CN115703933B - Nanoparticle, preparation method thereof and application of nanoparticle in heat insulation coating - Google Patents
Nanoparticle, preparation method thereof and application of nanoparticle in heat insulation coating Download PDFInfo
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- CN115703933B CN115703933B CN202210924699.5A CN202210924699A CN115703933B CN 115703933 B CN115703933 B CN 115703933B CN 202210924699 A CN202210924699 A CN 202210924699A CN 115703933 B CN115703933 B CN 115703933B
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Abstract
Description
技术领域technical field
本发明涉及涂料领域,具体地,涉及一种包括由二氧化硅纳米颗粒形成的外壳和由等离子体纳米颗粒形成的内壳的中空核壳结构的纳米微球、及其制备方法和在隔热涂料中的应用。The invention relates to the field of coatings, in particular, to a nano-microsphere with a hollow core-shell structure comprising an outer shell formed by silica nanoparticles and an inner shell formed by plasma nanoparticles, a preparation method thereof and a thermal insulation application in coatings.
背景技术Background technique
隔热涂料可以有效防止来自透过建筑窗户的阳光的热量,从而降低室内环境温度。传统的隔热涂料是通过降低从外表面传递到室内的热量来实现隔热的,这样的隔热涂料主要是基于陶瓷颗粒和聚合物树脂等导热系数低的材料。在玻璃窗上涂覆透明的隔热涂料,可以强烈屏蔽近红外和紫外线,从而大大降低通过窗户吸收的太阳热量,这在建筑节能方面得到了广泛的探索和应用。建筑窗户的隔热性能在节能应用中逐渐引起了相当大的关注,为各个气候区夏季的全年冷负荷降低10%至30%做出了重大贡献。Insulation coatings can effectively prevent the heat from sunlight passing through building windows, thereby reducing the indoor ambient temperature. Traditional thermal insulation coatings achieve thermal insulation by reducing the heat transfer from the outer surface to the interior. Such thermal insulation coatings are mainly based on materials with low thermal conductivity such as ceramic particles and polymer resins. Coating transparent heat-insulating coatings on glass windows can strongly shield near-infrared and ultraviolet rays, thereby greatly reducing the solar heat absorbed through windows, which has been widely explored and applied in building energy conservation. The thermal insulation performance of building windows has gradually attracted considerable attention in energy-saving applications, making a significant contribution to reducing the annual cooling load by 10% to 30% in summer in various climate zones.
现有的隔热涂料主要由聚合物基体和掺入的无机填料组成,在近红外(NIR)区域的吸收带有限。近年来,随着纳米材料研究和合成技术的快速发展,各种纳米颗粒和中空颗粒逐渐出现,促进了隔热保温涂料的发展。Existing thermal insulation coatings mainly consist of a polymer matrix and incorporated inorganic fillers, which have limited absorption bands in the near-infrared (NIR) region. In recent years, with the rapid development of nanomaterial research and synthesis technology, various nanoparticles and hollow particles have gradually appeared, which has promoted the development of thermal insulation coatings.
美国专利第10913858B2号公开了一种水性隔热涂料,其通过溶胶-凝胶法使二氧化硅均匀分散在树脂中作为隔热剂,以消除颗粒聚集形成粗颗粒的问题,进而简化了制备工艺,并防止了分散不均匀的影响。由于二氧化硅分散体细度好,且具有30.1m2/g至100m2/g的大比表面积,因此在将该水性隔热涂料施用于建筑表面时,形成的涂层结构紧凑,表面光滑,并且具有85%以上的高表面反射率。这种涂层可以有效阻隔红外线,并提供优异的隔热效果、耐脏性和耐用性。U.S. Patent No. 10913858B2 discloses a water-based thermal insulation coating, which uses the sol-gel method to uniformly disperse silicon dioxide in the resin as a thermal insulation agent to eliminate the problem of particle aggregation to form coarse particles, thereby simplifying the preparation process , and prevent the influence of uneven dispersion. Due to the good fineness of the silica dispersion and the large specific surface area of 30.1m 2 /g to 100m 2 /g, when the water-based thermal insulation coating is applied to the building surface, the formed coating has a compact structure and a smooth surface , and has a high surface reflectivity above 85%. This coating effectively blocks infrared rays and provides excellent thermal insulation, stain resistance and durability.
美国专利第20160160053A1号公开了一种用于涂覆玻璃的纳米复合材料的制造和使用方法,该纳米复合材料由桥接硅油部分和阴离子表面活性剂部分的第一金属氧化物以及与该硅油部分结合的第二金属氧化物组成。可以通过加热第一金属氧化物和第二金属氧化物与硅油,然后加入表面活性剂和氧化溶液的混合物来制造该复合材料。涂覆有这种复合材料的玻璃可以透射可见光,吸收一些紫外光,并反射一些近红外光。镀膜玻璃的光学特性可以用于通过减少透过玻璃的红外线和紫外线的量来减少玻璃封闭区域中的热量。尽管涂层与玻璃基材之间的附着力有所提高,但复杂的合成步骤使其难以应用于大面积表面。U.S. Patent No. 20160160053A1 discloses a method of making and using a nanocomposite for coating glass consisting of a first metal oxide bridging a silicone oil moiety and an anionic surfactant moiety and bonded to the silicone oil moiety composition of the second metal oxide. The composite material can be made by heating the mixture of the first metal oxide and the second metal oxide and silicone oil, and then adding the surfactant and the oxidizing solution. Glass coated with this composite transmits visible light, absorbs some ultraviolet light, and reflects some near-infrared light. The optical properties of coated glass can be used to reduce heat in glass-enclosed areas by reducing the amount of infrared and ultraviolet light transmitted through the glass. Despite the improved adhesion between the coating and the glass substrate, complex synthesis steps make it difficult to apply to large surfaces.
美国专利第4510190号公开了一种透明的隔热涂料,它在用于隔热玻璃板的透射率和外观方面起中性作用。该涂料由氧化铋-银-氧化铋多层体系形成,其中更具电负性的物质(即,具有较高的标准电势的物质)被添加到氧化铋层中,以避免在紫外线辐射下变黑。氧化铋层在多层体系中起到反射减少层的作用,即它们显著增加了可见光区域的透射率。由于合适的层厚度,这种氧化铋-银-氧化铋多层体系能够在玻璃基材上形成出色的隔热涂层。U.S. Patent No. 4,510,190 discloses a transparent insulating coating that is neutral in terms of transmittance and appearance for insulating glass panels. The coating is formed from a bismuth oxide-silver-bismuth oxide multilayer system in which more electronegative species (i.e., species with a higher standard potential) are added to the bismuth oxide layer to avoid degradation under UV radiation. black. Bismuth oxide layers act as reflection-reducing layers in multilayer systems, ie they significantly increase the transmission in the visible region. Due to the suitable layer thickness, this bismuth oxide-silver-bismuth oxide multilayer system forms an excellent thermal barrier coating on glass substrates.
美国专利第5099621A号涉及使用导电聚合物材料根据波长选择性地控制穿过透明或半透明板或膜的光透射率;更具体地,涉及使用导电聚合物材料来提供在可见光范围内具有高透射率并且在近红外和远红外范围内具有高反射率和吸收率的遮光帘。可以通过本领域已知的各种低成本且有效的方法,例如旋涂、喷涂、浸涂或挤出涂布,将涂料溶液容易地施用于基材上。隔热窗单元的成本显著降低,制造工序得以简化,并且提高了单元的可靠性和运行效率。U.S. Patent No. 5,099,621A relates to the use of conductive polymer materials to selectively control the transmittance of light through transparent or translucent plates or films according to wavelength; more specifically, to the use of conductive polymer materials to provide High efficiency and high reflectivity and absorptivity in the near infrared and far infrared range. The coating solution can be readily applied to the substrate by various low cost and effective methods known in the art, such as spin coating, spray coating, dip coating or extrusion coating. The cost of the thermal window unit is significantly reduced, the manufacturing process is simplified, and the reliability and operating efficiency of the unit are improved.
美国专利第20130168595A1号涉及一种纳米隔热涂料及其制备方法,更具体地,涉及一种纳米氧化锑锡和纳米氧化钒的共混固溶体。该方法包括以下步骤:将纳米金属氧化物和助搅拌液体混合并搅拌形成混合糊状物,将混合糊状物过滤、干燥,以形成干燥的混合块体;对干燥的混合块体进行煅烧,形成金属氧化物/氧化硅的氧化物固溶体块体;加入助分散液体和助混合液体,混合并随后进行机械搅拌,进行超声波共振和高压均质,以形成适合涂覆于玻璃上以达到隔热特效的隔热涂料。由于煅烧和均化过程分别需要极高的温度和压力,这样的制备过程不仅耗时而且制造成本更高。US Patent No. 20130168595A1 relates to a nano thermal insulation coating and a preparation method thereof, more specifically, to a blended solid solution of nano antimony tin oxide and nano vanadium oxide. The method comprises the following steps: mixing and stirring the nanometer metal oxide and the stirring aid liquid to form a mixed paste, filtering and drying the mixed paste to form a dry mixed block; calcining the dried mixed block, Form oxide solid solution blocks of metal oxide/silicon oxide; add dispersing liquid and mixing liquid, mix and then perform mechanical stirring, ultrasonic resonance and high-pressure homogenization to form suitable for coating on glass to achieve heat insulation Special effect thermal insulation coating. Since the calcination and homogenization processes require extremely high temperatures and pressures, respectively, such a preparation process is not only time-consuming but also more expensive to manufacture.
美国专利第20120121886A1号公开了一种红外反射涂料组合物,其包含聚合物中空颗粒、颜料颗粒和至少一种聚合物粘合剂。聚合物中空颗粒的体积平均粒度为0.3微米至1.6微米,明显大于传统的纳米颗粒填料。该涂料组合物适用于许多场景,例如外部建筑或工业应用。本发明还提供了一种镀膜材料,其包含衍生自该涂料组合物的至少一种涂膜。在建筑应用中,涂料组合物适用于涂覆外窗玻璃表面。涂覆于基材上的涂料组合物可以在1℃至95℃的宽温度范围进行干燥或使其干燥。US Patent No. 20120121886A1 discloses an infrared reflective coating composition comprising polymer hollow particles, pigment particles and at least one polymer binder. The volume-average particle size of the polymer hollow particles is 0.3 microns to 1.6 microns, which is obviously larger than that of traditional nanoparticle fillers. The coating composition is suitable for many scenarios, such as exterior architectural or industrial applications. The present invention also provides a coating film material comprising at least one coating film derived from the coating composition. In architectural applications, the coating composition is suitable for coating exterior glazing surfaces. The coating composition applied to the substrate can be dried or allowed to dry at a wide temperature range from 1°C to 95°C.
