CN115711634A - Sensitivity-enhanced sensing optical cable - Google Patents
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Abstract
本发明属于通信光缆技术领域,提供了一种灵敏度增强的传感光缆,将缆中光纤单元螺旋缠绕布放,保证光缆稳定的传输性能的同时,提高单位光缆长度内的光纤长度,提高探测灵敏度;在中心加强件表面螺旋分布着连续的凹槽阵列,所述光纤单元填充在所述凹槽阵列的凹槽内,这样减少了中心加强件与护层之间的间隙,降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度,同时沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,非复合聚酯薄膜面具有多孔特性,利用聚酯纤维复合带表面多孔特性,提高声波吸收效果,在整个凹槽内形成一个容声的腔体,提高光纤探测的灵敏度。
The invention belongs to the technical field of communication optical cables, and provides a sensing optical cable with enhanced sensitivity. The optical fiber unit in the cable is helically wound and arranged to ensure the stable transmission performance of the optical cable, and at the same time increase the length of the optical fiber within the unit length of the optical cable and improve the detection sensitivity. ; A continuous array of grooves is spirally distributed on the surface of the central strength member, and the optical fiber unit is filled in the grooves of the groove array, which reduces the gap between the central strength member and the sheath, and reduces the air in the gap. The resistance to sound waves improves the sensitivity of sound wave signal detection, and at the same time fills the polyester fiber composite tape of single-sided composite polyester film along the inner surface of the groove, and the polyester film surface of the polyester fiber composite tape is close to the place. As for the inner surface of the groove, the non-composite polyester film surface has porous characteristics, and the surface porous characteristics of the polyester fiber composite tape are used to improve the sound wave absorption effect, forming a sound-accommodating cavity in the entire groove, and improving the sensitivity of optical fiber detection.
Description
技术领域technical field
本申请涉及通信光缆技术领域,尤其涉及一种灵敏度增强的传感光缆。The present application relates to the technical field of communication optical cables, in particular to a sensing optical cable with enhanced sensitivity.
背景技术Background technique
随着光纤技术的发展,光纤已经不再局限于通信介质功能,光纤传感技术伴随着光纤通信技术的发展而迅速发展起来,其是以光波为载体,光纤为媒质,感知和传输外界被测信号的新型传感技术。未来,基于分布式光纤传感的光缆产品,因其能很好的接入光通信网络,同时兼具经济性、灵活性、连续性、长距离、高精度、实时监测的特点,将广泛应用于电力电缆、石油管线、隧道路基、建筑桥梁、结构健康、岩土工程、大坝水文、海洋勘探等领域的探测与安防。With the development of optical fiber technology, optical fiber is no longer limited to the function of communication medium. Optical fiber sensing technology has developed rapidly along with the development of optical fiber communication technology. It uses light waves as the carrier and optical fiber as the medium to sense and transmit the external measured Novel sensing technology for signals. In the future, optical cable products based on distributed optical fiber sensing will be widely used because they can be well connected to optical communication networks and have the characteristics of economy, flexibility, continuity, long distance, high precision and real-time monitoring. Detection and security in the fields of power cables, oil pipelines, tunnel subgrades, building bridges, structural health, geotechnical engineering, dam hydrology, marine exploration, etc.
现有传感光缆作为光纤分布式传感系统的载体,在实际应用过程中,缆中光纤多为直放,光纤直放时,单位光缆长度内分布的单根传感光纤的长度有限,导致探测灵敏度不高。同时,受应用场景影响,传感光缆需要具有一定的机械强度,如抗拉、抗侧压性能,避免在敷设过程中造成光缆的破坏。The existing sensing optical cable is used as the carrier of the optical fiber distributed sensing system. In the actual application process, most of the optical fibers in the cable are placed directly. The detection sensitivity is not high. At the same time, affected by the application scenario, the sensing optical cable needs to have certain mechanical strength, such as tensile and lateral pressure resistance, to avoid damage to the optical cable during laying.
发明内容Contents of the invention
有鉴于此,本申请的目的在于提供了一种灵敏度增强的传感光缆,可解决背景技术中的问题。In view of this, the purpose of the present application is to provide a sensing optical cable with enhanced sensitivity, which can solve the problems in the background technology.
