CN115698440A - Work support system and work support method - Google Patents
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Abstract
能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。在作业辅助系统(1)中,通过机器引导的功能对操作员的作业进行辅助,具有:传感器部(11A、11B、11C),其由工程机械(2)的可动部(4、5、6)保持且取得可动部(4、5、6)的姿态信息;控制部(12),其通过与传感器部(11A、11B、11C)的数据通信,收集由传感器部(11A、11B、11C)所取得的姿态信息;便携信息终端装置(13),其通过由控制部(12)收集到的姿态信息计算出达到施工目标的可动量;以及通知部(14),其将由便携信息终端装置(13)计算出的达到施工目标的可动量通知给工程机械(2)的操作员。
It can simply and flexibly import machine-guided functions, and further upgrade the version of machine-guided functions as needed. In the work assisting system (1), the work of the operator is assisted by the machine-guided function, and includes: sensor parts (11A, 11B, 11C), which are controlled by the movable parts (4, 5, 6) Hold and obtain the posture information of the movable part (4, 5, 6); the control part (12), which collects the data from the sensor part (11A, 11B, 11C) through data communication with the sensor part (11A, 11B, 11C). 11C) the obtained posture information; the portable information terminal device (13), which calculates the movable amount to reach the construction target through the posture information collected by the control part (12); The movable amount calculated by the device (13) to reach the construction target is notified to the operator of the construction machine (2).
Description
技术领域technical field
本发明涉及一种作业辅助系统、作业辅助方法,该作业辅助系统、作业辅助方法能够应用于例如液压挖掘机。The present invention relates to an operation assistance system and an operation assistance method, which can be applied to, for example, a hydraulic excavator.
背景技术Background technique
在现有技术中提供一种编入有机器引导的功能的工程机械(所谓的ICT工程机械)。In the prior art construction machines (so-called ICT construction machines) incorporating machine-guided functionality are provided.
在此,机器引导是利用全站仪(TS:Total Station)、GNSS(Global NavigationSatellite System:全球导航卫星系统)等测量技术,向操作员提供达到施工目标值的信息并支持工程机械的操作的技术。根据该机器引导,能够适当地辅助操作员的作业,从而提高作业效率、安全性、作业精度。Here, the machine guidance is a technology that provides information to the operator to achieve the construction target value and supports the operation of the construction machine by using measurement technologies such as the total station (TS: Total Station) and GNSS (Global Navigation Satellite System: Global Navigation Satellite System) . According to the machine guidance, the operator's work can be appropriately assisted, and work efficiency, safety, and work precision can be improved.
针对这种ICT工程机械,在专利文献1中提出了一种技术方案,对能够高精度地掌握工程机械的倾角等的技术进行了研究。Patent Document 1 proposes a technical solution for such an ICT construction machine, and studies a technology capable of accurately grasping the inclination angle of the construction machine and the like.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2019-105160号公报Patent Document 1: Japanese Patent Laid-Open No. 2019-105160
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
但是,在工程机械中,希望能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。However, in construction machinery, it is desired to be able to easily and flexibly introduce machine-guided functions, and further upgrade the version of machine-guided functions as needed.
然而,在现有技术的工程机械中,存在难以简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级的问题。However, in conventional construction machines, there is a problem that it is difficult to simply and flexibly introduce machine-guided functions, and further upgrade the version of the machine-guided functions as needed.
本发明是考虑到以上问题而作出的,其目的在于,提出一种能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级的作业辅助系统、作业辅助方法。The present invention was made in consideration of the above problems, and an object of the present invention is to propose a work support system and a work support method that can easily and flexibly introduce machine-guided functions, and further upgrade the version of the machine-guided functions as needed.
用于解决课题的手段means to solve the problem
为了解决所述技术问题,在技术方案1中涉及一种作业辅助系统,通过机器引导的功能对操作员的作业进行辅助,具有:In order to solve the above technical problem, technical solution 1 relates to a job assisting system, which assists the operator's job through a machine-guided function, and has:
传感器部,其由工程机械的可动部保持且取得姿态信息;A sensor unit that is held by a movable unit of a construction machine and acquires attitude information;
控制部,其通过与所述传感器部的数据通信,收集由所述传感器部所取得的所述姿态信息;a control unit that collects the posture information acquired by the sensor unit through data communication with the sensor unit;
便携信息终端装置,其通过由所述控制部收集到的所述姿态信息计算出达到施工目标的可动量;以及a portable information terminal device that calculates a movable amount to reach a construction target from the posture information collected by the control unit; and
通知部,其将由所述便携信息终端装置计算出的达到施工目标的可动量通知给所述工程机械的操作员。A notification unit notifies an operator of the construction machine of the movable amount calculated by the portable information terminal device to reach a construction target.
