CN115723929A - Pod propeller and ship - Google Patents
Pod propeller and ship Download PDFInfo
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- CN115723929A CN115723929A CN202211551784.8A CN202211551784A CN115723929A CN 115723929 A CN115723929 A CN 115723929A CN 202211551784 A CN202211551784 A CN 202211551784A CN 115723929 A CN115723929 A CN 115723929A
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- 238000004891 communication Methods 0.000 claims description 7
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- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H21/00—Use of propulsion power plant or units on vessels
- B63H21/12—Use of propulsion power plant or units on vessels the vessels being motor-driven
- B63H21/17—Use of propulsion power plant or units on vessels the vessels being motor-driven by electric motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H5/00—Arrangements on vessels of propulsion elements directly acting on water
- B63H5/07—Arrangements on vessels of propulsion elements directly acting on water of propellers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/03—Cooling
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K13/00—Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
- H02K13/02—Connections between slip-rings and windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/10—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
- H02K9/12—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing wherein the cooling medium circulates freely within the casing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/28—Cooling of commutators, slip-rings or brushes e.g. by ventilating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
本发明涉及推进器技术领域,尤其涉及一种吊舱推进器及船舶。吊舱推进器包括水下壳体、螺旋桨、双绕组电机、滑环组件和双备份电缆,螺旋桨安装于水下壳体内。双绕组电机包括定子铁芯、第一绕组和第二绕组,定子铁芯设置于水下壳体内,第一绕组和第二绕组的线圈沿定子铁芯的周向绝缘且间隔分布。滑环组件包括两个导电环,双备份电缆包括第一电缆组件和第二电缆组件,其中一个导电环通过第一电缆组件与第一绕组的第一接线排导通连接,另一个导电环通过第二电缆组件与第二绕组的第二接线排导通连接,以使双绕组电机能够驱动螺旋桨的桨叶转动。船舶包括上述的吊舱推进器,通过提高吊舱推进器的冗余度,实现了船舶安全、可靠地运行。The invention relates to the technical field of thrusters, in particular to a pod thruster and a ship. The pod propeller includes an underwater housing, a propeller, a double-winding motor, a slip ring assembly and double backup cables, and the propeller is installed in the underwater housing. The double-winding motor includes a stator core, a first winding and a second winding. The stator core is arranged in an underwater housing. The coils of the first winding and the second winding are insulated and spaced along the circumference of the stator core. The slip ring assembly includes two conductive rings, and the double backup cable includes a first cable assembly and a second cable assembly, wherein one conductive ring is conductively connected with the first terminal block of the first winding through the first cable assembly, and the other conductive ring is connected through the first cable assembly. The second cable assembly is conductively connected with the second terminal block of the second winding, so that the double-winding motor can drive the blades of the propeller to rotate. The ship includes the above-mentioned pod propeller, and the safe and reliable operation of the ship is realized by increasing the redundancy of the pod propeller.
Description
技术领域technical field
本发明涉及推进器技术领域,尤其涉及一种吊舱推进器及船舶。The invention relates to the technical field of thrusters, in particular to a pod thruster and a ship.
背景技术Background technique
吊舱推进器是船舶动力设备中的重要部件,吊舱推进器将绕组电机置于船舱的水下壳体内,绕组电机驱动螺旋桨完成推进工作。The pod propeller is an important part of the ship's power equipment. The pod propeller places the winding motor in the underwater shell of the cabin, and the winding motor drives the propeller to complete the propulsion work.
目前,船舶的电力系统通过滑环组件和用于电力传输的电缆组件将电能传递至吊舱推进器的绕组电机中,实现电能传输。当滑环组件、电缆组件和绕组电机中的任何一个发生损坏后,整个吊舱推进器将失效停机,从而影响船舶的正常航行。At present, the power system of the ship transmits the electric energy to the winding motor of the pod propulsion through the slip ring assembly and the cable assembly for electric power transmission to realize the electric energy transmission. When any one of the slip ring assembly, cable assembly and winding motor is damaged, the entire pod propeller will fail and shut down, thereby affecting the normal navigation of the ship.
