CN115719896A - Crimping terminal, signal receiving module and electronic equipment - Google Patents
Crimping terminal, signal receiving module and electronic equipment Download PDFInfo
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- CN115719896A CN115719896A CN202211426321.9A CN202211426321A CN115719896A CN 115719896 A CN115719896 A CN 115719896A CN 202211426321 A CN202211426321 A CN 202211426321A CN 115719896 A CN115719896 A CN 115719896A
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- 238000002788 crimping Methods 0.000 title claims abstract description 67
- 239000002184 metal Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 238000005452 bending Methods 0.000 claims abstract description 4
- 230000007704 transition Effects 0.000 claims description 12
- 230000007423 decrease Effects 0.000 claims description 6
- 230000013011 mating Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 22
- 239000007787 solid Substances 0.000 description 8
- 238000007747 plating Methods 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
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- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
本申请提供了一种压接端子、信号接收模块及电子设备,该压接端子可以应用于电动汽车内的模块之间的电气连接。该压接端子包括由连续金属片折弯卷曲而成的用于与印刷电路板的镀孔压接配合的接触段、位于接触段一端的连接段以及位于接触段的另一端的导向段;接触段的外表面的至少一部分形成用于与印刷电路板的镀孔配合的弧面,沿弧面的轴心线的圆周方向,接触段的两个侧边均形成有向弧面轴心线的方向弯曲的抵接部。当该压接端子与印刷电路板的镀孔压接配合,两个抵接部的自由端抵接相当于形成压接端子的两个简支梁,在压接端子与印刷电路板的镀孔配合时为整个结构提供支持,使压接端子与镀孔之间保持较大的摩擦力以满足压接端子和镀孔连接的可靠性。
The present application provides a crimping terminal, a signal receiving module and electronic equipment, and the crimping terminal can be applied to the electrical connection between modules in an electric vehicle. The crimping terminal includes a contact section formed by bending and curling a continuous metal sheet for crimping with a plated hole of a printed circuit board, a connecting section at one end of the contact section, and a guide section at the other end of the contact section; At least a part of the outer surface of the section forms an arc surface for matching with the plated hole of the printed circuit board, along the circumferential direction of the axis line of the arc surface, both sides of the contact section are formed with a Directional curved abutment. When the crimp terminal is press-fitted with the plated hole of the printed circuit board, the free ends of the two abutting parts abut against the two simply supported beams forming the crimp terminal, and the crimp terminal and the plated hole of the printed circuit board Provide support for the entire structure during mating, so that a large friction force is maintained between the crimp terminal and the plated hole to meet the reliability of the connection between the crimp terminal and the plated hole.
Description
本申请是分案申请,原申请的申请号是201911076580.1,原申请日是2019年11月6日,原申请的全部内容通过引用结合在本申请中。This application is a divisional application, the application number of the original application is 201911076580.1, and the original application date is November 6, 2019. The entire content of the original application is incorporated in this application by reference.
技术领域technical field
本申请涉及汽车电气系统技术领域,尤其涉及到一种压接端子、信号接收模块及电子设备。The present application relates to the technical field of automobile electrical systems, in particular to a crimping terminal, a signal receiving module and electronic equipment.
背景技术Background technique
随着电动汽车及汽车通讯的发展速度越来越快,可以预见的是无人驾驶技术的发展将极大地丰富未来世界,给传统的汽车行业添加智能互联的发展空间,届时汽车可依托5G网络进行自主驾驶,驾驶过程中可以自动避让其他车辆及行人以有效避免交通事故,提升交通效率。With the rapid development of electric vehicles and automotive communications, it is foreseeable that the development of unmanned driving technology will greatly enrich the future world, adding space for the development of intelligent interconnection to the traditional automotive industry. At that time, vehicles can rely on 5G networks Carry out autonomous driving, which can automatically avoid other vehicles and pedestrians during driving to effectively avoid traffic accidents and improve traffic efficiency.