美国专利第20200239726A1号公开了一种分散在水中的含醇酸的聚合物分散体,用于形成主要的水性涂料组合物。所得的水性涂料组合物包含约2重量%至约30重量%的一种或多种隔热填料,其余为含醇酸的分散体,这使得该涂料组合物含有约30重量%至约80重量%的水和约2重量%至约50重量%的含醇酸的聚合物。由该涂料组合物形成的涂层表现出耐热性和小于100mW/mK的导热系数。US Patent No. 20200239726A1 discloses an alkyd-containing polymer dispersion dispersed in water to form a primary water-borne coating composition. The resulting aqueous coating composition comprises from about 2 wt. % to about 30 wt. % water and from about 2% to about 50% by weight of an alkyd-containing polymer. Coatings formed from the coating composition exhibit heat resistance and a thermal conductivity of less than 100 mW/mK.
美国专利第8304099B2号和美国专利第8986851B2号公开了一种由金属阳离子和卤素阴离子共掺杂的氧化钨形成的透明隔热材料的组成及制造方法,所述透明隔热材料由MxWOyAz表示,其中M为碱金属中的至少一种元素,A为卤素。该透明隔热材料的可见光透射率大于约70%,其红外光屏蔽率也大于约70%。该发明的透明隔热膜与含有未掺杂的氧化钨或掺杂金属离子的氧化钨的传统透明隔热膜相比,该发明可以增强隔热能力,并保持与传统膜相同水平的可见光透射率。但是,卤素元素的引入会对周围环境和人体造成潜在的危害。U.S. Patent No. 8304099B2 and U.S. Patent No. 8986851B2 disclose the composition and manufacturing method of a transparent heat insulating material formed of tungsten oxide co-doped with metal cations and halogen anions. The transparent heat insulating material is composed of M x WO y A z represents, wherein M is at least one element in the alkali metal, and A is a halogen. The visible light transmittance of the transparent thermal insulation material is greater than about 70%, and its infrared light shielding rate is also greater than about 70%. Compared with the traditional transparent thermal insulation film containing undoped tungsten oxide or tungsten oxide doped with metal ions, the invention can enhance the thermal insulation ability and maintain the same level of visible light transmission as the conventional film Rate. However, the introduction of halogen elements will cause potential harm to the surrounding environment and human body.
美国专利第7252785B2号公开了一种用于生产隔热涂料的组合物,其包含至少一种辐射吸收化合物和至少一种IR反射组分。IR反射特性是由于在IR反射组分被取向和固化之后,可通过单体聚合获得的经取向的胆甾型聚合物的至少一部分或经取向聚合物的至少一部分具有对应于红外光谱范围内的波长的螺旋超结构螺距。已知可以使用显著反射热辐射的材料用于隔热,尤其用于屏蔽波长范围为800nm至2000nm的热辐射。在该发明中,固化是指单体的聚合和五种聚合物的交联。因此,尽管已知这些组合物在固化时提供隔热性能,但它们的溶剂敏感性、柔韧性和抗划伤性能并不理想。US Patent No. 7252785B2 discloses a composition for producing thermal barrier coatings comprising at least one radiation absorbing compound and at least one IR reflecting component. The IR reflective properties are due to the fact that after the IR reflective component has been oriented and cured, at least a part of the oriented cholesteric polymer obtainable by monomer polymerization or at least a part of the oriented polymer has a corresponding The helical superstructure pitch of the wavelength. It is known that materials which reflect thermal radiation significantly can be used for thermal insulation, in particular for shielding thermal radiation in the wavelength range from 800 nm to 2000 nm. In this invention, curing refers to polymerization of monomers and crosslinking of five polymers. Thus, although these compositions are known to provide thermal barrier properties when cured, their solvent sensitivity, flexibility and scratch resistance properties are not ideal.
目前,绝大多数现有的用于隔热目的的红外和紫外屏蔽涂层的生产方法的共同特征是经由传统的涂覆工艺(如喷涂、浸涂和沉积方法)施用包含陶瓷纳米填料、中空颗粒、水性或溶剂型树脂和涂料助剂的混合涂料。然而,除了涂层的白色和可见厚度外,缺乏专门阻挡NIR光的能力也限制了此类产品的进一步使用。在过去的几十年里,人们致力于发展混合涂料技术及其应用,这也在建筑和建筑材料领域引起了越来越多的关注。Currently, the common feature of most existing production methods of IR and UV shielding coatings for thermal insulation purposes is to apply ceramic nanofillers, hollow Mixed coatings of granules, water-based or solvent-based resins and coating additives. However, in addition to the white color and visible thickness of the coating, the lack of ability to specifically block NIR light also limits the further use of such products. In the past few decades, people have devoted themselves to the development of hybrid coating technology and its application, which has also attracted more and more attention in the field of construction and building materials.
但是,正如多种文献和专利所公开的,一些纳米无机颗粒和中空颗粒,如氧化硅、中空二氧化硅、氧化钙等,确实对UV光和NIR光提供了一定的屏蔽和反射作用,并因此可以有效地隔绝来自太阳光的部分热能。然而,用于隔热目的的常用纳米材料仅与有限波长范围的NIR光相互作用,并且还反射部分可见光。例如,红外吸收能力强的无机纳米粒子主要是铟基导电氧化物,但只有在波长大于1500nm时,它们才能表现出优异的屏蔽性能。However, as disclosed in various documents and patents, some nano-inorganic particles and hollow particles, such as silicon oxide, hollow silicon dioxide, calcium oxide, etc., do provide certain shielding and reflection effects on UV light and NIR light, and Therefore, part of the thermal energy from sunlight can be effectively isolated. However, commonly used nanomaterials for thermal insulation purposes only interact with NIR light in a limited wavelength range and also reflect part of visible light. For example, inorganic nanoparticles with strong infrared absorption ability are mainly indium-based conductive oxides, but they can only exhibit excellent shielding performance at wavelengths greater than 1500 nm.
因此,本领域仍然非常需要在近红外(NIR)区域具有优异吸收/阻隔能力的隔热涂料。Therefore, there is still a great need in the art for thermal barrier coatings with excellent absorbing/blocking capabilities in the near infrared (NIR) region.
发明内容Contents of the invention
如前所述,建筑窗户的隔热性能在节能应用方面引起了相当大的关注。本发明的主要目的在于公开一种涂料组合物,当其作为涂层施用于玻璃表面时,能够选择性地吸收太阳光谱中几乎全部的NIR和UV,并且保持高的可见光透射率。本发明人发现通过对等离子体纳米颗粒进行组合或者对等离子体纳米颗粒进行表面改性以形成具有中空核壳结构的纳米微球,然后将其与水性树脂等结合制成涂料组合物,这样制得的涂料表现出在近红外光/紫外光阻隔、均匀性、流平性、涂布性和适用性等方面的优异性能,由此得到本发明。As mentioned earlier, the thermal insulation performance of building windows has attracted considerable attention in energy-saving applications. The main object of the present invention is to disclose a coating composition which, when applied as a coating on a glass surface, is capable of selectively absorbing almost the entire NIR and UV of the solar spectrum while maintaining high visible light transmission. The present inventors found that by combining plasma nanoparticles or carrying out surface modification to plasma nanoparticles to form nano-microspheres with a hollow core-shell structure, and then combining them with water-based resins and the like to make coating compositions, such The obtained coating exhibits excellent properties in near-infrared/ultraviolet light blocking, uniformity, leveling, applicability and applicability, thereby obtaining the present invention.
因此,在本发明的第一方面,提供了一种纳米微球,其具有中空核壳结构,包括由二氧化硅纳米颗粒形成的外壳和由第一等离子体纳米颗粒形成的内壳。Therefore, in a first aspect of the present invention, there is provided a nanosphere having a hollow core-shell structure, comprising an outer shell formed of silica nanoparticles and an inner shell formed of first plasmonic nanoparticles.
在第二方面,提供了一种制备第一方面所述的纳米微球的方法,其包括:In a second aspect, there is provided a method for preparing the nanospheres described in the first aspect, comprising:
1)一次包覆步骤:用等离子体纳米颗粒包覆基质微球,形成基质@等离子体纳米颗粒核壳微球;1) Primary coating step: coating matrix microspheres with plasma nanoparticles to form matrix@plasma nanoparticle core-shell microspheres;
2)二次包覆步骤:用二氧化硅纳米颗粒包覆所述基质@等离子体纳米颗粒核壳微球,形成基质@等离子体纳米颗粒@二氧化硅纳米颗粒核壳微球;2) Secondary coating step: coating the matrix@plasma nanoparticle core-shell microsphere with silica nanoparticles to form matrix@plasma nanoparticle@silica nanoparticle core-shell microsphere;
3)煅烧步骤:在400℃-600℃的温度煅烧以除去基质微球,获得具有中空核壳结构的纳米微球。3) Calcination step: calcining at a temperature of 400° C. to 600° C. to remove the matrix microspheres and obtain nanometer microspheres with a hollow core-shell structure.
在第三方面,提供了一种涂料组合物,以所述涂料组合物的总重量计,所述涂料组合物由以下组分组成:In a third aspect, a coating composition is provided, based on the total weight of the coating composition, the coating composition consists of the following components:
(A)50重量%至75重量%的水性树脂;(A) 50% to 75% by weight of aqueous resin;
(B)11重量%至35重量%的纳米颗粒浆料,其包括第一方面所述的纳米微球或第二方面所述的方法制备的纳米微球或包括至少两种第二等离子体纳米颗粒的组合;以及(B) 11% to 35% by weight of nanoparticle slurry, which includes the nanospheres described in the first aspect or the nanospheres prepared by the method described in the second aspect or includes at least two kinds of second plasmonic nanoparticles combinations of particles; and
(C)4重量%至15重量%的助剂。(C) 4% to 15% by weight of auxiliary agents.
在第四方面,提供了一种隔热件,所述隔热件包括透明基材和涂覆于所述透明基材的表面的第三方面所述的涂料组合物。In a fourth aspect, there is provided a heat insulation element, the heat insulation element comprising a transparent substrate and the coating composition according to the third aspect coated on the surface of the transparent substrate.