因此,亟需一种吊舱推进器及船舶来解决上述问题。Therefore, need a kind of pod propeller and ship badly to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种吊舱推进器及船舶,提高吊舱推进器的冗余度,并实现吊舱推进器安全、可靠地运行。The object of the present invention is to provide a pod propeller and a ship, improve the redundancy of the pod propeller, and realize safe and reliable operation of the pod propeller.
为达此目的,本发明所采用的技术方案是:For reaching this purpose, the technical scheme adopted in the present invention is:
一种吊舱推进器,包括:A pod propeller comprising:
水下壳体和螺旋桨,所述螺旋桨安装于所述水下壳体内;an underwater housing and a propeller, the propeller is installed in the underwater housing;
双绕组电机,包括定子铁芯、第一绕组和第二绕组,所述定子铁芯设置于所述水下壳体内,所述第一绕组和所述第二绕组的线圈沿所述定子铁芯的周向绝缘且间隔分布;以及A double-winding motor, including a stator core, a first winding, and a second winding, the stator core is arranged in the underwater casing, and the coils of the first winding and the second winding are along the stator core Circumferentially insulated and spaced; and
滑环组件和双备份电缆,所述滑环组件包括两个导电环,所述双备份电缆包括第一电缆组件和第二电缆组件,其中一个所述导电环通过所述第一电缆组件与所述第一绕组的第一接线排导通连接,另一个所述导电环通过所述第二电缆组件与所述第二绕组的第二接线排导通连接,以使所述双绕组电机能够驱动所述螺旋桨的桨叶转动。A slip ring assembly and a double backup cable, the slip ring assembly includes two conductive rings, the double backup cable includes a first cable assembly and a second cable assembly, wherein one of the conductive rings is connected to the first cable assembly through the first cable assembly The first terminal block of the first winding is conductively connected, and the other conductive ring is conductively connected with the second terminal block of the second winding through the second cable assembly, so that the double-winding motor can be driven The blades of the propeller rotate.
作为优选方案,所述滑环组件还包括:As a preferred solution, the slip ring assembly also includes:
滑环箱体,设置于水下壳体的上端并与所述水下壳体连通;以及The slip ring box is arranged on the upper end of the underwater housing and communicates with the underwater housing; and
信号滑环,所述滑环箱体内上下设置有所述信号滑环与两个所述导电环,所述信号滑环与两个所述导电环通过各自的定子分别固定设置于所述滑环箱体内,并通过各自的转子导通连接。The signal slip ring, the signal slip ring and the two conductive rings are arranged up and down in the slip ring box, and the signal slip ring and the two conductive rings are respectively fixed on the slip ring through their respective stators inside the box, and are connected through their respective rotors.
作为优选方案,所述滑环组件还包括:As a preferred solution, the slip ring assembly also includes:
配油套环,所述信号滑环的转子的上端伸出所述滑环箱体后与所述配油套环的旋转接头相连。The oil distribution collar, the upper end of the rotor of the signal slip ring protrudes from the slip ring box and is connected with the rotary joint of the oil distribution collar.
作为优选方案,所述吊舱推进器还包括双系统控制单元,所述双系统控制单元包括显示面板、中控箱、本地控制箱和变频器,所述显示面板能够与所述中控箱和所述变频器依次通讯连接,以形成主控制系统;或者,所述显示面板能够与所述本地控制箱和所述变频器依次通讯连接,以形成备用控制系统;所述主控制系统和所述备用控制系统均通过所述变频器控制所述滑环组件与所述螺旋桨。As a preferred solution, the pod propeller also includes a dual-system control unit, the dual-system control unit includes a display panel, a central control box, a local control box and a frequency converter, and the display panel can communicate with the central control box and the The frequency converters are sequentially connected by communication to form a main control system; or, the display panel can be sequentially connected by communication with the local control box and the frequency converter to form a backup control system; the main control system and the The standby control system controls the slip ring assembly and the propeller through the frequency converter.