本申请实施例提供了一种灵敏度增强的传感光缆,所述传感光缆包括中心加强件和中心加强件之外的光纤单元层,所述中心加强件为弹性体或内嵌套金属或非金属元件的热塑性弹性材料,所述光纤单元层包括绕中心加强件连续螺旋缠绕的光纤单元;所述中心加强件的表面沿长度方向螺旋分布着连续的凹槽阵列,所述光纤单元填充在所述凹槽阵列的凹槽内,凹槽的最大深度和最大宽度应不小于光纤单元直径,并且容纳单根光纤单元时,凹槽的最大深度H和最大宽度W尺寸范围满足:d≤H≤d+d0,d≤W≤d+d0,其中d是光纤单元直径;容纳n根光纤单元时,凹槽的尺寸范围满足:df<H≤df+d0,其中:n≥2,df为n根光纤单元的等效直径;d0为自由系数,即光纤单元在填充凹槽后距离凹槽内表面最大的垂直距离,0≤d0≤d;沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的复合聚酯薄膜面不透气,所述聚酯纤维复合带的非复合聚酯薄膜面具有多孔特性,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,所述聚酯纤维复合带的非复合聚酯薄膜面朝向所述光纤单元。An embodiment of the present application provides a sensing optical cable with enhanced sensitivity. The sensing optical cable includes a central strength member and an optical fiber unit layer outside the central strength member. The central strength member is an elastomer or an inner nested metal or non- The thermoplastic elastic material of the metal element, the optical fiber unit layer includes an optical fiber unit that is continuously helically wound around the central strength member; the surface of the central strength member is spirally distributed with a continuous groove array along the length direction, and the optical fiber unit is filled in the In the groove of the above-mentioned groove array, the maximum depth and maximum width of the groove should not be less than the diameter of the optical fiber unit, and when a single optical fiber unit is accommodated, the maximum depth H and maximum width W of the groove satisfy: d≤H≤ d+d 0 , d≤W≤d+d 0 , where d is the diameter of the fiber unit; when n fiber units are accommodated, the size range of the groove satisfies: d f <H≤d f +d 0 , where: n≥ 2. d f is the equivalent diameter of n fiber units; d 0 is the free coefficient, that is, the maximum vertical distance between the fiber unit and the inner surface of the groove after filling the groove, 0≤d 0 ≤d; along the groove The inner surface of the polyester fiber composite belt is filled with a single-sided composite polyester film, the composite polyester film surface of the polyester fiber composite belt is airtight, and the non-composite polyester film surface of the polyester fiber composite belt has porous characteristics The polyester film surface of the polyester fiber composite tape is close to the inner surface of the groove, and the non-composite polyester film surface of the polyester fiber composite tape faces the optical fiber unit.
在一些实施例中,所述凹槽的横向截面为弧形和方形,凹槽的最大深度和最大宽度应不小于光纤单元直径。In some embodiments, the transverse section of the groove is arc-shaped and square, and the maximum depth and maximum width of the groove should not be smaller than the diameter of the optical fiber unit.
在一些实施例中,所述传感光缆包括多个等长的重复段,所述重复段中光纤单元的缠绕节距变化设置。In some embodiments, the sensing optical cable includes a plurality of repeating segments of equal length, and the winding pitch of the optical fiber units in the repeating segments is set to vary.
在一些实施例中,所述凹槽阵列有两个以上,所述凹槽阵列的凹槽之间具有第一间距d1;凹槽阵列与凹槽阵列之间具有第二间距d2,0≤d1<d2。In some embodiments, the array of grooves has more than two grooves, the grooves of the array of grooves have a first distance d 1 ; the groove arrays have a second distance d2, 0≤ d1<d2.
在一些实施例中,所述光纤单元呈扁平带状。In some embodiments, the fiber optic unit is in the shape of a flat ribbon.
在一些实施例中,所述光纤单元中裸光纤的数量至少有一根,所述裸光纤在所述光纤单元的扁平带状内均匀间隔轴向连续分布,或者所述裸光纤在所述光纤单元的扁平带状内呈连续的正弦分布。In some embodiments, the number of bare optical fibers in the optical fiber unit is at least one, and the bare optical fibers are uniformly spaced and axially continuously distributed in the flat ribbon of the optical fiber unit, or the bare optical fibers are distributed in the flat ribbon of the optical fiber unit There is a continuous sinusoidal distribution in the flat strip.
在一些实施例中,所述光纤单元层外由内至外还依次包覆设置有第一绕包带、第一外护层,所述第一外护层中设置增强元件,所述增强元件为金属元件或纤维增强塑料(FRP)。In some embodiments, the optical fiber unit layer is covered with a first wrapping tape and a first outer sheath in sequence from the inside to the outside, and a reinforcing element is arranged in the first outer sheath, and the reinforcing element As metal elements or fiber reinforced plastics (FRP).
在一些实施例中,所述光纤单元层外还由内向外依次包覆设置有第一绕包带、第一外护层、外铠装层、第二绕包带、第二外护层。In some embodiments, the optical fiber unit layer is covered with a first wrapping tape, a first outer sheath, an outer armor layer, a second wrapping tape, and a second outer sheath sequentially from inside to outside.
本申请所能达到的有益效果。The beneficial effects that the present application can achieve.