为了实现无人驾驶及通讯互联,汽车需要增加更多的雷达模块,其信号处理能力及可靠性必须有极大的提升。目前汽车电气系统具体通过如图1所示的业界常用的压接端子1与印刷电路板2的配合呈图2所示的状态,其中,印刷电路板2上形成有镀孔21,镀孔21的内侧涂覆有铜质的镀层211,当压接端子1压入镀孔21内与镀层211接触实现电气连接可以将信号接收模块接收到的信号导入雷达模块的内部电子电路。此处压接端子1与印刷电路板2的镀孔21连接的可靠性直接影响雷达模块内部电子电路运算处理结果,甚至影响到汽车的安全性能。In order to achieve unmanned driving and communication interconnection, more radar modules need to be added to the car, and its signal processing capability and reliability must be greatly improved. At present, the automotive electrical system is in the state shown in FIG. 2 through the cooperation of the
参照图2,上述压接端子1垂直于长度方向的横截面为顶点倒圆的矩形,当压接端子1压入印刷电路板2的镀孔21时会挤压镀孔21使镀孔21发生变形,镀孔21变形后向压接端子1施加反向压力,使得印刷电路板2的镀孔21与压接端子1之间相互挤压产生摩擦力从而实现压接端子1与镀孔21内的镀层211接触实现电气可靠连接。当然,镀孔21的变形程度需要进行控制,以避免出现镀层211以及镀孔21被破坏的情况,根据IEC60352-5的规定可知,图2中镀孔21的镀层211变形量a应小于70μm,且变形后的镀层211厚度b不小于8μm(如图1所示),以确保连接的可靠性,避免镀层211及镀孔21被破坏。Referring to FIG. 2 , the cross-section of the
基于汽车行业应用场景的复杂性和恶劣性,目前的压接端子1还不能在满足与印刷电路板2配合实现可靠的电气连接的同时保持镀孔21的结构完整。Due to the complexity and harshness of the application scenarios in the automotive industry, the
发明内容Contents of the invention
本申请提供一种压接端子、信号接收模块及电子设备,以在满足压接端子与印刷电路板配合实现可靠电气连接的前提下保持印刷电路板的镀孔的结构完整。The present application provides a crimping terminal, a signal receiving module and an electronic device, so as to keep the structural integrity of the plated hole of the printed circuit board under the premise that the crimping terminal and the printed circuit board cooperate to realize reliable electrical connection.
本申请提供的压接端子可以应用于汽车电气系统的电子设备中,具体可以设置于电子设备的信号接收模块中,充当信号接收模块的信号输出端。应用时,将压接端子挤压插入电子设备的处理模块的印刷电路板上的镀孔内,使压接端子与镀孔内的镀层挤压接触实现电气连接,此处依靠压接端子与镀孔之间相互挤压产生的摩擦力保持电气连接的稳定可靠(以下描述仅涉及压接端子与镀孔之间的配合,忽略镀层)。压接端子由一连续金属片折弯卷曲而成,具体可以包括接触段以及形成于接触段两端的连接段和导向段,当然,导向段与接触段的连接处光滑过渡,连接段与接触段的连接处也是光滑过渡。其中,接触段的最大径向尺寸大于印刷电路板的镀孔直径,在压接端子插入印刷电路板的镀孔时,接触段与镀孔挤压配合。具体到接触段的结构,接触段的外表面的至少一部分形成一弧面,以在压接端子与印刷电路板压接配合时,接触段的外表面与印刷电路板的镀孔内壁挤压配合。上述弧面具有沿连接段、接触段以及导向段排列方向延伸的轴心线,当压接端子与印刷电路板的镀孔压接配合,压接端子的连接段、接触段以及导向段的排列方向与镀孔的轴心线平行,接触段的外表面形成的弧面与镀孔的内壁配合,弧面的轴心线与镀孔的轴心线共线。接触段外表面形成的弧面与镀孔内壁相当于面配合,二者之间具有较大的接触面积,压接端子对镀孔施加的力被分散,使得镀孔单位面积受到的挤压力减小,进而镀孔的变形减小,可以降低压接端子对镀孔的破坏程度,尽可能保证镀孔的完整性。沿上述弧面的轴心线的圆周方向,所述接触段的两个侧边均形成有向所述弧面轴心线的方向弯曲的抵接部;当压接端子与印刷电路板的镀孔压接配合,两个抵接部被镀孔挤压至两个抵接部相抵,此时两个抵接部相当于形成压接端子的两个简支梁,在压接端子与印刷电路板的镀孔配合时为整个结构提供支持,使得压接端子与印刷电路板保持稳定可靠的连接;此时,在接触段垂直于压接端子的连接段、接触段以及导向段的排列方向的横截面内,接触段的几何中心相当于压接端子的一个支点,两个抵接部的抵接点相当于压接端子另一个支点,两个支点保证了压接端子的结构稳定性,也可以使压接端子与镀孔之间保持较大的摩擦力以满足压接端子和镀孔连接的可靠性。The crimp terminal provided in the present application can be applied to electronic equipment of an automobile electrical system, specifically, it can be arranged in a signal receiving module of the electronic equipment, and serve as a signal output terminal of the signal receiving module. In application, press the crimp terminal and insert it into the plated hole on the printed circuit board of the processing module of the electronic device, so that the crimp terminal and the plating layer in the plated hole are extruded to achieve electrical connection. The friction force generated by mutual extrusion between the holes keeps the electrical connection stable and reliable (the following description only involves the fit between the crimp terminal and the plated hole, ignoring the plating layer). The crimp terminal is formed by bending and curling a continuous metal sheet. Specifically, it can include a contact section, a connecting section and a guide section formed at both ends of the contact section. Of course, the connection between the guide section and the contact section has a smooth transition, and the connection section and the contact section The junctions are also smooth transitions. Wherein, the