作为优选方案,所述显示面板包括左翼面板、主面板和右翼面板,所述主面板分别与所述左翼面板和所述右翼面板通讯连接,且所述左翼面板和所述右翼面板均与所述中控箱通讯连接,以使所述显示面板与所述中控箱组成环网。As a preferred solution, the display panel includes a left-wing panel, a main panel and a right-wing panel, the main panel is connected to the left-wing panel and the right-wing panel respectively, and the left-wing panel and the right-wing panel are both connected to the The central control box is connected by communication, so that the display panel and the central control box form a ring network.
作为优选方案,所述吊舱推进器还包括冷却机构,所述冷却机构包括:As a preferred solution, the pod propeller also includes a cooling mechanism, and the cooling mechanism includes:
多组风机组件,所述风机组件包括风机和机壳,所述风机设置于所述机壳内,所述机壳具有入口和出口;A plurality of fan assemblies, the fan assembly includes a fan and a casing, the fan is arranged in the casing, and the casing has an inlet and an outlet;
风管,所述风管的内部分隔形成进风管道和出风管道,所述进风管道与所述出风管道的一端能够与所述水下壳体连通,所述进风管道的另一端可选择性地与其中一组或多组所述风机组件的机壳的入口连通,且所述出风管道的另一端可选择性地与对应的一组或多组所述风机组件的机壳的入口连通,以形成循环风道;以及An air duct, the interior of the air duct is divided to form an air inlet pipe and an air outlet pipe, one end of the air inlet pipe and the air outlet pipe can communicate with the underwater housing, and the other end of the air inlet pipe It can be selectively communicated with the inlet of one or more sets of the casings of the fan assemblies, and the other end of the air outlet duct can be selectively connected with the casings of the corresponding one or more sets of the fan assemblies. The inlets are connected to form a circulating air duct; and
水冷器,设置于所述循环风道内,以冷却所述循环风道内的空气。A water cooler is arranged in the circulating air duct to cool the air in the circulating air duct.
作为优选方案,所述风机组件设置有两组,其中一组所述风机组件的所述机壳的入口与所述进风管道连通且出口与所述出风管道连通,以使两组所述风机组件互为主备用。As a preferred solution, the fan assembly is provided with two groups, wherein the inlet of the casing of one group of the fan assembly is communicated with the air inlet duct and the outlet is communicated with the air outlet duct, so that the two groups of The fan components are active and standby for each other.
作为优选方案,所述风机组件设置有两组,两组所述风机组件的所述机壳的入口能够分别与所述进风管道连通,两组所述风机组件的所述机壳的出口能够分别与所述出风管道连通,且两组所述风机组件的所述风机能够同时开启。As a preferred solution, the fan assembly is provided with two groups, the inlets of the casings of the two groups of fan assemblies can communicate with the air inlet ducts respectively, and the outlets of the casings of the two groups of fan assemblies can be connected to each other. They are respectively communicated with the air outlet ducts, and the fans of the two sets of fan assemblies can be turned on simultaneously.
作为优选方案,所述双备份电缆还包括冷却管,所述第一电缆组件与所述第二电缆组件环绕所述冷却管分布。As a preferred solution, the double backup cable further includes a cooling pipe, and the first cable assembly and the second cable assembly are distributed around the cooling pipe.
一种船舶,包括上述的吊舱推进器。A ship includes the above-mentioned pod propeller.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提出的吊舱推进器包括水下壳体、螺旋桨、双绕组电机、滑环组件和双备份电缆。一个导电环通过第一电缆组件与第一绕组的第一接线排导通连接,另一个导电环通过第二电缆组件与第二绕组的第二接线排导通连接,以使双绕组电机能够驱动螺旋桨的桨叶转动。通过采用双绕组电机、具有两个导电环的滑环组件和双备份电缆,提高了吊舱推进器的冗余度。即使双绕组电机的两个绕组中的一个、两个导电环中的一个或者双备份电缆中两个电缆组件中的一个出现损伤失效后,吊舱推进器仍然具有以50%功率运行的能力,实现了吊舱推进器安全、可靠地运行。The pod propeller proposed by the invention includes an underwater casing, a propeller, a double-winding motor, a slip ring assembly and double backup cables. One conductive ring is conductively connected with the first terminal block of the first winding through the first cable assembly, and the other conductive ring is conductively connected with the second terminal block of the second winding through the second cable assembly, so that the double-winding motor can drive The blades of the propeller turn. Pod thruster redundancy is increased through the use of dual winding motors, a slip ring assembly with two conductive rings and dual backup cables. The pod propeller has the ability to operate at 50% power even after damage to one of the two windings of the double-winding motor, one of the two conductive rings, or one of the two cable assemblies in the dual backup cable, The safe and reliable operation of the pod propeller is realized.