本申请所提供了一种灵敏度增强的传感光缆,将缆中光纤单元螺旋缠绕布放,保证光缆稳定的传输性能的同时,提高单位光缆长度内的光纤长度,进一步拓宽可探测的范围,提高探测灵敏度;同时中心加强件为增敏材质,可以减少外界传输能量损耗,提高了传感光缆的检测灵敏度;更进一步地,本申请中在中心加强件表面分布着连续的凹槽阵列,以容纳多个光纤单元,增加测试信号通道,以防光纤出现断纤时,提供备用线路,同时所述光纤单元填充在所述凹槽内,这样相较于将光纤单元直接螺旋缠绕在中心加强件表面,减少了中心加强件与护层之间的间隙,降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度,并且所述光纤单元距离所述凹槽的内表面和所述凹槽的顶面的最大垂直距离不大于光纤单元直径,保证光纤单元布放时结构紧凑,减小了凹槽内的间隙,进一步降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度;并且沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的复合聚酯薄膜面不透气,所述聚酯纤维复合带的非复合聚酯薄膜面具有多孔特性,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,所述聚酯纤维复合带的非复合聚酯薄膜面朝向所述光纤单元,利用聚酯纤维复合带表面多孔特性,提高声波吸收效果,在整个凹槽内形成一个容声的腔体,提高光纤探测的灵敏度。This application provides a sensing optical cable with enhanced sensitivity. The optical fiber unit in the cable is helically wound and arranged to ensure the stable transmission performance of the optical cable, and at the same time increase the length of the optical fiber within the unit length of the optical cable, further broaden the detectable range, and improve Detection sensitivity; at the same time, the central reinforcement is made of a sensitive material, which can reduce the loss of external transmission energy and improve the detection sensitivity of the sensing optical cable; furthermore, in this application, a continuous array of grooves is distributed on the surface of the central reinforcement to accommodate Multiple optical fiber units, increase the test signal channel, in case of fiber breakage, provide a backup line, and at the same time, the optical fiber unit is filled in the groove, so compared with the direct helical winding of the optical fiber unit on the surface of the central strength member , reducing the gap between the central reinforcement and the sheath, reducing the resistance of air in the gap to sound waves, improving the sensitivity of sound wave signal detection, and the distance between the optical fiber unit and the inner surface of the groove and the groove The maximum vertical distance of the top surface is not greater than the diameter of the fiber unit, which ensures a compact structure when the fiber unit is laid out, reduces the gap in the groove, further reduces the resistance of the air in the gap to the sound wave, and improves the sensitivity of the sound wave signal detection; and along the The inner surface of the groove is filled with a polyester fiber composite tape of a single-sided composite polyester film, the composite polyester film face of the polyester fiber composite tape is airtight, and the non-composite polyester film of the polyester fiber composite tape The surface has porous characteristics, the polyester film surface of the polyester fiber composite tape is close to the inner surface of the groove, the non-composite polyester film surface of the polyester fiber composite tape faces the optical fiber unit, and the polyester fiber composite tape is used to The porous surface of the fiber composite belt improves the sound wave absorption effect, forms a sound-accommodating cavity in the entire groove, and improves the sensitivity of optical fiber detection.
另一方面,本申请的一些实施例中提供了一种高强度抗侧压的传感光缆,从内到外依次包括中心加强件、光纤单元层、第一绕包带、第一外护层、外铠装层、第二绕包带、第二外护层的结构设计,设置了外层铠装层、内外两层绕包带、内外两层外护层,进一步增强了传感光缆的整体的强度,以及增强了传感光缆的耐弯曲性能、抗侧压性能、抗拉性能,满足各种恶劣条件下的敷设要求。On the other hand, some embodiments of the present application provide a high-strength lateral pressure-resistant sensing optical cable, which sequentially includes a central strength member, an optical fiber unit layer, a first wrapping tape, and a first outer sheath from the inside to the outside , the outer armor layer, the second wrapping tape, and the second outer sheath structure design, the outer armor layer, the inner and outer two wrapping tapes, and the inner and outer two outer sheaths are set, which further enhances the sensing optical cable. The overall strength, as well as the enhanced bending resistance, lateral pressure resistance and tensile performance of the sensing optical cable, meet the laying requirements under various harsh conditions.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1示出了本申请一种灵敏度增强的传感光缆的结构示意图;Fig. 1 shows a schematic structural view of a sensing optical cable with enhanced sensitivity of the present application;
图2示出了本申请一种灵敏度增强的传感光缆的凹槽阵列的结构示意图一;Fig. 2 shows a schematic structural diagram of a groove array of a sensing optical cable with enhanced sensitivity in the present application;
图3示出了本申请一种灵敏度增强的传感光缆的一种凹槽的结构示意图;Fig. 3 shows a schematic structural view of a groove of a sensor optical cable with enhanced sensitivity in the present application;
图4示出了本申请一种灵敏度增强的传感光缆的凹槽阵列结构示意图二;Fig. 4 shows a second schematic diagram of the groove array structure of a sensing optical cable with enhanced sensitivity in the present application;
图5示出了本申请一种灵敏度增强的传感光缆的增强结构示意图。Fig. 5 shows a schematic diagram of an enhanced structure of a sensing optical cable with enhanced sensitivity in the present application.
其中:1-中心加强件、2-光纤单元层、3-第一绕包带、4-第一外护层、5-撕裂绳、6-增强元件、7-光纤单元、8-凹槽、9-凹槽阵列、10-外铠装层、11-第二绕包带、12-第二外护层、13-凹槽的顶面、14-凹槽的侧壁、15-凹槽的底面。Among them: 1-central strength member, 2-optical fiber unit layer, 3-first wrapping tape, 4-first outer sheath, 5-rip rope, 6-strengthening element, 7-optical fiber unit, 8-groove , 9-groove array, 10-outer armor layer, 11-second wrapping tape, 12-second outer sheath, 13-top surface of groove, 14-side wall of groove, 15-groove the underside.
具体实施方式Detailed ways
本申请的说明书和权利要求书及所述附图中的术语“包含”与“包括”、“含有”或“特征在于”同义,并且是包括端点在内或是开放式的,并且不排除额外的未叙述的要素或方法步骤。“包含”是权利要求语言中使用的技术术语,意思指存在所述要素,但也可以增加其它要素并且仍形成在所述权利要求范围内的构造或方法。The term "comprising" in the description and claims of the present application and the drawings is synonymous with "including", "containing" or "characterized by", and is inclusive or open-ended, and does not exclude Additional unrecited elements or method steps. "Comprising" is a technical term used in claim language to mean that the stated elements are present, but other elements may be added and still form a construction or method within the scope of the claim.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释,此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。本申请中术语“约”意味着包含由所述值的微小变化(至多+/-10%)。It should be noted that like numerals and letters denote similar items in the following drawings, therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings, In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance. In this application the term "about" is meant to include minor variations (up to +/- 10%) from the stated value.