maximum radial dimension of the contact section is larger than the diameter of the plated hole of the printed circuit board, and when the crimp terminal is inserted into the plated hole of the printed circuit board, the contact section is squeezed into the plated hole. Specific to the structure of the contact section, at least a part of the outer surface of the contact section forms an arc surface, so that when the crimp terminal is crimped and fitted with the printed circuit board, the outer surface of the contact section is pressed and fitted with the inner wall of the plated hole of the printed circuit board . The above-mentioned arc surface has an axis line extending along the arrangement direction of the connecting section, the contact section and the guiding section. The direction is parallel to the axis line of the plated hole, the arc surface formed by the outer surface of the contact section matches the inner wall of the plated hole, and the axis line of the arc surface is collinear with the axis line of the plated hole. The arc surface formed on the outer surface of the contact section is equivalent to the surface fit with the inner wall of the plated hole, and there is a large contact area between the two. The force exerted by the crimp terminal on the plated hole is dispersed, so that the extrusion force per unit area of the plated hole Reduced, and thus the deformation of the plated hole is reduced, which can reduce the degree of damage to the plated hole by the crimping terminal, and ensure the integrity of the plated hole as much as possible. Along the circumferential direction of the axis line of the above-mentioned arc surface, the two sides of the contact section are formed with abutting parts bent toward the axis line of the arc surface; Hole crimp fit, the two abutting parts are extruded by the plated hole until the two abutting parts are in contact. At this time, the two abutting parts are equivalent to two simply supported beams forming the crimped terminal. When the crimped terminal and the printed circuit The plated holes of the board provide support for the entire structure so that the crimp terminal and the printed circuit board maintain a stable and reliable connection; at this time, when the contact section is perpendicular to the arrangement direction of the connection section, contact section and guide section of the crimp terminal In the cross section, the geometric center of the contact section is equivalent to a fulcrum of the crimp terminal, and the abutment point of the two abutting parts is equivalent to the other fulcrum of the crimp terminal. The two fulcrums ensure the structural stability of the crimp terminal, and can also Keep a large friction force between the crimp terminal and the plated hole to meet the reliability of the connection between the crimp terminal and the plated hole.
一种可能实现的方式中,为了方便抵接部向接触段外表面形成的弧面的圆心轴卷曲,每个所述抵接部的厚度自抵接部靠近接触段的一端到抵接部的自由端(对于每个抵接部,其自由端指的是远离接触段的一端)逐渐减小。而为了两个抵接部被挤压后更加稳定顺滑地抵接,每个抵接部的自由端可以呈弧面。In a possible implementation manner, in order to facilitate the abutment portion to curl toward the circular axis of the arc surface formed on the outer surface of the contact section, the thickness of each abutment portion is from one end of the abutment portion close to the contact section to the thickness of the abutment portion. The free end (for each abutment portion, the free end refers to the end away from the contact segment) gradually decreases. In order for the two abutting parts to abut more stably and smoothly after being squeezed, the free end of each abutting part may be curved.