本发明提出的船舶包括上述的吊舱推进器,通过提高吊舱推进器的冗余度,使得吊舱推进器中的双绕组电机的两个绕组中的一个、滑环组件的两个导电环中的一个或者双备份电缆中两个电缆组件中的一个出现损伤失效后,吊舱推进器仍然具有以50%功率运行的能力,实现了吊舱推进器安全、可靠地运行。The ship proposed by the present invention includes the above-mentioned pod propeller, and by improving the redundancy of the pod propeller, one of the two windings of the double-winding motor in the pod propeller and the two conductive rings of the slip ring assembly After one of the cables or one of the two cable components in the double backup cable is damaged and fails, the pod propeller still has the ability to operate at 50% power, which realizes the safe and reliable operation of the pod propeller.
附图说明Description of drawings
图1是本发明实施例提供的吊舱推进器的结构示意图;Fig. 1 is a structural schematic diagram of a pod propeller provided by an embodiment of the present invention;
图2是本发明实施例提供的双绕组电机的结构示意图;Fig. 2 is a schematic structural diagram of a double-winding motor provided by an embodiment of the present invention;
图3是图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4是本发明实施例提供的滑环组件的结构示意图;Fig. 4 is a schematic structural diagram of a slip ring assembly provided by an embodiment of the present invention;
图5是本发明实施例提供的冷却机构的结构示意图;Fig. 5 is a schematic structural diagram of a cooling mechanism provided by an embodiment of the present invention;
图6是本发明实施例提供的冷却机构的纵截面视图;Fig. 6 is a longitudinal sectional view of a cooling mechanism provided by an embodiment of the present invention;
图7是本发明实施例提供的双系统控制单元的方框示意图。Fig. 7 is a schematic block diagram of a dual-system control unit provided by an embodiment of the present invention.
图中部件名称和标号如下:The names and labels of the components in the figure are as follows:
1、水下壳体;2、螺旋桨;21、桨叶;3、双绕组电机;31、定子铁芯;32、第一绕组;321、第一接线排;33、第二绕组;331、第二接线排;4、滑环组件;41、滑环箱体;42、导电环;43、信号滑环;44、配油套环;5、显示面板;51、左翼面板;52、主面板;53、右翼面板;6、中控箱;7、本地控制箱;8、变频器;9、冷却机构;91、风机组件;911、风机;912、机壳;92、风管;921、进风管道;922、出风管道;93、水冷器;10、变压器。1. Underwater shell; 2. Propeller; 21. Blade; 3. Double-winding motor; 31. Stator core; 32. First winding; 321. First wiring bar; 33. Second winding; 331. The first winding Second terminal block; 4. Slip ring assembly; 41. Slip ring box; 42. Conductive ring; 43. Signal slip ring; 44. Oil distribution collar; 5. Display panel; 51. Left wing panel; 52. Main panel; 53. Right wing panel; 6. Central control box; 7. Local control box; 8. Inverter; 9. Cooling mechanism; 91. Fan assembly; 911. Fan; 912. Case; 92. Air duct; 921. Air intake Pipeline; 922, air outlet pipeline; 93, water cooler; 10, transformer.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only the parts related to the present invention are shown in the drawings but not all of them.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1所示,本实施例提出了一种吊舱推进器,该吊舱推进器包括水下壳体1和螺旋桨2,螺旋桨2安装于水下壳体1内。该吊舱推进器能够安装于潜水作业供应船、补给船、穿梭油轮、滚装船及破冰船等各类船舶中。As shown in FIG. 1 , this embodiment proposes a pod propeller, which includes an
