CN115709871A - Device for automatically controlling material discharging during material sieving and using method - Google Patents
Device for automatically controlling material discharging during material sieving and using method Download PDFInfo
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Abstract
本发明涉及生石灰筛分技术领域,具体为一种筛下料自动控制下料的装置及使用方法,包括筛下碎料斗,所述筛下碎料斗固定安装在振动给料机的进料端,所述振动给料机动力输出端传动连接在给料机电机的动力输出端,所述振动给料机的出料端连通安装有第一下料管。本发明通过在筛下碎料斗的外壁连通安装一个第二下料管,并在第二下料管上安装插板阀,通过插板阀的开合来控制第二下料管内的下料速度,可以满足第一输送系统中皮带电子秤对于重量的输送要求,同时,当需要使用第二输送系统中的输送皮带进行快速申输送时,关闭插板阀通过振动给料机将生石灰投放在输送皮带上,然后通过输送皮带即可实现快速输送。
The invention relates to the technical field of quicklime screening, in particular to a device for automatically controlling the under-sieve material and its use method, including an under-screen crushing hopper, which is fixedly installed at the feeding end of a vibrating feeder, The power output end of the vibrating feeder is connected to the power output end of the feeder motor, and the discharge end of the vibrating feeder is connected with a first feeding pipe. The present invention connects and installs a second feeding pipe on the outer wall of the crushing hopper under the screen, and installs a gate valve on the second feeding pipe, and controls the feeding speed in the second feeding pipe by opening and closing the gate valve. , which can meet the weight conveying requirements of the belt electronic scale in the first conveying system. At the same time, when the conveying belt in the second conveying system needs to be used for fast conveying, close the flapper valve and put the quicklime in the conveying through the vibrating feeder On the belt, and then through the conveyor belt to achieve fast delivery.
Description
技术领域technical field
本发明涉及生石灰筛分技术领域,具体为一种筛下料自动控制下料的装置及使用方法。The invention relates to the technical field of quicklime screening, in particular to a device and a use method for automatically controlling the discharge of under-screen materials.
背景技术Background technique
超细粉可分为粉碎法和合成法两大类。粉碎法是将大体积的熔体雾化或颗粒微细化(气流磨粉碎),合成法是通过原子或分子形核和长大过程而形成颗粒,其中蒸发气化一冷凝法是制备高纯度超细粉的主要方法,但其生产率低、成本高。Ultrafine powder can be divided into two categories: crushing method and synthetic method. The pulverization method is to atomize a large volume of melt or micronize the particles (jet milling), and the synthesis method is to form particles through the process of nucleation and growth of atoms or molecules. The main method of fine powder, but its productivity is low and the cost is high.
如图5所示,超细粉的运输处理,将现有生石灰经过筛分后,块状石灰料通过筛下碎料斗落入振动给料机,再经过下料管分向两个系统的皮带进行输送,下料管一和下料管二由翻板阀进行切换控制,其中,第一个输送系统为通过皮带电子秤进行输送,第二个输送系统直接为输送皮带输送,但由于第一个输送系统生产送料的皮带电子秤工艺为电子秤设计,皮带电子秤运行速度较慢,所以给料速度不能过快,过快会造成物料溢出或堵塞,第二输送系统的输送皮带运行速度快,因此给料量要大,在运行时振动给料机只有一种振幅,满足得了第一个输送系统的皮带电子秤就满足不了第二个输送系统的输送皮带,每次下料都要人工切换调整振动给料机振副,这样给生产带来不便,生产效率低,人工成本增加等缺陷,急需把此问题解决。As shown in Figure 5, for the transportation of ultrafine powder, after the existing quicklime is sieved, the massive lime material falls into the vibrating feeder through the crushing hopper under the sieve, and then is distributed to the belts of the two systems through the feeding pipe. For conveying, the first feeding pipe and the second feeding pipe are switched and controlled by the flap valve. Among them, the first conveying system is conveyed through the belt electronic scale, and the second conveying system is directly conveyed by the conveying belt, but due to the first The belt electronic scale process for the production and feeding of the first conveying system is designed for electronic scales. The belt electronic scale runs at a slow speed, so the feeding speed should not be too fast. Too fast will cause material overflow or blockage. The conveyor belt of the second conveying system runs at a fast speed. , so the feeding amount should be large. The vibrating feeder has only one amplitude during operation. If it can satisfy the belt electronic scale of the first conveying system, it cannot satisfy the conveying belt of the second conveying system. Each feeding must be done manually. Switching and adjusting the vibration pair of the vibrating feeder will bring inconvenience to production, low production efficiency, and increased labor costs. This problem needs to be solved urgently.