在第五方面,提供了一种制备第三方面所述的涂料组合物的方法,其包括:In a fifth aspect, there is provided a method for preparing the coating composition described in the third aspect, comprising:
(1)制备纳米颗粒浆料,其中将纳米微球或至少两种第二等离子体纳米颗粒、分散剂、pH调节剂分散于去离子水中,经搅拌、球磨、超声处理形成纳米颗粒浆料;(1) preparing a nanoparticle slurry, wherein nanospheres or at least two second plasma nanoparticles, a dispersant, and a pH regulator are dispersed in deionized water, and the nanoparticle slurry is formed through stirring, ball milling, and ultrasonic treatment;
(2)将所得纳米颗粒浆料加入至水性树脂中,经搅拌形成初始隔热涂料;以及(2) adding the obtained nanoparticle slurry into the water-based resin, and stirring to form an initial thermal insulation coating; and
(3)在所述初始隔热涂料中加入助剂,形成最终的涂料组合物。(3) Adding additives to the initial thermal insulation paint to form a final paint composition.
本发明提供了一种具有优异的近红外光/紫外光阻隔性能的涂料组合物。本发明人发现,使用能够吸收不同波长范围的至少两种等离子体纳米颗粒的组合,或者对等离子体纳米颗粒进行表面改性使其与二氧化硅形成具有中空核壳结构的纳米微球,等离子体纳米颗粒表面等离子共振效应和微球空腔结构使所得的纳米颗粒具备优异的近红外阻隔性能和高可见光透射率,进而使得本发明的有机-无机共混涂料不仅可以吸收几乎全部的紫外光以及选定波长的近红外光(>780nm波长)以进行隔热,而且能够保持涂层的可见光透射率,具有应用于建筑窗户和幕墙的潜力,由此为建筑节能提供了一种理想的潜在候选材料。The present invention provides a coating composition with excellent near-infrared light/ultraviolet light blocking properties. The inventors found that by using a combination of at least two plasmonic nanoparticles capable of absorbing different wavelength ranges, or by modifying the surface of the plasmonic nanoparticles to form nanospheres with a hollow core-shell structure with silicon dioxide, the plasmonic The surface plasmon resonance effect of the bulk nanoparticle and the microsphere cavity structure make the obtained nanoparticle have excellent near-infrared blocking performance and high visible light transmittance, so that the organic-inorganic blend coating of the present invention can not only absorb almost all ultraviolet light And near-infrared light of selected wavelengths (>780nm wavelength) for heat insulation, and can maintain the visible light transmittance of the coating, has the potential to be applied to building windows and curtain walls, thus providing an ideal potential for building energy saving candidate material.
涂覆有本发明的涂料组合物的隔热玻璃能够吸收不低于98%的紫外光和不低于70%、甚至不低于90%的近红外光,并且具有至少70%的可见光透射率,进而能够实现8℃至10℃的建筑物室内外温差。因此,本发明的涂料组合物和隔热玻璃能够为亚热带气候区整个夏季的冷负荷降低10%至30%做出重大贡献。The insulating glass coated with the coating composition of the present invention can absorb not less than 98% of ultraviolet light and not less than 70%, even not less than 90% of near-infrared light, and has a visible light transmittance of at least 70% , and in turn can achieve a temperature difference between indoor and outdoor of the building of 8°C to 10°C. Therefore, the coating composition and the insulating glass of the present invention can make a significant contribution to reducing the cooling load by 10% to 30% throughout the summer in the subtropical climate zone.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.
图1示出了等离子体纳米颗粒ATO、ITO和CsxWO3的紫外可见和红外光谱范围的透射率曲线。Figure 1 shows the transmittance curves of the plasmonic nanoparticles ATO, ITO and Cs x WO 3 in the UV-vis and IR spectral ranges.
图2示出了根据本发明的一个实施方案制备具有中空核壳结构的纳米微球的流程图。Fig. 2 shows a flow chart of preparing nanospheres with a hollow core-shell structure according to one embodiment of the present invention.
图3示出了根据本发明的一个实施方案制备的纳米微球:(a)破裂状态下的ATO@介孔二氧化硅纳米微球和(b)完整状态下的ITO@介孔二氧化硅纳米微球的扫描电子显微镜(SEM)图;以及(c)完整状态下的ATO@介孔二氧化硅纳米微球和(d)完整状态下的ITO@介孔二氧化硅纳米微球的透射电子显微镜(TEM)图。Figure 3 shows nanospheres prepared according to one embodiment of the present invention: (a) ATO@mesoporous silica nanospheres in a ruptured state and (b) ITO@mesoporous silica in a complete state Scanning electron microscope (SEM) images of the nanospheres; and transmission of (c) ATO@mesoporous silica nanospheres in the intact state and (d) ITO@mesoporous silica nanospheres in the intact state Electron microscope (TEM) image.
图4示出了根据本发明的一个实施方案制备涂料组合物的流程图。Figure 4 shows a flow diagram for preparing a coating composition according to one embodiment of the present invention.
图5示出了3mm未涂覆玻璃以及涂覆有根据本发明的一个实施方案制备的涂料组合物1-3(分别是包括纳米颗粒ATO的涂料组合物1、包括纳米颗粒ATO和ITO的涂料组合物2、包括纳米颗粒ATO、ITO和CsxWO3的涂料组合物3)的3mm隔热玻璃的紫外可见光及近红外透射率曲线。Figure 5 shows 3mm uncoated glass and coated with coating compositions 1-3 prepared according to one embodiment of the present invention (
图6示出了3mm未涂覆玻璃以及涂覆有根据本发明的一个实施方案制备的涂料组合物4-5(分别是包括ATO@介孔二氧化硅纳米微球的涂料组合物4、包括ITO@介孔二氧化硅纳米微球的涂料组合物5)的3mm隔热玻璃的紫外可见光及近红外透射率曲线。Fig. 6 shows 3mm uncoated glass and is coated with the coating composition 4-5 that prepares according to one embodiment of the present invention (respectively is the
图7示出了(a)用于测试根据本发明的一个实施方案制成的隔热玻璃的自制模拟隔热试验装置;以及(b)3mm未涂覆玻璃、(c)涂覆有涂料组合物3、(d)涂覆有涂料组合物4、和(e)涂覆有涂料组合物5的3mm隔热玻璃对辐照时间的温度依赖性。Figure 7 shows (a) a homemade simulated insulation test setup for testing insulating glass made in accordance with one embodiment of the present invention; and (b) 3 mm uncoated glass, (c) coated with a combination of coatings Temperature dependence of 3 mm insulating glass coated with
图8示出了(a)3mm未涂覆玻璃、(b)涂覆有涂料组合物3和(c)涂覆有涂料组合物5的3mm隔热玻璃分别在紫外线波长为365nm和近红外波长为1400nm的阻隔率以及在可见光波段380-760nm区域的透过率测试结果。Figure 8 shows (a) 3 mm uncoated glass, (b) 3 mm insulating glass coated with
具体实施方式Detailed ways
在下文中,将结合附图对本发明进行详细的描述。需理解,以下描述仅以示例方式来对本发明进行说明,而无意于对本发明的范围进行限制,本发明的保护范围以随附权利要求为准。并且,本领域技术人员理解,在不背离本发明的精神和主旨的情况下,可以对本发明的技术方案进行修改。若并未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the following description illustrates the present invention by way of example only, and is not intended to limit the scope of the present invention, and the scope of protection of the present invention is subject to the appended claims. Moreover, those skilled in the art understand that the technical solutions of the present invention can be modified without departing from the spirit and gist of the present invention. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
除非另外定义,否则本文所使用的所有技术和科学术语具有与本发明所述主题所属领域的普通技术人员通常理解的相同含义。在对本发明进行详细描述之前,提供以下定义以更好地理解本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the subject matter described herein belongs. Before describing the present invention in detail, the following definitions are provided for better understanding of the present invention.
在提供数值范围的情况中,例如浓度范围、百分比范围或比率范围,应当理解,除非上下文另有明确规定,否则在该范围的上限与下限之间的、到下限单位的十分之一的各中间值以及在所述范围内的任何其他所述值或中间值包含在所述主题内。这些较小范围的上限和下限可独立地包括在较小范围中,并且此类实施方案也包括在所述主题内,受限于所述范围中的任何特定排除的极限值。在所述范围包括一个或两个极限值的情况中,排除那些所包括的极限值中的任一个或两个的范围也包括在所述主题中。Where a range of values is provided, such as a concentration range, percentage range, or ratio range, it is understood that unless the context clearly dictates otherwise, each unit between the upper and lower limits of the range, to the tenth of the unit of the lower limit, is understood to be Intervening values, as well as any other stated or intervening values in a stated range, are encompassed within the stated subject matter. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges, and such embodiments are also encompassed within the subject matter, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the subject matter.
在本发明的上下文中,很多实施方案使用表述“包含”、“包括”或者“基本/主要由……组成”。表述“包含”、“包括”或“基本/主要由……组成”通常情况下可以理解为开放式表述,表示不仅包括该表述后面具体列出的各元素、组分、组件、方法步骤等外,还包括其他的元素、组分、组件、方法步骤。另外,在本文中,表述“包含”、“包括”或者“基本/主要由……组成”在某些情况下也可以理解为封闭式表述,表示仅包括该表述后面具体列出的各元素、组分、组件、方法步骤,而不包括任何其他的元素、组分、组件、方法步骤。此时,该表述等同于表述“由……组成”。In the context of the present invention, many embodiments use the expressions "comprising", "comprising" or "consisting essentially of". The expression "comprises", "comprising" or "essentially/mainly consists of" can usually be understood as an open-ended expression, which means not only including the elements, components, components, method steps, etc. specifically listed after the expression , and also includes other elements, components, components, method steps. In addition, in this article, the expression "comprising", "comprising" or "essentially/mainly consisting of" can also be understood as a closed expression in some cases, which means that only the elements listed after the expression are included, A component, component, method step, excluding any other element, component, component, method step. At this time, the expression is equivalent to the expression "consisting of".
为了更好地理解本教导并且不限制本教导的范围,除非另外指出,否则在说明书和权利要求中使用的表示数量、百分比或比例的所有数字以及其他数值在所有情况下都应理解为由术语“约”进行修饰。因此,除非相反地指出,否则在以下说明书和所附权利要求书中阐述的数值参数为近似值,其可以根据寻求获得的所需性质而变化。至少,每个数值参数应该至少根据所报告的有效数字的数值并通过应用普通的舍入技术来进行解释。For a better understanding of the present teachings and without limiting the scope of the present teachings, unless otherwise indicated, all numbers expressing quantities, percentages or ratios and other numerical values used in the specification and claims are to be understood in all cases as being defined by the term "about" is modified. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and appended claims are approximations that can vary depending upon the desired properties sought to be obtained. At the very least, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
在本发明的第一方面,提供了一种纳米微球,其具有中空核壳结构,包括由二氧化硅纳米颗粒形成的外壳和由第一等离子体纳米颗粒形成的内壳。In a first aspect of the present invention, a nanosphere is provided, which has a hollow core-shell structure, including an outer shell formed of silica nanoparticles and an inner shell formed of first plasmonic nanoparticles.