目前,吊舱推进器的绕组电机和用于电力传输的电缆组件安装在水下壳体1内,船舶上的电力系统通过滑环组件和电缆组件向绕组电机传输电能。当滑环组件、电缆组件和绕组电机中的任何一个损坏后,整个吊舱推进器将失效停机,从而影响船舶的正常航行。Currently, the winding motor of the pod propulsion and the cable assembly for power transmission are installed in the
为了解决上述问题,如图1~图4所示,本实施例的吊舱推进器还包括双绕组电机3、滑环组件4和双备份电缆,双绕组电机3包括定子铁芯31、第一绕组32和第二绕组33,定子铁芯31设置于水下壳体1内,第一绕组32和第二绕组33的线圈沿定子铁芯31的周向绝缘且间隔分布。滑环组件4包括两个导电环42,双备份电缆包括第一电缆组件和第二电缆组件,其中一个导电环42通过第一电缆组件与第一绕组32的第一接线排321导通连接,另一个导电环42通过第二电缆组件与第二绕组33的第二接线排331导通连接,以使双绕组电机3能够驱动螺旋桨2的桨叶21转动。In order to solve the above problems, as shown in Figures 1 to 4, the pod propeller of this embodiment also includes a double-winding
在本实施例中,通过采用双绕组电机3、具有两个导电环42的滑环组件4和双备份电缆,提高了吊舱推进器的冗余度。即使双绕组电机3的两个绕组中的一个、滑环组件4的两个导电环42中的一个或者双备份电缆中两个电缆组件中的一个出现损伤失效后,吊舱推进器仍然具有以50%功率运行的能力,实现了吊舱推进器安全、可靠地运行。采用双绕组及以上冗余结构的吊舱推进具有承载能力高、结构紧凑、高冗余度及长寿命等诸多优点。In this embodiment, the redundancy of the pod propeller is improved by adopting the double-winding
需要说明的是,船舶上的电力系统能够将电能经过变压器10调压和变频器8调频后,依次通过滑环组件4和双备份电缆传递至双绕组电机3中,以使双绕组电机3能够驱动螺旋桨2的桨叶21转动,实现了吊舱推进器的稳定运行。It should be noted that the power system on the ship can transfer the electric energy to the double-winding
本实施例的双绕组电机3的定子铁芯31为硅钢片通过冲片叠压而成,叠压后定子铁心内径和槽型尺寸更加结构紧凑,效率更高。相互绝缘的第一绕组32和第二绕组33在定子铁芯31上的接线方式采用独立布置,双绕组的结构形式能够使两个绕组能够进行独立设计和制造,极大地降低了双绕组电机3的加工难度,同时使得双绕组电机3具有冗余度高、传递效率高以及便于维护保养保的特点。即使第一绕组32和第二绕组33中的一个发生故障后依然能够使双绕组电机3以50%功率持续运行,避免吊舱推进器故障停机。The
如图2和图3所示,本实施例的第一绕组32的第一接线排321与第一电缆组件通过螺栓紧固连接,第二绕组33的第二接线排331与第二电缆组件通过螺栓紧固连接,以提高绕组与电缆组件的连接强度,保证电能传输的稳定性。As shown in Figures 2 and 3, the first
如图1和图4所示,滑环组件4还包括滑环箱体41、信号滑环43和配油套环44。滑环箱体41设置于水下壳体1的上端并与水下壳体1连通。滑环箱体41内上下设置有信号滑环43与两个导电环42,信号滑环43与两个导电环42通过各自的定子分别固定设置于滑环箱体41内,并通过各自的转子导通连接。信号滑环43的转子的上端伸出滑环箱体41后与配油套环44的旋转接头相连。As shown in FIGS. 1 and 4 , the
如图4所示,本实施例的滑环组件4采用分段式双冗余导电结构,两个导电环42分别为U1/V1/W1转子铜环和U2/V2/W2转子铜环,且U1、V1和W1的三个转子铜环与U2、V2和W2的三个转子铜环交错分布。通过增加滑环组件4内导电环42的数量,使得滑环组件4具备双冗余导电结构,不仅能够在螺旋桨2进行360°回转时进行电力传输、传感器信号传输及所需介质的传递和回收。而且,即使其中一个导电环42发生故障后,滑环组件4仍具有50%的电能传输能力。同时两个导电环42间隔安装,不会相互干涉,便于后期的更换、维护与保养作业。As shown in Figure 4, the