发明内容Contents of the invention
本发明的目的在于提供一种筛下料自动控制下料的装置及使用方法,以解决上述背景技术中提出的问题。为实现上述目的,本发明提供如下技术方案:一种筛下料自动控制下料的装置,包括筛下碎料斗,所述筛下碎料斗固定安装在振动给料机的进料端,所述振动给料机动力输出端传动连接在给料机电机的动力输出端,所述振动给料机的出料端连通安装有第一下料管,所述筛下碎料斗得侧壁连通安装有第二下料管,所述第二下料管上安装有插板阀。The object of the present invention is to provide a device and a method of use for automatically controlling the discharge of undersize materials, so as to solve the problems raised in the above-mentioned background technology. In order to achieve the above object, the present invention provides the following technical solutions: a device for automatically controlling the discharge of under-screen materials, including an under-screen crushing hopper, and the under-screen crushing hopper is fixedly installed at the feed end of the vibrating feeder. The power output end of the vibrating feeder is connected to the power output end of the feeder motor. The discharge end of the vibrating feeder is connected with a first feeding pipe, and the side wall of the under-screen crushing hopper is connected with a The second feeding pipe is equipped with a gate valve.
优选的,所述第一下料管的末端设置有第一防尘罩。Preferably, the end of the first feeding pipe is provided with a first dustproof cover.
优选的,所述第一下料管的下方设置有输送皮带。Preferably, a conveying belt is provided below the first feeding pipe.
优选的,所述第二下料管的末端设置有第二防尘罩。Preferably, a second dustproof cover is provided at the end of the second feeding pipe.
优选的,所述第二下料管的下方设置有皮带电子秤。Preferably, a belt electronic scale is arranged below the second feeding pipe.
优选的,所述第二下料管为两段式结构设计,所述第二下料管的第一段与筛下碎料斗连通,与竖直方向上的直线夹角在°至°之间。Preferably, the second feeding pipe is a two-stage structural design, the first section of the second feeding pipe communicates with the crushing hopper under the screen, and the included angle with the straight line in the vertical direction is between ° to ° .
优选的,所述插板阀、所述振动给料机和给料机电机均设置在楼板的顶部,所述第二防尘罩、所述皮带电子秤、所述第一防尘罩和所述输送皮带均设置在楼板的下方。Preferably, the gate valve, the vibrating feeder and the feeder motor are all arranged on the top of the floor, and the second dust cover, the belt electronic scale, the first dust cover and the The conveyor belts are all arranged under the floor.
优选的,所述第二下料管与所述第一下料管均贯穿楼板。Preferably, the second feeding pipe and the first feeding pipe both pass through the floor.
一种筛下料自动控制下料的装置使用方法,所述使用方法步骤如下:A method for using a device for automatic control of under-sieve material feeding, the steps of the method are as follows:
第一步、筛分,将生石灰投入到筛下碎料斗内进行筛分;The first step, sieving, puts quicklime into the crushing hopper under the sieve for sieving;
第二步、称量输送,开启插板阀,筛下碎料斗内被筛分的生石灰进入至第二下料管内,并经过第二下料管落在皮带电子秤上,通过皮带电子秤进行称量输送;The second step, weighing and conveying, open the slide valve, the sieved quicklime in the crushing hopper under the sieve enters the second feeding pipe, and falls on the belt electronic scale through the second feeding pipe, and is carried out by the belt electronic scale. Weighing and conveying;
第三步、快速输送,关闭第二下料管,开启振动给料机,筛下碎料斗内生石灰原料通过振动给料机和第一下料管之后落入至输送皮带上,最后通过输送皮带进行快速输送。The third step, fast conveying, close the second feeding pipe, turn on the vibrating feeder, the quicklime raw material in the crushed hopper under the screen falls on the conveying belt after passing through the vibrating feeder and the first feeding pipe, and finally passes through the conveying belt For fast delivery.
优选的,所述第二步中,通过控制插板阀的开启量,来控制第二下料管内的下料速度,从而满足皮带电子秤的输送要求。Preferably, in the second step, by controlling the opening amount of the slide valve, the feeding speed in the second feeding pipe is controlled, so as to meet the conveying requirements of the belt electronic scale.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明通过在筛下碎料斗的外壁连通安装一个第二下料管,并在第二下料管上安装插板阀,通过插板阀的开合来控制第二下料管内的下料速度,可以满足第一输送系统中皮带电子秤对于重量的输送要求,同时,当需要使用第二输送系统中的输送皮带进行快速申输送时,关闭插板阀通过振动给料机将生石灰投放在输送皮带上,然后通过输送皮带即可实现快速输送。The present invention connects and installs a second feeding pipe on the outer wall of the crushing hopper under the screen, and installs a gate valve on the second feeding pipe, and controls the feeding speed in the second feeding pipe by opening and closing the gate valve. , which can meet the weight conveying requirements of the belt electronic scale in the first conveying system. At the same time, when the conveying belt in the second conveying system needs to be used for fast conveying, close the flapper valve and put the quicklime in the conveying through the vibrating feeder On the belt, and then through the conveyor belt to achieve fast delivery.