现有传感光缆作为光纤分布式传感系统的载体,在实际应用过程中,缆中光纤多为直放,光纤直放时,单位光缆长度内分布的单根传感光纤的长度有限,导致探测灵敏度不高。同时,受应用场景影响,传感光缆需要具有一定的机械强度,如抗拉、抗侧压性能,避免在敷设过程中造成光缆的破坏。The existing sensing optical cable is used as the carrier of the optical fiber distributed sensing system. In the actual application process, most of the optical fibers in the cable are placed directly. The detection sensitivity is not high. At the same time, affected by the application scenario, the sensing optical cable needs to have certain mechanical strength, such as tensile and lateral pressure resistance, to avoid damage to the optical cable during laying.
基于此,本发明的一个实施例中提供了一种灵敏度增强的传感光缆,所述传感光缆包括中心加强件和中心加强件之外的光纤单元层,所述中心加强件为弹性体或内嵌套金属或非金属元件的热塑性弹性材料,所述光纤单元层包括绕中心加强件连续螺旋缠绕的光纤单元;所述中心加强件的表面沿长度方向螺旋分布着连续的凹槽阵列,所述光纤单元填充在所述凹槽阵列的凹槽内,并且所述光纤单元距离所述凹槽的内表面和所述凹槽的顶面的最大垂直距离不大于光纤单元直径;沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的复合聚酯薄膜面不透气,所述聚酯纤维复合带的非复合聚酯薄膜面具有多孔特性,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,所述聚酯纤维复合带的非复合聚酯薄膜面朝向所述光纤单元。上述实施例中的一种灵敏度增强的传感光缆,将缆中光纤单元螺旋缠绕布放,保证光缆稳定的传输性能的同时,提高单位光缆长度内的光纤长度,进一步拓宽可探测的范围,提高探测灵敏度;同时中心加强件为增敏材质,可以减少外界传输能量损耗,提高了传感光缆的检测灵敏度;更进一步地,本申请中在中心加强件表面分布着连续的凹槽阵列,以容纳多个光纤单元,增加测试信号通道,以防光纤出现断纤时,提供备用线路,同时所述光纤单元填充在所述凹槽内,这样相较于将光纤单元直接螺旋缠绕在中心加强件表面,减少了中心加强件与护层之间的间隙,降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度,并且所述光纤单元距离所述凹槽的内表面和所述凹槽的顶面的最大垂直距离不大于光纤单元直径,保证光纤单元布放时结构紧凑,减小了凹槽内的间隙,进一步降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度;并且沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的复合聚酯薄膜面不透气,所述聚酯纤维复合带的非复合聚酯薄膜面具有多孔特性,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,所述聚酯纤维复合带的非复合聚酯薄膜面朝向所述光纤单元,利用聚酯纤维复合带表面多孔特性,提高声波吸收效果,在整个凹槽内形成一个容声的腔体,提高光纤探测的灵敏度。Based on this, an embodiment of the present invention provides a sensing optical cable with enhanced sensitivity. The sensing optical cable includes a central strength member and an optical fiber unit layer other than the central strength member. The central strength member is an elastic body or A thermoplastic elastic material nested with metal or non-metal elements, the optical fiber unit layer includes optical fiber units that are continuously helically wound around the central strength member; the surface of the central strength member is spirally distributed with a continuous groove array along the length direction, so The optical fiber unit is filled in the grooves of the groove array, and the maximum vertical distance between the optical fiber unit and the inner surface of the groove and the top surface of the groove is not greater than the diameter of the optical fiber unit; along the groove The inner surface of the groove is filled with a polyester fiber composite tape of a single-sided composite polyester film, the composite polyester film face of the polyester fiber composite tape is airtight, and the non-composite polyester film surface of the polyester fiber composite tape has a porous Characteristic, the polyester film surface of the polyester fiber composite tape is close to the inner surface of the groove, and the non-composite polyester film surface of the polyester fiber composite tape faces the optical fiber unit. A sensing optical cable with enhanced sensitivity in the above embodiment, the optical fiber unit in the cable is helically wound and arranged to ensure the stable transmission performance of the optical cable, and at the same time increase the length of the optical fiber within the unit length of the optical cable, further broaden the detectable range, and improve Detection sensitivity; at the same time, the central reinforcement is made of a sensitive material, which can reduce the loss of external transmission energy and improve the detection sensitivity of the sensing optical cable; furthermore, in this application, a continuous array of grooves is distributed on the surface of the central reinforcement to accommodate Multiple optical fiber units, increase the test signal channel, in case of fiber breakage, provide a backup line, and at the same time, the optical fiber unit is filled in the groove, so compared with the direct helical winding of the optical fiber unit on the surface of the central strength member , reducing the gap between the central reinforcement and the sheath, reducing the resistance of the air in the gap to the sound wave, improving the sensitivity of the sound wave signal detection, and the distance between the optical fiber unit and the inner surface of the groove and the groove The maximum vertical distance of the top surface is not greater than the diameter of the fiber unit, which ensures a compact structure when the fiber unit is laid out, reduces the gap in the groove, further reduces the resistance of the air in the gap to the sound wave, and improves the sensitivity of the sound wave signal detection; and along the The inner surface of the groove is filled with a polyester fiber composite tape of a single-sided composite polyester film, the composite polyester film face of the polyester fiber composite tape is airtight, and the non-composite polyester film of the polyester fiber composite tape The surface has porous characteristics, the polyester film surface of the polyester fiber composite tape is close to the inner surface of the groove, the non-composite polyester film surface of the polyester fiber composite tape faces the optical fiber unit, and the polyester fiber composite tape is used to The porous surface of the fiber composite belt improves the sound wave absorption effect, forms a sound-accommodating cavity in the entire groove, and improves the sensitivity of optical fiber detection.