需要说明的是,滑环组件4具体为多介质滑环组件,具体包括动力滑环、信号滑环43,配油套环44、冷却风机911、动力接线盒等。其中,动力滑环除了包括上述的两个导电环42之外,还包括刷架、定子、绝缘支撑体、导电用铜排等常规部件。信号环包括转子铜环、定子、信号线等常规部件。配油套环44主要包括定子环、润滑油液环、油脂环和高压空气环等常规部件。配油套环44的定子环固定安装滑环箱体41上,而配油套环44内部的各介质环随着旋转过程进行介质传递。对于上述各个常规部件的具体安装位置和配合关系为现有技术,在此不再赘述。It should be noted that the
本实施例的第一电缆组件和第二电缆组件铺设于水下壳体1内,第一电缆组件与第二电缆组件分别能够向双绕组电机3传递50%功率的电能。即使第一电缆组件与第二电缆组件中的一个故障后,依然能够使双绕组电机3以50%功率持续运行,避免吊舱推进器故障停机。The first cable assembly and the second cable assembly of this embodiment are laid in the
进一步地,双备份电缆还包括冷却管,第一电缆组件与第二电缆组件环绕冷却管分布。冷却管能够与吊舱推进器的冷却系统连通,以使冷却水循环流过冷却管,以对第一电缆组件与第二电缆组件进行冷却降温,保障双备份电缆的安全使用,提高电力传输的稳定性和可靠性。Further, the double backup cable also includes a cooling pipe, and the first cable assembly and the second cable assembly are distributed around the cooling pipe. The cooling pipe can be connected with the cooling system of the pod propeller, so that the cooling water circulates through the cooling pipe to cool down the first cable assembly and the second cable assembly, ensure the safe use of dual backup cables, and improve the stability of power transmission sex and reliability.
如图1所示,吊舱推进器还包括冷却机构9,冷却机构9能够对水下壳体1和滑环箱体41进行冷却降温,以保证吊舱推进器在适宜的温度范围内可靠运行。As shown in Figure 1, the pod propeller also includes a
具体地,如图5和图6,冷却机构9包括多组风机组件91、风管92和水冷器93。风机组件91包括风机911和机壳912,风机911设置于机壳912内,机壳912具有入口和出口。风管92的内部分隔形成进风管道921和出风管道922,进风管道921与出风管道922的一端能够与水下壳体1连通,进风管道921的另一端可选择性地与其中一组或多组风机组件91的机壳912的入口连通,且出风管道922的另一端可选择性地与对应的一组或多组风机组件91的机壳912的入口连通,以形成循环风道。水冷器93设置于循环风道内,以冷却循环风道内的空气。Specifically, as shown in FIGS. 5 and 6 , the
多组风机组件91能够接入风管92中形成循环风道,结构简单,易于安装维护。冷却机构9能够灵活选择一组或多组风机组件91接入风管92中,以提高循环风道内的空气流量,从而提高冷却降温效果。而且,多组风机组件91互为主备用,实现了对水下壳体1和滑环箱体41内部的冗余冷却降温,使得冷却机构9具备多冗余度。Multiple sets of
具体地,风机组件91设置有两组,其中一组风机组件91的机壳912的入口与进风管道921连通且出口与出风管道922连通,以使两组风机组件91互为主备用。或者,风机组件91设置有两组,两组风机组件91的机壳912的入口能够分别与进风管道921连通,两组风机组件91的机壳912的出口能够分别与出风管道922连通,且两组风机组件91的风机911能够同时开启。两组风机组件91不仅能够互为备用,还可以根据推进器的冷却降温需求同时开启,增强了冗余冷却降温能力。Specifically, two groups of
需要注意的是,风管92通过滑环箱体41与水下壳体1相连通。此外,多组风机组件91共用一根风管92,简化了冷却机构9的结构,实现了冷却机构9的紧凑布置。It should be noted that the
具体地,当风管92与滑环箱体41连通后,循环风道内的空气流动轨迹如图6中箭头所示方向,滑环箱体41与水下壳体1内的空气进入进风管道921中,然后在风机911的驱动下进入出风管道922并被水冷器93冷却降温后重新进入滑环箱体41与水下壳体1内,以实现循环冷却。Specifically, when the
如图7所示,吊舱推进器还包括双系统控制单元,双系统控制单元包括显示面板5、中控箱6、本地控制箱7和变频器8,显示面板5能够与中控箱6和变频器8依次通讯连接,以形成主控制系统。或者,显示面板5能够与本地控制箱7和变频器8依次通讯连接,以形成备用控制系统。主控制系统和备用控制系统均通过变频器8控制滑环组件4与螺旋桨2。As shown in Figure 7, the pod propeller also includes a dual system control unit, the dual system control unit includes a
具体地,显示面板5包括左翼面板51、主面板52和右翼面板53,主面板52分别与左翼面板51和右翼面板53通讯连接,且左翼面板51和右翼面板53均与中控箱6通讯连接,以使显示面板5与中控箱6组成环网。主控制系统为随动控制模式,能够通过变频器8精确控制吊舱推进器内滑环组件4以及螺旋桨2的运行参数,保证螺旋桨2稳定可靠的运行。备用控制系统为非随动模式,当主控制系统内的任一个单站点发生故障后,启动备用控制系统,以保证螺旋桨2依然能够可靠地运行。Specifically, the