在一个具体的实施方案中,所述二氧化硅纳米颗粒是介孔二氧化硅纳米颗粒。In a specific embodiment, said silica nanoparticles are mesoporous silica nanoparticles.
在本发明的上下文中,术语“等离子体纳米颗粒”是指能够发生局域表面等离子共振的含金属纳米颗粒。当太阳光入射至纳米颗粒上时,如果入射光子的频率与金属粒子电子振动频率相近时,会发生局域表面等离子共振现象。此时,金属纳米颗粒对该频率的光子具有很强的相互作用,呈现出光谱特定波长能量的选择性阻隔(吸收或反射)。纳米颗粒的共振波长取决于纳米颗粒的组成、形状、结构、尺寸等因素,因此可以通过改变实验参数制备符合目标性能的等离子体纳米颗粒。In the context of the present invention, the term "plasmonic nanoparticles" refers to metal-containing nanoparticles capable of localized surface plasmon resonance. When sunlight is incident on a nanoparticle, if the frequency of the incident photon is close to the electronic vibration frequency of the metal particle, localized surface plasmon resonance occurs. At this point, the metal nanoparticles have a strong interaction with photons of this frequency, exhibiting selective blocking (absorption or reflection) of spectrally specific wavelength energy. The resonance wavelength of nanoparticles depends on the composition, shape, structure, size and other factors of nanoparticles, so plasmonic nanoparticles that meet the target performance can be prepared by changing the experimental parameters.
在本发明的上下文中,术语“介孔”是指孔径为2nm至50nm的孔。In the context of the present invention, the term "mesoporous" refers to pores with a pore diameter of 2 nm to 50 nm.
在本发明的上下文中,表述“第一等离子体纳米颗粒”和“第二等离子体纳米颗粒”中的“第一”和“第二”仅仅出于区分的目的,而并非旨在限定任何顺序、等级或重要性。In the context of the present invention, the expressions "first" and "second" in the expressions "first plasmonic nanoparticle" and "second plasmonic nanoparticle" are for distinction purposes only and are not intended to limit any order , rank, or importance.
在又一个具体的实施方案中,所述第一等离子体纳米颗粒是氧化铟锡(ITO)、氧化锑锡(ATO)、六硼化镧(LaB6)、铯钨青铜(CsxWO3)(0<x<0.33)。In yet another specific embodiment, said first plasmonic nanoparticles are indium tin oxide (ITO), antimony tin oxide (ATO), lanthanum hexaboride (LaB 6 ), cesium tungsten bronze (Cs x WO 3 ) (0<x<0.33).
在一个优选的实施方案中,所述第一等离子体纳米颗粒是氧化铟锡(ITO)。In a preferred embodiment, the first plasmonic nanoparticles are indium tin oxide (ITO).
在又一个具体的实施方案中,所述纳米微球的尺寸可以为100nm至500nm。In yet another specific embodiment, the nanospheres may have a size of 100 nm to 500 nm.
在一个优选的实施方案中,所述纳米微球的尺寸可以为450纳米。In a preferred embodiment, the nanospheres may have a size of 450 nanometers.
在又一个具体的实施方案中,所述外壳的厚度可以为10nm至20nm。In yet another specific embodiment, the shell may have a thickness of 10 nm to 20 nm.
在一个优选的实施方案中,所述外壳的厚度可以为15纳米。In a preferred embodiment, the shell may have a thickness of 15 nanometers.
在又一个具体的实施方案中,所述内壳的厚度可以为15纳米至30纳米。In yet another specific embodiment, the inner shell may have a thickness of 15 nm to 30 nm.
在一个优选的实施方案中,所述内壳的厚度可以为20纳米。In a preferred embodiment, the inner shell may have a thickness of 20 nanometers.
在第二方面,提供了一种制备第一方面所述的纳米微球的方法,其包括:In a second aspect, there is provided a method for preparing the nanospheres described in the first aspect, comprising:
1)一次包覆步骤:用等离子体纳米颗粒包覆基质微球,形成基质@等离子体纳米颗粒核壳微球;1) Primary coating step: coating matrix microspheres with plasma nanoparticles to form matrix@plasma nanoparticle core-shell microspheres;
2)二次包覆步骤:用二氧化硅纳米颗粒包覆所述基质@等离子体纳米颗粒核壳微球,形成基质@等离子体纳米颗粒@二氧化硅纳米颗粒核壳微球;2) Secondary coating step: coating the matrix@plasma nanoparticle core-shell microsphere with silica nanoparticles to form matrix@plasma nanoparticle@silica nanoparticle core-shell microsphere;
3)煅烧步骤:在400℃-600℃的温度煅烧以除去基质微球,获得具有中空核壳结构的纳米微球。3) Calcination step: calcining at a temperature of 400° C. to 600° C. to remove the matrix microspheres and obtain nanometer microspheres with a hollow core-shell structure.
在一个具体的实施方案中,所述一次包覆步骤包括:以基质微球为模板,用等离子体金属盐前体通过溶胶-凝胶法使等离子体纳米颗粒包覆所述基质微球。这里,溶剂-凝胶法是本领域熟知的用于制备分子至纳米亚结构材料的常用方法。In a specific embodiment, the first coating step includes: using the matrix microsphere as a template, and coating the matrix microsphere with plasma nanoparticles by a sol-gel method using a plasma metal salt precursor. Here, the solvent-gel method is a common method well known in the art for preparing molecular to nano-substructure materials.
在进一步具体的实施方案中,所述基质微球可以为聚合物微球,例如聚苯乙烯微球、聚乙烯微球、聚丙烯微球、聚对苯二甲酸微球,但不限于此。In a further specific embodiment, the matrix microspheres may be polymer microspheres, such as polystyrene microspheres, polyethylene microspheres, polypropylene microspheres, and polyethylene terephthalic acid microspheres, but are not limited thereto.
在更进一步具体的实施方案中,所述基质微球的尺寸是20纳米至200纳米,优选为100纳米。通过选择不同粒径的基质微球(例如聚苯乙烯微球)为模板剂,通过溶胶-凝胶法可以制备尺寸可控的具备中空核壳结构的纳米微球。In a further specific embodiment, the size of the matrix microspheres is 20 nm to 200 nm, preferably 100 nm. By selecting matrix microspheres with different particle sizes (such as polystyrene microspheres) as templates, size-controllable nanospheres with a hollow core-shell structure can be prepared by a sol-gel method.
在又一个具体的实施方案中,所述等离子体金属盐前体为等离子体金属的卤代盐、硝酸盐、或其组合。本领域技术人员能够根据所需要制备的等离子体纳米颗粒来选择合适的等离子体金属盐前体。举例来说,当第一等离子体纳米颗粒是ATO时,用于制备其的等离子体金属盐前体可以是SnCl2或其水合物和SbCl3或其水合物。当第一等离子体纳米颗粒是ITO时,用于制备其的等离子体金属盐前体可以是In(NO3)3或其水合物和SnCl4或其水合物。In yet another specific embodiment, the plasma metal salt precursor is a halide salt of a plasma metal, a nitrate salt, or a combination thereof. Those skilled in the art can select a suitable plasma metal salt precursor according to the plasma nanoparticles to be prepared. For example, when the first plasmonic nanoparticle is ATO, the plasmonic metal salt precursors used to prepare it may be SnCl 2 or a hydrate thereof and SbCl 3 or a hydrate thereof. When the first plasmonic nanoparticle is ITO, the plasmonic metal salt precursors used to prepare it may be In(NO 3 ) 3 or a hydrate thereof and SnCl 4 or a hydrate thereof.
在一次包覆步骤完成之后,所述基质@等离子体纳米颗粒核壳微球的尺寸为40纳米至300纳米。After one coating step is completed, the size of the matrix@plasma nanoparticle core-shell microsphere is 40 nm to 300 nm.
在又一个具体的实施方案中,所述一次包覆步骤在pH为7-13的条件下进行。在一个优选的实施方案中,所述一次包覆步骤在pH 10的条件下进行。在该步骤中,pH值可以通过氨水、氢氧化钠等来调节。In yet another specific embodiment, the primary coating step is carried out at a pH of 7-13. In a preferred embodiment, the primary coating step is carried out under the condition of
在又一个具体的实施方案中,所述二次包覆步骤包括:以十六烷基三甲基溴化铵或P123为模板剂,用正硅酸四乙酯通过溶胶-凝胶法对所述基质@等离子体纳米颗粒核壳微球进行二次包覆,形成基质@等离子体纳米颗粒@二氧化硅纳米颗粒核壳微球。P123是聚环氧乙烷-聚环氧丙烷-聚环氧乙烷三嵌段共聚物。In yet another specific embodiment, the secondary coating step includes: using cetyltrimethylammonium bromide or P123 as a template agent, and using tetraethylorthosilicate to form a sol-gel method on the The matrix@plasma nanoparticle core-shell microspheres are coated twice to form matrix@plasma nanoparticle@silica nanoparticle core-shell microspheres. P123 is a polyethylene oxide-polypropylene oxide-polyethylene oxide triblock copolymer.
在二次包覆步骤完成之后,所述基质@等离子体纳米颗粒@二氧化硅纳米颗粒核壳微球中的二氧化硅纳米颗粒层的厚度为10纳米至20纳米。After the secondary coating step is completed, the thickness of the silicon dioxide nanoparticle layer in the matrix@plasma nanoparticle@silica nanoparticle core-shell microsphere is 10 nm to 20 nm.
在一个优选的实施方案中,在所述煅烧步骤中通过煅烧除去所述模板剂。In a preferred embodiment, the templating agent is removed by calcination in the calcination step.
在又一个具体的实施方案中,所述二次包覆步骤在pH为7-10的条件下进行。在一个优选的实施方案中,所述优选二次包覆步骤在pH 8的条件下进行。在该步骤中,pH值可以通过加入一定比例的氨水、氢氧化钠等来调节。In yet another specific embodiment, the second coating step is carried out at a pH of 7-10. In a preferred embodiment, said preferred secondary coating step is performed at pH 8. In this step, the pH value can be adjusted by adding a certain proportion of ammonia water, sodium hydroxide, etc.