具体而言,压接端子的导向段是为了将接触段导入印刷电路板的镀孔使接触段与镀孔压接配合,因此沿导向段、接触段和连接段的排列方向,所述导向段的横截面积小于所述接触段的横截面积。为了优化导向段的导向作用,所述导向段的横截面积自导向段靠近所述接触段一端到导向段的自由端(即导向段远离接触段的一端)逐渐减小,使得导向段相当于一锥形结构(该锥形结构的径向小端远离接触段);在将压接端子插入印刷电路板的镀孔实现压接配合的过程中,导向段的自由端首先进入镀孔并引导导向段完整穿过镀孔至接触段伸入镀孔与镀孔配合,实现压接端子与印刷电路板的电气连接。在所述导向段与所述接触段的交界处还可以设有若干贯穿压接端子的透孔,可以减小压接端子在插入镀孔时压接端子施加到镀孔的挤压力,从而减小压接端子对印刷电路板内部电路的破坏。Specifically, the guide section of the crimp terminal is to guide the contact section into the plated hole of the printed circuit board so that the contact section and the plated hole are press-fitted, so along the arrangement direction of the guide section, the contact section and the connecting section, the guide section The cross-sectional area of is smaller than the cross-sectional area of the contact segment. In order to optimize the guiding effect of the guide section, the cross-sectional area of the guide section gradually decreases from the end of the guide section close to the contact section to the free end of the guide section (that is, the end of the guide section away from the contact section), so that the guide section is equivalent to A tapered structure (the radial small end of the tapered structure is away from the contact section); during the process of inserting the crimp terminal into the plated hole of the printed circuit board to achieve crimp fit, the free end of the guide section first enters the plated hole and guides The guide section completely passes through the plated hole until the contact section extends into the plated hole and cooperates with the plated hole to realize the electrical connection between the crimp terminal and the printed circuit board. At the junction of the guide section and the contact section, a number of through holes through the crimp terminal can be provided, which can reduce the extrusion force applied by the crimp terminal to the plated hole when the crimp terminal is inserted into the plated hole, thereby Reduce the damage of the crimp terminal to the internal circuit of the printed circuit board.
而压接端子的连接段则用于连接外接固定件,外接固定件可以是一个信号接收模块的信号输出端,当压接端子的连接段与该信号接收模块的外接固定件连接,压接端子可以作为该信号接收模块的信号输出端口,以与其他模块的印刷电路板配合实现电气连接。此处的接触段可以形成有腰形过渡,以适应简化与外接固定件之间的过渡特征。The connecting section of the crimping terminal is used to connect the external fixing part. The external fixing part can be the signal output end of a signal receiving module. When the connecting section of the crimping terminal is connected with the external fixing part of the signal receiving module, the crimping terminal It can be used as a signal output port of the signal receiving module to cooperate with printed circuit boards of other modules to realize electrical connection. The contact segment here can be formed with a waist transition to accommodate transition features between simplified and circumscribed fixtures.
基于上述压接端子,本申请还提供一种信号接收模块,具体可以包括可以接收外部信号的模块本体以及上述任一种压接端子,模块本体具有可以作为信号输出端的外接固定件,压接端子与外接固定件连接以作为信号接收模块的信号输出端口与其他模块的印刷电路板配合。Based on the above-mentioned crimping terminal, the present application also provides a signal receiving module, which may specifically include a module body capable of receiving external signals and any of the above-mentioned crimping terminals. It is connected with an external fixing part to cooperate with printed circuit boards of other modules as a signal output port of the signal receiving module.
当然,本申请还可以提供一种电子设备,这种电子设备可以应用于汽车的电气系统,该电子设备包括处理模块以及上述信号接收模块,处理模块具有印刷电路板,信号接收模块中的压接端子与该印刷电路板配合可以实现处理模块与信号接收模块的电气连接。Of course, the present application can also provide an electronic device, which can be applied to the electrical system of a car. The electronic device includes a processing module and the above-mentioned signal receiving module. The processing module has a printed circuit board, and the crimping in the signal receiving module The terminal cooperates with the printed circuit board to realize the electrical connection between the processing module and the signal receiving module.