需要说明的是,双系统控制单元还包括监测吊舱推进器内各个部件的监测件,检测件可以为温度传感器、振动传感器等。监测件能够将所有监测数据实时反馈至显示面板5上,具体的监控数据可以包括双绕组电机3的温度、滑环组件4的内部温度、油液的液位等参数,以显示吊舱推进器的所有工作状态,方便双系统控制单元根据监测数据精确控制吊舱推进器安全、稳定地运行。由于上述的监测件为现有技术,且监测参数可以灵活增减,在此不再进行赘述。It should be noted that the dual-system control unit also includes monitoring components for monitoring various components in the pod propeller, and the detection components may be temperature sensors, vibration sensors, and the like. The monitoring part can feed back all monitoring data to the
本实施例还提出了一种船舶,船舶包括上述的吊舱推进器,通过提高吊舱推进器的冗余度,即使双绕组电机3的两个绕组中的一个、滑环组件4的两个导电环42中的一个或者双备份电缆中两个电缆组件出现损伤失效后,吊舱推进器仍然能够以50%功率运转,避免了吊舱推进器故障停机,实现了船舶安全、可靠地运行。This embodiment also proposes a ship, the ship includes the above-mentioned pod propeller, by improving the redundancy of the pod propeller, even if one of the two windings of the double-winding
以上实施方式只是阐述了本发明的基本原理和特性,本发明不受上述实施方式限制,在不脱离本发明精神和范围的前提下,本发明还有各种变化和改变,这些变化和改变都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above embodiments only set forth the basic principles and characteristics of the present invention. The present invention is not limited by the above embodiments. On the premise of not departing from the spirit and scope of the present invention, the present invention also has various changes and changes. These changes and changes are all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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- 2022-12-05 CN CN202211551784.8A patent/CN115723929A/en active Pending
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2023
- 2023-01-31 WO PCT/CN2023/073986 patent/WO2024119596A1/en unknown
Patent Citations (6)
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US20030148676A1 (en) * | 2000-04-27 | 2003-08-07 | Stig Lonngren | Pod unit |
CN107074338A (en) * | 2014-05-30 | 2017-08-18 | Abb瑞士股份有限公司 | The gondola propulsion unit of ship |
CN111717358A (en) * | 2020-06-04 | 2020-09-29 | 中船邮轮科技发展有限公司 | Double-winding electric propulsion system and ship |
CN112124546A (en) * | 2020-10-13 | 2020-12-25 | 南京高精船用设备有限公司 | Contra-rotating pod propeller with propellers on same side |
CN215954080U (en) * | 2021-01-27 | 2022-03-04 | 南京高精船用设备有限公司 | Control and monitoring system of pod propeller |
CN115258120A (en) * | 2022-08-25 | 2022-11-01 | 中国船舶集团有限公司第七〇四研究所 | High-efficient cooling structure of marine nacelle propulsion module |
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