seal.
优选的,所述多腔室二氧化碳培养箱可配置多个培养腔单元,且每个培养腔单元的二氧化碳浓度、温度、湿度可独立进行控制。Preferably, the multi-chamber carbon dioxide incubator can be configured with multiple culture chamber units, and the carbon dioxide concentration, temperature and humidity of each culture chamber unit can be independently controlled.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明中,解决了细胞药物在培养过程中需要经常通过传递接口的方式在培养箱与无菌隔离器操作腔体之间传递造成的污染风险。In the present invention, the risk of contamination caused by the frequent transfer of cell medicines between the incubator and the operation cavity of the aseptic isolator through the transfer interface during the cultivation process is solved.
而且,培养箱直接与无菌隔离器操作腔体对接,开门开在操作腔体内部,无菌隔离器操作腔在无菌状态下需要操作时,直接开门操作即可,不需要花费很长的时间去把培养容器在培养腔与无菌隔离器之间进行转运。Moreover, the incubator is directly connected to the operating cavity of the aseptic isolator, and the door is opened inside the operating cavity. When the operating cavity of the aseptic isolator needs to be operated in a sterile state, the door can be directly opened for operation without spending a long time. Time to transfer culture containers between culture chambers and sterile isolators.
附图说明Description of drawings
图1为本发明提出的一种一体化的细胞药物密闭生产系统的结构示意图;Fig. 1 is a structural schematic diagram of an integrated cell drug airtight production system proposed by the present invention;
图2为本发明提出的操作腔体的背侧结构示意图;Fig. 2 is a schematic diagram of the backside structure of the operating cavity proposed by the present invention;
图3为本发明提出的多腔体二氧化碳培养箱的结构示意图。Fig. 3 is a schematic structural view of the multi-chamber carbon dioxide incubator proposed by the present invention.
图中:10、无菌隔离器;40、多腔体二氧化碳培养箱;1、电气柜;2、传递窗;3、操作舱;201、传递窗盖;202、传递门;301、操作腔体;302、玻璃操作门;303、无菌操作手套;304、离心机;305、温控箱;306、显微镜;307、物料架;308、废液传出口;309、废液接收桶;310、废弃物传出口;311、插座;312、摄像头;313、移液枪;401、对接法兰;402、培养腔门;403、培养腔单元;404、培养容器。In the figure: 10, sterile isolator; 40, multi-chamber carbon dioxide incubator; 1, electrical cabinet; 2, transfer window; 3, operation cabin; 201, transfer window cover; 202, transfer door; 301,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-3,一种一体化的细胞药物密闭生产系统,包括无菌隔离器10和与无菌隔离器10直接对接的多腔体二氧化碳培养箱40,无菌隔离器10包括控制柜1、传递窗2以及操作舱3,传递窗2上的传递门202开启后可与操作舱3上的操作腔体301对接,操作腔体301的正面为操作面,操作腔体301的背面与多腔体二氧化碳培养箱40对接;Referring to Figures 1-3, an integrated closed production system for cell medicines includes an
多腔体二氧化碳培养箱40连接端的对接法兰401上开设有若干用于安装培养腔单元403的安装孔,培养腔单元403内放置有培养容器404,培养腔单元403每个正面均设有独立的培养腔门402,培养腔门402可独立朝操作腔体301内开启。The
其中,传递窗2上的传递门202配置有可开合的传递门盖201,且传递窗2内配置有过氧化氢蒸汽灭菌器,使得传递窗2带有快速过氧化氢蒸汽灭菌功能,可以实现物料的快速表面灭菌。Wherein, the
而且,无菌隔离器10的操作舱3采用单向流设计,操作腔体301内部达到GMP要求的A级洁净度要求,且操作腔体301的操作面安装玻璃操作门302,玻璃操作门302上安装有向内延伸的无菌操作手套303,操作腔体301内部还安装有显微镜306、离心机304、摄像头312、物料架307、温控箱305以及移液枪313,以及供电的插座311,还设有过氧化氢蒸汽灭菌器。Moreover, the operation cabin 3 of the
同时,操作腔体301底部一侧配置有废液传出口308,废液传出口308通过导管与外界的废液接收桶309连接,;操作腔体301底部一侧配置有废弃物传出口310,废弃物传出口310与外界的废弃物收集袋连接。At the same time, the bottom side of the
其中,多腔体二氧化碳培养箱40通过对接法兰401与无菌隔离器10的操作腔体301背面对接,且对接处设有密封垫进行密封,且培养腔单元403与对接法兰401之间也通过密封垫密封。Among them, the multi-chamber
而且,多腔室二氧化碳培养箱40可配置多个培养腔单元403,且每个培养腔单元403的二氧化碳浓度、温度、湿度可独立进行控制,而且多腔体二氧化碳培养箱40的培养腔单元403的体积可根据内部一个批次所需培养的细胞的容积进行设计,满足一批次产品的培养需求。Moreover, the multi-chamber