在又一个具体的实施方案中,可以基于基质微球来选择适于所述煅烧步骤的温度,例如对于聚苯乙烯微球而言,优选地在500℃的温度进行煅烧。In yet another specific embodiment, the temperature suitable for the calcination step can be selected based on the matrix microspheres, for example, for polystyrene microspheres, the calcination is preferably performed at a temperature of 500°C.
在第三方面,本发明提供了一种涂料组合物,以所述涂料组合物总重量计,由以下组分组成:In a third aspect, the present invention provides a coating composition, based on the total weight of the coating composition, consisting of the following components:
(A)50重量%至75重量%的水性树脂;(A) 50% to 75% by weight of aqueous resin;
(B)11重量%至35重量%的纳米颗粒浆料,其包括第一方面所述的纳米微球或第二方面所述的方法制备的纳米微球或包括至少两种第二等离子体纳米颗粒的组合;以及(B) 11% to 35% by weight of nanoparticle slurry, which includes the nanospheres described in the first aspect or the nanospheres prepared by the method described in the second aspect or includes at least two kinds of second plasmonic nanoparticles combinations of particles; and
(C)4重量%至15重量%的助剂。(C) 4% to 15% by weight of auxiliary agents.
在一个具体的实施方案中,所述水性树脂选自水性丙烯酸树脂、有机硅改性丙烯酸树脂、水性聚氨酯树脂和氟碳树脂中的至少一种。水性树脂对涂层的成膜能力、柔韧性、附着力等起着重要影响。In a specific embodiment, the water-based resin is selected from at least one of water-based acrylic resins, silicone-modified acrylic resins, water-based polyurethane resins and fluorocarbon resins. The water-based resin plays an important role in the film-forming ability, flexibility and adhesion of the coating.
在一个优选的实施方案中,所述水性丙烯酸树脂为固含量为20重量%至60重量%的水性丙烯酸树脂。In a preferred embodiment, the water-based acrylic resin is a water-based acrylic resin with a solid content of 20% to 60% by weight.
在又一个优选的实施方案中,所述有机硅改性丙烯酸树脂为固含量为50重量%至70重量%的有机硅改性丙烯酸树脂。In yet another preferred embodiment, the silicone-modified acrylic resin is a silicone-modified acrylic resin with a solid content of 50% to 70% by weight.
在又一个优选的实施方案中,所述水性聚氨酯树脂为固含量为30重量%至50重量%的水性聚氨酯树脂。In yet another preferred embodiment, the waterborne polyurethane resin is a waterborne polyurethane resin with a solid content of 30% to 50% by weight.
在又一个优选的实施方案中,所述氟碳树脂为固含量为45重量%至55重量%的氟碳树脂。In yet another preferred embodiment, the fluorocarbon resin is a fluorocarbon resin with a solid content of 45% to 55% by weight.
在一个更优选的实施方案中,所述氟碳树脂为氟含量为20重量%至30重量%的氟碳树脂。In a more preferred embodiment, the fluorocarbon resin is a fluorocarbon resin with a fluorine content of 20% to 30% by weight.
在一个具体的实施方案中,所述第二等离子体纳米颗粒选自氧化铟锡(ITO)、氧化锑锡(ATO)、二氧化钒(VO2)、五氧化二钒(V2O5)、CsxWO3(0<x<0.33)、二氧化钛(TiO2)、LaxEu1-xB6(0<x<1)。本发明通过选择能够支持表面等离子体共振的金属纳米颗粒,使本发明的涂料组合物能够实现对选定的近红外波长的有效吸收。这种共振是由电磁辐射激发的表面传导电子的相干振荡,通过该共振,近红外光的光子与远小于入射波长的粒子相互作用,产生在纳米颗粒周围振荡的等离子体,并伴随光吸收或反射。In a specific embodiment, the second plasmonic nanoparticles are selected from the group consisting of indium tin oxide (ITO), antimony tin oxide (ATO), vanadium dioxide (VO 2 ), vanadium pentoxide (V 2 O 5 ) , Cs x WO 3 (0<x<0.33), titanium dioxide (TiO 2 ), La x Eu 1-x B 6 (0<x<1). The present invention enables the coating composition of the present invention to achieve effective absorption of selected near-infrared wavelengths by selecting metal nanoparticles capable of supporting surface plasmon resonance. This resonance is a coherent oscillation of surface-conducted electrons excited by electromagnetic radiation, through which photons of near-infrared light interact with particles much smaller than the incident wavelength, creating a plasmon that oscillates around the nanoparticle, accompanied by light absorption or reflection.
对于至少两种第二等离子体纳米颗粒的组合,其可以是例如ITO和ATO的组合、ITO、CsxWO3和ATO的组合等,但不限于此。通过结合不同等离子体纳米颗粒的共振波段,实现对某些光波长的全阻断。图1示出了等离子体纳米颗粒ATO、ITO和CsxWO3在可见光近红外范围的透射光谱曲线。由图1可知,CsxWO3在可见光区域的透射峰较窄,但在>2000nm的红外区域,透射率逐渐升高。而ITO尽管在500nm至1500nm范围具有较宽的透射峰,但在>1500nm的红外区域,透射率极低。As for the combination of at least two kinds of second plasmonic nanoparticles, it may be, for example, a combination of ITO and ATO, a combination of ITO, Cs x WO 3 and ATO, etc., but is not limited thereto. Total blocking of certain light wavelengths is achieved by combining the resonant bands of different plasmonic nanoparticles. Figure 1 shows the transmission spectrum curves of plasmonic nanoparticles ATO, ITO and Cs x WO 3 in the visible and near-infrared range. It can be seen from Figure 1 that the transmission peak of Cs x WO 3 in the visible light region is narrow, but in the infrared region > 2000nm, the transmittance gradually increases. Although ITO has a broad transmission peak in the range of 500nm to 1500nm, its transmittance is extremely low in the infrared region > 1500nm.
在本发明的上下文中,术语“透射率”与“透过率”可以互换使用,均用于表征入射光经过折射穿过物体后的出射程度。相应地,如本文所使用的短语“可见光透射率”或“可见光透过率”,以透过后的可见光的光通量与入射光通量之比来表征物体的透光性质。In the context of the present invention, the terms "transmittance" and "transmittance" can be used interchangeably, and both are used to characterize the exiting degree of incident light after being refracted and passing through an object. Correspondingly, as used herein, the phrase "visible light transmittance" or "visible light transmittance" characterizes the light transmission property of an object by the ratio of the luminous flux of the transmitted visible light to the incident luminous flux.
在又一个具体的实施方案中,所述第二等离子体纳米颗粒的粒径范围为100nm至400nm。In yet another specific embodiment, the second plasmonic nanoparticles have a particle size ranging from 100 nm to 400 nm.
将具有中空核壳结构的纳米微球用于涂料组合物时,由于纳米微球中采用低导热系数的介孔SiO2作为阻热壳材,不仅可以减缓中空核壳结构中等离子体纳米颗粒与基材如薄膜、玻璃之间的热传递,而且形成的壳/中空结构有利于通过多界面反射更多的太阳光。因此,与等离子体纳米颗粒的组合相比,通过将等离子体纳米颗粒进行表面改性得到具有中空核壳结构的纳米微球,不仅保留了等离子体纳米颗粒原有的光学性质,而且其对太阳光、尤其是太阳光中的近红外光的阻隔效果也得以显著提升。When nanospheres with a hollow core-shell structure are used in coating compositions, since the mesoporous SiO2 with low thermal conductivity is used as a heat-resistant shell material in the nanospheres, it can not only slow down the interaction between plasma nanoparticles in the hollow core-shell structure Heat transfer between substrates such as film, glass, and the formed shell/hollow structure is conducive to reflecting more sunlight through multiple interfaces. Therefore, compared with the combination of plasmonic nanoparticles, nanospheres with a hollow core-shell structure are obtained by surface modification of plasmonic nanoparticles, which not only retains the original optical properties of plasmonic nanoparticles, but also has a positive effect on solar energy. The blocking effect of light, especially near-infrared light in sunlight, is also significantly improved.
在又一个具体的实施方案中,所述纳米颗粒浆料是所述纳米微球或所述至少两种第二等离子体纳米颗粒的组合分散于含有分散剂和pH调节剂的水例如去离子水中的混合物。In yet another specific embodiment, the nanoparticle slurry is a combination of the nanospheres or the at least two second plasmonic nanoparticles dispersed in water containing a dispersant and a pH regulator, such as deionized water mixture.
在一个优选的实施方案中,所述纳米微球或所述第二等离子体纳米颗粒的总重量为所述纳米颗粒浆料的总重量的20重量%至40重量%。In a preferred embodiment, the total weight of the nanospheres or the second plasmonic nanoparticles is 20% to 40% by weight of the total weight of the nanoparticle slurry.
在又一个具体的实施方案中,所述分散剂选自聚乙烯吡咯烷酮、聚乙二醇、或其组合。所述分散剂用于弥合纳米颗粒之间的空间。In yet another specific embodiment, the dispersant is selected from polyvinylpyrrolidone, polyethylene glycol, or a combination thereof. The dispersant is used to bridge the spaces between the nanoparticles.
在又一个具体的实施方案中,所述分散剂为所述纳米颗粒浆料总重量的1重量%至3重量%。In yet another specific embodiment, the dispersant is 1% to 3% by weight of the total weight of the nanoparticle slurry.
在又一个具体的实施方案中,所述pH调节剂可以选自盐酸或氨溶液,以用于增加颗粒稳定性,以使得所述纳米颗粒浆料的pH值为7至8。In yet another specific embodiment, the pH adjuster may be selected from hydrochloric acid or ammonia solution for increasing particle stability so that the pH of the nanoparticle slurry is 7-8.
在一个优选实施方案中,所述pH调节剂为所述纳米颗粒浆料总重量的0.1重量%至0.5重量%。In a preferred embodiment, the pH regulator is 0.1% to 0.5% by weight of the total weight of the nanoparticle slurry.
在又一个具体的实施方案中,所述助剂可以包括紫外线吸收剂、流平剂、消泡剂和成膜剂。In yet another specific embodiment, the additives may include UV absorbers, leveling agents, defoamers, and film formers.
在一个优选的实施方案中,所述紫外线吸收剂可以是包括苯基和/或C=N基的化合物,以阻隔紫外光并延缓涂料化合物的光氧化。本领域技术人员会知道,本发明中采用的大部分等离子体纳米颗粒并不具有吸收紫外光的能力,本发明的涂料组合物通过在其中添加紫外线吸收剂来隔绝几乎所有紫外光,例如至少98%的紫外光。In a preferred embodiment, the ultraviolet absorber may be a compound including a phenyl group and/or a C=N group, so as to block ultraviolet light and delay photooxidation of the coating compound. Those skilled in the art will know that most of the plasmonic nanoparticles used in the present invention do not have the ability to absorb ultraviolet light, and the coating composition of the present invention can block almost all ultraviolet light by adding a ultraviolet absorber therein, such as at least 98 % UV light.