附图说明Description of drawings
图1为现有技术中的一种压接端子的结构示意图;FIG. 1 is a schematic structural diagram of a crimp terminal in the prior art;
图2为现有技术中的一种压接端子与印刷电路板的镀孔配合的剖面结构示意图;FIG. 2 is a schematic cross-sectional structure diagram of a crimp terminal mated with a plated hole of a printed circuit board in the prior art;
图3为现有技术中的一种空心结构的压接端子的结构示意图;Fig. 3 is a structural schematic diagram of a crimping terminal with a hollow structure in the prior art;
图4a为图3中A-A的剖面结构示意图;Fig. 4a is the schematic cross-sectional structure diagram of A-A in Fig. 3;
图4b为现有技术中的一种实心结构的压接端子的剖面结构示意图;Fig. 4b is a schematic cross-sectional structure diagram of a crimp terminal with a solid structure in the prior art;
图4c为现有技术中的另一种实心结构的压接端子的剖面结构示意图;Fig. 4c is a schematic cross-sectional structure diagram of another crimping terminal with a solid structure in the prior art;
图4d为现有技术中的一种C型压接端子与印刷电路板的镀孔配合的剖面结构示意图;Fig. 4d is a schematic cross-sectional structure diagram of a C-shaped crimp terminal mated with a plated hole of a printed circuit board in the prior art;
图5为本申请实施例提供的一种压接端子的结构示意图;FIG. 5 is a schematic structural diagram of a crimp terminal provided in an embodiment of the present application;
图6为本申请实施例提供的一种压接端子与印刷电路板的镀孔配合的结构示意图;FIG. 6 is a schematic structural diagram of a crimp terminal mated with a plated hole of a printed circuit board provided in an embodiment of the present application;
图7为本申请实施例提供的一种压接端子的结构示意图;FIG. 7 is a schematic structural diagram of a crimp terminal provided in an embodiment of the present application;
图8为本申请实施例提供的一种压接端子的主视图;Fig. 8 is a front view of a crimp terminal provided in an embodiment of the present application;
图9为图8中A-A的剖面结构示意图;Fig. 9 is a schematic cross-sectional structure diagram of A-A in Fig. 8;
图10为本申请实施例提供的一种压接端子与印刷电路板的镀孔配合的剖面结构示意图;FIG. 10 is a schematic cross-sectional structure diagram of a crimp terminal mated with a plated hole of a printed circuit board provided in an embodiment of the present application;
图11为本申请实施例提供的一种压接端子与外接固定件连接的结构示意图;Fig. 11 is a schematic structural diagram of a connection between a crimp terminal and an external fixing member provided in an embodiment of the present application;
图12为本申请实施例提供的一种信号接收模块的结构示意图;FIG. 12 is a schematic structural diagram of a signal receiving module provided by an embodiment of the present application;