本实施例中,细胞制备前,将制备所需的可耐长时间过氧化氢蒸汽灭菌的各种耗材、仪器放入无菌隔离器操作腔室301内,同时将离心机304与预计用于此次制备的细胞培养的培养腔单元403的门打开,关闭操作腔体301的操作玻璃门302,启动过氧化氢蒸汽灭菌,对操作腔体301内部及培养腔腔单元403、离心机304离心腔室进行整体过氧化氢蒸汽灭菌。In this embodiment, before cell preparation, various consumables and instruments required for preparation that can withstand long-term hydrogen peroxide steam sterilization are placed in the
操作腔体301灭菌结束后,打开传递窗盖201,将不能耐受长时间灭菌的原料和耗材,放入传递窗2,关闭传递窗盖201,对传递窗2及放入传递窗2内的原料和耗材的外表面进行快速过氧化氢蒸汽灭菌,灭菌结束后,开启传递门203,将原料和耗材传入操作腔体301内,之后即可根据细胞制备的工艺,进行细胞制备操作,细胞制备结束后,将需要培养的细胞,放入培养容器404内,然后将培养容器404放入打开门的培养腔单元403内,关闭培养腔门402,即可启动细胞培养。After the
细胞培养过程中,需要观察时,先对操作腔室301进行过氧化氢蒸汽灭菌,灭菌结束后,将需要观察的细胞所在的培养腔单元403的培养腔门402打开,将细胞培养容器404取出,可以直接观察的细胞培养容器404,也可直接放到显微镜306上进行观察拍照;对需要抽样进行观察的,则将细胞培养容器404打开,用移液枪313吸取部份出来进行观察。观察结束后,将培养容器404密闭好放回培养腔单元403,关闭培养腔门402,继续进行培养,一次观察结束。During the cell culture process, when observation is required, the
细胞培养过程中,需要换液时,先对操作腔室301进行过氧化氢蒸汽灭菌,灭菌结束后,将需要换液的细胞所在的培养腔单元403的培养腔门402打开,将细胞培养容器404取出并打开,用移液枪313移液至离心瓶内,然后将离心瓶放入离心机304内进行离心,离心后将不需要的液体吸出放入指定容器内,将需要继续培养的浓缩的细胞加回培养容器404,然后加入新的培养基,放回培养腔单元403内,继续进行培养。During the cell culture process, when the liquid needs to be changed, the
其中,无菌隔离器操作腔体301内,可以安装温控箱305,对需要保持低温或高温的细胞或试剂进行存储,避免长时间暴露在操作腔体内的常温下对试剂或细胞的质量造成影响。Among them, in the
其中,无菌隔离器操作腔体301上,可安装固体废弃物传出口310,在细胞制备操作过程中,如果产生的固体废弃物较多,可通过固体废弃物传出口310传出。Wherein, the
其中,无菌隔离器操作腔体301上,可安装废液传出口308,在细胞制备操作过程中,如果产生的液体废弃物较多,可通过废液传出口308传出至废液桶309,再移走进行处理。Wherein, on the
其中,无菌隔离器操作腔体301内,可安装摄像头312,对整个细胞生产过程中的所有在无菌隔离器操作腔体301内的操作进行摄录,便于管理人员实时观看,也便于对整个生产操作过程进行追溯。Wherein, in the
其中,多腔室二氧化碳培养箱40可配置多个培养腔单元403,每个培养腔单元403的二氧化碳浓度、温度、湿度可独立进行控制,互不干扰;且多腔室二氧化碳培养箱40的每个培养腔单元403可选控制氧气浓度,以满足特殊氧气浓度的培养环境需求。Among them, the multi-chamber
本发明中,解决了细胞药物在培养过程中需要经常通过传递接口的方式在培养箱与无菌隔离器操作腔体之间传递造成的污染风险;且培养箱直接与无菌隔离器操作腔体对接,开门开在操作腔体内部,无菌隔离器操作腔在无菌状态下需要操作时,直接开门操作即可,不需要花费很长的时间去把培养容器在培养腔与无菌隔离器之间进行转运。In the present invention, the pollution risk caused by the transfer of cell drugs between the incubator and the operating chamber of the aseptic isolator through the transfer interface during the cultivation process is solved; and the incubator is directly connected to the operating chamber of the aseptic isolator Docking, open the door inside the operation chamber, when the operation chamber of the aseptic isolator needs to be operated in a sterile state, you can directly open the door for operation, and it does not need to spend a long time to put the culture container between the culture chamber and the aseptic isolator transfer between.
同时,培养箱系统采用定制化设计,可根据细胞药物的实际培养需要,配置合适大小的培养腔单元,使培养腔内体积利用最大化;培养箱系统可根据需要,配置多个独立的培养腔单元,各个培养腔单元采用完全独立的密闭式设计,可独立进行培养培养腔内培养环境的控制,满足多个批次产品同时培养的需求。At the same time, the incubator system adopts a customized design, which can be configured with a suitable size of culture chamber unit according to the actual cultivation needs of cell drugs, so as to maximize the use of the volume in the culture chamber; the incubator system can be configured with multiple independent culture chambers according to needs Each culture chamber unit adopts a completely independent airtight design, which can independently control the culture environment in the culture chamber to meet the needs of simultaneous cultivation of multiple batches of products.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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