根据技术方案1的结构,通过由便携信息终端装置计算出达到施工目标的可动量,能够简单地对用于该运算处理的软件和硬件进行版本升级。另外,由此也能够根据需要安装传感器部,进一步对其进行更换、追加。由此,能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。According to the configuration of claim 1, by calculating the movable amount to achieve the construction target by the mobile information terminal device, the software and hardware used for the arithmetic processing can be easily upgraded. In addition, it is also possible to attach the sensor unit as necessary, and further replace or add the sensor unit. In this way, it is possible to simply and flexibly introduce the functions guided by the machine, and further upgrade the version of the functions guided by the machine as needed.
在技术方案2中,根据技术方案1的结构,In technical solution 2, according to the structure of technical solution 1,
所述控制部通过与所述传感器部的无线通信实现的所述数据通信,收集所述姿态信息。The control unit collects the posture information through the data communication by wireless communication with the sensor unit.
根据技术方案2的结构,能够简化传感器部的设置、更换,由此能够简单地将机器引导的功能导入现有的工作设备,进一步提高机器引导的功能。According to the structure of Claim 2, installation and replacement|exchange of a sensor part can be simplified, and the function of machine guidance can be easily introduced into an existing work machine by this, and the function of machine guidance can be further improved.
在技术方案3中涉及一种作业辅助方法,通过机器引导的功能对操作员的作业进行辅助,The
通过由工程机械的可动部保持的传感器部取得姿态信息,Attitude information is acquired by the sensor unit held by the movable part of the construction machine,
由便携信息终端装置根据所述姿态信息计算出达到施工目标的可动量,The portable information terminal device calculates the movable amount to reach the construction target according to the posture information,
将计算出的达到施工目标的可动量通知给工程机械的操作员。The operator of the construction machine is notified of the calculated movable amount to achieve the construction target.
根据技术方案3的结构,通过由便携信息终端装置计算出达到施工目标的可动量,能够简单地对用于该运算处理的软件和硬件进行版本升级。另外,由此也能够根据需要安装传感器部,进一步对其进行更换、追加。由此,能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。According to the configuration of
发明效果Invention effect
根据本发明,能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。According to the present invention, machine-guided functions can be introduced simply and flexibly, and further version upgrades of machine-guided functions can be performed as required.
附图的简单说明A brief description of the drawings
图1是表示本发明的第1实施方式所涉及的作业辅助系统的图。FIG. 1 is a diagram showing a work assistance system according to a first embodiment of the present invention.
图2是图1的作业辅助系统的框图。FIG. 2 is a block diagram of the work assistance system of FIG. 1 .
图3是表示通知部的俯视图。Fig. 3 is a plan view showing a notification unit.
具体实施方式Detailed ways
〔第1实施方式〕[First Embodiment]
图1是表示本发明的第1实施方式所涉及的作业辅助系统1的图,图2是框图。FIG. 1 is a diagram showing a work support system 1 according to a first embodiment of the present invention, and FIG. 2 is a block diagram.
该作业辅助系统1在作为工程机械的液压挖掘机2中,通过机器引导的功能,对操作该液压挖掘机2的操作员的作业进行辅助。This work assisting system 1 assists the work of an operator operating the hydraulic excavator 2 through a machine guidance function in a hydraulic excavator 2 which is a construction machine.