图13为本申请实施例提供的一种电子设备的结构示意图。FIG. 13 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
具体实施方式Detailed ways
基于图1所示的压接端子1的基本结构,目前常见的一种空心结构的压接端子1a如图3所示,在压接端子1a中间部分M可以形成镂空,在该压接端子1a图3所示的A-A处的剖面结构如图4a所示)。结合图2所示的压接端子1与印刷电路板2的配合形式,为了增大压接端子1a与印刷电路板2的镀孔21之间配合时维持连接可靠的摩擦力,可以将图4a所示的压接端子1a的镂空区域M增加简支Z以过渡到实心结构的压接端子1b(这种压接端子1b的外形与图3所示的压接端子1a的外形相似,此处省略其外形结构示意图,仅通过图4b和图4c示出这种压接端子1b镂空区域M的剖面示意图),从而取得较大的保持力;但是,相较于图3所示的空心结构的压接端子1a,图4b和图4c所示的实心结构的压接端子1b用于挤压镀孔21的外轮廓均为矩形倒圆形状,并未发生改变,与镀孔21内壁的接触面积不会发生改变,而实心结构的压接端子1b对镀孔21会施加更大的挤压力,对镀孔21的破坏加剧,可能出现不满足连接要求的情况。而如图4d所示的另一种C型结构的压接端子1c与印刷电路板2的镀孔21配合结构的剖面结构示意图,压接端子1c与镀孔21之间挤压产生的摩擦力仅靠压接端子1c自身变形产生的弹力维持,无法满足振动比较苛刻的应用场景,容易发生松动及脱落等风险,连接可靠性较低,存在功能失效的可能。Based on the basic structure of the
可见上述压接端子1a、1b以及1c均无法满足应用环境复杂的汽车行业的电气连接要求,因此,本申请实施例提供一种如图5所示的压接端子10,以在满足可靠电气连接的前提下保持印刷电路板2的结构完整(图5中未示出该压接端子10与印刷电路板2的配合)。具体地,图5示出了本申请实施例提供的压接端子10的立体结构,该压接端子10由一连续金属片折弯卷曲而成,沿其长度方向包括导向段11、接触段12以及连接段13,当然,导向段11与接触段12光滑过渡,连接段13与接触段12之间也是光滑过渡。此处设定,导向段11、接触段12以及连接段13的排列方向为压接端子10的长度方向。It can be seen that none of the above-mentioned
图6示出了图5所示的压接端子10与印刷电路板2的镀孔21配合的过程示意,沿图6所示的箭头方向,导向段11将接触段12导入印刷电路板2的镀孔21使接触段12与镀孔21内侧接触,此处接触段12的直径大于镀孔21的直径,当接触段12进入镀孔21,接触段12与镀孔21过盈配合,接触段12挤压镀孔21二者之间产生摩擦力,这个摩擦力可以保持压接端子10与印刷电路板2的电气配合的稳定可靠。可以理解的是,由于本实施例中的压接端子10由一连续金属板材塑性形成,接触段12的表面粗糙度可以在金属板材轧制工艺中得到控制以取得较低的粗糙度,当接触段12与印刷电路板2的镀孔21压接配合,该压接端子10的接触段12用于配合镀孔21的接触面的粗糙度可以降低到常见实心结构的压接端子1(如图4b所示的压接端子1b或图4c所示的压接端子1c)用于配合镀孔21的接触面的粗糙度的十分之一,进一步降低对镀孔21的破坏程度。Fig. 6 shows the schematic diagram of the process of cooperating the
参照图5和图6,导向段11是为了将接触段12导入印刷电路板2的镀孔21,导向段11需要能够畅通地穿过镀孔21,因此沿垂直于接触段12的长度方向,导向段11的横截面积需要小于接触段12的横截面积;图5和图6所示的压接端子10结构中,导向段11呈锥形结构,导向段11的横截面积自用于连接接触段12一端到自由端(即导向段11远离接触段12的一端)逐渐减小。Referring to Fig. 5 and Fig. 6, the
图7示出了一种可能实现的压接端子10的结构,可以在导向段11与接触段12的交界处开设贯穿压接端子10的透孔14(透孔14的数量不做限定,图7中示出了在压接端子10关于长度方向对称地设置有两个透孔14的情况,由于视角限定,图7中仅示出了其中一个透孔14)。在压接端子10在插入印刷电路板2的镀孔21过程中,导向段11先进入镀孔21,当导向段11与接触段12的连接处进入镀孔21时,这些透孔14可以减小压接端子10插入印刷电路板2的镀孔21时施加到镀孔21的挤压力,从而可以减小压接端子10对印刷电路板2内部电路的破坏。Figure 7 shows a possible structure of the