另外,本申请的一些实施例中还提供了一种高强度抗侧压的灵敏度增强的传感光缆,从内到外依次包括中心加强件、光纤单元层、第一绕包带、第一外护层、外铠装层、第二绕包带、第二外护层的结构设计,设置了外层铠装层、内外两层绕包带、内外两层外护层,进一步增强了传感光缆的整体的强度,以及增强了传感光缆的耐弯曲性能、抗侧压性能、抗拉性能,满足各种恶劣条件下的敷设要求。In addition, some embodiments of the present application also provide a high-strength and lateral pressure-resistant sensing optical cable with enhanced sensitivity, which sequentially includes a central strength member, an optical fiber unit layer, a first wrapping tape, a first outer The structural design of the sheath, the outer armor layer, the second wrapping tape, and the second outer sheath is equipped with an outer armor layer, two inner and outer wrapping tapes, and an inner and outer two outer sheaths, which further enhances the sensing The overall strength of the optical cable, as well as the enhanced bending resistance, lateral pressure resistance, and tensile performance of the sensing optical cable, meet the laying requirements under various harsh conditions.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
实施例1Example 1
本实施例1中提供了一种灵敏度增强的传感光缆,如图1中所示,从内到外依次包括中心加强件1、光纤单元层2、聚酰亚胺薄膜(PI膜)的第一绕包带3、第一外护层4。光纤单元层2采用至少1根光纤单元7沿中心加强件1连续螺旋密绕。如图1-2中所示,所述中心加强件1表面沿长度方向螺旋分布着连续的凹槽阵列9,所述光纤单元7填充在所述凹槽阵列9的凹槽8内。A kind of sensing optical cable with enhanced sensitivity is provided in the
中心加强件1为弹性体,例如采用热塑性聚烯烃弹性体(TPO)、热塑性聚酯弹性体(TPEE)、热塑性硫化橡胶(TPV),例如可以选自聚乙烯弹性体、聚烯烃弹性体、聚丙烯弹性体之一或组合,例如可以为热塑性聚氨酯弹性体橡胶(TPU)。The
在其它一些实施例中,中心加强件1为内嵌套金属或非金属元件的热塑性弹性材料,可以加强光缆的强度,但是不会损失测量的灵敏度。热塑性弹性材料,例如热塑性聚烯烃弹性体(TPO)、热塑性聚酯弹性体(TPEE)、热塑性聚氨酯弹性体橡胶(TPU)、或热塑性硫化橡胶(TPV)等等。金属元件,例如可以为钢丝。非金属元件可以为纤维增强塑料(FRP),如玻璃纤维增强塑料杆、芳纶纤维增强塑料杆、碳纤维增强塑料杆等。In some other embodiments, the
PI膜是薄膜类绝缘材料,由均苯四甲酸二酐(PMDA)和二胺基二苯醚(ODA)在强极性溶剂中经缩聚并流延成膜再经亚胺化而成。黄色透明,相对密度1.39-1.45。聚酰亚胺薄膜具有优良的耐高低温性、电气绝缘性、粘结性、耐辐射性、耐介质性,能在-269℃~280℃的温度范围内长期使用,短时可达到400℃的高温。PI film is a thin film insulating material, which is formed by polycondensation of pyromellitic dianhydride (PMDA) and diaminodiphenyl ether (ODA) in a strong polar solvent, and then cast into a film and then imidized. Yellow and transparent, relative density 1.39-1.45. Polyimide film has excellent high and low temperature resistance, electrical insulation, adhesion, radiation resistance, and medium resistance. It can be used for a long time in the temperature range of -269 ° C to 280 ° C, and can reach 400 ° C in a short time high temperature.