在此,在液压挖掘机2中,在通过履带自动行驶的主体3上依次设置有动臂4、斗杆5、铲斗6。此外,作业辅助系统1的辅助对象不限于液压挖掘机,能够广泛地应用于例如用于地基改良的工程机械等用于土木、建筑的作业的各种工程机械。Here, in the hydraulic excavator 2 , a boom 4 , an
作业辅助系统1具有传感器部11A、11B、11C、控制部12、便携信息终端装置13和通知部14。Work assistance system 1 includes
在此,传感器部11A、11B、11C分别设置于作为液压挖掘机2的可动部的动臂4、斗杆5、铲斗6,取得姿态信息并输出至控制部12。在此,姿态信息是能够检测各可动部的姿态的信息,在该实施方式中应用三维的加速度、角速度信息。Here, the
由此,如图2所示,传感器部11A、11B、11C分别设置有能够取得其三维的加速度、角速度信息的三维的传感器21。另外,设置有电池22、控制器23、数据通信部24,通过电池22的电功率进行动作,并通过控制器23的控制由传感器21取得姿态信息,通过数据通信部24以无线通信的发送将姿态信息发送至控制部12。这样,通过电池22的电功率进行动作并利用无线通信发送姿态信息,由此,传感器部11A、11B、11C无需特意设置供电用、数据通信用的线缆而能够简单地设置于所希望的安装部位,从而,作业辅助系统1能够简单地向现有的工作设备导入机器引导的功能,进一步提高机器引导的功能。Accordingly, as shown in FIG. 2 , the
更具体而言,在传感器21中应用IMU(INERTIAL MEASUREMENT UNIT:惯性测量单元)传感器,在数据通信部24的无线通信中应用BLUETOOTH(注册商标)。此外,在传感器21中能够广泛地应用可检测姿态的各种结构。另外,传感器部11A、11B、11C能够安装于可充分地检测姿态的各种部位,在实用性充分的情况下,也可以仅安装于铲斗6。另外,在无线通信中,也能够广泛地应用可数据通信的各种结构。More specifically, an IMU (INERTIAL MEASUREMENT UNIT: Inertial Measurement Unit) sensor is applied to the
控制部12被设置于该液压挖掘机2的主体,通过与传感器部11A、11B、11C的数据通信,收集由传感器部11A、11B、11C取得的姿态信息并将其输出至便携信息终端装置13。The
在此,控制部12(图2)具有与传感器部11A、11B、11C相同的传感器31,并具有控制器33、数据通信部34。控制部12根据来自便携信息终端装置13的指示启动动作,并通过控制器33的控制启动传感器部11A、11B、11C的动作。另外,收集由传感器部11A、11B、11C取得的姿态信息,由传感器31取得姿态信息,并将其与由传感器部11A、11B、11C取得的姿态信息一起经由数据通信部34输出至便携信息终端装置13。另外,经由数据通信部34取得从便携信息终端装置13输出的通知信息并将其输出至通知部14。Here, the control unit 12 ( FIG. 2 ) has the
此外,控制部12在实用性充分的情况下,也可以省略传感器31。In addition, the
便携信息终端装置13是所谓的智能手机或平板终端,通过执行该作业辅助系统1所涉及的应用软件,根据经由控制部12得到的由传感器部11A、11B、11C取得的姿态信息、由传感器31取得的姿态信息,计算出达到液压挖掘机2的施工目标的可动量。The portable
更具体而言,便携信息终端装置13具有数据通信部43,其具有由与控制部12的无线通信实现的数据通信功能、连接网络的与服务器的数据通信功能。便携信息终端装置13通过该数据通信部43从控制部12取得姿态信息,进一步将通知给通知部14的通知信息输出至控制部12。另外,进一步通过该数据通信部43下载作业辅助系统1的构建、版本升级所涉及的应用软件。More specifically, the portable
便携信息终端装置13将由数据通信部43所取得的应用软件记录并保持于非易失性存储器等的存储部42。另外,通过操作员的操作,由中央运算处理装置(CPU:CentralProcessing Unit)等的运算处理部41执行该存储部42中所保持的作业辅助系统1的应用软件。The portable
由此,运算处理部41根据在基准姿态(例如铲斗6载置于施工开始时的地面的姿态)下取得的姿态信息,对主体3的倾角进行检测。另外,根据从该基准姿态起的各姿态信息的变化,计算出各可动部的姿态的变化(可动量),从而对铲斗6的当前位置进行计算。Thus, the
运算处理部41以这样的方式根据姿态信息计算出铲斗6的当前位置,例如以铲斗6载置于施工开始时的地面的方式来受理施工开始位置的设定。进一步,以铲斗6从该施工开始位置可动地暂时挖掘到施工目标的方式来受理施工目标的设定。此外,该施工开始位置、施工目标的设定例如也可以通过挖掘的深度等数值来受理,能够广泛地应用各种方法。The
运算处理部41根据从控制部12依次输入的姿态信息来依次计算出铲斗6的当前位置,并计算出与施工目标的偏差(差值),从而计算出达到施工目标的可动量。另外,经由控制部12,通过通知部14将该计算出的达到施工目标的可动量通知给液压挖掘机2的操作员。The
运算处理部41在液晶显示面板等的显示部44中依次显示出达到施工目标的可动量计算结果。此外,在该情况下,也可以与后述的通知部14同样地进行显示。The
在此,通知部14是在液压挖掘机2的驾驶席中,将由便携信息终端装置13计算出的达到施工目标的可动量通知给操作员的结构,在该实施方式中,如图3所示,由分段方式的显示部构成。Here, the
即,通知部14由将矩形形状的分段S11~S16、S21~S26按两列L1、L2在纵向上依次以一定间隔配置而形成。各列L1、L2的中央的分段S13、S14、S23、S24的发光色由绿色形成,该分段S13、S14、S23、S24的上方的分段S11、S12、S21、S22的发光色由黄色形成,分段S13、S14、S23、S24的下方的分段S15、S16、S25、S26的发光色由红色形成。That is, the