附图说明Description of drawings
图1为本发明筛下料自动控制下料的装置结构示意图之一;Fig. 1 is one of the device structural representations of automatic control blanking of underscreen material of the present invention;
图2为本发明筛下料自动控制下料的装置的使用方法流程图;Fig. 2 is the flow chart of the use method of the device for automatic control blanking of under-sieve material of the present invention;
图3为本发明整体结构示意图之二;Fig. 3 is the second overall structure schematic diagram of the present invention;
图4为本发明俯视结构示意图;Fig. 4 is a schematic view of the top view structure of the present invention;
图5为本发明现有技术中筛下料自动控制下料的装置结构图。Fig. 5 is a structural diagram of a device for automatic control of under-sieve material discharge in the prior art of the present invention.
图中:1、筛下碎料斗;2、振动给料机;3、给料机电机;4、第一下料管;5、第一防尘罩;6、输送皮带;7、第二下料管;8、插板阀;9、第二防尘罩;10、皮带电子秤;11、楼板。In the figure: 1. Crushing hopper under the screen; 2. Vibrating feeder; 3. Feeder motor; 4. The first feeding pipe; 5. The first dust cover; 6. Conveyor belt; 7. The second lower Material pipe; 8, flapper valve; 9, second dust cover; 10, belt electronic scale; 11, floor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术工作人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1至图4,本发明提供一种技术方案:一种筛下料自动控制下料的装置及使用方法,包括筛下碎料斗1,筛下碎料斗1固定安装在振动给料机2的进料端,振动给料机2动力输出端传动连接在给料机电机3的动力输出端,振动给料机2的出料端连通安装有第一下料管4,筛下碎料斗1的侧壁连通安装有第二下料管7,第二下料管7上安装有插板阀8。Please refer to Fig. 1 to Fig. 4, the present invention provides a technical solution: a device for automatically controlling under-screen material feeding and its use method, including an under-screen crushing hopper 1, which is fixedly installed on a vibrating
本实施例中,第一下料管4的末端设置有第一防尘罩5。In this embodiment, a first
本实施例中,第一下料管4的下方设置有输送皮带6。In this embodiment, a
本实施例中,第二下料管7的末端设置有第二防尘罩9。In this embodiment, a second
本实施例中,第二下料管7的下方设置有皮带电子秤10。In this embodiment, a belt
本实施例中,第二下料管7为两段式结构设计,第二下料管7的第一段与筛下碎料斗1连通,与竖直方向上的直线夹角在30°至45°之间。In this embodiment, the
本实施例中,插板阀8、振动给料机2和给料机电机3均设置在楼板11的顶部,第二防尘罩9、皮带电子秤10、第一防尘罩5和输送皮带6均设置在楼板11的下方。In the present embodiment, the
本实施例中,第二下料管7与第一下料管4均贯穿楼板11。In this embodiment, both the
一种筛下料自动控制下料的装置使用方法,使用方法步骤如下:A method for using a device for automatically controlling the feeding of under-sieve materials, the steps of the method are as follows:
第一步、筛分,将生石灰投入到筛下碎料斗1内进行筛分;The first step, sieving, put quicklime into the crushing hopper 1 under the sieve for sieving;
第二步、称量输送,开启插板阀8,筛下碎料斗1内被筛分的生石灰进入至第二下料管7内,并经过第二下料管7落在皮带电子秤10上,通过皮带电子秤10进行称量输送;In the second step, weighing and conveying, open the
第三步、快速输送,关闭第二下料管7,开启振动给料机2,筛下碎料斗1内生石灰原料通过振动给料机2和第一下料管4之后落入至输送皮带6上,最后通过输送皮带6进行快速输送。The third step, rapid conveying, close the
本实施例中,第二步中,通过控制插板阀8的开启量,来控制第二下料管7内的下料速度,从而满足皮带电子秤10的输送要求。In this embodiment, in the second step, the feeding speed in the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术工作人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN202935848U (en) * | 2012-11-30 | 2013-05-15 | 河南太行振动机械股份有限公司 | Electric three-way material distribution chute |
CN205570768U (en) * | 2016-04-12 | 2016-09-14 | 武钢集团昆明钢铁股份有限公司 | Recovery unit in granule ore deposit |
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2022
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CA2635141A1 (en) * | 2005-12-21 | 2007-07-05 | Catalyst Services, Inc. | Providing automated delivery of catalyst and/or particulate to any filling system device used to fill tubes |
CN202621443U (en) * | 2012-04-24 | 2012-12-26 | 冷水江钢铁有限责任公司 | Online lime screening device |
CN202935848U (en) * | 2012-11-30 | 2013-05-15 | 河南太行振动机械股份有限公司 | Electric three-way material distribution chute |
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