在一个更优选的实施方案中,所述紫外线吸收剂可以选自二苯甲酮类、苯并三唑类、三嗪类、水杨酸酯类有机物质中的至少一种。紫外线吸收剂中的共轭的π电子结构是该物质具有吸收紫外线能力的原因。例如,紫外线吸收剂中如含有邻位羟基,其可与氮或氧形成螯合环。在光照作用下,因使螯合环打开所吸收能量恰好与290nm至400nm波段的紫外光所具有的能量近似,所以可达到吸收紫外光的目的。In a more preferred embodiment, the ultraviolet absorber may be selected from at least one of benzophenones, benzotriazoles, triazines, and salicylate organic substances. The conjugated π-electron structure in the ultraviolet absorber is the reason why the substance has the ability to absorb ultraviolet rays. For example, if an ortho hydroxyl group is contained in the ultraviolet absorber, it can form a chelate ring with nitrogen or oxygen. Under the action of light, the energy absorbed by opening the chelate ring is just similar to the energy of ultraviolet light in the 290nm to 400nm band, so the purpose of absorbing ultraviolet light can be achieved.
因此,在一个更具体的实施方案中,所述紫外线吸收剂为选自下式(I)的双(1,2,2,6,6-五甲基-4-哌啶基)-葵二酸酯、下式(II)的苯并三唑、下式(III)的2-羟基-4甲氧基二苯甲酮、和下式(IV)的N-(乙氧基羰基苯基)-N’-甲基-苯基甲脒中的一种或者多种。Therefore, in a more specific embodiment, the ultraviolet absorber is bis(1,2,2,6,6-pentamethyl-4-piperidinyl)-decanediol selected from the following formula (I): ester, benzotriazole of the following formula (II), 2-hydroxyl-4 methoxybenzophenone of the following formula (III), and N-(ethoxycarbonylphenyl) of the following formula (IV) -One or more of N'-methyl-phenylformamidines.
在又一个优选的实施方案中,所述流平剂可以选自丙烯酸酯共聚物和非反应性聚醚改性聚硅氧烷中的至少一种,以用于消除涂料在施用过程中出现的各种可能的缺损。In yet another preferred embodiment, the leveling agent can be selected from at least one of acrylate copolymers and non-reactive polyether-modified polysiloxanes, so as to eliminate the unevenness of the coating during application. Various possible defects.
在又一个优选的实施方案中,所述消泡剂可以选自聚硅氧烷-聚醚共聚物、辛醇、磷酸三丁酯、磷酸三苯酯和乳化甲基硅氧烷中的至少一种,以用于消除涂料制备过程中产生的气泡。In yet another preferred embodiment, the defoamer can be selected from at least one of polysiloxane-polyether copolymer, octanol, tributyl phosphate, triphenyl phosphate and emulsified methyl siloxane Type, used to eliminate air bubbles generated during paint preparation.
在又一个优选的实施方案中,所述成膜剂可以选自乙二醇醚溶剂、乙二醇酯溶剂和二丙二醇丁醚中的至少一种,以用于促进成膜和防止干燥涂料在固化过程中开裂和破损。In yet another preferred embodiment, the film-forming agent can be selected from at least one of glycol ether solvents, ethylene glycol ester solvents, and dipropylene glycol butyl ether, so as to promote film-forming and prevent dry coatings in Cracking and breakage during curing.
在一个更优选的实施方案中,所述紫外线吸收剂、所述流平剂、所述消泡剂和所述成膜剂量以所述涂料组合物的总重量计可以分别为1重量至10重量%、0.01重量至1重量%、0.01重量至1重量%和0.5重量至3重量%。In a more preferred embodiment, the amount of the ultraviolet absorber, the leveling agent, the defoamer and the film former can be 1 to 10 weights respectively based on the total weight of the coating composition %, 0.01 to 1 wt%, 0.01 to 1 wt%, and 0.5 to 3 wt%.
通过在本发明的涂料组合物中使用经表面改性的等离子体纳米颗粒或特定类型的等离子体纳米颗粒的组合,不仅能够选择性地吸收近红外区域波长范围的光以进行隔热,同时保持涂层的可见光透射率,进而最终赋予建筑窗户和幕墙优异的隔热性能。By using surface-modified plasmonic nanoparticles or a combination of specific types of plasmonic nanoparticles in the coating composition of the present invention, it is not only possible to selectively absorb light in the wavelength range of the near-infrared region for thermal insulation, while maintaining The visible light transmittance of the coating, which in turn endows building windows and curtain walls with excellent thermal insulation properties.
在第四方面,提供了一种隔热件,所述隔热件包括透明基材和涂覆于所述透明基材的表面的第三方面所述的涂料组合物。In a fourth aspect, there is provided a heat insulation element, the heat insulation element comprising a transparent substrate and the coating composition according to the third aspect coated on the surface of the transparent substrate.
在一个具体的实施方案中,所述隔热件是透明的。In a particular embodiment, said insulation is transparent.
在一个优选的实施方案中,所述隔热件具有不低于70%的可见光透射率。In a preferred embodiment, the thermal insulation has a visible light transmittance of not less than 70%.
在一个具体的实施方案中,所述涂覆于所述透明基材的表面的涂料组合物的厚度为10微米至15微米。In a specific embodiment, the coating composition coated on the surface of the transparent substrate has a thickness of 10 microns to 15 microns.
在一个具体的实施方案中,所述隔热件吸收至少98%的紫外光。In a specific embodiment, said thermal barrier absorbs at least 98% of ultraviolet light.
在一个优选的实施方案中,所述隔热件吸收至少99%的紫外光。In a preferred embodiment, the thermal barrier absorbs at least 99% of ultraviolet light.
在一个具体的实施方案中,所述隔热件吸收至少70%的近红外光。In a specific embodiment, said insulation absorbs at least 70% of near infrared light.
在一个进一步具体的实施方案中,所述隔热件吸收至少80%的近红外光。In a further specific embodiment, said insulation absorbs at least 80% of near infrared light.
在一个更进一步具体的实施方案中,所述隔热件吸收约90%的近红外光。In a still further specific embodiment, said thermal barrier absorbs about 90% of near infrared light.
在又一个实施方案中,所述透明基材是玻璃。由此制备的隔热玻璃的表面上涂覆的隔热涂层可以吸收太阳光谱中的不低于98%、甚至不低于99%的紫外光和不低于70%、甚至90%的近红外光,有效地屏蔽热量,进而有效地保持室内温度,阻隔或减少环境温度的影响,实现8℃至10℃的建筑物室内外温差。同时,该隔热玻璃具有至少70%的可见光透射率,并由此具有应用于建筑窗户和幕墙的潜力,由此为建筑节能提供了一种理想的潜在候选材料。In yet another embodiment, the transparent substrate is glass. The heat insulating coating coated on the surface of the heat insulating glass thus prepared can absorb not less than 98%, even not less than 99% of ultraviolet light and not less than 70%, or even 90% of near ultraviolet light in the solar spectrum. Infrared light can effectively shield the heat, thereby effectively maintaining the indoor temperature, blocking or reducing the influence of the ambient temperature, and achieving an indoor and outdoor temperature difference of 8°C to 10°C in the building. At the same time, the insulating glass has a visible light transmittance of at least 70%, and thus has the potential to be applied to building windows and curtain walls, thus providing an ideal potential candidate material for building energy saving.
如前所述,所述隔热件主要通过涂覆在透明基材表面的本发明的涂料组合物中的具有中空核壳结构的纳米微球或至少两种等离子体纳米颗粒的组合选择性阻隔/吸收太阳光谱中的近红外光来实现隔热性能。可以通过本领域技术人员熟知的简单工艺以较低成本制造本发明的隔热件。例如,可以通过传统的涂布工艺将本发明的涂料组合物涂布于大面积基材如玻璃基材上,经固化后形成一层厚度为10微米至15微米的均匀的隔热涂层,该涂层使用寿命长、稳定性好、且易于维护,由此获得由涂料组合物的协同效应带来的经济效益和社会效益。As mentioned above, the heat shield is mainly selectively blocked by nanospheres with a hollow core-shell structure or a combination of at least two plasmonic nanoparticles in the coating composition of the present invention coated on the surface of the transparent substrate. /Absorbs near-infrared light in the solar spectrum to achieve thermal insulation properties. The thermal insulation of the present invention can be manufactured at relatively low cost by simple processes well known to those skilled in the art. For example, the coating composition of the present invention can be coated on a large-area substrate such as a glass substrate by a traditional coating process, and after curing, a layer of uniform thermal insulation coating with a thickness of 10 microns to 15 microns can be formed. The coating has long service life, good stability and easy maintenance, thereby obtaining economic and social benefits brought by the synergistic effect of the coating composition.
在第五方面,提供了一种制备第三方面所述的涂料组合物的方法,其包括:In a fifth aspect, there is provided a method for preparing the coating composition described in the third aspect, comprising:
(1)制备纳米颗粒浆料,其中将至少一种等离子体纳米颗粒、分散剂、pH调节剂分散于去离子水中,经搅拌、球磨、超声处理形成纳米颗粒浆料;(1) preparing a nanoparticle slurry, wherein at least one plasma nanoparticle, a dispersant, and a pH regulator are dispersed in deionized water, and the nanoparticle slurry is formed through stirring, ball milling, and ultrasonic treatment;
(2)将所得纳米颗粒浆料加入至水性树脂中,经搅拌形成初始隔热涂料;以及(2) adding the obtained nanoparticle slurry into the water-based resin, and stirring to form an initial thermal insulation coating; and
(3)在所述初始隔热涂料中加入助剂,形成最终的涂料组合物。(3) Adding additives to the initial thermal insulation paint to form a final paint composition.
值得注意的是,在制备该涂料组合物的过程中,需避免直接将未经分散的纳米颗粒直接与水性树脂混合,因为纳米颗粒浆料的分散性在很大程度上影响着最终的涂料组合物的综合性能,所以必须先将纳米颗粒制备成分散均一的浆料,然后再与树脂和助剂混合制备成涂料。It is worth noting that in the process of preparing the coating composition, it is necessary to avoid directly mixing the undispersed nanoparticles with the water-based resin, because the dispersibility of the nanoparticle slurry affects the final coating composition to a large extent Therefore, the nanoparticles must be prepared into a uniformly dispersed slurry, and then mixed with resin and additives to prepare a coating.