通知部14在达到施工目标的可动量为一定值以下的情况下,对中央的分段S13、S14、S23、S24进行亮灯。另外,在达到施工目标的可动量大而需要使铲斗6进一步可动的情况下,根据可动量对分段S11或S12、S21或S22进行亮灯。另外,在达到施工目标的可动量为负值,而以超过施工目标的方式使铲斗6可动的情况下,根据达到施工目标的超过量对分段S15或S16、S25或S26进行亮灯。The
另外,通知部14构成为,对该分段S11~S16、S21~S26的亮灯进行判断的阈值的间隔以右列L2的分段S21~S26比左列L1的分段S11~S16小的方式设定,由此,能够粗调、微调地利用左列L1和右列L2。In addition, the
此外,通知部14可以通过数值来通知可动量,也可以通过声音、报警音来进行通知。另外,可以通过便携信息终端装置13直接驱动通知部14,也可以通过便携信息终端装置13的显示部44兼作通知部14。In addition, the
根据以上结构,通过由便携信息终端装置13计算出达到施工目标的可动量,能够简单地对用于该运算处理的软件和硬件进行版本升级。另外,由此也能够根据需要安装传感器部11A、11B、11C,进一步对其进行更换、追加。由此,能够简单且灵活地导入机器引导的功能,进一步根据需要对机器引导的功能进行版本升级。According to the above configuration, by calculating the movable amount to reach the construction target by the mobile
另外,进一步也可以通过利用便携信息终端装置13的通信功能的在存储部42中进行的保持等,记录并保存作业历史记录,从而能够活用于业务管理等。另外,也能够利用便携信息终端装置13的功能取得姿态信息,或取得当前位置信息、车内外的照度信息等进行利用,从而能够进一步提高便利性。In addition, it is also possible to record and save the work history by using the communication function of the mobile
另外,通过与传感器部的无线通信实现的数据通信来收集姿态信息,由此能够简化传感器部的设置、更换,从而能够简单地将机器引导的功能导入现有的工作设备,进一步提高机器引导的功能。In addition, posture information is collected through data communication realized by wireless communication with the sensor unit, thereby simplifying the installation and replacement of the sensor unit, so that the function of machine guidance can be easily introduced into existing working equipment, and the machine guidance function can be further improved. Function.
〔其他实施方式〕[Other Embodiments]
以上,详细说明了实施本发明的优选的具体结构,但是,在本发明中,在不脱离本发明的主旨的范围内,能够对上述实施方式的结构进行各种变更。As mentioned above, the preferable concrete structure which implements this invention was described in detail, However, in this invention, various changes can be made to the structure of the said embodiment in the range which does not deviate from the summary of this invention.
附图标记说明Explanation of reference signs
1:作业辅助系统;2:液压挖掘机;3:主体;4:动臂;5:斗杆;6:铲斗;11A、11B、11C:传感器部;12:控制部;13:便携信息终端装置;14:通知部;21、31:传感器;22:电池;23、33:控制器;24、34、43:数据通信部;41:运算处理部;42:存储部;44:显示部;S11~S16、S21~S26:分段。1: Work assist system; 2: Hydraulic excavator; 3: Main body; 4: Boom; 5: Stick; 6: Bucket; 11A, 11B, 11C: Sensor part; 12: Control part; 13: Portable information terminal Device; 14: notification unit; 21, 31: sensor; 22: battery; 23, 33: controller; 24, 34, 43: data communication unit; 41: calculation processing unit; 42: storage unit; 44: display unit; S11~S16, S21~S26: Segmentation.
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WO2024034660A1 (en) * | 2022-08-11 | 2024-02-15 | 日本精機株式会社 | Work assistance system |
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JPWO2021251463A1 (en) | 2021-12-16 |
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