第一外护层4可采用热塑性弹性材料,如TPU、TPV、TPO、TPEE等,该类材料可以作为吸声材料,具有较好的吸声作用,可以提高光缆对声波信号探测的灵敏度;同时热塑性弹性体材料可以提高成型单元的柔软性、弹性,保证较好的耐油、耐水、耐寒、耐霉菌性能。The first
在另一些实施例中,例如对一些使用要求较高的场景,如油矿井,第一外护层4可采用氟塑料,提高光缆的耐温等级。In some other embodiments, for example, for some scenarios with high usage requirements, such as oil mines, the first
第一外护层4中设置增强元件6,所述增强元件6可以为纤维增强塑料(FRP)、也可以为金属元件,如磷化钢丝、镀锌钢丝、镀锌钢绞线或者镀铜钢绞线等,上述增强元件6的设置进一步增强了光缆的抗弯曲性能。
第一外护层4和PI膜之间埋设撕裂绳5,撕裂绳5与光缆的轴线平行,撕裂绳5至少设置一条。在其它一些实施例中撕裂绳5有至少两条,并且至少两条撕裂绳5沿光缆的圆周均匀分布。撕裂绳的设置方便了光缆的开剥,方便了光缆敷设后后期的维护与维修。A tearing
光纤单元7为紧包光纤,也即紧套光纤,外径尺寸0.6mm~3.0mm。在其它一些实施例子中,光纤单元也可为松套光纤,外径尺寸0.6mm~3.0mm,每个松套结构内光纤芯数可不小于1芯。例如在一些实施例中,所述光纤单元为单芯光纤,缠绕节距0.1mm~100mm,缠绕角度范围10°<α<90°。例如在一些实施例中,所述光纤单元为多芯光纤,缠绕节距15mm~300mm,缠绕角度范围10°<α<90°。The
在本实施例中光纤单元采用单模光纤,具有优异的抗弯曲性能,在φ7.5mm的芯轴直径下缠绕1圈,光纤宏弯损耗1550nm≤0.01dB;成缆后保证稳定的光纤传输性能,1550nm衰减不超过1.0dB/km。In this embodiment, the optical fiber unit adopts single-mode optical fiber, which has excellent bending resistance. When the core diameter of φ7.5mm is wound once, the macrobending loss of the optical fiber is 1550nm≤0.01dB; stable optical fiber transmission performance is guaranteed after cabled , 1550nm attenuation does not exceed 1.0dB/km.
本实施例中传感光缆,将缆中光纤单元螺旋缠绕布放,保证光缆稳定的传输性能的同时,提高单位光缆长度内的光纤长度,进一步拓宽可探测的范围,提高探测灵敏度;同时中心加强件为增敏材质,可以减少外界传输能量损耗,提高了传感光缆的检测灵敏度。外护套以及其中的增强元件对光缆进行保护,增强了传感光缆整体的强度和抗弯曲性能。PI膜以其优良的耐高低温性、电气绝缘性、粘结性、耐辐射性、耐介质性等特点,也对光纤单元起到一定的保护作用。In the sensing optical cable in this embodiment, the optical fiber unit in the cable is helically wound and arranged to ensure the stable transmission performance of the optical cable, while increasing the length of the optical fiber within the unit optical cable length, further broadening the detectable range, and improving the detection sensitivity; at the same time, the center is strengthened The parts are made of sensitizing material, which can reduce the loss of external transmission energy and improve the detection sensitivity of the sensing optical cable. The outer sheath and the reinforcing elements therein protect the optical cable, enhancing the overall strength and bending resistance of the sensing optical cable. With its excellent high and low temperature resistance, electrical insulation, adhesion, radiation resistance, and medium resistance, PI film also plays a certain role in protecting the optical fiber unit.
为了进一步增强传感光缆的灵敏度,本实施例中如图1-2所示,中心加强件1表面螺旋分布着连续的凹槽阵列9,凹槽阵列9的凹槽8的横向截面为弧形或方形,凹槽的最大深度H和最大宽度W应不小于光纤单元直径d。通过设置凹槽8,将光纤单元7填充在凹槽8内,相较于将光纤单元直接螺旋缠绕在中心加强件1表面,减少了中心加强件与护层之间的间隙,降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度。In order to further enhance the sensitivity of the sensing optical cable, as shown in Figure 1-2 in this embodiment, a
一般的,为了保证光纤单元布放时结构紧凑,当容纳单根光纤单元时,凹槽的尺寸范围满足d≤H≤d+d0,d≤W≤d+d0;Generally, in order to ensure a compact structure when the fiber unit is laid out, when a single fiber unit is accommodated, the size range of the groove satisfies d≤H≤d+d 0 , d≤W≤d+d 0 ;
当容纳n(n≥2)根光纤单元时,凹槽的尺寸范围满足:When accommodating n (n≥2) optical fiber units, the size range of the groove satisfies:
其中:df为n根光纤单元的等效直径;d0为自由系数,即光纤单元在填充凹槽后距离凹槽内表面最大的垂直距离,0≤d0≤d,d是光纤单元直径。自由系数d0的设置使所述光纤单元7填充在所述凹槽阵列9的凹槽8内时,满足光纤单元距离所述凹槽的内表面(如图3所示,包括凹槽的侧壁14和凹槽的底面15)和所述凹槽的顶面13的最大垂直距离不大于光纤单元直径,保证光纤单元布放时结构紧凑,减小了凹槽内的间隙,进一步降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度。Among them: d f is the equivalent diameter of n fiber units; d 0 is the free coefficient, that is, the maximum vertical distance between the fiber unit and the inner surface of the groove after filling the groove, 0≤d 0 ≤d, d is the diameter of the fiber unit . When the free coefficient d0 is set so that the
本实施例的中心加强件1表面分布着多个连续的凹槽阵列9,以容纳多个光纤单元,增加测试信号通道,以防光纤出现断纤时,提供备用线路,如图2、4中所示。每个凹槽阵列9中包括至少两个凹槽8。A plurality of
在一些实施例中n个凹槽8形成凹槽阵列9,凹槽8与凹槽8之间可以紧密相连,也可以有第一间距d1,0≤d1。In some embodiments,
在一些实施例中,凹槽阵列9与凹槽阵列9之间具有第二间距d2可随着光纤单元的密绕节距适应性的变化。一般情况下0≤d1<d2。In some embodiments, the second distance d2 between the
本实施例中为了进一步提高灵敏度,上述结构中,当凹槽中填充了多个光纤单元时,凹槽的尺寸及内部间隙会相应增大,可沿凹槽表面先填充一种单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的复合聚酯薄膜面不透气,所述聚酯纤维复合带的非复合聚酯薄膜面具有多孔特性,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,所述聚酯纤维复合带的非复合聚酯薄膜面朝向所述光纤单元。其中的聚酯薄膜面紧贴凹槽内表面,非复合聚酯薄膜面具有多孔特性并朝向所述光纤单元,其一方面可以起到缓冲作用,另一方面可以利用复合聚酯带表面多孔特性,提高声波吸收效果,在整个凹槽内形成一个容声的腔体,提高光纤探测的灵敏度。In this embodiment, in order to further improve the sensitivity, in the above structure, when the groove is filled with multiple optical fiber units, the size of the groove and the internal gap will increase accordingly, and a single-sided composite polymer fiber can be filled first along the surface of the groove. Polyester fiber composite tape of ester film, the composite polyester film surface of the polyester fiber composite tape is airtight, the non-composite polyester film surface of the polyester fiber composite tape has porous characteristics, and the polyester fiber composite tape The polyester film surface of the polyester fiber composite tape is close to the inner surface of the groove, and the non-composite polyester film surface of the polyester fiber composite tape faces the optical fiber unit. The surface of the polyester film is close to the inner surface of the groove, and the surface of the non-composite polyester film is porous and faces the optical fiber unit. On the one hand, it can play a buffer role, and on the other hand, it can take advantage of the porous surface of the composite polyester tape. , improve the sound wave absorption effect, form a sound-accommodating cavity in the entire groove, and improve the sensitivity of optical fiber detection.