对于多种助剂的添加顺序,本发明的涂料组合物并无严格规定,但必需在添加每种助剂后有足够的机械搅拌时间以保证混合均匀。本发明的上述制备方法的一系列步骤均为本领域熟知的制备分散性、均一性良好的涂料的方法。The coating composition of the present invention has no strict regulations on the order of adding various additives, but there must be sufficient mechanical stirring time after adding each additive to ensure uniform mixing. A series of steps in the above-mentioned preparation method of the present invention are methods well known in the art for preparing coatings with good dispersibility and uniformity.
实施例Example
在下述实施例中,本发明人制备了包括具有中空核壳结构的纳米微球的涂料组合物和分别包括一种、两种和三种等离子体纳米颗粒的涂料组合物,并检测了它们作为玻璃涂层的相关隔热性质。In the following examples, the inventors prepared coating compositions comprising nanospheres with a hollow core-shell structure and coating compositions comprising one, two and three plasmonic nanoparticles, respectively, and tested them as Relevant insulating properties of glass coatings.
如无特殊说明,其中采用的试验方法均为常规方法,并且如无特殊说明,下述实施例中所用的试验材料均为自常规化试剂商店购买所得。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。Unless otherwise specified, the test methods adopted herein are conventional methods, and unless otherwise specified, the test materials used in the following examples are purchased from conventional reagent stores. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention.
应注意,本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,而并非旨在限制本发明。上文的发明内容部分以及下文的详细描述仅为具体阐释本发明之目的,无意于以任何方式对本发明进行限制。在不背离本发明的精神和主旨的情况下,本发明的范围由随附的权利要求书确定。It should be noted that the terms used in the description of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The summary of the invention above and the detailed description below are only for the purpose of specifically illustrating the present invention, and are not intended to limit the present invention in any way. Without departing from the spirit and substance of the invention, the scope of the invention is determined by the appended claims.
实施例1:ATO@介孔纳米二氧化硅的制备与光学性能表征Example 1: Preparation and optical property characterization of ATO@mesoporous nano-silica
参考图2,中空结构的ATO@介孔纳米二氧化硅的示例性制备流程如下:Referring to Figure 2, an exemplary preparation process of hollow-structured ATO@mesoporous nano-silica is as follows:
1.制备聚苯乙烯@ATO微球1. Preparation of polystyrene@ATO microspheres
称取10克聚苯乙烯球、9克氨水和100毫升乙醇加入到三颈烧瓶中,并将含有等离子体金属盐前驱体液SnCl2·2H2O及SbCl3、乙醇和催化剂的混合液逐滴加入到三颈烧瓶中,并使其在80℃反应6小时。待反应体系冷却至室温后,对所得的微球进行离心,乙醇洗涤三次,60℃烘干干燥12小时,之后可得到聚苯乙烯@ATO微球,收集静置待下一步反应。Weigh 10 grams of polystyrene balls, 9 grams of ammonia water and 100 milliliters of ethanol into a three-necked flask, and drop the mixed solution containing plasma metal salt precursor liquid SnCl 2 2H 2 O and SbCl 3 , ethanol and catalyst It was added to a three-necked flask, and allowed to react at 80° C. for 6 hours. After the reaction system was cooled to room temperature, the obtained microspheres were centrifuged, washed three times with ethanol, and dried at 60°C for 12 hours. After that, polystyrene@ATO microspheres could be obtained, which were collected and left to stand for the next reaction.
2.制备聚苯乙烯@ATO@纳米二氧化硅微球2. Preparation of polystyrene@ATO@nano silica microspheres
将第一步得到的10克聚苯乙烯@等离子体粒子微球超声分散于40毫升异丙醇及10毫升去离子水的混合液中,加入一定比例的氨水调节其PH值到8.0。之后加入0.1克十六烷基三甲基溴化铵,在25℃搅拌溶解后再加入1毫升的正硅酸四乙酯,反应3小时后停止反应。进行120℃烘干样品后获得聚苯乙烯@ATO@纳米二氧化硅微球。Ultrasonic disperse 10 grams of polystyrene@plasma particle microspheres obtained in the first step into a mixture of 40 milliliters of isopropanol and 10 milliliters of deionized water, and add a certain proportion of ammonia water to adjust its pH value to 8.0. Afterwards, 0.1 g of cetyltrimethylammonium bromide was added, stirred and dissolved at 25° C., and then 1 ml of tetraethyl orthosilicate was added, and the reaction was stopped after 3 hours of reaction. After drying the samples at 120°C, polystyrene@ATO@nano silica microspheres were obtained.
3.制备ATO@介孔纳米二氧化硅中空芯壳结构微球3. Preparation of ATO@mesoporous nano-silica hollow core-shell microspheres
将上述粉末置于马弗炉中并在500℃煅烧,以去除聚苯乙烯和十六烷基三甲基溴化铵模板剂,即可获得ATO@介孔纳米二氧化硅中空芯壳结构微球。The above powder is placed in a muffle furnace and calcined at 500°C to remove polystyrene and cetyltrimethylammonium bromide template agent, and then ATO@mesoporous nano-silica hollow core-shell microstructure can be obtained. ball.
4.对步骤3得到的ATO@介孔纳米二氧化硅中空芯壳结构微球进行结构表征。4. Structural characterization of the ATO@mesoporous nano-silica hollow core-shell microspheres obtained in
图3(a)示出了呈破裂状态(仅出于说明纳米微球内部结构的目的)的ATO@介孔二氧化硅纳米微球,可以观察到通过上述方法制备得到的ATO@介孔纳米二氧化硅中空芯壳结构微球的外壳厚度肉眼清晰可见,壳材表面粗糙由不同大小介孔状的球形颗粒覆盖。由图3(c)可以观察到通过上述方法制备得到的ATO@介孔纳米二氧化硅中空芯壳结构微球的结构呈现中空形态,核壳结构分明。Figure 3(a) shows the ATO@mesoporous silica nanospheres in a ruptured state (only for the purpose of illustrating the internal structure of the nanospheres), and the ATO@mesoporous nanospheres prepared by the above method can be observed The shell thickness of the silica hollow core-shell microspheres is clearly visible to the naked eye, and the rough surface of the shell material is covered by mesoporous spherical particles of different sizes. From Figure 3(c), it can be observed that the structure of the ATO@mesoporous nano-silica hollow core-shell microspheres prepared by the above method is hollow, and the core-shell structure is distinct.
实施例2:ITO@介孔纳米二氧化硅的制备与光学性能表征Example 2: Preparation and optical property characterization of ITO@mesoporous nano-silica
同样参考图2,中空结构的ITO@介孔纳米二氧化硅的示例性制备流程如下:Referring also to Figure 2, the exemplary preparation process of ITO@mesoporous nano-silica with hollow structure is as follows:
1.制备聚苯乙烯@ITO微球1. Preparation of polystyrene@ITO microspheres
称取10克聚苯乙烯球、9克氨水和100毫升乙醇加入到三颈烧瓶中,并将含有等离子体金属盐前驱体液In(NO3)3·5H2O及SnCl4·5H2O、乙醇和催化剂的混合液逐滴加入到三颈烧瓶中,并使其在80℃反应6小时。待反应体系冷却至室温后,对所得的微球进行离心,乙醇洗涤三次,60℃烘干干燥12小时,之后可得到聚苯乙烯@ITO微球,收集静置待下一步反应。Weigh 10 grams of polystyrene balls, 9 grams of ammonia water and 100 milliliters of ethanol into a three-necked flask, and add plasma metal salt precursor liquid In(NO 3 ) 3 5H 2 O and SnCl 4 5H 2 O, The mixed solution of ethanol and catalyst was added dropwise into the three-necked flask, and allowed to react at 80° C. for 6 hours. After the reaction system was cooled to room temperature, the obtained microspheres were centrifuged, washed three times with ethanol, and dried at 60°C for 12 hours. After that, polystyrene@ITO microspheres could be obtained, which were collected and left to stand for the next reaction.
2.制备聚苯乙烯@ITO@纳米二氧化硅微球2. Preparation of polystyrene@ITO@nano silica microspheres
将第一步得到的10克聚苯乙烯@ITO微球超声分散于80毫升异丙醇及10毫升去离子水的混合液中,加入一定比例的氨水调节其PH值到8.0。之后加入0.1克十六烷基三甲基溴化铵,在25℃搅拌溶解后再加入1毫升的正硅酸四乙酯,反应3小时后停止反应。进行120℃烘干样品后获得聚苯乙烯@ITO@纳米二氧化硅微球。10 grams of polystyrene@ITO microspheres obtained in the first step were ultrasonically dispersed in a mixture of 80 milliliters of isopropanol and 10 milliliters of deionized water, and a certain proportion of ammonia water was added to adjust the pH value to 8.0. Afterwards, 0.1 g of cetyltrimethylammonium bromide was added, stirred and dissolved at 25° C., and then 1 ml of tetraethyl orthosilicate was added, and the reaction was stopped after 3 hours of reaction. After drying the sample at 120°C, polystyrene@ITO@nano silica microspheres were obtained.
3.制备ITO@介孔纳米二氧化硅中空芯壳结构微球3. Preparation of ITO@mesoporous nano-silica hollow core-shell microspheres
将上述粉末置于马弗炉中并在500℃煅烧,以去除聚苯乙烯和十六烷基三甲基溴化铵模板剂,即可获得ITO@介孔纳米二氧化硅中空芯壳结构微球。The above powder is placed in a muffle furnace and calcined at 500°C to remove polystyrene and hexadecyltrimethylammonium bromide template agent, and the ITO@mesoporous nano-silica hollow core-shell structure microstructure can be obtained. ball.
4.对步骤3得到的ITO@介孔纳米二氧化硅中空芯壳结构微球进行结构表征,得到如图3(b)所示的SEM谱图及图(d)所示的TEM谱图。4. Structural characterization of the ITO@mesoporous nano-silica hollow core-shell microspheres obtained in
由图3(b)可观察到通过上述方法制备得到的ITO@介孔纳米二氧化硅中空芯壳结构微球的形貌呈完整球形状,壳材表面粗糙,由不同大小介孔状的球形颗粒覆盖。由图3(d)可观察到该ITO@介孔纳米二氧化硅中空芯壳结构微球的结构呈现中空形态,核壳结构分明。From Figure 3(b), it can be observed that the morphology of the ITO@mesoporous nano-silica hollow core-shell structure microspheres prepared by the above method is a complete spherical shape, and the surface of the shell material is rough. Granular coverage. From Figure 3(d), it can be observed that the structure of the ITO@mesoporous nano-silica hollow core-shell structure microspheres presents a hollow shape, and the core-shell structure is distinct.