图8示出了图7所示的压接端子10的主视图,依照图8中A-A截面得到图9所示的压接端子10的剖面图,B-B的截面处于接触段12,因此,图8中的剖面也即接触段12在垂直于压接端子10的长度方向的剖面。参照图9,接触段12的外表面的至少一部分形成一弧面K,该弧面K沿压接端子10的长度方向延伸,具有平行于压接端子10的长度的方向的轴心线,弧面K对应于该轴心线的圆心角α在220°±5°的范围内(图9示出弧面K对应的圆心角α为220°的情况);当压接端子10与印刷电路板2的镀孔21配合,弧面K用于与镀孔21的内壁配合。沿上述弧面K的轴心线的圆周方向,接触段12的两个侧边均形成有向弧面K轴心线的方向(图9所示的圆心O)弯曲的抵接部121a、121b,抵接部121a的自由端与抵接部121b的自由端距离接近,以在压接端子10插入印刷电路板2的镀孔21时,抵接部121a的自由端与抵接部121b的自由端接触相抵。当压接端子10的接触段12与印刷电路板2的镀孔21压接配合时,结合图9所示的视图角度得到图10所示的接触段12与镀孔21配合时剖面结构示意图(图10中省略了印刷电路板2,且镀孔21以实体结构的方式示出),接触段12外表面形成的弧面K与镀孔21的内壁实现较大接触面积的面配合,压接端子10对镀孔21施加的力被均匀分散,则镀孔21单位面积受到的挤压力减小,镀孔21受挤压发生的变形也随之减小,从而可以降低压接端子10对镀孔21的破坏程度,尽可能保证镀孔21的完整性,此处的压接端子10与印刷电路板2的镀孔21之间面配合的接触面积相当于常见实心结构的压接端子1(如图4b所示的压接端子1b或图4c所示的压接端子1c)与印刷电路板2的镀孔21配合接触面积的4倍;同时,抵接部121b和抵接部121a分别向弧面K轴心线的方向卷曲至抵接部121b和抵接部121a抵接。此时,抵接部121b和抵接部121a相当于压接端子10的两个简支梁,在压接端子10与印刷电路板2的镀孔21配合时为整个结构提供支持,提高压接端子10与印刷电路板2的镀孔21之间的摩擦力,使得压接端子10与印刷电路板2保持稳定可靠的连接。Fig. 8 shows the front view of the
请继续参照图10所示的接触段12与镀孔21配合时剖面结构示意图,接触段12的几何中心Q1相当于压接端子10的一个支点;抵接部121a的自由端和抵接部121b的自由端相抵相当于压接端子10的两个简支梁,二者之间的接触点Q2则相当于接触段12另一个支点;两个支点保证了压接端子10的结构稳定性,也使压接端子10与镀孔21之间保持较大的摩擦力以满足压接端子10和镀孔21连接的可靠性。Please continue to refer to the schematic diagram of the sectional structure when the
上述实施例提供的压接端子10可以作为一种电气模块的信号端与另一电气模块的印刷电路板2配合实现两个电气模块之间的电气连接,为了实现压接端在子10与电气模块的连接,图11示出了在一种可能实现的方式中,上述压接端子10的连接段13与外接固定件14配合的示意图,此处的外接固定件14即属于上述电气模块,若外接固定件14相当于该电气模块的信号输出端,则压接端子10对应地相当于该电气模块的信号输出接口,若外接固定件14相当于该电气模块的信号接入端,则压接端子10对应地相当于该电气模块的信号接入端口。为了适应简化连接段13与外接固定件14之间的过渡特征,此处的连接段13可以形成有腰形过渡N,使得整个压接端子10呈现两头细、中间粗的梭形结构。The crimping
基于此,如图12所示,本申请实施例还提供一种信号接收模块20,该信号接收模块20包括模块本体4,模块本体4用于接收外部信号,当然,模块本体4需要将接收到的信号传输到其他模块(图12中未示出),因此,模块本体4具有外接固定件14作为信号输出端,该外接固定件14连接有上述实施例提供的任意一种压接端子10,以通过该压接端子10与其他模块的印刷电路板2(图12中未示出)配合实现信号接收模块20与其他模块的电气连接。如图12所示,作为模块本体4信号输出端的外接固定件14与压接端子10的连接段13连接。Based on this, as shown in Figure 12, the embodiment of the present application also provides a
另外,如图13所示,本申请实施例还提供一种电子设备30,这种电子设备30可以应用于汽车的电气系统,例如汽车的雷达相关设备。该电子设备30可以包括处理模块5以及上述任一种信号接收模块20,在处理模块5中设有印刷电路板2,相当于处理模块5的内部电路。信号接收模块20中的压接端子10的接触段12与印刷电路板2的镀孔压接配合,实现了信号接收模块20与处理模块5的电气连接。由于压接端子10与印刷电路板2紧密配合,使得该电子设备30能够承受汽车颠簸行驶过程所带来的晃动,保证电气连接的可靠性;当然,压接端子10的接触段12与印刷电路板2的镀孔21内壁之间的面配合,降低了镀孔21被破坏的风险,进一步优化电气连接的稳定可靠。In addition, as shown in FIG. 13 , the embodiment of the present application also provides an
以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above is only the specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application, and should cover Within the protection scope of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
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