本实施例1中提供了一种灵敏度增强的传感光缆,将缆中光纤单元螺旋缠绕布放,保证光缆稳定的传输性能的同时,提高单位光缆长度内的光纤长度,进一步拓宽可探测的范围,提高探测灵敏度;同时中心加强件为增敏材质,可以减少外界传输能量损耗,提高了传感光缆的检测灵敏度;更进一步地,本实施例1中在中心加强件表面分布着连续的凹槽阵列,以容纳多个光纤单元,增加测试信号通道,以防光纤出现断纤时,提供备用线路;所述光纤单元填充在所述凹槽内,这样相较于将光纤单元直接螺旋缠绕在中心加强件表面,减少了中心加强件与护层之间的间隙,降低了间隙内空气对声波的阻力,提高声波信号探测的灵敏度,同时沿所述凹槽的内表面填充单面复合聚酯薄膜的聚酯纤维复合带,所述聚酯纤维复合带的聚酯薄膜面紧贴所述凹槽的内表面,非复合聚酯薄膜面具有多孔特性,利用复合聚酯带表面多孔特性,提高声波吸收效果,在整个凹槽内形成一个容声的腔体,提高光纤探测的灵敏度。In this
本实施例中传感光缆中光纤单元绕中心加强件连续螺旋缠绕可以为等间距的螺旋缠绕,均匀缠绕方式可以实现沿传感光缆的全分布式信号采集,不存在传感盲区。在其它一些实施例中,传感光缆中光纤单元绕中心加强件连续螺旋缠绕也可以为局部密集的缠绕方式,可以获得高灵敏、小尺寸的传感单元,获得高灵敏的传感单元阵列。在其它一些实施例中,所述传感光缆可以包括多个等长的重复段,所述重复段中光纤单元的缠绕节距变化设置。例如,可以为随机分布式变化、等差数列变化或等比数列变化,该实施例中可使传感光缆的灵敏度呈现强弱组合分布,能适应被探测信号(例如声波、振动信号)在探测区域的强弱变化,比较弱的信号被高灵敏度段传感光缆接收,比较强的信号用低灵敏度段的传感光缆即可接收,保持传感光缆的空间分辨能力,使传感光缆能长距离铺设,并且相比于全段密绕型缠绕光纤的传感光缆设计,本申请减少了光纤的应用长度,节约了成本。In this embodiment, the continuous helical winding of the optical fiber unit around the central strength member in the sensing optical cable can be equidistant helical winding, and the uniform winding method can realize fully distributed signal collection along the sensing optical cable, and there is no sensing blind zone. In some other embodiments, the continuous helical winding of the optical fiber unit around the central strength member in the sensing optical cable can also be a locally dense winding manner, which can obtain a highly sensitive and small-sized sensing unit, and obtain a highly sensitive sensing unit array. In some other embodiments, the sensing optical cable may include a plurality of repeating segments of equal length, and the winding pitch of the optical fiber units in the repeating segments is set to vary. For example, it can be a random distribution change, an arithmetic sequence change or a geometric sequence change. In this embodiment, the sensitivity of the sensing optical cable can be presented as a combined distribution of strength and weakness, which can adapt to the detection of signals (such as sound waves, vibration signals) The strength of the area changes, the weaker signal is received by the high-sensitivity sensor cable, and the stronger signal can be received by the low-sensitivity sensor cable, maintaining the spatial resolution of the sensor cable, so that the sensor cable can be long The distance is laid, and compared with the sensing optical cable design of the whole section of densely wound optical fiber, the application reduces the application length of the optical fiber and saves the cost.