实施例3:涂料组合物的制备Embodiment 3: the preparation of coating composition
参考图4中给出的工艺流程,根据下表1中给出的各个组分的浓度和体积,制备本发明的示例性涂料组合物1-5。Referring to the process flow shown in FIG. 4, Exemplary Coating Compositions 1-5 of the present invention were prepared according to the concentration and volume of each component given in Table 1 below.
首先,从步骤101开始,将具有中空核壳结构的纳米微球(或等离子体纳米颗粒的组合)、分散剂、pH调节剂和去离子水混合并搅拌30分钟至1小时,形成混合好的悬浮液。First, starting from
然后,在步骤102中,通过以500rpm的速度研磨悬浮液24小时并以25%的振幅超声处理30分钟,从而分散混合好的悬浮液,形成分散良好的纳米颗粒浆料。Then, in
接着,在步骤103中,将分散良好的纳米颗粒浆料加入到水性树脂中,然后以600rpm的速度充分混合,形成初始隔热涂料。Next, in
最后,在步骤104中,加入涂料助剂,并以1000转/分的速度与初始隔热涂料混合,以形成可施用于玻璃基板表面的终末透明隔热涂料。Finally, in
实施例4:涂料组合物的可见光透射率Embodiment 4: Visible light transmittance of coating composition
将实施例3中制备的涂料组合物1-5涂覆在玻璃基板的表面上,形成厚度约为10-15微米的涂层,得到相应的隔热玻璃1-5。The coating composition 1-5 prepared in Example 3 was coated on the surface of the glass substrate to form a coating with a thickness of about 10-15 micrometers to obtain the corresponding insulating glass 1-5.
通过日立UH4150对隔热玻璃进行紫外-可见-近红外(UV-Vis-NIR)透射光谱检测。使用积分球检测机制,可见-近红外(Vis-NIR)分光光度计的波长范围为200nm至2600nm,结果参见图5和图6。Ultraviolet-visible-near-infrared (UV-Vis-NIR) transmission spectrum detection of insulating glass was carried out by Hitachi UH4150. Using the integrating sphere detection mechanism, the visible-near infrared (Vis-NIR) spectrophotometer has a wavelength range of 200nm to 2600nm, see Figure 5 and Figure 6 for the results.
由图5可知,玻璃内表面涂层无论是仅包括一种纳米颗粒,还是包括两种或者三种纳米颗粒,均具有不低于60%的可见光透过率。但是,仅包括ATO一种纳米颗粒的涂料组合物1在红外光谱范围800-2600nm仍有低矮的透射峰,而包括两种或者三种纳米颗粒的涂料组合物2和3则仅具有40%的红外光透过率,表现出对近红外光谱较弱的阻隔能力。It can be seen from FIG. 5 that the visible light transmittance of the glass inner surface coating is not lower than 60%, no matter whether it includes only one kind of nanoparticles, or includes two or three kinds of nanoparticles. However, the
由图6可知,涂覆有实施例3中制备的涂料组合物4(包括ATO@介孔二氧化硅纳米微球的涂料组合物)的3mm隔热玻璃的紫外可见光及近红外透射光谱表现出在紫外光波段200-400nm有至少98%的阻隔率,在可见光波段400-800nm有至少70%的透过率,在大于1200nm的近红外波段有至少80%的阻隔率;涂覆有实施例3中制备的涂料组合物5(包括ITO@介孔二氧化硅纳米微球的涂料组合物)的3mm隔热玻璃的紫外可见光及近红外透射光谱表现出在紫外光波段200-400nm有至少98%的阻隔率,在可见光波段400-800nm有至少70%的透过率,在大于1000nm的近红外波段有至少90%的阻隔率,两者均表现出对近红外光谱较强的阻隔能力。As can be seen from Figure 6, the UV-visible and near-infrared transmission spectra of the 3mm insulating glass coated with the
实施例5:涂料组合物的隔热性能Example 5: Thermal insulation performance of coating composition
通过自制的测试装置研究了本发明实施例4制备的隔热玻璃3-5的隔热性能。如图7a所示,所述测试装置由一个250W红外灯(波长范围为760nm至3000nm)、一个带有由可更换玻璃覆盖的两个窗口的隔热室和温度数据记录器组成。分别检测3mm的未涂覆玻璃和实施例4中制得的隔热玻璃3-5的隔热室的内外温差,结果参见图7(b)-7(e)。同时利用LS182太阳膜测试仪对未涂覆隔热玻璃和实施例4中制得的隔热玻璃3和5进行紫外可见光及近红外阻隔率测试,结果如图8所示。The heat insulation performance of the heat insulating glass 3-5 prepared in Example 4 of the present invention was studied by a self-made test device. As shown in Figure 7a, the test setup consisted of a 250W infrared lamp (wavelength range 760nm to 3000nm), an insulated chamber with two windows covered by replaceable glass, and a temperature data logger. The temperature difference between the inside and outside of the heat-insulating chamber of the uncoated glass of 3 mm and the heat-insulating glass 3-5 prepared in Example 4 were respectively detected, and the results are shown in Fig. 7(b)-7(e). At the same time, LS182 solar film tester was used to test the UV-visible light and near-infrared rejection rate of the uncoated heat-insulating glass and the heat-insulating
如图7(b)和图7(c)所示,对于未涂覆玻璃(普通玻璃)的隔热室(图7(b)),测试腔体内(3)温度均高于普通玻璃面(1)(朝测试腔体外)及普通玻璃面(2)(朝测试腔体内)的温度,以测试腔体内(3)的温度最高,约为42℃。而对于具有涂料组合物3的隔热玻璃(图7(c)),安装有普通玻璃的测试腔体内(3)的温度则远低于隔热玻璃的表面内(5)外(4)。并且比较发现,隔热玻璃的隔热腔体内的温度与未涂覆玻璃的隔热室内温度的差值约为5℃,这证明了当本发明的涂料组合物3涂覆于玻璃表面时,能够表现出优异的隔热性能,可以有效地保持室内温度,阻隔或减少环境温度的影响,但涂层本身温度过高,这意味着在该隔热玻璃的长期使用中可能存在降解涂层的风险,从而影响涂层的服役寿命。As shown in Figure 7(b) and Figure 7(c), for the heat-insulated chamber (Figure 7(b)) of uncoated glass (ordinary glass), the temperature in the test chamber (3) is higher than that of the ordinary glass surface ( 1) (toward the outside of the test chamber) and the temperature of the ordinary glass surface (2) (toward the interior of the test chamber), the temperature in the test chamber (3) is the highest, about 42°C. However, for the insulating glass with coating composition 3 ( FIG. 7( c )), the temperature inside ( 3 ) of the test chamber installed with ordinary glass is much lower than that inside ( 5 ) and outside ( 4 ) of the surface of the insulating glass. And it was found by comparison that the difference between the temperature in the heat-insulated cavity of the heat-insulated glass and the temperature in the heat-insulated chamber of the uncoated glass is about 5°C, which proves that when the
如图7(d)和图7(e)所示,对于涂覆有涂料组合物4的玻璃隔热室(图7(d)),安装有普通玻璃的测试腔体内(3)温度与涂覆玻璃面(4)(朝测试腔体外)及普通玻璃面(5)(朝测试腔体内)的温度趋近,并且比较发现,隔热玻璃的隔热腔体内的温度与未涂覆玻璃的隔热室内温度的差值约为6℃;对于涂覆有涂料组合物5的隔热玻璃(图7(e)),隔热玻璃的表面内(5)外(4)的温度竟低于安装有普通玻璃的测试腔体内(3)的温度,并且比较发现,隔热玻璃的隔热腔体内的温度与未涂覆玻璃的隔热室内温度的差值约为8.5℃。以上数据证明了当本发明的涂料组合物4-5涂覆于玻璃表面时,不仅能够表现出优异的隔热性能,涂层本身也更具备良好的散热性能,这使得隔热玻璃的服役寿命得以大大提升,展现优异的市场应用潜力。As shown in Figure 7(d) and Figure 7(e), for the glass heat-insulated chamber (Fig. 7(d)) coated with coating composition 4, the temperature in the test chamber (3) with ordinary glass is installed with the coating The temperature of the glass-coated surface (4) (towards the outside of the test chamber) and the ordinary glass surface (5) (towards the interior of the test chamber) approached, and a comparison found that the temperature in the heat-insulated chamber of the heat-insulating glass was the same as that of the uncoated glass The temperature difference in the heat-insulating chamber is about 6°C; for the heat-insulating glass coated with coating composition 5 (Fig. 7(e)), the temperature inside (5) and outside (4) of the surface of the heat-insulating glass is unexpectedly lower than The temperature in the test chamber (3) installed with ordinary glass was compared and found that the difference between the temperature in the heat-insulated chamber with heat-insulated glass and the temperature in the heat-insulated chamber with uncoated glass was about 8.5°C. The above data prove that when the coating composition 4-5 of the present invention is coated on the glass surface, not only can it show excellent heat insulation performance, but the coating itself also has good heat dissipation performance, which makes the service life of heat insulating glass Can be greatly improved, showing excellent market application potential.
如图8(a)-8(c)所示,对于普通的厚度为3mm的未涂覆玻璃(图8(a)),其在紫外光波长365nm有14.4%的阻隔率,在可见光波段400-800nm有88.9%的透过率,在1400nm的近红外波长有17.7%的阻隔率。相比于3mm未涂覆玻璃,涂覆有实施例3中制备的涂料组合物3的3mm隔热玻璃(图8(b))在紫外光波长365nm有96.9%的阻隔率,在可见光波段400-800nm有79.9%的透过率,在1400nm的近红外波长有84.2%的阻隔率。然而涂覆有实施例3中制备的涂料组合物5(包括ITO@介孔二氧化硅纳米微球的涂料组合物)的3mm隔热玻璃(图8(c))在紫外光波长365nm有98.4%的阻隔率,在可见光波段400-800nm有78.1%的透过率,在1400nm的近红外波长有93.8%的阻隔率,在所有涂料组合物为最优的选择。As shown in Figures 8(a)-8(c), for a common uncoated glass with a thickness of 3mm (Figure 8(a)), it has a rejection rate of 14.4% in the ultraviolet wavelength of 365nm, and a visible light wavelength of 400 -800nm has a transmittance of 88.9%, and a near-infrared wavelength of 1400nm has a rejection rate of 17.7%. Compared with 3mm uncoated glass, the 3mm insulating glass (Fig. 8(b)) coated with the
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