在其它一些实施例中,光纤单元呈扁平带状,此时凹槽的最大深度H和最大宽度W应分别不小于扁平带状光纤单元的厚度和宽度。所述光纤单元中裸光纤的数量至少有一根,在所述光纤单元的扁平带状内均匀间隔沿所述光纤单元的长度方向连续分布。在一些实施例中,所述裸光纤在所述光纤单元的扁平带状内呈连续的正弦分布。光纤单元呈扁平带状时,光纤单元直径等效于其外接圆直径。本实施例中扁平带状结构能更好的贴合在中心加强元件表面,减少间隙,提高检测信号的灵敏度,同时裸光纤在树脂内连续的正弦分布,更进一步的提高单位光缆长度内的光纤长度,进一步拓宽可探测的范围,提高探测灵敏度。In some other embodiments, the optical fiber unit is in the shape of a flat ribbon. At this time, the maximum depth H and the maximum width W of the groove should not be smaller than the thickness and width of the flat ribbon-shaped optical fiber unit. There is at least one bare optical fiber in the optical fiber unit, which is uniformly spaced in the flat ribbon of the optical fiber unit and continuously distributed along the length direction of the optical fiber unit. In some embodiments, the bare optical fiber is continuously sinusoidally distributed within the flat ribbon of the optical fiber unit. When the optical fiber unit is in the shape of a flat ribbon, the diameter of the optical fiber unit is equivalent to the diameter of its circumscribed circle. In this embodiment, the flat ribbon structure can better fit on the surface of the central strengthening element, reduce the gap, and improve the sensitivity of the detection signal. At the same time, the continuous sinusoidal distribution of the bare optical fiber in the resin further improves the optical fiber per unit cable length. length, to further broaden the detectable range and improve detection sensitivity.
实施例2Example 2
实施例2中与实施例1的不同之处在于光缆的整体结构设计,特别是增强件和保护层的设计。The difference between
如图5中所示,从内到外依次包括中心加强件1、光纤单元层2、第一绕包带3、第一外护层4、外铠装层10、第二绕包带11、第二外护层12。光纤单元层2采用9根光纤单元7沿中心加强件1连续螺旋密绕。如图5中所示,所述中心加强件1表面沿长度方向螺旋分布着3个连续的凹槽阵列9,每个凹槽阵列9中有3个凹槽8,所述光纤单元7填充在所述凹槽阵列9的凹槽8内。As shown in Figure 5, it includes a
中心加强件1为弹性体,例如采用热塑性聚烯烃弹性体(TPO)、热塑性聚酯弹性体(TPEE)、热塑性硫化橡胶(TPV),例如可以选自聚乙烯弹性体、聚烯烃弹性体、聚丙烯弹性体之一或组合,例如可以为热塑性聚氨酯弹性体橡胶(TPU)。在其它一些实施例中,中心加强件1为内嵌套金属或非金属元件的热塑性弹性材料。热塑性弹性材料,例如热塑性聚烯烃弹性体(TPO)、热塑性聚酯弹性体(TPEE)、热塑性聚氨酯弹性体橡胶(TPU)、或热塑性硫化橡胶(TPV)等等。金属元件,例如可以为钢丝。非金属元件可以为纤维增强塑料(FRP),如玻璃纤维增强塑料杆、芳纶纤维增强塑料杆、碳纤维增强塑料杆等。The
第一外护层4和第二外护层12可采用热塑性弹性材料,如TPU、TPV、TPO、TPEE等,该类材料可以作为吸声材料,具有较好的吸声作用,可以提高光缆对声波信号探测的灵敏度;同时热塑性弹性体材料可以提高成型单元的柔软性、弹性,保证较好的耐油、耐水、耐寒、耐霉菌性能。在另一些实施例中,例如对一些使用要求较高的场景,如油矿井,第一外护层4或第二外护层12可采用氟塑料,提高光缆的耐温等级。The first
第一外护层4外有外铠装层10。外铠装层10可以为钢丝或纤维增强塑料(FRP),如玻璃纤维增强塑料杆、芳纶纤维增强塑料杆、碳纤维增强塑料杆等。双层铠装层增加了传感光缆的抗拉、抗侧压性能,使传感光缆更适合地埋敷设。There is an
第一绕包带3和第二绕包带11可以为聚酰亚胺薄膜(PI膜)、无纺布、阻水布、聚酯带(麦拉带)、聚丙烯绕包带、无纺布绕包带、聚氯乙烯绕包带、聚四氟乙烯带(PTFE)、玻璃纤维布、云母带等等。第一绕包带3和第二绕包带11起缓冲和衬垫作用,第一绕包带3还可以保护内部的光纤单元层2,同时根据不同材质的选取,分别起防水、隔热、防腐或防老化等不同的作用。The
其余内容参见实施例1中的描述,这里不再一一重复描述。Refer to the description in
本实施例中一种抗侧压的多芯传感光缆,从内到外依次包括中心加强件1、光纤单元层2、第一绕包带3、第一外护层4、外铠装层10、第二绕包带11、第二外护层12的结构设计,设置了外层铠装层、内外两层绕包带、内外两层外护层,进一步增强了传感光缆的整体的强度,以及增强了传感光缆的耐弯曲性能、抗侧压性能、抗拉性能。In this embodiment, a lateral pressure-resistant multi-core sensing optical cable includes, from inside to outside, a
以上对本申请实施例进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The embodiments of the present application have been introduced in detail above, and specific examples have been used in this paper to illustrate the principles and implementation methods of the present application. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present application; meanwhile, for Those skilled in the art will have changes in specific implementation methods and application scopes based on the ideas of the present application. In summary, the contents of this specification should not be construed as limiting the present application.
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